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Topics-Part 1:
1. Basic Concepts p of Measurement System y 2. Calibration 3. Temperature Measurements 4. Pressure Measurements 5. Flow rate Measurements 6. Level Measurements 7. Loop p drawing/connections g/
TopicsTopics-Part 2:
1. 2. 3. PLC: Features PLC programming languages: IEC1131 Sequential/batch/ continuous processes
TopicsTopics -Part 3:
1. 2. DCS Fieldbus
Assessments:
50% - Final examination 20% - Test (10% X 2). 10 % - Assignments (5% x 2). 15% - Lab reports: Each from Part 1 & 2. 2 5% - Quizzes
EEB5223/EAB4223 Industrial Automation & Control Systems
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The course syllabus is designed to provide students in the key and base areas of industrial automation, using mixed-mode delivery comprises of lecture-tutoriallab activities that covers the technical, theory and practical.
Synopsis
This course cover topics related to measurements (PLTF) and d automation t ti i in th the process i industry. d t Th These include i l d a study on industrial sensors and actuators, industrial controllers such as computer-based control, PLC, DCS and FF.
Learning Outcomes
that h students d are expected d to achieve hi after f successfully completing the course
Process , Industrial Instr.& Meas. The learning outcomes related to Industrial instruments and Measurements Have knowledge and understanding of the various process industry instruments, concept of measurements, , calibration and configuration requirements and their applications. Be able to design and develop a control loop consisting the process instruments based on a prescribed instruments, requirement.
Automation The learning outcomes related to Automation and the implementation of Programmable logic controller
DCS and Foundation Fieldbus The learning outcomes related to DCS and Foundation Fieldbus use in process industries.
Have knowledge and understanding of the PLC architecture and its i importance t i in automation. t ti Be able to develop a PLC program to perform sequential, and batch control.
Have knowledge and understanding of a DCS and its use in i process i industries, d ti and d th the features and architecture of a Foundation Fieldbus system, and its improvement over the conventional DCS.
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Learning Outcomes
To achieve the following Learning Outcomes: Have knowledge and understanding of the various process industry instruments, the concept of measurements, calibration and configuration requirements and their applications. Be able to design and develop a control loop consisting the process instruments, i t t based b d on a prescribed ib d requirement. i t .
Assessment Criteria
Assessment criteria: To demonstrate student has achieved the learning outcomes Describe the measuring principles, calibration and configuration requirements of different process industry instruments and their applications. Design and develop a control loop using the relevant instruments to meet specifications
Assessment criteria:
Assessment criteria:
Applications and selections of sensors and actuators used in industries Pressure Level Temperature Flow
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Learning Outcomes To achieve the following Learning Outcomes: Have knowledge and understanding of the PLC architecture and its importance in automation. Be able to develop a PLC program to perform a sequential, and a batch control.
Assessment Criteria Assessment criteria: To demonstrate student has achieved the learning outcomes Describe and discuss the architecture and input-output features of a PLC, and its importance in automation. Develop, design, and use the appropriate instructions t write to it a program to t perform f specific ifi task t k in i particular ti l sequential process in automation/process plant, and a batch process.
. .
Automation
Hardware structure of a PLC
Lab experiences Sequential control, electropneumatic l i systems, conveyor belt systems. Design and implementation of PLC system in automation/proces s control.
PLC architecture: CPU, I/O modules, peripheral equipments. i Review PLC internal architecture: Timers, counters, arithmetic function, and logical operation. Advanced instruction sets.
Programming
PLC internal architecture: Timers, counters, arithmetic function, and logical operation. Ad anced instruction Advanced inst ction sets sets.
Programming sequence function charts and Grafcet. Implementation of PLCs for sequential/batch control
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Assessment Criteria Assessment criteria: To demonstrate student has achieved the learning outcomes Explain the structure of a DCS and its use in process industries, its benefits and limitations. Describe the various components of a typical fieldbus architecture, hit t the th control t l configurations fi ti and d its it improvement over the conventional DCS architecture.
Have knowledge and understanding of a DCS and its use in process industries, and the features and architecture of a Fieldbus system, and its improvement over the conventional DCS
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DCS
Fieldbus
Describe the structure of a DCS and its use in process plant and other industries.
Describe the overall layout of a fieldbus system used in industry. FF Topologies Interoperability, Reliability CIF Simple implementation example
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References: Curtis D. Johnson,Process h Control l Instrumentation Technology, Pearson. Dally, D ll Ril Riley & M Mc Connell, C ll Instrumentation I t t ti for f Engineering Measurements, Wiley E. O. E O Doebelin, Doebelin Measurement Measurement Systems Application and Design, Mc Graw Hill.
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Emphasize learning through the accessibility to lab-based activities using real instruments, formal reports and continuous assessments...
Calibration of transmitters (T) Configuration of Controller & Recorder LOOP design & interconnection 2 weeks 3 weeks 1 week 2 weeks Conveyor belt system & PLC Electropneumatic actuators & PLC
TEST 1
ASSIGNMENT 1
TEST 2
ASSIGNMENT 2
Formal Lab Report Calibration, Configuration and Loop design EEB5223/EAB4223 Industrial Automation & Control Systems
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Concepts of Measurements
Basic Concepts of Measurement Systems
Obj i of Objective f measurements
To establish the value or the tendency of some variable based on the value or the tendency suggested by the measurement device.
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A Measurement System
Sensor Stage
Transducer Stage
Signal Conditioning
Process
Control Stage
Output Stage
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In process control
Puts emphasis on the four (4) major control variables in process control, P,L,F,T needed for implementation of automatic control. Allows the application of transmitters, controller, and recorders in the control loop to achieve a required control. l Allows investigation on the limitations of instruments for process control control, and the importance of correct measurements, in a control system.
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4-20mA
DCS
alve Open command Input terminal block 24VDC 24VDC Digital input to DCS
To client PC
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DCS
4-20mA
Pressure transmitter
0-10V
4-20mA
Flow transmitter
4-20mA
Temperature transmitter
DCS
4-20mA 0-10V
4-20mA
Control valve 1
Control valve 2
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Questions?
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