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L
P.O.Box 8817, Building # DY34 Tel: +971 4 324 3888
Inside Dubai Ship Docking Yard Fax: +971 4 324 3682
AI Jadaf, Dubai
Email: testing@l onestar-lab.com
United Arab Emirates
Websit e: www.lonestar-Iab.com
WELDING PROCEDURE SPECIFICATION - WPS
Compan y Name Stars Line Metallic Ind. L.L.C Prepared by Mr. K. Kalimuthu
Welding Procedure Specificati on # SLMIWPS/005/09 Date: 01-12-2009 Supporting PQR # SLM/PQRl005/09
Revision # : 0 Date : Cogniz ant Code AWS D1.1
Welding Process (es) FCAW Type (s) Semi Automatic
Joint Design : Sinql e V' Groove
60
0
5
Backing/Back weld :
0
No
-.
/
'
Backing Material (type) EN 10025, S275JR
.
Retainer
Root Gap
Groo ve Angle
Root Face
N/A
2. 5mm
60(5)
2mm
1
t,ofm
Edge prepara tion Machin ing & Grinding (Bevel)

Plate Thickness 2Qmm
2.5 mm
Base Metals
F-No.:
Pi Group No 1 F-No .: Group No.: 1
-
Type EN 10025 EN 10025
ST' Type
Specification re;: peci ication
Grade S275JR Grade S275JR
Qualification Range
Base metal: 5mm to Unlimited Plate: All Thi ckness
Th ickness Groove Fillet
Weld met al: Base Mel al + Reinforcement Pipe: N/A
Pipe Dia Groove : N/A Fill et : All
Other:
Filler Metals Root Hot Pass Fill ICap
...
Spec No. A 5.20 A 5.20 A 5.20
AWS No. Classification E 71T E 71T E 71T
..
F-No. F6 F6 F6
A-No . 1 1 1
Size of Filler Metals 01.2mm 01 .2mm 01.2mm
-. _.
Electrode-Trade Name N/A N/A N/A
Flux Trade Name N/A N/A N/A
Consumable Insert N/A N/A N/A
Process FCAW FCAW FCAW
NDT-RPT-254-WPS-Stars Lin e Metallic Page I of2
UKAS. Commer cial & Legal ter ms and conditions on the reverse of uus sheet
Other Locations: Abu Dhaol Aiman Oman Qatar
P.O.Box 8817, Build ing # DY34 Tel: +971 4 324 3888
Inside Dubai Ship Dock ing Yard Fax: +971 4 324 3682
AI Jadaf, Dubai Email: testing@lonestar-l ab.com
Unit ed Arab Emirates
Website: www.lonestar-Iab.com
I Company Name : Stars Line Metallic Ind. L.L.C I WPS # . SLMIWPSJOOSJ09 I Rev. # a
Position Post Weld Heat Treatment
Position (s) Groove 3G Temperature Range N/A
Welding Progression: G Uphill D Downhill D Horizontal Time Range N/A
Heating Rate N/A
Position (s) of Fillet N/A Cooling Rate N/A
Preheat Gas
50C if ambient less % Composition
Gas (es) Flow Rate
(Mixture)
Preheat Temperature, minimum than 10 C
lnterpass Temperature, maximum 250C Shieldi ng : CO2 99.9% 15/20CFH
Temperature Measurement Temple Stick Trailing N/A N/A N/A
Purgi ng N/A N/A N/A
Electrical Characteristics
Current Type D.C Tungsten Electrode Size and type N/A
Pol arity DCEP (Reverse) Mode of Metal Transfer GMAW N/A
Volt age (Range) 20 - 30 Electrode Wire Feed Speed Range
100 1 PM
Current (Range) 150 - 250 Others N/A
Technique
String or Weave Bead Both Multiple or Single Pass (per side) Multi Pass
Orifice or Gas Cup Size o 9.5mm to 019mm Max weld Thickness (Any pass) N/A
Initial and Interpass Cleaning Grindi ng and Wire Brushing Multiple or Single Electrode Single
Met hod or Back Gouging Grinding Travel Speed (Range) As Below
Oscillation N/A Peening N/A
Contact Tube to Work Distance Minimum Electrode Dia Other N/A
Filler Metal Current Max Heat
Volt Travel Speed
Weld Layers Process Type Input
Cl ass Di a,mm Amp Range Rang e Range , mm/min
Polarity K.J/lnch
Root FCAW E 71T 0 1.2mm DCEP 150 - 200 20 - 30 1.12 1.90
Hot Pass FCAW E 71T 0 1.2mm DCEP 180 - 250 20 - 30 1.24 2.50
Fill / Cap FCAW E 71T 0 1.2mm DCEP 180 - 250 20 - 30 1.24 2.50
Prepftre<;f'by - , Accepted By
Name Mr. K. KalimuthiJ Name
Lonestar Technical Se-rvices,
.
Company Company Stars :a-Ui
Dubai.
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Signature @
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Signature 6 E'" J
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Date 01- D 2Q09: - Date 01 -
NDT-RPT-254-WPS-Stars Li ne Metallic Page 2 of 2
UKAS. Commercial & Legal t erms and conditions on the reverse of this sheet
Other Locat i ons : Abu Dhab< Arman Oman Qatar