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Installation Instructions

Installation Instructions Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives

Installation Instructions Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives
Installation Instructions Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives
Installation Instructions Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives
Installation Instructions Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives
Installation Instructions Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives
Installation Instructions Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives

Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/ literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

!
!

WARNING: Identifies information about practices or circumstances

that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

Important: Identifies information that is critical for successful application and understanding of the product.

!
!

ATTENTION: Identifies information about practices or circumstances

that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequences.

Shock Hazard labels may be located on or inside the equipment (e.g., drive or motor)

Shock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.

Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor)

Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures.

Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, DriveExplorer, DriveExecutive, DPI, and SCANport are either trademarks or registered trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Summary of Changes

The information below summarizes the changes to the Wiring and Grounding Guidelines for Pulse Width Modulated AC Drives, publication DRIVES-IN001, since the last release.

Manual Updates

Change

Page

Motor cable length information added for PowerFlex 753 and 755

A-23

Publication DRIVES-IN001K-EN-P

soc-ii

Summary of Changes

Notes:

Publication DRIVES-IN001K-EN-P

Table of Contents

Preface

Overview

Who Should Use This Manual

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P-1

Recommended Documentation .

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P-1

Recommended Cable/Wire

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P-2

Manual Conventions

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P-2

General Precautions

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P-2

Chapter 1

Wire/Cable Types

General

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1-2

Input Power Cables

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1-10

. Cable for Discrete Drive I/O .

Motor

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1-10

1-11

Analog Signal and Encoder Cable

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1-12

Communications

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1-12

Chapter 2

Power Distribution

System Configurations

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2-1

AC

Line Voltage

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2-4

. Surge Protection MOVs and Common Mode Capacitors

AC

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2-5

2-17

Using PowerFlex Drives with Regenerative Units

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2-18

DC

Bus Wiring Guidelines

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2-18

Chapter 3

Grounding

Grounding Safety Grounds

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3-1

Noise Related Grounds

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3-3

Chapter 4

Practices

Mounting

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4-1

. Ground Connections

Conduit Entry

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4-4

4-6

Wire Routing

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4-9

Conduit

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4-13

. Shield Termination

Cable Trays

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4-14

4-15

Conductor Termination

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4-18

Moisture

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4-19

Chapter 5

Reflected Wave

. Effects On Wire Types

Description

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5-1

5-1

. Length Restrictions For Motor Protection

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5-2

Publication DRIVES-IN001K-EN-P

ii

Table of Contents

Chapter 6

Electromagnetic Interference

What Causes Common Mode Noise

6-1

6-2

Containing Common Mode Noise With How Electromechanical Switches Cause Transient Interference

. How to Prevent or Mitigate Transient Interference from Electromechanical Switches

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6-3

6-3

Enclosure Lighting.

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6-6

Bearing Current

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6-6

Appendix A

Motor Cable Length Restrictions Tables

PowerFlex 4 Drives

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A-3

PowerFlex 4M Drives

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A-4

PowerFlex 40 Drives

PowerFlex 400 Drives

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A-5

A-6

PowerFlex 70 & 700

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A-8

PowerFlex 700H

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A-13

PowerFlex

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A-16

PowerFlex

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