Beruflich Dokumente
Kultur Dokumente
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Crankcase Ventilation Manager (CVM) . . . . . . . . . . . . . . 6-5 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 CVM280B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 CVM280T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 CVM424B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13 CVM424T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 Crankcase Ventilation Filter . . . . . . . . . . . . . . . . . . . . . . 6-19 CV51118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19 Recirculators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93194A 93192A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93194A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93192A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23 6-23 6-25 6-26
Introduction
Clearing the Air with Crankcase Ventilation
Due to the growing importance of safeguarding our global environment, efficient crankcase ventilation filtration systems are increasingly critical to diesel engine Original Equipment Manufacturers (OEMs) . Future worldwide diesel engine emission regulations will require OEMs to continue to reduce total particulate emissions . Current emission regulations in some regions and market segments cover total engine emissions, which include both tailpipe and crankcase . Since crankcase emissions can contribute up to 25% of total emissions, control of this air pollution source is critical to the protection of the earths environment .
cumminsfiltration.com
6-3
Introduction
Product benefits include: Reduced engine oil consumption Reduced engine maintenance due to residual oil drip build-upIncreased uptime Quick and easy service Reduced environmental impact and waste Flexibility as most of our products can be applied in either OCV or CCV mode
Optional features include: Crankcase ventilation heat for cold ambient conditions Heater options for cold ambient conditions (on select products) Oil drain check valves Crankcase Depression Regulation (CDR) valves Filter Minder visual restriction gauge Crankcase pressure sensor
Fleetguard crankcase ventilation systems are capable of vastly reducing the amount of contaminates either vented to the atmosphere or circulated back into the air intake for a wide variety of todays diesel engines, keeping the turbocharger and heat exchangers clean and performing well . To maintain a vehicles optimal performance, and in order to operate under warranty, it is important that installation recommendations be met . If there are any questions, a Technical Assistance Specialist should be called . A list of the worldwide Customer Assistance Centers may be found on the back of this document . For further information, please visit cumminsfiltration .com .
6-4
cumminsfiltration.com
cumminsfiltration.com
6-5
Introduction
Highest oil and particle removal efficiency available
Threaded Collar
Allows easy removal of the reusable shell
6-6
cumminsfiltration.com
CVM280B
Inlet
Pressure Sensor
Outlet
Drain
Specifications
Specification CVM280B
Height Overall Depth Overall Width Overall Nominal Flow Efficiency at Nominal Flow (Dry) Restriction at Nominal Flow (Dry) Restriction at Nominal Flow (Saturated) Maximum Flow Restriction at Max Flow (Dry) Restriction at Max Flow (Saturated)
11.46" (290.9 mm) 7.92" (201 mm) 6.97" (177 mm) 3.53 ft3/min (100 L/min) 99.5 % 1.97" H2O (0.49 kPa) 5.51" H2O (1.37 kPa)) 9.89 ft3/min (280 L/min) 8.11" H2O (2.02 kPa) 15.87" H2O (3.95 kPa)
cumminsfiltration.com
6-7
CVM280B
Parts List
Part No. Included Description
A B C D E
1 1 1 1 1
D E
6-8
cumminsfiltration.com
CVM280B
CVM with Outlet at 3 O'Clock CVM with Outlet at 12 O'Clock CVM with Outlet at 9 O'Clock (as shown below) Service Kit (includes O-Ring and Element)
3:00
12:00
3.20 (81.25)
9:00
Mounting/Dimensions
Outlet: 1.00 OD (25.4 mm) hose port Inlet: 1.00 OD (25.4 mm) hose port 0.47 (11.8) (4X) 2.56 1.73 (44) (65) 6.06 (154) Outlet: 1.00 OD (25.4 mm) hose port
1.97 (50) 11.45 (290.9) 6.68 169.65) 2.01 (51) 6.97 (177)
3.31 (84)
7.91 (201)
Performance
Fractional Efficiency
100 Efficiency (%)
Restriction (inch H20)
99 98 97 96 95 0.1 0.3 0.5 0.7 0.9 Particle Size (m) 1.1 1.3
cumminsfiltration.com
6-9
CVM280T
Pressure Sensor
Drain Outlet
Inlet
Specifications
Specification CVM280T
Height Overall Depth Overall Width Overall Nominal Flow Efficiency at Nominal Flow (Dry) Restriction at Nominal Flow (Dry) Restriction at Nominal Flow (Saturated) Maximum Flow Restriction at Max Flow (Dry) Restriction at Max Flow (Saturated)
11.71" (297.37 mm) 7.91" (201 mm) 8" (203.2 mm) 3.53 ft3/min (100 L/min) 99.5 % 1.97" H2O (0.49 kPa) 5.51" H2O (1.37 kPa)) 9.89 ft3/min (280 L/min) 8.11" H2O (2.02 kPa) 15.87" H2O (3.95 kPa)
6-10
cumminsfiltration.com
CVM280T
A B C D E
1 1 1 1 1
A B
cumminsfiltration.com
6-11
CVM280T
Ordering Information
Part Number Description
Outlet Orientations
CVM with Outlet at 3 O'Clock CVM with Outlet at 6 O'Clock (as shown below) CVM with Outlet at 9 O'Clock Service Kit (includes O-Ring and Element)
3:00
6:00
9:00
Mounting/Dimensions
5.20 (131.94) Service Envelope Outlet: 1.00 OD (25.4 mm) hose port 6.49 (164.85)
4.90 (124.56)
7.15 (181.62) 0.47 (11.8) (4X) 1.73 (44) 2.56 (65) 6.06 (154) 6.97 (177) 8.0 (203.2)
1.97 (50)
3.31 (84)
11.71 (297.37)
3.31 (84)
Drain: 0.39 (10 mm) hose port Inlet: 1.00 OD (25.4 mm) hose port
5.04 (128)
6.29 (159.69)
6.06 (154)
All dimensions are in inches (millimeters)
7.91 (201)
Performance
Fractional Efficiency
100 Efficiency (%)
Restriction (inch H20)
99 98 97 96 95 0.1 0.3 0.5 0.7 0.9 Particle Size (m) 1.1 1.3
6-12
cumminsfiltration.com
CVM424B
Inlet Outlet
Pressure Sensor
Drain
Specifications
Specification CVM424B
Height Overall Depth Overall Width Overall Nominal Flow Efficiency at Nominal Flow (Dry) Restriction at Nominal Flow (Dry) Restriction at Nominal Flow (Saturated) Maximum Flow Restriction at Max Flow (Dry) Restriction at Max Flow (Saturated)
15.39" (391 mm) 7.91" (201 mm) 6.97" (177 mm) 5.30 ft3/min (150 L/min) 99.9 % 2.28" H2O (0.57 kPa) 4.92" H2O (1.23 kPa) 14.97 ft3/min (424 L/min) 12.17" H2O (3.03 kPa) 17.56" H2O (4.37 kPa)
cumminsfiltration.com
6-13
CVM424B
Parts List
Part No. Included Description
A B C D E
1 1 1 1 1
6-14
cumminsfiltration.com
CVM424B
CVM with Outlet at 3 O'Clock CVM with Outlet at 12 O'Clock (as shown below) CVM with Outlet at 9 O'Clock Service Kit (includes O-Ring and Element)
3:00
12:00
9:00
Mounting/Dimensions
6.06 (154) 0.47 (11.8) (4X) 6.06 (154) Drain: 0.39 (10 mm) hose port
1.73 (44)
2.56 (65)
1.97 (50)
10.46 (265.8)
3.31 (84)
7.91 (201)
4.90 (124.56)
Inlet: 1.00 OD (25.4 mm) hose port Outlet: 1.00 OD (25.4 mm) hose port
6.49 (164.85)
Performance
Fractional Efficiency
100
Restriction (inch H20)
Efficiency (%)
99 98 97 96 95 0.1 0.3 0.5 0.7 0.9 Particle Size (m) 1.1 1.3
15
cumminsfiltration.com
6-15
Restriction (kPa)
CVM424T
Outlet
Specifications
Specification CVM424T
Height Overall Depth Overall Width Overall Nominal Flow Efficiency at Nominal Flow (Dry) Restriction at Nominal Flow (Dry) Restriction at Nominal Flow (Saturated) Maximum Flow Restriction at Max Flow (Dry) Restriction at Max Flow (Saturated)
15.50" (393.47 mm) 7.92" (201 mm) 8" (203.2 mm) 5.30 ft3/min (150 L/min) 99.9 % 2.28" H2O (0.57 kPa) 4.92" H2O (1.23 kPa) 14.97 ft3/min (424 L/min) 12.17" H2O (3.03 kPa) 17.56" H2O (4.37 kPa)
6-16
cumminsfiltration.com
CVM424T
A B C D E
1 1 1 1 1
B C
cumminsfiltration.com
6-17
CVM424T
Ordering Information
Part Number Description
Outlet Orientations
CVM with Outlet at 3 O'Clock CVM with Outlet at 12 O'Clock CVM with Outlet at 9 O'Clock (as shown below) Service Kit (includes O-Ring and Element)
3:00
6:00
3.20 (81.25)
9:00
Mounting/Dimensions
8.98 (228.04) Service Envelope 4.90 (124.56) Inlet: 1.00 OD (25.4 mm) hose port 9.20 (233.7) 6.97 (177) 8.00 (203.2)
15.39 (393.47)
1.97 (50)
6.06 (154) Outlet: 1.00 OD (25.4 mm) hose port 3.31 (84)
Drain: 0.39 (10 mm) hose port Inlet: 1.00 OD (25.4 mm) hose port
6.49 (164.85)
7.91 (201)
6.29 (159.69)
6.06 (154)
Performance
Fractional Efficiency
100
Restriction (inch H20)
Efficiency (%)
99 98 97 96 95 0.1 0.3 0.5 0.7 0.9 Particle Size (m) 1.1 1.3
15
6-18
cumminsfiltration.com
Restriction (kPa)
CV51118
Out
In
Drain
Specifications
Specification CV51118
Height Overall Depth Overall Width, Max Weight (Dry) Nominal Flow Rate Restriction at Nominal Flow Rated Flow Rate
13.7" (347.1 mm) 3.4" (87.3 mm) 11.5" (291.0 mm) 4.63 lbs (2.1 kg) 6 ft3/min (170 L/min) 0.3 kPa (1.2 in H2O) 12 ft3/min (340 L/min)
cumminsfiltration.com
6-19
CV51118
Parts List
Part No . Included Description
A B C D
1 1 1 1
Coalescer Assembly (includes Bolts, Cover, Service Element and Base) CDR Valve CDR Valve Mounting Bracket 1/2" to 3/8" Drain Line with Check Valve
A
Bolts
Cover
C D
Service Element
Base
6-20
cumminsfiltration.com
CV51118
CV51118 CV50601
Crankcase Ventilation Kit (includes CCV Breather, CDR Valve, CDR Mounting Bracket, and Drain Line) Service Element
Mounting/Dimensions
Performance
Filter Restriction vs Flow
150 Flow (L/min) 200 250 300 Restriction (in H2O) 3.5 3.0 2.5 2.0 1.5 1.0 5 6 7 8 9 10 11 12 Flow (ft3/min) Efficiency (%)
.9 .8 .7 .6 .5 .4 .3 .2
100 99 98 97 96 95
Restriction (kPa)
7 8 9 10 11 12 Flow (ft3/min)
cumminsfiltration.com
6-21
Notes
6-22
cumminsfiltration.com
93194A 93192A
Recirculators
Specifications
Specification 93194A 93192A
Diameter Length Inlet/Outlet Tube OD Max. Crankcase Emission Flow Rate with Clean Element
8.6" (218.4 mm) 30.2" (767.1 mm) 1.75" (44.5 mm) 15 SCFM (0.43 m3/min)
8.6" (218.4 mm) 38.1 (967.7 mm) 2.25" (57.2 mm) 25 SCFM (0.71 m3/min)
cumminsfiltration.com
6-23
93194A 93192A
Parts List
Part No . Included Description
Recirculators
A B C D E
1 1 1 1 1
B A
6-24
cumminsfiltration.com
Recirculators
Ordering Information
Part Number Description
93194A
Mounting/Dimensions
30.2 (767.1)
1.75 (44.5) OD
Performance
Filter Restriction vs Flow
0.13 0.63 Flow Rate (m3/min) 1.13 1.63 2.13 2.63
3 2 1 0
93194A
20
80
cumminsfiltration.com
6-25
93192A
Ordering Information
Part Number Description
Recirculators
Mounting/Dimensions
38.1 (967.7)
2.25 (57.2) OD
Performance
Filter Restriction vs Flow
3 2 1 0 0.13 0.63 Flow Rate (m3/min) 1.13 1.63 2.13 2.63 3.0 2.5
93192A
2.0 1.5
Initial Max. Pressure
20
80
6-26
cumminsfiltration.com
Restriction (kPa)
CV50111
Vent Outlet
Specifications
Specification CV50111
Height Overall (Breather) Depth Overall (Breather) Weight (Dry) (Kit) Max. Flow Min. Flow Max. Restriction
13.7" (150 mm) 3.4" (113.3 mm) 9.9 lbs (4.5 kg) 6 ft3/min (169.9 L/min) 3 ft3/min (85.0 L/min) 11-12 in H2O (280-305 mm H2O)
cumminsfiltration.com
6-27
CV50111
Parts List
Part No . Included Description
A B C D E F G H I J
1 1 1 1 1 1 1 1 1 4
Mounting Bracket Breather Assembly and Mounting Hardware Vent Hose Vent Hose Connector and Clamps Vent Hose Extender Cylinder Block Insert Fittings and Coupler Drain Hose Assembly Breather Hose Connections and Clamps Inlet Hose Assembly Inlet Hose Connections and Clamps
B A C H
G I
J1
J2
J3
J4
6-28
cumminsfiltration.com
CV50111
CV50111
Single Crankcase Ventilation Breather Kit (includes parts listed on previous page)
Mounting/Dimensions
0.40 (10.1) 0.79 (20.1) 0.37 (9.52) Bushing
3.12 (79.3) 0.79 (20.0) 1.02 (26.0) Dia. Flow Direction 5.90 (150.0) 2.76 (70.0) 3.15 (80.0) 0.34 (8.79) Dia. 0.5 (12.70) Dia.
1.83 (46.5)
cumminsfiltration.com
6-29
CV50202
Vent Outlet
Vent Outlet
Specifications
Specification CV50202
Height Overall (Breather) Depth Overall (Breather) Weight (Dry) (Kit) Max. Flow Min. Flow Max. Restriction
13.7" (150 mm) 7.1" (181.2 mm) 12.1 lbs (5.5 kg) 14 ft3/min (396.4 L/min) 7 ft3/min (198.2 L/min) 11-12 in H2O (280-305 mm H2O)
6-30
cumminsfiltration.com
CV50202
A B C D E F
1 1 1 1 1 1
Breather and Bracket Assembly Drain Fitting Drain Hose Assembly Vent Hose Assembly Breather Inlet Hose Assembly Reducer Fitting and Clamps
C E
F B
cumminsfiltration.com
6-31
CV50202
Ordering Information
Part Number Description
CV50202
Dual Crankcase Ventilation Breather Kit (includes parts listed on previous page)
Mounting/Dimensions
7.13 (181.2) 4.46 (113.3) 2.23 (56.6) 2.23 (56.6) 4.31 (109.4) Dia. 3.62 (92.0)
3.15 (80.0)
3.62 (92.0)
5.90 (150.0)
2.76 (70.0)
1.31 (33.3)
1.31 (33.3)
2.62 (66.55)
6-32
cumminsfiltration.com