A D J U S TA B L E PA L L E T R A C K I N G

Experience
Since 1956, Esmena has consolidated a solid organisational structure devoted to the design, manufacturing and installation of all types of storage systems. From the very large high bay automatic structures to the long span shelving for boxes.

Competitive

product
The concept of total quality established by Esmena as an internal rule, embraces all the aspects of the value chain: raw material, design, manufacturing, sales and installation of each structure. Esmena was the first European company of the racking field that achieved the certification ISO 9001, and it is

Quality
Our comprehensive manufacturing process automation lead us to be one of the leaders in our field, being competitive in more than 50 countries on the 5 continents, as it corresponds to one of the worlds largest racking manufacturers.

also certified according to the standard ISO 14001 of Environmental Management Systems.

Adjustable pallet racking Esmena

Wide range of accessories. On the following

pages you will find an extensive range of accessories that fulfil the vast majority of the market place requirements, by making suitable the loading levels for the goods to be stored. If requested our technicalsales dept. will study free of charge your specific requirements.

Versatile. Should you

require

Easy stock control. To have

one pallet per stock reference will

in the future to add to your

installation some levels , or modify enable you to have easy control the bays arrangement, previously and access to your stock, not checked with our Technical Dept., this will be feasible with Esmena having to handle any other load to get to the pallet required at

due to the versatility of our product. each moment.

Structure with wire guided VNA truck with P&D stations APR handled by counterbalanced trucks

Demands. Starting point:

APR handled by counterbalanced trucks for tooling field In any logistics project it is required to define with pinpoint accuracy the different parameters that may have an impact on it: Number and different range of stock units to be handle both in the present and the future. Sizes of the loads to be handled, with the aim of unifying them when possible. Throughput, taking extra care with the pick periods Handling of the stock unit (complete or half pallets, picking, combination of different systems) Take full advantage of the possibilities of the available handing systems Room available for the structure Investment to be made, project phases Present software and link requirements. Since these all are critical parameters for any company, It is often necessary the professional advise of an Engineering consultant to help the client to design the most Cost effective solution both for the short and the long term.

APR handled by counter balanced trucks for tooling field

APR handled by counterbalanced trucks

APR handled by conventional trucks

Esmenas Selective Pallet Rack

Structure Items
4 Safety Clips 5 Shim Plates
Used to correct the likely floor levelling deficiencies (up to 20 mm with standard anchoring).

1 Frames
Consisting of two uprights or pillars, diagonals, horizontals, and base plates. Together with the beams they make the basic items to build a Selective Pallet Rack.

6 Single and Full Frame Protections

They prevent the frames from accidental knocks. It is advisable to place these on the row entrances and at all the uprights featuring aisle access.

7 P & D Station 2 G and Z Beams

Horizontal supporting element that bears the loading unit. We offer a great variety of references suiting all different requirements at your warehouse, such as weight, load type (manual, picking) These P & D Stations make easier the link between the narrow aisle and the standard fork-lift truck. It is possible to have back stops and centring devices on these stations making easier the loading and unloading manoeuvres.

9 Frame Splice 8 Guiding Rail 3 Spacers

Used as dividers in depth direction among frames. Employed mainly on the installations where narrow aisle trucks are used. This item makes easier their flow on the working aisles. Should you wish to widen the existing installation and the profiles strength tolerates this, the frame splice may be used in order to increase the frames height.

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15

18

10

13 2 6
Fork-lift with retractable mast

1 3

Picking Area Installation

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Narrow Aisle Truck

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17
Stacker crane Installation

10 Section Indicators
Their main target is to be a sign on the rows by means of numbers or letters in order to make easy the coordination among the warehouse staff and for the movement of goods.

15 Flow rack picking levels

This structure enables the perfect rotation by means of the FIFO system. Cases slide over flow rack rollers.

11 Cross Members
They are mainly used to assure that the Euro pallets are placed properly when positioned facing the 1200 width side. Also they are employed in the case that the pallets are low quality ones or at double deep installations, also to avoid pallets deflection.

16 Back Stops
Used to prevent the pallets from hitting the ones on the next row or falling down on a working aisle, due to accidental manoeuvres.

12 Metal Panels
Used on the manual loading levels. Available in various thickness and formats for the different possible loading units to be stored.

Safety Fencing

17 a) Perimetric 13 Container Support Set

We offer a great variety of solutions to store containers. From the container support specially designed to store one size containers, to the grating container used to place containers of various dimensions and weights. These items are recommended to close or set the limits of all variety of safety, insulation or restricted areas. The cladding may be made of mesh, opaque or a combination of these last two depending always on the clients requirements.

18 b) Anticollapse Mesh 14 Drum Cradle

Fitted on the beams, these supports will enable you to store drums with no risk of any accidental displacement. Specially designed to avoid the possible unfastening and falls of merchandise from the pallets.

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Ten advantages to work with Esmena

Advice
The key to the Logistics project
We put at your disposal more than 50 years of expertise offering you the required advice, by applying the last calculation and design programmes and also providing you with professional contacts from leading companies in the fields of Maintenance Equipments, cladding and Engineering with whom we will closely cooperate in order to develop your project.

R&D

Constant evolution process

The constant challenge for investigation, development and innovation require exclusive resources. Therefore, Esmena counts on a specialised technological centre with more than 20 professional people, dedicated to the optimisation and creation of innovative products, guarantee the most revolutionary and competitive storage systems in the market worldwide.

Quality and Environment

certified on the production
Esmena is the first European company that has achieved the ISO 9001 Quality Certificate on the design, manufacture and metal rack structures installation. Also Certified according to ISO 14.001 Environmental Management Systems. The steel Quality employed on our products is determined according to the European Normative specifications EN 10.025 and EN 10.147. Manufacture processes, practically computerised, assure the assembly and optimum performance of all the compounds.

Installation

Safety and Commitment

Aware of the high importance that each installation process bears, we provide you with one of the best Professional teams of technicians and site supervisors. They will be responsible for fulfilling the acquired commitment with the customer in regards to the hand - over deadline as well as to the safety and the optimum installation according to the FEM 10.3.01 tolerances. Once the building-up is finished, the Handling and Maintenance Installation Manual together with the Technical Information plates will be 6 delivered to you.

Peace of mind
Guaranteed
Our Shelving systems have a 5 years warranty period against any manufacture or installation fault ( only when this assembly work has been carried out by Esmena). We commit to supply our customers with interchangeable spare parts at least during the first 10 years and /or offer the client a flexible solution to the installation.

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Esmenas Technological Centre

Something else to achieve

Normative

Since 1993 Esmena belongs to the European Maintenance Federation (FEM) and fulfils its parameters, which are currently chief reference in the European field. Our Technical address belongs to the FEM teamwork, that have produced very significant documents such as the 10.2.0.2 one (Adjustable pallet racking Static Steel systems Design); It also belongs to the Technical Teams of the European Normalization Committee (CEN) in addition to working in partnership with the Technical team works in the Spanish Normalization Association (AENOR).

The value

of the finish Due to the every day

handling the shelving systems may undergo any strike and rubbing. Esmena guarantees the preservation of the installation with the best finish. through the epoxy polyester paint. We assure a minimum coating between 50 and 75 microns.

Taking care
of small items
In our drawings and quotations you will find precisely described every single aspect to take into account in order to avoid any possible misunderstanding: every item weight specification, load capacities, features, etc The goods will be delivered to you properly packed up and protected from any possible distribution damage. We will look after your materials up to the installation handing over in order to make sure that every single process has been concluded properly.

We overcome any obstacle

client/supplier
The satisfaction to our clients is our main concern. Opting for Esmena as your Storage specialist means taking full advantage of permanent advise on your warehouse design or expansion, installations relocation, application of special accessories, etc.

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Customer Service with no limits

Esmenas growth in worldwide, has resulted in a non-stop development. Present in more than 70 countries out of the 5 continents, we can assure you that Esmena will offer you the highest quality products together with an outstanding customer service.

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Warehouse design. Take full advantage of the space available

The thorough analysis of the interferences in the building will prevent us from unfortunate surprises, such as the coincidence of a building column in a working aisle, or a concrete which quality is not strong enough to absorb the point loads of the racking, inappropriate levelling, etc. In order to avoid any possible unlucky incident, Esmena is committed to the advising and design of the optimum solution on the racking layout in your existing warehouse to assure the best possible arrangement.

Combinationcombinado of pallets de Alamacenaje and paletas reels storage y bobinas

Multi-tier project for the storage of files

Shelving for the storage of tyres

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Maintenance Equipment Cost-effective movements

We offer you a great choice of maintenance equipments, specially designed to satisfy the various storage demands: From the easy-to-use handpallets to the very modern automatic stacker cranes, operated by computerised systems in function to already arranged instructions. Through a combined analysis of parameters such as the load type, daily movements, available space and maximum investment, the programme will come out with one or a range of maintenance equipment categories.

Tunnel bay detail Combination of pallet with picking levels in a live Storage system APR handled by canterbalanced trucks for food fieed

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Esmena clients worldwide

Main companies rely on Esmena in regards to their storage and logistics requirements when searching for assurance and reliance.

3M Espaola Abastecimientos del Norte Aceralia ADEA Aitena Alcampo Alimerka Azkar BMW Bonduelle Braun Espaola, S.A. Caprabo Carrefour Casa Tarradellas CEGASA Central Lechera Asturiana Central Lechera Vallisoletana, S.A. CEPSA Cermicas Diago Club Internacional del Libro COFARES Coviran Daifuku Danone, S.A. Danzas Dragados y Construcciones

Editorial Luis Vives Eroski EUROMADI Exel Logistics Fecsa Ford Frans Maas Freiremar Frida Alimentaria Galletas Gulln GAZA GEFCO Grupo El Arbol Grupo Prisa Hays Logistics Helados Alacant Hero Espaa IFA IKEA Infrisa Iparlat Iron Mountain IVECO J. Garca Carrin, S.A. Jungheinrich Leche Pascual

Logisiete Logista Logstica de Navarra McLane Mercedes Milupa Mobel Lnea Myta Pastas Gallo Pescados PCS PeugeotCitroen Pikolin Redur Renault RENFE SAGARA, S.A. Salvat, S.A. SANDALO Seat Volkswagen Siemens Dematic Thyssenkrupp Toyota Ulma Ultracongelados Virto Unipapel Wurth

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Esmena will fit in with your requirements

MINILOAD Racking for the storage
and automatic classification of components and small pieces in trays. The cases are delivered up to the operator location, thus avoiding product loss, increasing the output and assuring a permanent stocktaking.

Should you need a very large storage capacity and more than 20 meters high building, this is solution you need. highly cost-effective since it removes the cost of a conventional civil construction.

CLAD RACK BUILDING

COMPACT RACK In the case that

you own a great quantity of pallets with the same reference so the system FIFO can not be applied, the compact rack will be your best choice.

FLOW RACK CASES SYSTEMS Sliding of loads on gravity

rollers, it enables the cases proper rotation by complying with the system FIFO, as in the pallet flow rack.

M7 PICKING RACK Shelving for storing

medium and lightweight items, with the option of attaching Two tier floors.

MODULAR MEZZANINES
The easiest way of enlarging a great deal of your warehouse

CANTILEVER Staggered shelving for

It enables the product to properly turn round through the FIFO system (First In, First Out). Sliding of loads on gravity rollers.

PALLETS FLOW RACK

storage of all long items types such as bars, pipes, rolled steel, panels, etc. Fast and safe to assembly shelving. Boltless, easy to install.

METAL POINT

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A Commercial Representative will visit you free of charge on request

Cod.:E0069584/08-2008

+34 985 178 000

Fax: +34 985 178 040 P.O. Box. 335 33200 Gijn (Spain) rack@esmena.com www.esmena.com