Beruflich Dokumente
Kultur Dokumente
Part Name Customer Part Number Engineering Drawing Change Level Rev. If applicable Tool PO Number Additional Engineering Changes Shown on Drawing Number Checking Aid Number Purchase Order No. Engineering Change Level SUBMISSION INFORMATION Dated Dated Weight (kg) Dated
Customer Name/Division
Street Address
Customer Contact
City Note:
State
Zip
Application
Does this part contain any restricted or reportable substances? Are plastic parts identified with appropriate ISO marking codes?
Yes Yes
No No
REASON FOR SUBMISSION (check at least one) Initial submission Engineering Change(s) Tooling: Transfer, Replacement, Refurbishment, or additional Correction of Discrepancy Tooling inactive > than 1 year SUBMISSION LEVEL (Check one) Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer. Level 2 - Warrant with product samples and limited supporting data submitted to customer. Level 3 - Warrant with product samples and complete supporting data submitted to customer. Level 4 - Warrant and other requirements as defined by customer. 1 (check) Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location. DECLARATION I affirm that the samples represented by this warrant are representative of our parts and have been made to the applicable customer drawings and specifications and are made from specified materials on regular production tooling with no operations other than the regular production process. I also certify that documented evidence of such compliance is on file and available for review. EXPLANATION/COMMENTS 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Change to Optional Construction or Material Sub-Supplier or Material Source Change Change in Part Processing Parts produced at Additional Location Other - please specify below
List Molds / Cavities / Production Processes Organization Authorized Signature Print Name Title Phone No. e-mail Fax Date
Comment:
3
If applicable
Tool PO Number
Dated Dated
6
7 10
Purchase Order No. Engineering Change Level
PART INFORMATION 1. Part Name: 2. Customer Part Num 3. Part Revision Level: 4. Tool Purchase Orde 5. Engineering Drawin
6.
8
11
Additional Engineer
7.
8. 9. 10. 11.
Shown on Drawing N
SUBMISSION INFORMATION
12
Organization name and Code Customer Name/Division
14
13
Street Address Customer Contact
15
Purchase Order Num Part weight: Checking Aid No: Checking Aid's Eng
16
City Note: State Zip Application
17
Are plastic parts identified with appropriate ISO marking codes? REASON FOR SUBMISSION (check at least one) Initial submission Engineering Change(s) Tooling: Transfer, Replacement, Refurbishment, or additional Correction of Discrepancy Tooling inactive > than 1 year SUBMISSION LEVEL (Check one)
Yes
18
Change to Optional Construction or Material Sub-Supplier or Material Source Change Change in Part Processing Parts produced at Additional Location Other - please specify below
19
Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer. Level 2 - Warrant with product samples and limited supporting data submitted to customer. Level 3 - Warrant with product samples and complete supporting data submitted to customer. Level 4 - Warrant and other requirements as defined by customer. 1 (check) Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location. DECLARATION I affirm that the samples represented by this warrant are representative of our parts and have been made to the applicable customer drawings and specifications and are made from specified materials on regular production tooling with no operations other than the regular production process. I also certify that documented evidence of such compliance is on file and available for review. EXPLANATION/COMMENTS 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
20
List Molds / Cavities / Production Processes Organization Authorized Signature Print Name Title
22
Phone No. e-mail Fax
Date
Comment:
Completion of the Part Submission Warrant PART INFORMATION 1. Part Name: Engineering released finished end item part name. (See Volvo Part Version Report.) 2. Customer Part Number(s): Engineering released finished end item part number. (Volvo PVR number.) 3. Part Revision Level: if applicable. (Volvo PVR Version.) 4. Tool Purchase Order Number: if applicable. 5. Engineering Drawing Change Level & Approval Date: Show change level and date for submission. (Volvo drawing issue, see PVR and drawing.) 6. Additional Engineering Changes: Include all authorized engineering change documents and approval dates not yet incorporated on the drawing but which are incorporated in the part. 7. Shown on Drawing Number: The design record that specifies the customer part number being submitted. (Volvo drawing No, see PVR and drawing.) 8. Purchase Order Number: Enter this number as found on the purchase order. 9. Part weight: Enter the actual weight in kilograms to four significant places. 10. Checking Aid No: Enter the checking aid number, if one is used for dimensional inspection. 11. Checking Aid's Engineering Change Level and Approval Date.
ORGANIZATION MANUFACTURING INFORMATION 12. Organization Name and Code: Show the code assigned to the manufacturing location on the purchase order. (Supplier Name and Volvo supplier No.) 13. Organization Manufacturing Address: Show the complete address of the location where the product was manufactured. SUBMISSION INFORMATION 14. Customer Name/ Division: Show the corporate name and division or operations group. (Volvo purchasing company, e.g. Volvo 3P, Volvo Powertrain, etc.) 15. Contact Name: Enter the name of your customer contact. (Volvo SQA and/or Volvo purchaser.) 16. Application: Enter the model year, vehicle name, or engine, transmission, etc. 17. Check the appropriate box to indicate Substances of Concern (Volvo black list STD 1009,1)/ISO marking reporting. REASON FOR SUBMISSION 18. Check the appropriate box. Add explanatory details in the "other" section.
REQUESTED SUBMISSION LEVEL 19. Identify the submission level requested by your customer. Check the submission items if a level 4 is requested. If not otherwise agreed Volvo request level 4. The minimum required mandatory documents are: 6. Process FMEA; 7. Control Plan; 9. Dimensional Results including Marked Drawing; 10. Material, Performance Test Results; 13. Appearance Approval Report (if applicable); 17. Records of Compliance with Volvo Specific Requirements (Review of Technical Specification ,RTS). Mandatory for Volv o Powertrain. 18. Part Submission Warrant (PSW). All other documents shall be submitted to Volvo upon request. DECLARATION 20. Explanation/Comments: Provide any explanatory details on the submission results; additional information may be attached as appropriate. 21. Enter the number or code that identifies the specific mold, cavity, and/or production process used to manufacture the sa mple parts. 22. The responsible supplier official, after verifying that the results show conformance to all customer requirements and th at all required documentation is available shall approve the declaration and provide Title, Phone Number, Email Address, and Fax Number. FOR CUSTOMER USE ONLY Leave blank
New 4th Edition PSW Completion Instruction Wording Appendix A Completion of the Part Submission Warrant PART INFORMATION 1. Part Name: Engineering released finished end item part name. (See Volvo Part Version Report.) 2. Customer Part Number(s): Engineering released finished end item part number. (Volvo PVR number.) 3. Part Revision Level: if applicable. (Volvo PVR Version.) 4. Tool Purchase Order Number: if applicable. 5. Engineering Drawing Change Level & Approval Date: Show change level and date for submission. (Volvo drawing issue, see PVR and drawing.) 6. Additional Engineering Changes: Include all authorized engineering change documents and approval dates not yet incorporated on the drawing but which are incorporated in the part. 7. Shown on Drawing Number: The design record that specifies the customer part number being submitted. (Volvo drawing No, see PVR and drawing.) 8. Purchase Order Number: Enter this number as found on the purchase order. 9. Part weight: Enter the actual weight in kilograms to four significant places. 10. Checking Aid No: Enter the checking aid number, if one is used for dimensional inspection. 11. Checking Aid's Engineering Change Level and Approval Date. ORGANIZATION MANUFACTURING INFORMATION 12. Organization Name and Code: Show the code assigned to the manufacturing location on the purchase order. (Supplier Name and Volvo supplier No.) 13. ORGANIZATION Manufacturing Address: Show the complete address of the location where the product was manufactured. SUBMISSION INFORMATION 14. Customer Name/ Division: Show the corporate name and division or operations group. (Volvo purchasing company, e.g. Volvo 3P, Volvo Powertrain, etc.) 15. Contact Name: Enter the name of your customer contact. (Volvo SQA and/or Volvo purchaser.) 16. Application: Enter the model year, vehicle name, or engine, transmission, etc. 17. Check the appropriate box to indicate Substances of Concern (Volvo black list STD 1009,1)/ISO marking reporting. REASON FOR SUBMISSION 18. Check the appropriate box. Add explanatory details in the "other" section. REQUESTED SUBMISSION LEVEL 19. Identify the submission level requested by your customer. Check the submission items if a level 4 is requested. If not otherwise agreed Volvo request level 4. The minimum required mandatory documents are: 6. Process FMEA; 7. Control Plan; 9. Dimensional Results including Marked Drawing; 10. Material, Performance Test Results; 13. Appearance Approval Report (if applicable); 17. Records of Compliance with Volvo Specific Requirements (RTS). Mandatory for Volvo Powertrain. 18. Part Submission Warrant (PSW). All other documents shall be submitted to Volvo upon request.
DECLARATION 20. Explanation/Comments: Provide any explanatory details on the submission results; additional information may be attached as appropriate. 21. Enter the number or code that identifies the specific mold, cavity, and/or production process used to manufacture the sample parts. 22. The responsible supplier official, after verifying that the results show conformance to all customer requirements and that all required documentation is available shall approve the declaration and provide Title, Phone Number, Email Address, and Fax Number. FOR CUSTOMER USE ONLY Leave blank
APPEARANCE EVALUATION
ORGANIZATION SOURCING AND TEXTURE INFORMATION
PRE-TEXTURE EVALUATION CORRECT AND PROCEED CORRECT AND RESUBMIT APPROVED TO ETCH/TOOL/EDM AUTHORIZED CUSTOMER REPRESENTATIVE SIGNATURE AND DATE
COLOR EVALUATION
TRISTIMULUS DATA Da* Db* DE* CMC HUE
RED YEL GRN BLU
MASTER NUMBER
MASTER DATE
VALUE
LIGHT DARK
CHROMA
GRAY CLEAN
GLOSS
HIGH LOW
METALLIC BRILLIANCE
HIGH LOW
PART DISPOSITION
COMMENTS
ORGANIZATION SIGNATURE
PHONE NO.
DATE
DATE
March 2006
CFG-1002
1 4
8
PART SUBMISSION WARRANT PRE TEXTURE
DRAWING NUMBER BUYER CODE MANUFACTURING LOCATION SPECIAL SAMPLE FIRST PRODUCTION SHIPMENT
2 5
9
RE-SUBMISSION ENGINEERING CHANGE E/C LEVEL
APPLICATION (VEHICLES)
6/7
10
11
APPEARANCE EVALUATION
ORGANIZATION SOURCING AND TEXTURE INFORMATION
12
PRE-TEXTURE EVALUATION CORRECT AND PROCEED CORRECT AND RESUBMIT APPROVED TO ETCH/TOOL/EDM
13
COLOR EVALUATION
14
COLOR SUFFIX DL*
21 20
METALLIC BRILLIANCE
HIGH LOW
22
PART DISPOSITION
15
TRISTIMULUS DATA Da* Db* DE* CMC
16
MASTER NUMBER
17
MASTER DATE
18
19
HUE
RED YEL GRN BLU
VALUE
LIGHT DARK
CHROMA
GRAY CLEAN
GLOSS
HIGH LOW
COMMENTS
23
ORGANIZATION SIGNATURE
24
PHONE NO.
DATE
25
DATE
March 2006
CFG-1002
Appendix B Report
1. 2. 3. 4. 5. 6./7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.
Customer part number: Engineering released customer part number. Drawing Number: Use the number of the drawing on which the part is shown if different from the part number. Application: Enter the model year(s) and vehicle or other program on which the part is used. Part Name: Use the finished part name on the part drawing. Buyer Code: Enter the code for specific buyer or part. E/C Level & Date: Engineering change level and E/C date for this submission. Organization Name: Organization responsible for submission (include supplier if available). Manufacturing Location: Location where part was manufactured or assembled. Supplier/Vendor Code: Customer-assigned code for organization location where the part was manufactured or assembled. Reason for submission: Check box(es) explaining the reason for this submission. Organization Sourcing & Texture Information: List all first surface tools, graining source(s), grain type(s), and grain and gloss masters used to check part. Pre-Texture Evaluation: To be completed by authorized customer representative (not used by GM). Color Suffix: Use alphanumeric or numeric color identification Tristimulus Data: List numerical (colorimeter) data of submission part as compared to the customer-authorized master. Master Number: Enter alphanumeric master identification (not used by Ford). Master Date: Enter the date on which the master was approved. Material Type: identify first surface finish and substrate (e.g;, paint/ABS). Material Source: Identify first surface and substrate suppliers. Example: Redspot/Dow. Color Evaluation, Hue, Value, Chroma, Gloss and Metallic Brilliance: Visual assessment by customer Color Shipping Suffix: Color part number suffix or color number. Part Disposition: To be determined by customer (approved or rejected). Comments: General comments by the organization or customer (optional). Organization Signature, Phone No. & Date: Organization certification that the document information is accurate and meets all requirements specified. Authorized Customer Representative Signature & Date: Authorized Customer Representative approval signature. THE AREAS INSIDE THE BOLD LINES ARE FOR CUSTOMER USE ONLY.
Appendix C Results
Dimensional
PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS:
ITEM
DIMENSION / SPECIFICATION
SPECIFICATION / LIMITS
OK
NOT OK
CFG-1003
SIGNATURE
TITLE
DATE
Appendix D Results
Material Test
ORGANIZATION: SUPPLIER/VENDOR CODE: MATERIAL SUPPLIER: *CUSTOMER SPECIFIED SUPPLIER/VENDOR CODE: *If source approval is req'd, include the supplier (Source) & Customer assigned code SPECIFICATION / LIMITS TEST QTY. DATE TESTED
PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS: NAME OF LABORATORY: SUPPLIER TEST RESULTS (DATA) NOT OK
OK
CFG-1004
SIGNATURE
TITLE
DATE
Appendix E Results
Performance Test
ORGANIZATION: SUPPLIER/VENDOR CODE: NAME OFLABORATORY: *CUSTOMER SPECIFIED SUPPLIER/VENDOR CODE: *If source approval is req'd, include the supplier (Source) & Customer assigned code SPECIFICATION / LIMITS TEST QTY. DATE TESTED
PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS:
OK
NOT OK
CFG-1005
SIGNATURE
TITLE
DATE