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A One-Stop Solution

For Your Industrial Services Needs Throughout Asia

about us
Who we are? CR Asia provides highly specialized maintenance and pre-commissioning services to the Oil, Gas, Petrochemical and other heavy industries throughout Asian countries.

What do we offer you? CR Asia offers extensive contracting experience in providing catered service packages, blinds to blinds jobs and / or turnkey maintenance services during major shutdowns and turnarounds. We provide the safest and most efficient means of solving your maintenance repair and overhaul problems for stationary equipment.

Our Strengths: The Group has developed an enviable reputation for turnaround and general maintenance services. By allocating considerable resources into training, equipment and forming associations with international companies who lead their respective fields, we continue to set new standards in Specialized Maintenance Services. All CR Asia companies are reputed for their professional performance, efficiency and dedication to the job. Many benchmarks in turnaround execution times have and will continue to be established by CR Asia. We look forward to providing all our customers with dedicated personal services and continuous technical innovation.

corporate objective
The main objective of the CR Asia Group of Companies is to continue healthy growth in current and new territories and with our range of services to become the "Leading Specialist Maintenance Service Provider" offering a "One-Stop Solution" concept to the Oil, Gas, Petrochemical and other heavy industries throughout the Asian continent. To accomplish this aim the Group will develop relevant systems and a skilled, motivated team committed to achieving "Best in Class" for the execution of our specialist services and safety performance on our clients production and distribution facilities. This will be achieved by way of an integrated approach through our Quality, Environmental and OHSAS standards designed to exceed customer and stakeholder demands and expectations. CR Asia has adopted a continuous improvement culture as outlined in our Group Corporate Policies whilst Key Performance Indicators (KPI) will assess our performance and measure improvement.

our services
Reactor Services & Catalyst Handling
Our services include catalyst handling in all types of reactors including mechanical work under inert (N2) or normal atmosphere in a blinds to blinds' approach. Inert Entry (N2). Dense Loading. Unidense. Catalyst Screening. Reactor Internals. Reformers (Furnace). Reformers / Platformers. Ammonia Converters. CCR. ARHDM & RDS. HCU. Parex - Molex - Olex Chambers. EO / Tubular Reactors. FCC.

Mercury Management Services


Mercury Decontamination Mercury Vapor Monitoring Waste Services Inspection and Mapping Mercury Services Vessel, drum & column decontamination. Waste characterization and segregation. Plant shutdown monitoring. Mercury awareness and PPE training. Mercury mapping for plant contamination diagnosis. Mercury contaminated sludge removal. Technical support. Equipment inspection. Chemicals for mercury spills and decontamination. Hazardous waste transportation and storage. Pipeline decontamination to remove mercury for decommission.

Plant change and piping modifications. Provision of fully trained supervision and skilled personnel. On-line leak sealing. Insitu machining and flange facing. Vessel and column tray work, cleaning and repairs. Reactor repairs and maintenance. Turnaround management, planning and progress monitoring. Plant maintenance and commissioning. Hydrotesting of equipment and pipelines. General fabrication and machining. Full heat exchanger servicing including isolation and removal with hydraulic extractor, cleaning, repair, re-tubing and reinstatement. Mechanical and piping installation. Pipe cold cutting and weld preparation. Pipe wrapping.

Chemical Cleaning Services


Our Chemical Cleaning Process is performed on the following systems:Process Piping Systems. Vapor Phase Hydrocarbon & Pyrophoric Decontamination. Oxygen Service Piping & Equipment Cleaning. Furnaces, Heaters & Reboilers. Pre-operational & Maintenance Cleaning. Power Station, Utility & Waste Heat Boilers. Heat Exchangers. Feed Water Systems. Cooling Water Systems. Fire Water Systems. Seal, Hydraulic & Lube Oil Systems. Stainless Steel Passivation. Internal & External Fin Coolers Cleaning.

High Pressure Water Jetting


Main services include: High pressure and ultra high pressure pumps to 2500 bar. Fully automated tube bundle cleaning system. Full blinds to blinds' service including mechanical preparation, tube bundle pulling and retubing. Roto-clean high pressure water pipeline cleaning system. High pressure water surface cleaning for floors and grating. High pressure water surface preparation for coating and inspection. High pressure water automated cleaning system for reactors and tanks. High pressure water jet cutting of concrete, refractory and steel. Drain and sewer cleaning systems with simultaneous vacuuming. Liquid and solid vacuuming and collection systems. TLE-trans line exchanger cleaner. Full turnaround and shutdown execution on blinds to blinds' basis.

Waste Handling
Main services include: Vacuum truck and tanker services. Hazardous liquid transportation. Sewers drain and pipe cleaning with simultaneous vacuuming. High pressure water cleaning. Waste skip and bin rental up to 18 cubic meters. Mercury monitoring, decontamination and sludge removal. Road sweeping services. Wet and dry material vacuuming and collection. Disposal of non-toxic and toxic wastes. Temporary storage and tank rental. Sludge and liquid transfer. Tank cleaning. Site clean up, restoration and reinstatement.

Pipeline Services
Pre-commissioning & Commissioning Services Pipeline Cleaning. Pipeline Flooding. Pressure Testing. Dewatering. Drying. Purging. Additional services offered through our Pipeline Services Division include: Nitrogen / Helium Leak Testing (NHLT). Vacuum testing (inside to outside or outside to inside). On-line pipeline maintenance pigging programs. Internal pipeline coating. Pipeline mercury removal / decontamination programs. Pipeline intelligent pigging. Pipeline abandonment programs (special programs for mercury contamination). Special oxygen piping systems and pipeline cleaning.

Offshore Projects & Maintenance


Main services include: Fabrication and installation structural steel, modules, modification work. Mercury monitoring, decontamination and sludge removal. Catalyst and absorbent loading and unloading. Chemical cleaning and decontamination. Mechanical maintenance, complete service 'blinds to blinds'. Electrical and instrumentation maintenance and project work. Pressure relief valve testing and repair. Pipe fabrication, installation, testing and commissioning. Shutdown and turnaround project work. Waste handling / sludge removal and separation. Pipeline pigging, flushing, cleaning and coating. HPWJ cleaning of vessels, exchangers and piping. Bolt tensioning and torquing. Insitu machining and flange facing.

DDT (Decoking Descaling Technology)


The DDT service is a proven process that removes even the hardest coke and scale from furnace tubes. Numerous projects have proven the system to be more effective than Steam Air Decoking or Chemical Cleaning thereby offering customers the benefits of increased run lengths, longer tube life, lower fuel usage and improved reliability.

Mechanical Engineering
Hydraulic bolt tensioning and bolt torquing. Management and execution of major turnarounds, shutdowns and projects.

Reactor Services & Catalyst Handling

Our services include catalyst handling in all type reactors including mechanical work under
inert (N2) or normal atmosphere in a blinds to blinds' approach. The range of equipment includes specially manufactured machinery for services requiring continuous discharge of catalyst / support media, vacuuming, screening and cooling / recycling of nitrogen. Our equipment is designed to minimize catalyst attrition and exposure to unwanted dust particles typically expelled during loading / unloading operations. To complement these services we also offer closed circuit video inspection, removal, cleaning and passivation of vessel internals, blinding, bolt tensioning and welding. We offer pre-engineering services including planning, scheduling, coordination and above all, the right solutions for your problems. These services are further complemented with specialty loading processes, notably for assuring better density and / or uniformity of beds. All these skills are acquired through stringent training programs with own facilities for life support and rescue training in confined spaces.

Reactor Services & Catalyst Handling

Main services include:


Inert Entry (N2) - for catalyst unloading / reloading as well as other applications. Dense Loading - DENSICAT technology under license from Petroval (Total). Dense Loading - technology under license from UOP (USA). Unidense - loading technology for reformer tubes under license by Unidense Technology GmbH. Catalyst Screening - under inert and normal atmospheric conditions. Reactor Internals - removal, reinstatement, video inspection, repair, modification, upgrade, passivation. Reformers (Furnace) - total service including tube changing / welding and uniform loading. Reformers / Platformers - catalyst changeout, mechanical work and installation. Ammonia Converters - total service including upgrading and specialty welding. CCR - total service including center pipe and scallop removal, repair, welding and replacement. ARHDM & RDS - hydro-drilling technology for coked / fused reactors. HCU - total service including repair, soda ash washing, welding and dense loading. Parex - Molex - Olex Chambers - adsorbent changeout and mechanical work. EO / Tubular Reactors - catalyst changeout. FCC - catalyst vacuuming and coke removal.

reach us
CR Asia Group Unit 1706, 17th Floor, Two Pacific Place Building 142 Sukhumvit Rd, Klongtoey, Bangkok 10110, Thailand tel: +66-2-653 3913/4/5 fax: +66-2-653 3916 email: crot@crasia.net CR Asia India 32, Vasant, Prof. N.S. Phadke Marg Andheri (East), Mumbai 400069, India tel: +91-22-6570 1556/7 fax: +91-22-2682 1317 email: crai@crasia.net CR Asia Singapore 28 Jalan Buroh, Singapore 619484 tel: +65-6268 0255 fax: +65-6268 3369 email: cras@crasia.net CR Asia Malaysia Lot No. 1, PT 8250-1 Kawasan Perindustrian Telok Kalong 24000 Kemaman, Terengganu Darul Iman Malaysia tel: +60-9-863 2325/6/7 fax: +60-9-863 2328 email: cram@crasia.net ISO 14001:2004 CR Asia Thailand 15/1 Moo.3, Bankoh-Mabkha Road T. Mabkha, A. Nikhompattana Rayong 21180, Thailand tel: +66-38-698 399 fax: +66-38-698 398 email: crat@crasia.net CR Asia China Nan Bian Zhao, Tuwan County, Daya Bay, Huiyang District, Huizhou City, Guangdong Province 516086 Peoples Republic of China tel: +86-752-559 9422 fax: +86-752-556 1371 email: crac@crasia.net

ISO 9001:2008

OHSAS 18001:2007

www.crasia.net

Chemical Cleaning Services

CR Asia is recognized throughout the region as being a leader in the ability to provide
a ONE-STOP solution to our customers in the Oil and Gas Industry. Our Chemical Cleaning Services complement this reputation by offering a vast amount of Chemical Cleaning process engineered and performed by key personnel having expert experience. Our Chemical Cleaning processes are performed by the application of chemicals, using specialized pumping and blending equipment to remove scales, deposits, or unwanted materials from various types of process equipment, piping, or any wetted/heated surface. During each chemical cleaning operation, engineers are constantly monitoring the chemical solution with specialized analytical equipment allowing onsite analysis of the solution during circulation. Once the unwanted deposits/scales have been removed the results are easily recognized by the increased plant efficiencies of the equipment, yielding savings in reduced operating costs. Chemical Cleaning division also offers specialized oil flushing services for circulating all types of critical seal oil, hot oil, lube oil and hydraulic oil systems, filtering them down to the manufacturers specifications NAS 1638 or ISO 4406:1999 specifications. In order to achieve the required level of ISO or NASA standards, we have designed specialized filtering units, heating tanks and circulating equipment to meet all oil flushing requirements.

Chemical Cleaning Services

Specialized Oil Systems Flushing


System circulation is performed with proper designed equipment to enable proper velocity circulation. System metallurgy is also considered when selecting the proper equipment spread to prevent dissimilar metals contamination that could cause an after effect of unseen corrosion.

Our Chemical Cleaning Process is performed on the following systems:


Process Piping Systems. Vapor Phase Hydrocarbon & Pyrophoric Decontamination. Oxygen Service Piping & Equipment Cleaning. Furnaces, Heaters & Reboilers. Pre-operational & Maintenance Cleaning. Power Station, Utility & Waste Heat Boilers. Heat Exchangers. Feed Water Systems. Cooling Water Systems. Fire Water Systems. Seal, Hydraulic & Lube Oil Systems. Stainless Steel Passivation. Internal & External Fin Coolers Cleaning.

Special on site particle analysis equipment allowing quick and continuous results (all field results are confirmed by final laboratory results).

Chemical Cleaning Services offers a full range of Technical Services to assure efficient and cost effective process system cleaning
Laboratory analysis of system deposits. Laboratory testing of selected chemical treatments. Corrosion testing of cleaning solvents. Job planning, engineering and detailed procedures. Experienced personnel for execution and supervision of cleaning operation. Specialized equipment for cleaning operations.

reach us
CR Asia Group Unit 1706, 17th Floor, Two Pacific Place Building 142 Sukhumvit Rd, Klongtoey, Bangkok 10110, Thailand tel: +66-2-653 3913/4/5 fax: +66-2-653 3916 email: crot@crasia.net CR Asia India 32, Vasant, Prof. N.S. Phadke Marg Andheri (East), Mumbai 400069, India tel: +91-22-6570 1556/7 fax: +91-22-2682 1317 email: crai@crasia.net CR Asia Singapore 28 Jalan Buroh, Singapore 619484 tel: +65-6268 0255 fax: +65-6268 3369 email: cras@crasia.net CR Asia Malaysia Lot No. 1, PT 8250-1 Kawasan Perindustrian Telok Kalong 24000 Kemaman, Terengganu Darul Iman Malaysia tel: +60-9-863 2325/6/7 fax: +60-9-863 2328 email: cram@crasia.net ISO 14001:2004 CR Asia Thailand 15/1 Moo.3, Bankoh-Mabkha Road T. Mabkha, A. Nikhompattana Rayong 21180, Thailand tel: +66-38-698 399 fax: +66-38-698 398 email: crat@crasia.net CR Asia China Nan Bian Zhao, Tuwan County, Daya Bay, Huiyang District, Huizhou City, Guangdong Province 516086 Peoples Republic of China tel: +86-752-559 9422 fax: +86-752-556 1371 email: crac@crasia.net

ISO 9001:2008

OHSAS 18001:2007

www.crasia.net

Pipeline Services

CR Asia has a vast amount of experience in the field of pipeline services and are
able to offer many services to fit your pre-commissioning, commissioning and decommissioning requirements no matter if its an on shore or offshore, plant piping system or pipeline.

Pre-Commissioning & Commissioning Services


We offer a full range of pre-commissioning services, and have provided our services to many companies throughout Asia no matter the requirement our engineers are capable to accommodate: Pipeline Cleaning - no matter what your requirements are, Chemical Cleaning or Mechanical Cleaning methods can be applied to remove all types of debris and deposits. Pipeline Flooding - we use precision equipment to pump, monitor and maintain filling pig travel speeds and hydro test chemical injections to ensure minimum trapped air and even placement of hydro test chemical evenly throughout the filling process. Pressure Testing - available to perform different methods, utilizing different techniques, complying with all regulatory industrial standards. Dewatering - after successfully completing hydrostatic testing, pigs are used to ensure a controlled drain has been performed especially on lines where evaluations are an issue. Drying - is generally applied or performed when it is critical due to the type of product the line is intended for where no moisture is allowed to remain in the line. We offer different methods of drying, depending on the requirements, either chemical, nitrogen, dry-air or vacuum can be performed to achieve the level of dryness required as measured by the dew point. Purging - is performed by continuing to introduce nitrogen to help eliminate the possibility of ignition when flammable products are added to the pipeline.

Pipeline Services

Additional Services Offered Through Our Pipeline Services Division Include:


Nitrogen / Helium Leak Testing (NHLT). Vacuum testing (inside to outside or outside to inside). Online pipeline maintenance pigging programs. Internal pipeline coating. Pipeline mercury removal / decontamination programs. Pipeline intelligent pigging. Pipeline abandonment programs (special programs for mercury contamination). Special oxygen piping systems and pipeline cleaning.

Integrated Services Include:


Bolt tensioning / torquing (onshore or offshore). Chemical cleaning. High pressure water jetting (specially designed for pipelines). Complete cold cutting service. Decoking Descaling Technology (also known as DDT services).

reach us
CR Asia Group Unit 1706, 17th Floor, Two Pacific Place Building 142 Sukhumvit Rd, Klongtoey, Bangkok 10110, Thailand tel: +66-2-653 3913/4/5 fax: +66-2-653 3916 email: crot@crasia.net CR Asia India 32, Vasant, Prof. N.S. Phadke Marg Andheri (East), Mumbai 400069, India tel: +91-22-6570 1556/7 fax: +91-22-2682 1317 email: crai@crasia.net CR Asia Singapore 28 Jalan Buroh, Singapore 619484 tel: +65-6268 0255 fax: +65-6268 3369 email: cras@crasia.net CR Asia Malaysia Lot No. 1, PT 8250-1 Kawasan Perindustrian Telok Kalong 24000 Kemaman, Terengganu Darul Iman Malaysia tel: +60-9-863 2325/6/7 fax: +60-9-863 2328 email: cram@crasia.net ISO 14001:2004 CR Asia Thailand 15/1 Moo.3, Bankoh-Mabkha Road T. Mabkha, A. Nikhompattana Rayong 21180, Thailand tel: +66-38-698 399 fax: +66-38-698 398 email: crat@crasia.net CR Asia China Nan Bian Zhao, Tuwan County, Daya Bay, Huiyang District, Huizhou City, Guangdong Province 516086 Peoples Republic of China tel: +86-752-559 9422 fax: +86-752-556 1371 email: crac@crasia.net

ISO 9001:2008

OHSAS 18001:2007

www.crasia.net

Mercury Management Services

During the past decade CR Asia has earned a reputation as the leading company in
Asia to offer mercury remediation and monitoring services to the oil, gas and petrochemical industries. CR Asia works closely with our customers to create process-specific procedures that enable safe handling of mercury contaminated materials, equipment and waste streams. CR Asia has developed specialized equipment, chemicals and tools that enable us to perform all types of decontamination operations, from vapor suppression to extensive mercury decontamination of large vessels. Our health risk assessments programs have been developed to educate workers on mercury hazards and to provide absolutely safe work practices.

Mercury Decontamination
Mercury, if present as a component of hydrocarbon process streams, accumulates in equipment by reaction with surfaces and dissolution in sludge.When contaminated equipment is opened for cleaning or inspection, mercury vapor is emitted which is problematic for work activities. Sludge that accumulates in separators and process vessels and that contains mercury requires special handling. CR Asia has experienced work teams and specialized equipment to decontaminate piping and equipment and capture waste for transport. In cooperation with WVT Industries of Belgium we have developed specially designed chemicals specifically to aid in mercury vapor suppression and decontamination.

Mercury Vapor Monitoring


CR Asia uses state-of-the-art equipment and experienced personnel to monitor and document mercury vapor in plant work environments. When equipment is opened during turn-around or hot work is performed, mercury vapor can be present and its concentration in air is important to selection of personal protection equipment and decontamination procedures. Several types of mercury monitors are used depending on process components.

Mercury Management Services

Waste Services
CR Asia assists our clients to characterize, contain,transport and store hazardous waste. CR Asia works with certified and accredited disposal companies to provide safe and transparent disposal options that meet all local regulations and environmental requirements. CR Asia is the leading company in Asia to remove hazardous mercury waste from offshore production platforms.

Mercury Services
Vessel, drum & column decontamination. Waste characterization and segregation. Plant shutdown monitoring (steam-out, purging, vessel opening). Mercury awareness and PPE training. Mercury mapping for plant contamination diagnosis. Mercury contaminated sludge removal. Technical support (mercury removal,

Inspection and Mapping


CR Asia works with Mercury Technology Services (MTS) to inspect heat exchangers and other equipment for mercur y deposition. Inspection methods include computational modeling, visual (boroscope) and noninvasive radiography. CR Asia/MTS have extensive experience to locate and map mercury in refineries, gas plants, offshore production facilities and petrochemical plants. Both empirical and computational techniques are employed.

materials selection, HSE). Equipment inspection (aluminum heat exchangers, membranes). Chemicals for mercury spills and decontamination. Hazardous waste transportation and storage. Pipeline decontamination to remove mercury for decommission. Pipeline abandonment programs (special programs for mercury contamination).

reach us
CR Asia Group Unit 1706, 17th Floor, Two Pacific Place Building 142 Sukhumvit Rd, Klongtoey, Bangkok 10110, Thailand tel: +66-2-653 3913/4/5 fax: +66-2-653 3916 email: crot@crasia.net CR Asia India 32, Vasant, Prof. N.S. Phadke Marg Andheri (East), Mumbai 400069, India tel: +91-22-6570 1556/7 fax: +91-22-2682 1317 email: crai@crasia.net CR Asia Singapore 28 Jalan Buroh, Singapore 619484 tel: +65-6268 0255 fax: +65-6268 3369 email: cras@crasia.net CR Asia Malaysia Lot No. 1, PT 8250-1 Kawasan Perindustrian Telok Kalong 24000 Kemaman, Terengganu Darul Iman Malaysia tel: +60-9-863 2325/6/7 fax: +60-9-863 2328 email: cram@crasia.net ISO 14001:2004 CR Asia Thailand 15/1 Moo.3, Bankoh-Mabkha Road T. Mabkha, A. Nikhompattana Rayong 21180, Thailand tel: +66-38-698 399 fax: +66-38-698 398 email: crat@crasia.net CR Asia China Nan Bian Zhao, Tuwan County, Daya Bay, Huiyang District, Huizhou City, Guangdong Province 516086 Peoples Republic of China tel: +86-752-559 9422 fax: +86-752-556 1371 email: crac@crasia.net

ISO 9001:2008

OHSAS 18001:2007

www.crasia.net

High Pressure Water Jetting

Hydroblasting is the most commonly used industrial cleaning application for penetration
and removal of heavy deposits. Our extensive fleet of High Pressure Pumps up to 2500 bar with large volume water being delivered to the HP cleaning tools. This enables us to remove difficult materials such as hardened polymer and/or coked or fused catalyst. A vast range of nozzles, drilling attachments and lances allow for superior cleaning of all exchangers/vessels and towers. We cater our equipment and personnel to effectively match your plants performance and obstacles. Our specialized equipment includes Roto-clean pipeline cleaners, 3D tank cleaning heads, TEL unit for controlled cleaning of vertical tubes, floor cleaners, water cutting tools and robotic surface cleaners. By utilizing a combination high pressure water, steam, chemicals and specialized accessories, we can clean surfaces otherwise impossible to clean by conventional means. These include pipeline internals, vessels, columns, furnace, tubes and tanks. Heavy deposits of scale or chemical residue can be efficiently removed thereby reducing cleaning duration.

High Pressure Water Jetting

Main services include:


High pressure and ultra high pressure pumps to 2500 bar. Fully automated tube bundle cleaning system. Full blinds to blinds' service including mechanical preparation, tube bundle pulling and retubing. Roto-clean high pressure water pipeline cleaning system. High pressure water surface cleaning for floors and grating. High pressure water surface preparation for coatings and inspection. High pressure water automated cleaning system for reactors and tanks. High pressure water jet cutting of concrete, refractory and steel. Drain and sewer cleaning systems with simultaneous vacuuming. Liquid and solid vacuuming and collection systems. TLE-trans line exchanger cleaner. Full turnaround and shutdown execution on blinds to blinds' basis.

reach us
CR Asia Group Unit 1706, 17th Floor, Two Pacific Place Building 142 Sukhumvit Rd, Klongtoey, Bangkok 10110, Thailand tel: +66-2-653 3913/4/5 fax: +66-2-653 3916 email: crot@crasia.net CR Asia India 32, Vasant, Prof. N.S. Phadke Marg Andheri (East), Mumbai 400069, India tel: +91-22-6570 1556/7 fax: +91-22-2682 1317 email: crai@crasia.net CR Asia Singapore 28 Jalan Buroh, Singapore 619484 tel: +65-6268 0255 fax: +65-6268 3369 email: cras@crasia.net CR Asia Malaysia Lot No. 1, PT 8250-1 Kawasan Perindustrian Telok Kalong 24000 Kemaman, Terengganu Darul Iman Malaysia tel: +60-9-863 2325/6/7 fax: +60-9-863 2328 email: cram@crasia.net ISO 14001:2004 CR Asia Thailand 15/1 Moo.3, Bankoh-Mabkha Road T. Mabkha, A. Nikhompattana Rayong 21180, Thailand tel: +66-38-698 399 fax: +66-38-698 398 email: crat@crasia.net CR Asia China Nan Bian Zhao, Tuwan County, Daya Bay, Huiyang District, Huizhou City, Guangdong Province 516086 Peoples Republic of China tel: +86-752-559 9422 fax: +86-752-556 1371 email: crac@crasia.net

ISO 9001:2008

OHSAS 18001:2007

www.crasia.net

DDT ( Decoking Descaling Technology)

The DDT service is a proven process that removes even the hardest coke and scale from
furnace tubes. Numerous projects have proven the system to be more effective than Steam Air Decoking or Chemical Cleaning thereby offering customers the benefits of increased run lengths, longer tube life, lower fuel usage and improved reliability. The cleaning method involves the use of relatively low water pressure that drives the flexible pigg (patented for DDT Inc. of Canada) through the tube allowing the metal studs to scrape the deposits loose. A portion of water flows around the pigg and passes the cleaning studs which flushes loosened deposits ahead of the pigg and into a collection tank. Piggs are driven by pressures typically around 150 psi eliminating the danger of tube damage that is typically encountered with the high temperature, thermal shock based Steam Air Decoking method. DDT piggs negotiate short radius elbows and U-bends that have long prevented the use of conventional piggs. In addition, DDT's bidirectional control allows us to use different size piggs to clean furnace tubes with reducers An Artists View of PIGG in Action Inside a Tube and changing diameters.

In the end the DDT system is a much faster, safer and more environmentally friendly cleaning system offering complete assurance of achieving a thorough cleaning of the fired heater tubes.

DDT ( Decoking Descaling Technology)

Benefits of using DDT Pigging Technology versus Steam Air Decoking:


DDT pigging guarantees complete removal of the furnace coke unlike Steam Air Decoking. DDT provides a reliable, safe and environmentally friendly operation resulting in extended run length for the heater. Pigging produces no air pollution whereas Steam Air Decoking usually produces great quantities of hot water with high solid content and causes air pollution concern. Pigging allows maintenance inside different sections of the furnace to be carried out simultaneously. For example, maintenance on refractory brick, burner inspection, scaffolding erection work, tubing inspection, etc., can be done while the tubes are being cleaned in another section, thereby decreasing precious downtime.

reach us
CR Asia Group Unit 1706, 17th Floor, Two Pacific Place Building 142 Sukhumvit Rd, Klongtoey, Bangkok 10110, Thailand tel: +66-2-653 3913/4/5 fax: +66-2-653 3916 email: crot@crasia.net CR Asia India 32, Vasant, Prof. N.S. Phadke Marg Andheri (East), Mumbai 400069, India tel: +91-22-6570 1556/7 fax: +91-22-2682 1317 email: crai@crasia.net CR Asia Singapore 28 Jalan Buroh, Singapore 619484 tel: +65-6268 0255 fax: +65-6268 3369 email: cras@crasia.net CR Asia Malaysia Lot No. 1, PT 8250-1 Kawasan Perindustrian Telok Kalong 24000 Kemaman, Terengganu Darul Iman Malaysia tel: +60-9-863 2325/6/7 fax: +60-9-863 2328 email: cram@crasia.net ISO 14001:2004 CR Asia Thailand 15/1 Moo.3, Bankoh-Mabkha Road T. Mabkha, A. Nikhompattana Rayong 21180, Thailand tel: +66-38-698 399 fax: +66-38-698 398 email: crat@crasia.net CR Asia China Nan Bian Zhao, Tuwan County, Daya Bay, Huiyang District, Huizhou City, Guangdong Province 516086 Peoples Republic of China tel: +86-752-559 9422 fax: +86-752-556 1371 email: crac@crasia.net

ISO 9001:2008

OHSAS 18001:2007

www.crasia.net

Mechanical Engineering

Our Mechanical services have been uniquely developed and catered for medium to large
scale projects ranging from 5,000 to 500,000 man hours. Being one of the first to have provided a blinds to blinds' concept we offer a range of general mechanical services that include fabrication, on-site modification, stainless steel welding (inert and normal atmosphere), vessel blinding, column cleaning, replacement of trays/internals, on-site machining (flange facing, bed milling, valve lapping services etc) including Parex chamber changeouts. To complement our blinds to blinds' approach we incorporate the pre-engineering essentials such as scheduling, estimating, planning, task team orientation. Our well established and proven management systems, as certified under ISO 9001, allow us to measure and achieve the key project goals of Safety, Quality, Schedule and Budget. The amount of repeat business our mechanical division achieves reinforces their reputation as a provider of high standards of service. With a network of offices across Asia we have the ability to respond quickly to planned and unplanned customer requirements.

Mechanical Engineering

Main services include:


Hydraulic Bolt Tensioning and Bolt Torquing. Management and execution of Major Turnarounds, Shutdowns and Projects. Plant change and piping modifications. Provision of fully trained supervision and skilled personnel. On-line leak sealing. Insitu machining and flange facing. Vessel and column tray work, cleaning and repairs. Reactor repairs and maintenance. Turnaround management, planning and progress monitoring. Plant maintenance and commissioning. Hydrotesting of equipment and pipelines. General fabrication and machining. Full heat exchanger servicing including isolation and removal with hydraulic extractor, cleaning, repairs, re-tubing and reinstatement. Mechanical and piping installation. Pipe cold cutting and weld preparation (clamshell type). Pipe wrapping.

reach us
CR Asia Group Unit 1706, 17th Floor, Two Pacific Place Building 142 Sukhumvit Rd, Klongtoey, Bangkok 10110, Thailand tel: +66-2-653 3913/4/5 fax: +66-2-653 3916 email: crot@crasia.net CR Asia India 32, Vasant, Prof. N.S. Phadke Marg Andheri (East), Mumbai 400069, India tel: +91-22-6570 1556/7 fax: +91-22-2682 1317 email: crai@crasia.net CR Asia Singapore 28 Jalan Buroh, Singapore 619484 tel: +65-6268 0255 fax: +65-6268 3369 email: cras@crasia.net CR Asia Malaysia Lot No. 1, PT 8250-1 Kawasan Perindustrian Telok Kalong 24000 Kemaman, Terengganu Darul Iman Malaysia tel: +60-9-863 2325/6/7 fax: +60-9-863 2328 email: cram@crasia.net ISO 14001:2004 CR Asia Thailand 15/1 Moo.3, Bankoh-Mabkha Road T. Mabkha, A. Nikhompattana Rayong 21180, Thailand tel: +66-38-698 399 fax: +66-38-698 398 email: crat@crasia.net CR Asia China Nan Bian Zhao, Tuwan County, Daya Bay, Huiyang District, Huizhou City, Guangdong Province 516086 Peoples Republic of China tel: +86-752-559 9422 fax: +86-752-556 1371 email: crac@crasia.net

ISO 9001:2008

OHSAS 18001:2007

www.crasia.net

Total Heat Exchanger Maintenance Services

CR Asia has a long experience in Heat Exchanger Maintenance Services. The services
include a comprehensive package, enabling our clients to fully handover the total work scope to one controlling entity without interface issues. Any special subcontract requirements such as lifting and scaffolding, are also managed by CR Asia and will not require any involvement in the way of management or commercial control. CR Asia handles one off single heat exchanger jobs to multiple heat exchangers in Turnarounds and Shutdowns. As with many other sorts of process equipment, CR Asia is very much aware of the availability issues and has therefore focused on being in control of all the required activities and has worked towards establishing professional experience in all aspects of these services. The services provided comprise the following aspects: Spading and Isolation (including BA as required). Pre-decommission de-sludging wash outs (Chemical Cleaning). System Scaffolding. Dis-assembly and re-assembly incl. bolt (de)torquing and (de)tensioning. Lifting of components. Bundle extraction and re-insertion. Cleaning of shell and components mostly using non-hand held, semi or fully automated equipment: - High pressure water jetting. - Ultra high pressure water jetting. - Dry cleaning by rotating brushes. Robotic cleaning of bundles in-situ for fixed tube sheet bundles and also in case the situation does not allow a bundle to be pulled (heavy contamination on the tube side, requiring process cleaning). Robotic cleaning of bundles in wash bays. Chemical cleaning of bundles by soaking in dip container with air, nitrogen, or steam agitation. Heat exchanger repairs: - Retubing. - Expanding and welding. - In-situ machining. - Shell repairs. - Plugging. Pressure testing - Hydro-testing. - Helium leak detection. - Non-Destructive Testing. - Centest. - IRIS testing. - X-ray. - Boroscope. - Online thermo dynamics monitoring. - Online leak sealing of piping.

Total Heat Exchanger Maintenance Services

Preparation, planning and management:


At the enquiry stage CR Asia will execute a full site survey to assess all the potential physical implications of the work, such as, access to each heat exchanger for all the activities. We will also look at the access and egress issues with regard to the logistical matters, such as bundle transport and potential congestion issues.

Together with the client we will plan towards the best approach bearing in mind the other planned activities in the overhaul period.

Personnel:
CR Asia has a long experience in the field of heat exchanger maintenance services and that is due to well trained, experienced personnel. Between our Mechanical Services and Industrial Services departments we have sufficient specialist operators, fitters, mechanics and supervision to work with.

CR Asia has various special equipment to execute all the activities:


Bundle pullers from 20Te to 45Te capacity. Trucks and transport trailers with special transport drip trays. Multiple robotic lance equipment - Flexible single and triple lance machinery for tube side cleaning. - Rigid triple lance machinery for tube side cleaning. Outside bundle cleaning units. Multiple High Pressure Jetting pump varying in size from 150bhp up to 500bhp.

Quality and Safety:


Clearly quality and safety receive our prime attention. No damage to the principals equipment, clean and leak-free handovers by applying an organized approach with a safe working behavior are the performances we will work to.

reach us
CR Asia Group Unit 1706, 17th Floor, Two Pacific Place Building 142 Sukhumvit Rd, Klongtoey, Bangkok 10110, Thailand tel: +66-2-653 3913/4/5 fax: +66-2-653 3916 email: crot@crasia.net CR Asia India 32, Vasant, Prof. N.S. Phadke Marg Andheri (East), Mumbai 400069, India tel: +91-22-6570 1556/7 fax: +91-22-2682 1317 email: crai@crasia.net CR Asia Singapore 28 Jalan Buroh, Singapore 619484 tel: +65-6268 0255 fax: +65-6268 3369 email: cras@crasia.net CR Asia Malaysia Lot No. 1, PT 8250-1 Kawasan Perindustrian Telok Kalong 24000 Kemaman, Terengganu Darul Iman Malaysia tel: +60-9-863 2325/6/7 fax: +60-9-863 2328 email: cram@crasia.net ISO 14001:2004 CR Asia Thailand 15/1 Moo.3, Bankoh-Mabkha Road T. Mabkha, A. Nikhompattana Rayong 21180, Thailand tel: +66-38-698 399 fax: +66-38-698 398 email: crat@crasia.net CR Asia China Nan Bian Zhao, Tuwan County, Daya Bay, Huiyang District, Huizhou City, Guangdong Province 516086 Peoples Republic of China tel: +86-752-559 9422 fax: +86-752-556 1371 email: crac@crasia.net

ISO 9001:2008

OHSAS 18001:2007

www.crasia.net

Waste Handling

Our Waste Handling and Vacuum Services Division offers a broad range of services
including industrial waste collection and transportation to municipality landfills and other approved waste disposal facilities. Our fleet of Super Sucker Vacuum Trucks are capable of vacuuming both dry and liquid generated wastes. This is supplemented by Waste Bin / Hooklift (8 cyd 17 cyd) services for collection of various dry wastes within industrial plants. Our commitment to protecting the environment ensures that we are able to respond and assist with emergency spills and unplanned clean ups, such as waste oils, wet and dry industrial products. Our Vacuum Trucks and Static Vacuum Units are located in strategically placed plant yards and are easily mobilized to site. We offer our Units on long or short term basis with 24 hours call availability. Mercury in produced oil and gas is a serious issue in the Asian region. We have developed specialized equipment and maintain teams of personnel fully trained in the hazards associated with handling and disposal of mercury contaminated materials.

Waste Handling

Main services include:


Vacuum truck and tanker services. Hazardous liquid transportation. Sewers drain and pipe cleaning with simultaneous vacuuming. High pressure water cleaning. Waste skip and bin rental up to 18 cubic meters. Mercury monitoring, decontamination and sludge removal. Road sweeping services. Wet and dry material vacuuming and collection. Disposal of non-toxic and toxic wastes. Temporary storage and tank rental. Sludge and liquid transfer. Tank cleaning. Site clean up, restoration and reinstatement.

reach us
CR Asia Group Unit 1706, 17th Floor, Two Pacific Place Building 142 Sukhumvit Rd, Klongtoey, Bangkok 10110, Thailand tel: +66-2-653 3913/4/5 fax: +66-2-653 3916 email: crot@crasia.net CR Asia India 32, Vasant, Prof. N.S. Phadke Marg Andheri (East), Mumbai 400069, India tel: +91-22-6570 1556/7 fax: +91-22-2682 1317 email: crai@crasia.net CR Asia Singapore 28 Jalan Buroh, Singapore 619484 tel: +65-6268 0255 fax: +65-6268 3369 email: cras@crasia.net CR Asia Malaysia Lot No. 1, PT 8250-1 Kawasan Perindustrian Telok Kalong 24000 Kemaman, Terengganu Darul Iman Malaysia tel: +60-9-863 2325/6/7 fax: +60-9-863 2328 email: cram@crasia.net ISO 14001:2004 CR Asia Thailand 15/1 Moo.3, Bankoh-Mabkha Road T. Mabkha, A. Nikhompattana Rayong 21180, Thailand tel: +66-38-698 399 fax: +66-38-698 398 email: crat@crasia.net CR Asia China Nan Bian Zhao, Tuwan County, Daya Bay, Huiyang District, Huizhou City, Guangdong Province 516086 Peoples Republic of China tel: +86-752-559 9422 fax: +86-752-556 1371 email: crac@crasia.net

ISO 9001:2008

OHSAS 18001:2007

www.crasia.net

Offshore Projects & Maintenance

Our offshore division focuses on providing our specialized industrial maintenance solution
to the offshore oil and gas industry. With workshop facilities in Rayong we are well positioned to cover the entire South East Asian Region. Our offshore division offers all our normal maintenance activities such as mechanical engineering, catalyst handling, chemical cleaning, waste handling and industrial cleaning. In addition we also offer a full range of fabrication and installation services. Mercury in produced oil and gas is a serious issue in the Asian region. We have developed specialized equipment and maintain teams of personnel fully trained in the hazards associated with handling and disposal of mercury contaminated materials. With our fully trained work force regularly working offshore we are prepared with certified equipment and ready for any planned or unplanned works. Our offshore fabrication and installation teams are located in key areas and able to provide a general mechanical service to our regional customers.

Offshore Projects & Maintenance

Main services include:


Fabrication and installation structural steel, modules, modification work. Mercury monitoring, decontamination and sludge removal. Catalyst and absorbent loading and unloading. Chemical cleaning and decontamination. Mechanical maintenance, complete service 'blinds to blinds'. Electrical and instrumentation maintenance and project work. Pressure relief valve testing and repair. Pipe fabrication, installation, testing and commissioning. Shutdown and turnaround project work. Waste handling / sludge removal and separation. Pipeline pigging, flushing, cleaning and coating. HPWJ cleaning of vessels, exchangers and piping. Bolt tensioning and torquing. Insitu machining and flange facing.

reach us
CR Asia Group Unit 1706, 17th Floor, Two Pacific Place Building 142 Sukhumvit Rd, Klongtoey, Bangkok 10110, Thailand tel: +66-2-653 3913/4/5 fax: +66-2-653 3916 email: crot@crasia.net CR Asia India 32, Vasant, Prof. N.S. Phadke Marg Andheri (East), Mumbai 400069, India tel: +91-22-6570 1556/7 fax: +91-22-2682 1317 email: crai@crasia.net CR Asia Singapore 28 Jalan Buroh, Singapore 619484 tel: +65-6268 0255 fax: +65-6268 3369 email: cras@crasia.net CR Asia Malaysia Lot No. 1, PT 8250-1 Kawasan Perindustrian Telok Kalong 24000 Kemaman, Terengganu Darul Iman Malaysia tel: +60-9-863 2325/6/7 fax: +60-9-863 2328 email: cram@crasia.net ISO 14001:2004 CR Asia Thailand 15/1 Moo.3, Bankoh-Mabkha Road T. Mabkha, A. Nikhompattana Rayong 21180, Thailand tel: +66-38-698 399 fax: +66-38-698 398 email: crat@crasia.net CR Asia China Nan Bian Zhao, Tuwan County, Daya Bay, Huiyang District, Huizhou City, Guangdong Province 516086 Peoples Republic of China tel: +86-752-559 9422 fax: +86-752-556 1371 email: crac@crasia.net

ISO 9001:2008

OHSAS 18001:2007

www.crasia.net

CHINA INDIA THAILAND MALAYSIA SINGAPORE

reach us
CR Asia Group Unit 1706, 17th Floor, Two Pacific Place Building 142 Sukhumvit Rd, Klongtoey, Bangkok 10110, Thailand tel: +66-2-653 3913/4/5 fax: +66-2-653 3916 email: crot@crasia.net CR Asia India 32, Vasant, Prof. N.S. Phadke Marg Andheri (East), Mumbai 400069, India tel: +91-22-6570 1556/7 fax: +91-22-2682 1317 email: crai@crasia.net CR Asia Singapore 28 Jalan Buroh, Singapore 619484 tel: +65-6268 0255 fax: +65-6268 3369 email: cras@crasia.net CR Asia Malaysia Lot No. 1, PT 8250-1 Kawasan Perindustrian Telok Kalong 24000 Kemaman, Terengganu Darul Iman Malaysia tel: +60-9-863 2325/6/7 fax: +60-9-863 2328 email: cram@crasia.net ISO 14001:2004 CR Asia Thailand 15/1 Moo.3, Bankoh-Mabkha Road T. Mabkha, A. Nikhompattana Rayong 21180, Thailand tel: +66-38-698 399 fax: +66-38-698 398 email: crat@crasia.net CR Asia China Nan Bian Zhao, Tuwan County, Daya Bay, Huiyang District, Huizhou City, Guangdong Province 516086 Peoples Republic of China tel: +86-752-559 9422 fax: +86-752-556 1371 email: crac@crasia.net

ISO 9001:2008

OHSAS 18001:2007

www.crasia.net

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