SHAYBURG VALVES PRIVATE LIMITED

COMPANY PRE-QUALIFICATION DOCUMENTATION

TABLE OF CONTENTS

Chairman's Foreword....................................................................................................................................1 Company Introduction...................................................................................................................................2 Quality Policy................................................................................................................................................3 Organization Chart & Management team.....................................................................................................4 Company Profile...........................................................................................................................................5 HSE Policy & Principles................................................................................................................................6 Brief Training Module....................................................................................................................................7 Product Range..............................................................................................................................................8 Certificates....................................................................................................................................................9 Client Approvals .........................................................................................................................................10 Client List (Domestic & International)..........................................................................................................11 Brief Project Reference List (Domestic & International) .............................................................................12 Purchase Orders, Inspection Release Notes & Performance Reports.......................................................13 Company Balance Sheet ............................................................................................................................14 Quality Manual, E-HSE & General QAP......................................................................................................15 List of Machinery And Instruments & List Of Standards Used....................................................................16 Approved Suppliers List..............................................................................................................................17 Client Testimonials & Sales Report.............................................................................................................18 Catalogues..................................................................................................................................................19 Notes...........................................................................................................................................................20

FOREWORD

With a vision of becoming the global valve manufacturing and supplying company, Shayburg Valves Private Limited is established in May 2008, which was then well known as SteelStrong International, a division of SteelStrong Group of Companies. For over two decades, Steel Strong Group has been committed to excellence in designing, manufacturing and supplying of Industrial valves for oil & gas sectors of India and other countries.

With an expansion in the production facilities, capital investments, and committed resources, Shayburg Valve is looking towards the bright future of Valve Industry.

Shayburg Valves is all set to become a leading valve manufacturer, with its offices spread across Mumbai & Ahmedabad and a high performance manufacturing plant in Sanand, Ahmedabad Gujarat. The manufacturing plant is specially designed to produce valves that meet global Standards and is backed with 25 years of manufacturing experience with values of respect, humanity and entrepreneurial attitude. In the process of development company has commitment to protect environment and humanity.

Our passion to become the best valve manufacturer leads to successful launch of Shayburg Valves, which is already well accepted globally.

INTRODUCTION

Shayburg Valves Private Limited is a rising star in the valve industry which surely needs a brief introduction. With manufacturing excellence of more than two decades SteelStrong Group of Companies, today has further extended its horizon by establishing Shayburg Valves Private Limited. Shayburg which was earlier well known as SteelStrong International has come up with new world class infrastructure which is meticulously designed for manufacturing international quality valves. Shayburg Valves are backed with ripe experience and equipped with state of the art technology to meet the challenges of global valve industry. In short span of one year Shayburg has achieved trust of the customers and enjoys a great reputation across the globe for meeting the clients expectations. Quality is our forte which has forced us to achieve international approvals and accreditations like ISO, API, and CE etc. Within a short period of 6 months of operation. Shayburg is also associated with the renowned Consultants like Mecon, JP Kenny and our client list comprise brands like GAIL and ONGC. Our achievements give us a confidence and our dedication drives us to manufacture international quality valves in India offering its visibility on a global platform. Our self-belief is to build an enviable reputation by offering value added services and quality products to our clients. At Shayburg Growth is not just a buzz phrase but a living!

QUALITY POLICY

SHAYBURG VALVES PRIVATE LIMITED is committed to design, manufacture and supply of industrial valves conforming to customer requirement & product specification (API 6D, API 600, API 6A, BS 1873, BS 1868, API 594, PED 97/23/EC). SHAYBURG VALVES PRIVATE LIMIITED is also committed to continually improve the process of QMS as per international standards (API SPEC Q1, TS 29001, ISO 9001)

ORGANIZATION CHART AND MANAGEMENT TEAM

CMD

Deputy General Manager

General Manager Operations

Commercial Manager / HR

Accounts Manager

Design Manager

Sales Engineer

Purchase Manager

QAQC Manager

Planning Manager

Works Manager

General Administrative Assistant Stores Incharge

Account Assistants

Design Development Engineer

Sales Co-ordinator

Purchase Officer

In Process Inspection Engineers Incoming Inspection Engineers Final Inspection Manager

Planning Assistant

Draughtsmen

Purchase Assistants

Stores Assistant

Production Engineer - I

Production Engineer - II

Workmen

COMPANY PROFILE
COMPANY CO-ORDINATES

Business office
Flat / Plot No. / Building Street / Area / Premises Town / City State / Province Country Pin Code Telephone No. Fax No. Email : : : : : : : : : 1002, 360 Business Park LBS Marg, Next to R - Mall Mulund (W), Mumbai Maharashtra India 400080 +91 22 2590 3377 / 88 +91 22 2590 3399 admin@shayburgvalves.com

Registered office
Flat / Plot No. / Building Street / Area / Premises Town / City State / Province Country Pin Code Telephone No. Fax No. Email : : : : : : : : : 604, Mahavir Towers LBS Marg Mulund (W), Mumbai Maharashtra India 400 080 +91 22 2590 3377 / 88 +91 22 2590 3399 intsales@shayburgvalves.com

Manufacturing Plant
Flat / Plot No. / Building Street / Area / Premises Town / City State / Province Country Pin Code Telephone No. Fax No. Email : : : : : : : : : 176-186-187, (Paiki B/1) Ajantha Industrial Estate, Vasna Iyava Sanand, Ahmedabad Gujarat India 382 170 +91 271 7619 131 +91 271 7619 134 works@shayburgvalves.com

www.shayburgvalves.com

STATUTORY & OPERATIONAL REQUIREMENTS

Registration Certificate No. CST No. ST / VAT No. ECC No. PAN No. Service Tax Reg. No. Excise Range / Division Excise Commissionerate ISO 9001 No. CE (PED97/23/EC) No. API 6D No. API 600 No. API 6A No. Total Area Plant Area Office Area Canteen Area Workers Quarter Open Space Product List Bankers Detail

: : : : : : : : : : : : : : : : : : : : :

U27201MH2008PTC182305 24574601417 24074601417 AAMCS0170NXM001 AAMCS0170N AAMCS0170NST001 Sanand / Paldi Ahmedabad II 9773-2007-AQ-IND.RvA Rev.01 PED-H-136 Rev.1.0 6D-0531 600-0012 6A-0684 55,000 Sq. Mtr. (5,92,020 Sq. Ft.) 10,498 Sq. Mtr. (1,13,000 Sq. Ft.) 2,509 Sq. Mtr. (27,000 Sq. Ft.) 465 Sq. Mtr. (5,000 Sq. Ft.) 8,000 Sq. Mtr. (86,112 Sq. Ft.) 33, 528 Sq. Mtr. (3,60,908 Sq. Ft.) Ball / Gate / Globe / Check Valves Vijaya Bank, Industrial Finance Branch, Kamdhenu Complex, Opp. Polytechnic, Ambavadi, Ahmedabad, Gujarat 380015. Tel # +91 79 2630 0632 / 206 Fax # +91 79 2630 7221 Email ahm.ifb7328@vijayabank.co.in E-Payment No / Swift No. VIJB007328 A/C No. - 732800301000074 MICR No. 380029011

Net Turn over 3 Years

: : :

2008-09 INR 782.82 Lacs (USD 1.9 million) 2007-08 INR 549.70 Lacs (USD 1.3 million) 2006-07 INR 519.37 Lacs (USD 1.2 million)

MANAGEMENT

Mr. Ramesh S Shetty Mr. Sagar R Shetty Mr. Atul Bajpayee

: : :

Chairman & Managing Director Director Dy. General Manager

MAN POWER
No. of Engineering Personnel No. of QA/QC Personnel No. of Quality Auditors No. of HR Personnel No. of Production Personnel No. of Design Personnel No. of Purchase Personnel No. of Planning Personnel No. of Marketing Personnel Skilled Workers Semi Skilled Workers Unskilled Workers Total No. of Employees Total No. of Workers Permanent Staff Total : : : : : : : : : : : : : : : : 48 8 3 3 7 8 4 3 5 31 12 18 44 65 61 111

HEALTH, SAFETY & ENVIRONMENT POLICY

Health, Safety and Environment policy at SHAYBURG VALVES PRIVATE LIMITED cascades from its Business Principles, thus making it an integral part of our business policy which is reflected by our outstanding business performance. SHAYBURG VALVES belief & commitment: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. We believe all injuries are preventable. Pursue goal of no harm to people and protect the environment. Use material and resource like water & energy efficiently to provide our products & services. Respect our society, neighbours & contribute to the societies in which we operate. Promote a culture in which all Shayburg employees share this commitment. Ensure all employees understand their HSE accountabilities and demonstrate visible HSE qualities. Provide direction, education, training and supervision to ensure that all employees understand the required behaviour and consequence of non-compliance. Work with all our associates and achieve internationally accepted good practices and learn from each other's experiences for betterment of HSE policy. Comply with this policy and drive HSE improvements by setting expectations and objectives and reviewing, monitoring and auditing performance. Fully cooperate with government & NGO's and work with industry and people to improve HSE practices and promote equally. Regularly review this policy and ensure its effectiveness.

We recognise that HSE is everyone's responsibility and that we each have a duty to intervene to prevent unsafe actions and to reinforce good behaviours. Our goal is zero injuries. The safe delivery of projects and operation of facilities is a critical success factor - it is not just the end result that matters, we care about how we get there.

BRIEF TRAINING MODULE OF SHAYBURG VALVES

a.
1. 2. 3. 4.

General
Basic on Valves for newcomers. General awareness on pressure classes and the testing temperatures. Awareness on standards and main standards that are used on daily basis.(Ref: List of Standards) Material characteristics, its application and its codification in various forms for correct identification.

b.
1. 2. 3. 4.

Production Staff
Interpretation of drawings and its tolerances. Interpretation of symbols given in drawings. Development of Fixtures to reduce machining time. Discussion regarding hurdles during assembly of product.

c.
1. 2. 3. 4. 5. 6.

Quality Control staff

Handling of measuring Instruments. Inspection of critical dimensions. Interpretation of drawings and its tolerances. Interpretation of symbols given in drawings. How to maintain the quality and how to improve the quality. How to review the documents and what are the key areas which needs more attention.

d.
1. 2. 3. 4. 5. 6. 7. 8. 9.

Design Development
Awareness on geometric dimensioning and tolerances. Thorough functioning of Valve, what are the things to be considered to design? What are the safety factors to be considered? What are standards to be referred for required input data? How to plan the design? What are things to taken care before starting the design? What are expected areas where one should be more careful? How to decide the actuators? How to do calculations?

MAJOR PRODUCT RANGE

API 6D Ball Valve Gate Valve Swing Check Valve 2 - 32 2 - 16 2 - 48 150# - 2500# 150# - 2500# 150# - 2500#

API 600 Gate Valve 2 - 64 150# - 2500#

BS 1868 Swing Check Valve 2 - 48 150# - 2500#

BS 1873 Globe Valve 2 - 16 150# - 2500#

Other range includes : ISO 17292 Floating Ball Valves. ISO 15761 Forged Gate / Globe / Check Valves. API 6A range of Products. API 594 Dual Plate Check Valves Under Development Butterfly Valves

SHAYBURG VALVES PRIVATE LIMITED

Thank You