Beruflich Dokumente
Kultur Dokumente
OPERATION
&
MAINTENANCE
MANUAL
INDEX
Contents
Page
General
Model decoding ...................................................................................................................................................... 2
General statement .................................................................................................................................................. 3
Warranty ................................................................................................................................................................. 3
Safety issues .......................................................................................................................................................... 3
Inspection for damage ............................................................................................................................................ 3
Installation instructions
General ................................................................................................................................................................... 4
Location of unit ....................................................................................................................................................... 4
Service clearance ................................................................................................................................................... 5
Rigging instructions ................................................................................................................................................ 5
Condensate drain connection ................................................................................................................................. 6
Duct connection ...................................................................................................................................................... 6
Electric heater ......................................................................................................................................................... 6
Unit weight & weight distribution ............................................................................................................................. 6
Unit dimensions ................................................................................................................................................... 7-9
Cable size ............................................................................................................................................................. 10
Operation instructions
Start-up inspection & check list ............................................................................................................................ 10
Electrical data .................................................................................................................................................. 11-17
Control & sequence of operation .......................................................................................................................... 18
Maintenance instructions
Airflow adjustment ................................................................................................................................................ 19
Crankcase heater ................................................................................................................................................. 19
Cleaning of coils & filters ...................................................................................................................................... 19
Belt tension testing procedure ......................................................................................................................... 19-20
Field wiring connections ....................................................................................................................................... 20
Preventive maintenance schedule ....................................................................................................................... 21
Trouble shooting chart ..................................................................................................................................... 22-23
Typical schematic wiring diagram .................................................................................................................... 24-29
Recommended spare parts list ............................................................................................................................. 30
Parts list ........................................................................................................................................................... 31-33
048
060
036
4, 5 & 6
NOMINAL
COOLING
CAPACITY
(MBH)
8
REFRIGERANT
CIRCUIT
F : 460-3-60
M : 380-3-60*
(4 WIRE)
H : 208/230-3-60 S : SINGLE
7
ELECTRICAL
SUPPLY
( V-Ph-Hz )
W : 0.75 HP ODP
(DIRECT DRIVE)
8
REFRIGERANT
CIRCUIT
3 HP ODP
3 HP TEFC
5 HP ODP
5 HP TEFC
5 HP ODP
5 HP TEFC
7.5 HP ODP
7.5 HP TEFC
7.5 HP ODP
7.5 HP TEFC
10 HP ODP
10 HP TEFC
10 HP ODP
10 HP TEFC
15 HP ODP
15 HP TEFC
:
:
:
:
:
:
:
:
:
:
:
:
G
H
J
K
J
K
L
M
L
M
N
P
180
210
240
300
340
360
E : 3 HP ODP
F : 3 HP TEFC
D : 2 HP ODP
E : 3 HP ODP
F : 3 HP TEFC
:
:
:
:
D : DUAL
C : 1.5 HP ODP
D : 2 HP ODP
9
BLOWER
MOTOR
E
F
G
H
F : 460-3-60
M : 380-3-60*
(4 WIRE)
H : 208/230-3-60 S : SINGLE
7
ELECTRICAL
SUPPLY
( V-Ph-Hz )
150
120
090
100
075
4, 5 & 6
NOMINAL
COOLING
CAPACITY
(MBH)
(R-134a)
PACKAGED
UNIT
PAY
1, 2 & 3
BASIC
N
C
D
E
F
G
H
J
K
L
M
N
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
N : COPPER FINS
WITH TG.
N : COPPER FINS
WITH TG.
K : IGT +
ENHANCED
MHG FIN
J :IGT +
ENHANCED
ALUMINUM
FIN
K : IGT +
ENHANCED
MHG FIN
J :IGT +
ENHANCED
ALUMINUM
FIN
13
CONDENSER
COIL
M :ALUMINUM
FINS WITH TG.
M :ALUMINUM
FINS WITH TG.
12
EVAPORATOR
COIL
L :IGT +
CORRUGATED
COPPER FIN
L :IGT +
CORRUGATED
COPPER FIN
L :IGT +
L :IGT +
NO HEATER
CORRUGATED
CORRUGATED
7.5/1
COPPER FIN
COPPER FIN
10/2
12/2
M :ALUMINUM
M :ALUMINUM
15/2
FINS WITH TG.
FINS WITH TG.
20 /2
25/2
N : COPPER FINS N : COPPER FINS
30/2 (For PAY180 - 360)
WITH TG.
WITH TG.
35/2 (For PAY240 - 360)
40/2 (For PAY240 - 360)
50/2 (For PAY360 only)
60/2 (For PAY360 only)
NO HEATER
5/1*
6/1*
7.5/1
10/2
12/2
15/2
20 /2
11
HEATER OPTIONS
(kW/STAGE)
N
A
K : ALT. II B
C
D
E
F
G
J : ALT. I
10
DRIVE
OPTIONS
K :IGT + ENHANCED
MHG FIN
J : IGT + ENHANCED
ALUMINUM FIN
13
CONDENSER
COIL
K :IGT + ENHANCED
MHG FIN
J : IGT + ENHANCED
ALUMINUM FIN
NO HEATER
5/1
6/1
7.5/1
10/2**
12/2**
:
:
:
:
:
:
N
A
B
C
D
E
12
EVAPORATOR
COIL
11
10
HEATER OPTIONS
DRIVE
OPTIONS
(kW/STAGE)
9
BLOWER
MOTOR
**
(R-134a)
PACKAGED
UNIT
PAY
1, 2 & 3
BASIC
MODEL DECODING
16
15
UNIT
ELECTRICAL
OPTIONS ACCESSORIES
15
16
ELECTRICAL
UNIT
OPTIONS ACCESSORIES
P : PDS
OPTION
M :U & K
L :V & K
J :I & K
H : I, U, V & K
G : U, V & K
F : I, V & K
E : I, U & K
D : I, U & V
C :U & V
B :I & V
A :I & U
K : ADJ.
PRESSURE
SWITCH
V : VOLT
FREE
CONTACTS
U : UVM
I : ANTI-ICE
C : STD. UNIT
WITH FRESH
AIR HOOD &
MANUAL
DAMPER
14
PDS
OPTION
14
PDS
OPTION
B : 2" THICK
ALUMINUM
A : 1" THICK
ALUMINUM
17
FILTER
OPTIONS
B : 2" THICK
ALUMINUM
A : 1" THICK
ALUMINUM
17
FILTER
OPTIONS
D : UNIT
WITHOUT
THERMOSTAT
S : UNIT WITH
THERMOSTAT
18
THERMOSTAT
OPTION
D : UNIT
WITHOUT
THERMOSTAT
S : UNIT WITH
THERMOSTAT
18
THERMOSTAT
OPTION
GENERAL
GENERAL STATEMENT
This unit is from the PAY series that Is designed & built for optimum performance. However, it is required that you become well
acquainted with good practices for the proper installation/operation/and maintenance procedures in order to ensure a safe trouble free
operation, year after year.
Please read through the whole manual contents before you attempt to install/operate/ and maintain the unit.
Most of the procedures described in this manual require certain skills and experience. The installation and other maintenance procedures
should be performed only by highly skilled and experienced technicians. The end users role should be limited to the cleaning of the
filter.
Please consult your nearest Zamil representative for further information.
The PAY units can be supplied, depending on the End User requirement, as the basic Cool Only version, or the Heat & Cool version
(with electric heater module).
WARRANTY
All of the PAY series of Packaged Roof Top Units are covered by the standard warranty terms against any manufacturer defect. Should
you encounter any problem that falls under the warranty terms please contact your nearest Zamil representative.
SAFETY ISSUES
There are three degrees of safety hazards that are identified throughout this manual as WARNING (where the situation will result in
personal injury), CAUTION (where personal injury might occur), and ATTENTION (where minor personal injury and/or property damage could happen). Please understand and respect those identifications.
WARNING: The PAY units operate on a high voltage with moving parts (at high speed) which can lead to serious injuries
and/or damage to the unit. Never attempt to service the unit unless the main electrical power supply has been disconnected.
CAUTION: Extra care should be observed when installing, test running, adjusting, servicing, or maintaining the unit as the
hazard of explosion, fire, electrical shock, and potential personal injury and property damage are present.
When performing any task pertaining to the installation and maintenance of the unit, the skilled technician should observe all the
applicable safety measures (wear of safety helmet, boots, gloves, and goggles. Use of proper handling materials for brazing and use
of wet cloth for quenching. A fire extinguisher should be easily accessible etc.). He should also read all the instructions and information
in this Manual prior to attempting to perform any installation or servicing of the unit.
All applicable local codes should also be observed.
INSTALLATION INSTRUCTIONS
GENERAL
These units are shipped completely assembled, charged, and wired. They do not require any field installation of refrigerant tubing.
Units require external power, thermostat wiring, condensate drain piping and ducting as applicable.
Size of unit for an installation should be based on a heat gain calculation made according to applicable standards. Units must also be
installed in accordance with regulations of the "National Fire Protection Association" and local electrical codes. Where local regulations
conflicts with the instructions in this manual, installer should adhere to local standards.
Prepare your concrete pad or steel stand based on the corresponding dimensions. Remove shipping protective covers and wooden
crating and lift unit from base and place in position with suitable vibration isolators.
All field installed accessories are to be installed by the customer.
LOCATION OF UNIT
When selecting the location for the unit, the following points should be kept in mind:
1. Provisions for a concrete pad or steel stand base.
2. That the terrain allows for drainage away from the unit.
3. If the unit is to be roof mounted, inspect the roof for load bearing capacity. The roof should have sufficient structural strength to
carry the weight of the unit.
4. Install unit on vibration isolation pads, i.e. on rubber mounting pads.
5. Availability of electric power.
6. To position the unit for unrestricted air circulation of the condenser air inlet and to prevent any possibility of air recirculation from the
condenser fan discharge air (see figure on next page).
7. Check minimum clearances required for your unit, with regard to walls, or other obstructions (see figure on next page).
8. Air cooled equipment should not be installed under low structural overhangs which can cause condenser air recirculation or
restriction. Observe minimum of clearance (see figure on next page).
9. Care should be taken to prevent air from other sources from entering condenser, if this air is at a high temperature.
10. Level the unit on its final location and be sure that the levelling tolerance is 5 mm per linear meter in any direction.
CAUTION: Do not install the unit as indoor unit, install it in an open area, and unit air inlets must not be located near exhaust
vents or other source of contaminated air.
SERVICE CLEARANCE
MODELS: PAY036 - PAY150
X,
BO
OL R
TR TO
ON R MO
C
OR WE
L F LO
NE & B
PA O R
S
SS
CE PRES
C
A OM
C
B
B
E
NS
DE
ON
RA
IR
E
INL
MODEL
DIMENSIONS
NUMBER
A
B
C
D
E
PAY180
120
90
115
250
120
PAY210
120
90
115
250
120
PAY240
120
90
115
250
120
PAY300
120
90
115
250
120
PAY340
120
90
115
250
120
PAY360
120
90
115
250
120
A : Clearance dimension from condenser coil & compressor access panel
B : Clearance dimension from filter access panel
C : Clearance dimension from electrical control box, blower & motor/evaporator access panel
D : Clearance dimension over the condenser fan
E : Clearance dimension from condenser coil
RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS
Insert 2" nominal pipe through holes in the base rail as shown in the figure below for slings.
Holes in base rail are centered around the unit center of gravity.
Use wooden pallet or spreader bar when rigging, to prevent the slings from damaging the unit.
Rollers may be used to move the unit on the roof or ground.
CAUTION: All panels should be in place when rigging.
LIFT
SPREADER BAR
PROPER CLEARANCE TO BE
PROVIDED
COMPRESSOR
END
MUST BE 2" NOMINAL PIPE THRU UNIT FOR SLINGS TO AVOID BASE DAMAGE
Use standard PVC pipe with NPT connection for the condensate drain. Provide a 'P' trap immediately at the condensate drain connection.
Piping has to be sloped away from the unit.
Remember to remove the drain hole plug before operating the unit. Avoid bends & elbows.
DUCT CONNECTION
The units can be connected to the ducting in horizontal configuration. Connect ducting using flexible duct connection. The duct should
be properly designed and the drive package should match the required CFM & corresponding external static pressure.
ATTENTION: Avoid abrupt changes in size and/or direction of duct to ensure proper unit performance.
ELECTRIC HEATERS
Electric heater kit is installed as an externally mounted kit at the supply air opening.
TOTAL
WEIGHT
(Kg.)
PAY036
198
61
45
54
38
PAY048
221
69
49
61
42
PAY060
234
73
51
65
45
PAY075
356
103
86
94
74
PAY090
371
112
86
98
75
PAY100
452
133
102
121
96
PAY120
490
148
106
136
100
PAY150
499
151
108
139
102
PAY180
812
158
104
169
98
148
135
PAY210
852
173
106
179
99
154
141
PAY240
984
194
120
204
116
180
170
PAY300
1062
214
120
223
116
198
191
PAY340
1120
238
124
246
118
201
193
PAY360
1465
256
138
236
128
185
200
164
158
WEIGHTS (Kg.)
SUPPLY AIR
CONDENSER SECTION
RETURN AIR
UNIT DIMENSIONS
PAY036 - PAY060
24
[0.94]
NOTE:
1. All dimensions are in mm (dimensions in brackets are in inches).
UNIT DIMENSIONS
PAY075 - PAY150
COMPRESSOR / CONTROLS
ACCESS PANEL
ACCESS PANEL
FOR BLOWER & MOTOR
CONTROL COMPARTMENT
CONDENSER COIL
AIR IN
(OPTIONAL)
FRESH AIR OPENING/HOOD
AIR IN
SUPPLY AIR
RETURN AIR
TOP VIEW
AIR OUT
FILTER
RETURN AIR
OPENING
ACCESS
PANEL
SUPPLY AIR
OPENING
CONDENSER COIL
CONDENSER COIL
POWER SUPPLY CONN
132
[5.21]
DRAIN OUTLET
SIDE VIEW
FRONT VIEW
SIDE VIEW
DIMENSIONS
MODEL
A
1162(45.75)
1034(40.71)
2212(87.1)
1408(55.43)
1085(42.72)
PAY100 - PAY150
NOTE:
1. All dimensions are in mm (dimensions in brackets are in inches).
24(0.94)
171(6.73) 1775(69.88)
48(1.89)
200(7.87) 1907(75.08)
UNIT DIMENSIONS
PAY180 - PAY360
ACCESS PANEL
FOR BLOWER & MOTOR
CONTROLS
ACCESS PANEL
CONDENSER COIL
CONTROL COMPARTMENT
A\IR IN
POWER INLET
(OPTIONAL)
FRESH AIR OPENING/HOOD
A\IR IN
CONDENSER COIL
AIR IN
SUPPLY AIR
RETURN AIR
TOP VIEW
AIR OUT
N
CONTROL BOX
ACCESS PANEL
FILTER
ACCESS PANEL
DRAIN OUTLET
144
[5.67]
233
[9.17]
SUPPLY AIR
OPENING
CONDENSER COIL
COMPRESSOR
ACCESS PANEL
POWER INLET
D
16 x 25mm
MOUNTING SLOT (3EACH SIDE)
MOUNTING SLOT (4EACH SIDE-PY/PQ360)
FRONT VIEW
SIDE VIEW
SIDE VIEW
DIMENSIONS
MODEL
A
R
912(35.9)
83(3.27)
666(26.22) 194(7.64)
171(6.73)
194(7.64)
938(36.93) 527(20.75)
372(14.65) 1125(44.29)
PAY360
3683(145)
42(1.65)
NOTE:
1. All dimensions are in mm (dimensions in brackets are in inches).
254(10)
CABLE SIZE
Wiring connection to the unit must have suitable insulation of a minimum temperature of 600C.
Before making any connection, check the electric power supply, it must have the same characteristics as what is displayed in the nameplate.
For selecting cable size, refer to wire ampacity table at different MCA (Minimum Circuit Amps) provided in unit electrical data, which
is listed as a guideline (see table below).
POWER
SUPPLY
MODEL
No.
MCA
PAY036
PAY048
PAY060
PAY075
PAY090
PAY100
208/230-3-60 PAY120
PAY150
PAY180
PAY210
PAY240
PAY300
PAY340
PAY360
24.1
32.9
47.2
50
57
57
84.9
98.7
126.3
140.9
163.1
191.6
214.4
226.6
CONDUCTOR SIZE
AWG
METRIC
MM 2
10
8
6
6
4
4
2
1
2/0
3/0
4/0
250 MCM
350 MCM
350 MCM
6
10
16
16
25
25
35
52.4
67.4
85
90
130
185
185
POWER
SUPPLY
MODEL
No.
MCA
380-3-60
(4 WIRE)
PAY036
PAY048
PAY060
PAY075
PAY090
PAY100
PAY120
PAY150
PAY180
PAY210
PAY240
PAY300
PAY340
PAY360
NA
NA
27.9
29.2
NA
NA
44.4
54.8
66.7
76.2
100
102.5
104.6
135.8
CONDUCTOR SIZE
AWG
METRIC
MM2
NA
NA
10
8
NA
NA
6
4
3
2
1
1/0
1/0
3/0
NA
NA
6
10
NA
NA
16
25
26.7
35
52.4
53.4
53.4
85
POWER
SUPPLY
MODEL
No.
MCA
460-3-60
PAY036
PAY048
PAY060
PAY075
PAY090
PAY100
PAY120
PAY150
PAY180
PAY210
PAY240
PAY300
PAY340
PAY360
12
16
24
25.8
27.8
27.8
42.8
47.2
54.1
66.3
78.4
81.2
83.4
91.9
CONDUCTOR SIZE
AWG
METRIC
MM2
14
14
10
10
10
10
6
6
4
3
2
2
2
1
2.5
2.5
6
6
6
6
16
16
25
26.7
35
35
35
52.4
Notes: 1. Customer is to select cable size also with cross reference as per cable manufacturer data for voltage reduction per unit
length. The above cable ampacity table is for guidance only.
2. The selected cables for specified units is as per following characteristics:
a. Unit without electric heaters.
b. Any extra electrical accessories shall add to MCA rate, for more information, refer to unit electrical tables in the catalog.
OPERATION INSTRUCTIONS
START-UP INSPECTION & CHECK LIST
After the installation is completed in all respect, the following points should be covered before the system is switched on for operation.
1. Check unit location as per installation instructions.
2.
3.
All controls are set according to manufacturer's instructions (low & high pressure switch, pump down solenoid, etc...)
4.
Make sure all valves are open (compressor suction & discharge service valves, liquid line, etc.).
5.
Follow all the instructions from the warning tags and stickers.
6.
Check if condenser & blower fan are free to turn without wobbling.
7.
Remove straps & wooden pieces that holds the compressor in place during transportation.
8.
Compressor crankcase heater should be energized for 24 hours (special attention should be taken to disable compressor contactor
before energizing the unit.
9.
Expansion valve bulb is strapped properly at correct location (applicable for PAY075 - PAY360 only).
10
ELECTRICAL DATA
MODEL No.: PAY036
POWER
SUPPLY
(V-Ph-Hz)
208/230-3-60
460-3-60
VOLTAGE
RANGE
FM
MIN. MAX.
FLA
187
414
253
506
BLOWER
MOTOR
RLA
HP
2.3
0.9
16
7.9
LRA
97
50
0.5
0.5
FLA
1.8
0.83
ELECTRIC
HEATER
kW
MCA MOCP
FLA
208/230-3-60
380-3-60
(4 WIRE)
460-3-60
VOLTAGE
RANGE
FM
COMPRESSOR
BLOWER
MOTOR
MIN. MAX.
FLA
RLA
HP
187
342
414
253
418
506
2.3
2.3
0.9
28.2
15.4
12.9
LRA
195
123
95
0.75
0.75
0.75
FLA
4.7
4.7
2.6
- Fan Motor
HP
- Horse Power
FLA
RLA
LRA
MCA
MAX.
FM
COMPRESSOR
BLOWER
MOTOR
FLA
RLA
HP
LRA
FLA
ELECTRIC
HEATER
kW
MCA MOCP
FLA
24.1
40
32.9
12.6
24.1
40
12.6
32.9
50
7.5
18.8
25.8
40
7.5
18.8
32.9
50
10*
25.1
33.6
40
10*
25.1
37.3
50
12
15
16
25
25
6.3
12
20
7.5
9.4
12.8
20
10*
12.6
16.8
20
208/230-3-60
460-3-60
ELECTRIC
HEATER
kW
MCA MOCP
FLA
47.2
12.6
47.2
70
70
7.5
18.8
47.2
70
10*
25.1
47.2
70
27.9
40
40
7.6
27.9
7.5
11.4
27.9
40
10*
15.2
27.9
40
24
40
6.3
24
40
7.5
9.4
24
40
10*
12.6
24
40
LEGEND:
FM
VOLTAGE
RANGE
MIN.
POWER
SUPPLY
(V-Ph-Hz)
11
187
414
253
506
2.3
0.9
20.7
10
156
75
0.75
0.75
4.7
2.6
50
6.3
16
7.5
9.4
16
25
10*
12.6
19
25
ELECTRICAL DATA
MODELS: PAY075 & PAY090
MODEL NUMBER
DESCRIPTION
POWER
SUPPLY
(V-Ph-Hz)
PAY075
VOLTAGE
RANGE
Min.
FM
Max.
FLA
COMPRESSOR
ELECTRIC
HEATER
BM
1.5 5.6
(STD)
187
253
2
6.6
(ALT.)
5/6
12.6/15.1
50/50
80/80
7.5/10
18.8/25.1
50/50
80/80
25.1/30.1
* *
*
342
418
2.5
18.6 140
2
(ALT.)
460-3-60
414
506
2
(ALT.)
3.5
FM
BM
- Blower Motor
FLA
RLA
LRA
MCA
57
70
12.6/15.1
57/57
70/70
7.5/10
18.8/25.1
57/57
70/70
10 /12
25.1/30.1
57/57
70/70
37.7/50.2
57/71
* *
15 */20*
25 */30*
80
51
80
5/6
12.6/15.1
51/51
80/80
7.5/10
18.8/25.1
51/51
80/80
25.1/30.1
51/51
80/80
55.4
80
* *
15 */20*
25 */30*
* *
15 *
37.7
20.7 128
3
(ALT.)
8.8
62.8/75.3 86.8/102.4
59.2
70/80
90/110
70
5/6
12.6/15.1 59.2/59.2
70/70
7.5/10
18.8/25.1 59.2/59.2
70/70
10 /12
25.1/30.1 59.2/59.2
70/70
37.7/50.2 59.2/73.8
70/80
62.8/75.3 89.5/105.1
90/110
29.2
45
5/6
7.6/9.1
29.2/29.2
45/45
11.4/15.2 29.2/29.2
45/45
15.2/18.2 29.2/29.2
45/45
7.5/10
* *
15 *
22.8
32.8
45
29.8
45
5/6
7.6/9.1
29.8/29.8
45/45
11.4/15.2 29.8/29.8
45/45
15.2/18.2 29.8/29.8
45/45
27.8
35
7.5/10
22.8
33.5
45
25.8
40
5/6
6.3/7.5
25.8/25.8
40/40
9.4/12.6
25.8/25.8
40/40
12.6/15.1 25.8/25.8
40/40
7.5/10
* *
15 *
10 /12
18.8
27
40
26.5
40
5/6
6.3/7.5
26.5/26.5
40/40
7.5/10
9.4/12.6
26.5/26.5
40/40
12.6/15.1 26.5/26.5
40/40
* *
15 *
18.8
*Combination of heater
5/6
80/80
LEGEND:
- Horse Power
FLA
54.1
10 /12
HP
MOCP
50/50
* *
15 *
1.3
17.3 114
(1.8 FOR
PAY090)
2
6.6
(STD)
MCA
37.7
10 /12
1.5
2.8
(STD)
ELECTRIC
HEATER
BM
10 /12
380-3-60 (4 WIRE)
FLA
50
10 /12
1.5 3.4
(STD)
MOCP
15
2.5
33.6 231
(3.8 FOR
PAY090)
MCA
10 /12
208/230-3-60
PAY090
COMPRESSOR
(each)
modules
12
27.9
40
2
3.5
(STD)
10
63
3
(ALT.)
4.1
5/6
6.3/7.5
27.8/27.8
35/35
7.5/10
9.4/12.6
27.8/27.8
35/35
10 /12
12.6/15.1 27.8/27.8
35/35
15 /20
18.8/25.1 27.9/35.8
35/40
31.4/37.7
45/60
* *
* *
25 */30*
43.6/51.5
28.4
35
5/6
6.3/7.5
28.4/28.4
35/35
9.4/12.6
28.4/28.4
35/35
12.6/15.1 28.4/28.4
35/35
7.5/10
* *
15 */20*
25 */30*
10 /12
18.8/25.1 28.6/36.5
35/40
31.4/37.7
45/60
44.4/52.3
ELECTRICAL DATA
MODELS: PAY100 & PAY120
MODEL NUMBER
DESCRIPTION
POWER
SUPPLY
(V-Ph-Hz)
PAY100
VOLTAGE
RANGE
Min.
Max.
FM
COMPRESSOR
(each)
FLA
ELECTRIC
HEATER
BM
2
6.6
(STD)
208/230-3-60
187
253
3.8
20.7 156
380-3-60 (4 WIRE)
342
418
1.7
414
506
1.8
10
75
3
(ALT.)
4.1
FLA
70
5/6
12.6/15.1
57/57
70/70
7.5/10
18.8/25.1
57/57
70/70
10 /12
25.1/30.1
57/57
70/70
37.7/50.2
57/71
70/80
* *
15 */20*
25 */30*
- Horse Power
FM
BM
- Blower Motor
FLA
RLA
LRA
MCA
70/70
7.5/10
18.8/25.1 59.2/59.2
70/70
10 /12
25.1/30.1 59.2/59.2
70/70
37.7/50.2 59.2/73.8
70/80
7.5/10
* *
15 */20*
25 */30*
10 /12
27.8
35
6.3/7.5
27.8/27.8
35/35
9.4/12.6
27.8/27.8
35/35
12.6/15.1 27.8/27.8
35/35
18.8/25.1 27.9/35.8
35/40
31.4/37.7
45/60
43.6/51.5
28.4
35
5/6
6.3/7.5
28.4/28.4
35/35
9.4/12.6
28.4/28.4
35/35
12.6/15.1 28.4/28.4
35/35
7.5/10
* *
15 */20*
25 */30*
10 /12
ELECTRIC
HEATER
28.2 195
3
8.8
(STD)
MCA
MOCP
FLA
84.9
110
5/6
12.6/15.1 84.9/84.9
110/110
7.5/10
18.8/25.1 84.9/84.9
110/110
* *
* *
37.7/50.2 84.9/84.9
* *
10 /12
15 /20
25 /30
110/110
18.8/25.1 28.6/36.5
35/40
31.4/37.7
45/60
*Combination of heater
70
12.6/15.1 59.2/59.2
LEGEND:
HP
59.2
5/6
* *
15 */20*
25 */30*
BM
460-3-60
MOCP
5/6
2
3.5
(STD)
MCA
3
8.8
(ALT.)
PAY120
COMPRESSOR
(each)
modules
13
44.4/52.3
44.4
60
5/6
7.6/9.1
44.4/44.4
60/60
11.4/15.2 44.4/44.4
60/60
* *
15.2/18.2 44.4/44.4
60/60
* *
22.8/30.4 44.4/44.4
60/60
* *
38/45.6
53.9/63.4
60/70
42.8
50
5/6
6.3/7.5
42.8/42.8
50/50
7.5/10
9.4/12.6
42.8/42.8
50/50
* *
12.6/15.1 42.8/42.8
50/50
* *
18.8/25.1 42.8/42.8
50/50
* *
31.4/37.7 44.4/52.3
50/60
7.5/10
15.4 123
3
5.14
(STD)
10 /12
15 /20
25 /30
12.9 95
3
4.1
(STD)
10 /12
15 /20
25 /30
ELECTRICAL DATA
MODELS: PAY150 & PAY180
MODEL NUMBER
DESCRIPTION
POWER
SUPPLY
(V-Ph-Hz)
PAY150
VOLTAGE
RANGE
Min.
FM
(each)
COMPRESSOR
(1 for PAY150 &
2 for PAY180) (each)
Max.
FLA
BM
ELECTRIC
HEATER
3
8.8
(STD)
208/230-3-60
187
253
3.8
33.6 231
&
&
42 239
3 5.14
(STD)
380-3-60 (4 WIRE)
342
418
1.7
18.6 140
&
&
23.5 145
5
(ALT.)
8.4
414
506
1.8
17.3 114
&
&
19.2 125
5
(ALT.)
6.4
- Horse Power
FM
BM
- Blower Motor
FLA
RLA
LRA
MCA
130/130
25.1/30.1 98.7/98.7
130/130
37.7/50.2 98.7/98.7
130/130
102.6
140
5/6
7.5/10
10 /12
25.1/30.1102.6/102.6 140/140
* *
15 */20*
25 */30*
54.8
70
5/6
7.6/9.1
54.8/54.8
70/70
7.5/10
11.4/15.2 54.8/54.8
70/70
10 /12
15.2/18.2 54.8/54.8
70/70
22.8/30.4 54.8/54.8
70/70
38/45.6
54.8/63.4
70/70
58.1
80
5/6
7.6/9.1
58.1/58.1
80/80
7.5/10
11.4/15.2 58.1/58.1
80/80
10 /12
15.2/18.2 58.1/58.1
80/80
22.8/30.4 58.1/58.1
80/80
7.5/10
* *
15 */20*
25 */30*
10 /12
38/45.6
58.1/67.5
80/80
47.2
60
6.3/7.5
47.2/47.2
60/60
9.4/12.6
47.2/47.2
60/60
12.6/15.1 47.2/47.2
60/60
18.8/25.1 47.2/47.2
60/60
31.4/37.7
47.2/52.3
60/60
49.5
60
5/6
6.3/7.5
49.5/49.5
60/60
9.4/12.6
7.5/10
* *
15 */20*
25 */30*
10 /12
47.1 273
7.5 20.4
(ALT.)
* *
15 */20*
25 */30*
5
12.7
(STD)
* *
15 */20*
25 */30*
49.5/49.5
60/60
12.6/15.1 49.5/49.5
60/60
18.8/25.1 49.5/49.5
60/60
31.4/37.7
60/60
modules
14
ELECTRIC
HEATER
130/130
BM
18.8/25.1 98.7/98.7
* *
15 */20*
25 */30*
*Combination of heater
130
7.5/10
LEGEND:
HP
98.7
FLA
10 /12
5/6
460-3-60
MOCP
12.6/15.1 98.7/98.7
3
4.1
(STD)
MCA
5/6
5
12.7
(ALT.)
PAY180
COMPRESSOR
(each)
49.5/55.1
5
8.4
(STD)
* *
* *
25 */30*
MCA
MOCP
126.3
170
FLA
10 /12
15 /20
10 /12
* *
* *
25 */30*
25.1/30.1
134/134
175/175
15 /20
37.7/50.2
134/134
175/175
62.8/75.3
134/134
175/175
66.7
90
* *
* *
25 */30*
134
175
10 /12
15.2/18.2 66.7/66.7
90/90
15 /20
22.8/30.4 66.7/66.7
90/90
38/45.6
66.7/67.5
90/90
72.4
90
24.4 145
7.5 14.1
(ALT.)
* *
* *
25 */30*
10 /12
15.2/18.2 72.4/72.4
90/90
15 /20
22.8/30.4 72.4/72.4
90/90
6.4
5
(STD)
19.6 125
* *
* *
25 */30*
72.4/74.6
90/90
54.1
70
10 /12
12.6/15.1 54.1/54.1
70/70
15 /20
18.8/25.1 54.1/54.1
70/70
31.4/37.7
54.1/55.1
70/70
57.9
70
7.5 10.2
(ALT.)
38/45.6
* *
* *
25 */30*
10 /12
12.6/15.1 57.9/57.9
70/70
15 /20
18.8/25.1 57.9/57.9
70/70
31.4/37.7
70/70
57.9/59.9
ELECTRICAL DATA
MODELS: PAY210 & PAY240
MODEL NUMBER
DESCRIPTION
POWER
SUPPLY
(V-Ph-Hz)
PAY210
VOLTAGE
RANGE
Min.
FM
(each)
Max.
FLA
COMPRESSOR
(each)
BM
ELECTRIC
HEATER
5
12.7
(STD)
208/230-3-60
187
253
3.8
53.6 300
(5.4 FOR
PAY240)
* *
15 */20*
25 */30*
10 /12
7.5 20.4
(ALT.)
* *
* *
25 */30*
342
418
1.7
5
6.4
(STD)
1.8
(2.7 FOR
PAY240)
25
150
7.5 10.2
(ALT.)
- Horse Power
FM
BM
- Blower Motor
FLA
RLA
LRA
MCA
148.6
20.4
(STD)
200
76.2
163.1
210
FLA
22.8/30.4
76.2/76.2
100/100
38/45.6
76.2/76.2
100/100
81.9
110
* *
* *
25 */30*
22.8/30.4
81.9/81.9
110/110
38/45.6
81.9/81.9
110/110
66.3
90
15.2/18.2 76.2/76.2
15.2/18.2 81.9/81.9
* *
* *
35 /40
100
130
* *
15.2/18.2
100/100
130/130
* *
22.8/30.4
100/100
130/130
* *
38/45.6
100/100
130/130
35 /40
* *
53.2/60.8
100/100
130/130
10 /12
14.1
(STD)
110/110
12.6/15.1
66.3/66.3
90/90
18.8/25.1
66.3/66.3
90/90
31.4/37.7
66.3/66.3
90/90
70.1
90
10 /12
* *
* *
25 */30*
12.6/15.1
70.1/70.1
90/90
15 /20
18.8/25.1
70.1/70.1
90/90
31.4/37.7
70.1/70.1
90/90
15 /20
25 /30
* *
10 /12
27.9 179
15
* *
15 /20
100/100
* *
15 */20*
25 */30*
modules
25 /30
100
* *
15 */20*
25 */30*
15 /20
MOCP
* *
10 /12
*Combination of heater
MCA
LEGEND:
HP
190
10 /12
ELECTRIC
HEATER
10 /12
506
BM
7.5 14.1
(ALT.)
414
FLA
28.6 139
(2.7 FOR
PAY240)
460-3-60
MOCP
15 /20
10 /12
380-3-60 (4 WIRE)
MCA
10 /12
5
8.4
(STD)
PAY240
COMPRESSOR
(each)
7.5 10.2
(STD)
78.4
12.6/15.1 78.4/78.4
100
100/100
* *
18.8/25.1
78.4/78.4
100/100
* *
31.4/37.7
78.4/78.4
100/100
* *
43.9/50.2
78.4/78.4
100/100
15 /20
25 /30
35 /40
ELECTRICAL DATA
MODELS: PAY300 & PAY340
MODEL NUMBER
DESCRIPTION
POWER
SUPPLY
(V-Ph-Hz)
PAY300
VOLTAGE
RANGE
Min.
Max.
FM
(each)
FLA
COMPRESSOR
(each)
BM
ELECTRIC
HEATER
* *
15 */20*
25 */30*
35 */40*
10 /12
7.5 20.4
(STD)
208/230-3-60
187
253
5.4
81.4 505
&
&
58.6 340
* *
15 */20*
25 */30*
35 */40*
10 /12
10 24.5
(ALT.)
* *
15 */20*
25 */30*
35 */40*
10 /12
7.5 14.1
(STD)
380-3-60 (4 WIRE)
342
418
2.7
37.8 280
&
&
35.7 196
* *
15 */20*
25 */30*
35 */40*
10 /12
10 15.8
(ALT.)
* *
15 */20*
25 */30*
35 */40*
10 /12
7.5 10.2
(STD)
460-3-60
414
506
2.7
30.1 225
&
&
27.9 179
* *
15 */20*
25 */30*
35 */40*
10 /12
10
12.2
(ALT.)
- Horse Power
FM
BM
- Blower Motor
FLA
RLA
LRA
MCA
MOCP
BM
270
7.5 20.4
(STD
270
81.4 505
130
7.5 14.1
(STD)
102.5/102.5 130/130
140
37.8 280
104.2/104.2 140/140
81.2
12.6/15.1 81.2/81.2
110
81.2/81.2
110/110
31.4/37.7
81.2/81.2
110/110
43.9/50.2
81.2/81.2
110/110
83.2
12.6/15.1 83.2/83.2
110
83.2/83.2
110/110
31.4/37.7
83.2/83.2
110/110
43.9/50.2
83.2/83.2
110/110
16
* *
15 */20*
25 */30*
35 */40*
10 /12
7.5 10.2
(STD)
30.1 225
110/110
18.8/25.1
modules
110/110
18.8/25.1
* *
15 */20*
25 */30*
35 */40*
10 /12
* *
15 */20*
25 */30*
35 */40*
10 /12
* *
15 */20*
25 */30*
35 */40*
10 /12
* *
15 */20*
25 */30*
35 */40*
10 /12
ELECTRIC
HEATER
*Combination of heater
MCA
FLA
LEGEND:
HP
PAY340
COMPRESSOR
(each)
* *
15 */20*
25 */30*
35 */40*
10 /12
10
12.2
(ALT.)
MCA
MOCP
214.4
290
FLA
218.5
290
104.6
140
104.6/104.6 140/140
106.3
140
106.3/106.3 140/140
83.4
12.6/15.1 83.4/83.4
110
110/110
18.8/25.1
83.4/83.4
110/110
31.4/37.7
83.4/83.4
110/110
43.9/50.2
83.4/83.4
110/110
85.4
12.6/15.1 85.4/85.4
110
110/110
18.8/25.1
85.4/85.4
110/110
31.4/37.7
85.4/85.4
110/110
43.9/50.2
85.4/85.4
110/110
ELECTRICAL DATA
MODELS: PAY360
MODEL NUMBER
DESCRIPTION
POWER
SUPPLY
(V-Ph-Hz)
PAY360
VOLTAGE
RANGE
Min.
Max.
FM
(each)
FLA
COMPRESSOR
(each)
BM
ELECTRIC
HEATER
* *
15*/20*
25*/30*
35*/40*
10 /12
10 24.5
(STD)
208/230-3-60
187
253
5.4
87.9 505
&
&
81.4 500
* *
15*/20*
25*/30*
35*/40*
10 /12
15
(ALT.)
37
* *
15*/20*
25*/30*
35*/40*
10 /12
10 15.8
(STD)
380-3-60 (4 WIRE)
342
418
2.7
61.4 305
&
&
37.8 280
* *
15*/20*
25*/30*
35*/40*
10 /12
15
23.1
(ALT.)
* *
15*/20*
25*/30*
35*/40*
10 /12
10 12.2
(STD)
460-3-60
414
506
2.7
35.3 250
&
&
30.1 225
* *
15*/20*
25*/30*
35*/40*
10 /12
15
18.5
(ALT.)
LEGEND:
HP
- Horse Power
FM
BM
- Blower Motor
FLA
RLA
LRA
MCA
*Combination of heater
modules
17
MCA
MOCP
FLA
226.6
310
239.1
320
135.8
190
135.8/135.8 190/190
143.1
200
143.1/143.1 200/200
91.9
12.6/15.1 91.9/91.9
125
125/125
18.8/25.1
91.9/91.9
125/125
31.4/37.7
91.9/91.9
125/125
43.9/50.2
91.9/91.9
125/125
98.2
12.6/15.1 98.2/98.2
130
130/130
18.8/25.1
98.2/98.2
130/130
31.4/37.7
98.2/98.2
130/130
43.9/50.2
98.2/98.2
130/130
Fan:
Cool:
In this mode of operation, the compressor will be ON after a delay depending on the differential of room temperature & Set temperature.
In this mode of operation, Fan is ON.
Heat:
Auto:
In auto mode, thermostat provide automatic changeover from heating to cooling mode & vice versa. Thermostat
automatically switches to maintain the desired temperature.
DIP SWITCH OPTIONS AND FUNCTIONS
There are 4 small DIP (Dual in line package) switches on the back of the circuit board which must be configured by the
installer.
HOOK-UP WIRING DIAGRAM
( THERMOSTAT CONTROLLER TO PACKAGED UNIT )
ON
OFF
N. A.
N. A.
N. A.
THERMOSTAT
(ZAC P/N 80065261)
Y2
SENSOR
Note:
Keep DIP SWITCH 1, 2 & 3 in OFF
position only.
W1
Y1
REMOTE
SENSOR
G
24V(R)
ATB
COMP 1
24V(C)
FAULT 1
( OPTIONAL CONNECTION )
FAULT 2
COMP 2
(COMMON)
LVTB
R
C
G
Y1
Y2
LEGEND:
ATB
LVTB
18
24V ac
SUPPLY FAN CONTROL
STG1 COOLING
STG2 COOLING
W1
STG1 HEATER
W2
STG2 HEATER
W2
MAINTENANCE INSTRUCTIONS
AIRFLOW ADJUSTMENT (Applicable for PAY075 - PAY360 only)
The airflow could be adjusted by adjusting pulleys of blower motor or belt tension with proper mounting and alignment of the pulleys:
Refer to fan performance tables in the catalog for selecting applicable airflow, RPM and brake horse power at specified static
pressure.
Select the appropriate drive as per motor and blower characteristic in the catalog.
CRANKCASE HEATER
Periodic checking for proper operation or crankcase heater is highly recommended as follows:
a) Check continuity of the heater using multimeter device.
b) Check grounding of the heater by Meggar device (to prevent electrical hazards).
c) Observe whether the heater is warming down the compressor near the oil sump.
BELT TENSION TESTING PROCEDURE INSTRUCTION (Applicable for PAY075 - PAY360 only)
To determine the lbs. force required to tension a drive, you simply do the following:
1. Measure the Belt span as shown.
2. Divide belt span by 64 to get belt deflection needed to check tension.
3. Set large "0" ring on span scale at required belt deflection. This scale is in 1/16" increments.
4. Set small "0" ring at zero on the "Force Scale" (plunger).
5. Place the larger end of the tension checker squarely on one belt at the center of the belt span. Apply force on the plunger until the
bottom of the large "0" ring is even with the top of the next belt or with the bottom of a straight edge laid across the sheaves.
6. Read the force scale under the small "0" ring to determine force required to give the needed deflection.
7. Compare the force scale reading with the correct value for the belt style and cross section used, as given in table on next page.
The force should be between the minimum and maximum values shown.
8. If there is too little deflection force, the belts should be tightened. If there is too much deflection force, the belts should be
loosened.
Note: Tension new drives at the maximum deflection force recommended. Check the tension at least two times during the first day's
operation as there normally will be a rapid decrease in belt tension until belts have run in. Check the tension periodically after the first
day's operation and keep tension in recommended area. The correct operating tension for a V-belt drive is the lowest tension at which
the belts will not slip under the peak load conditions. Shafts must be adequate for the tensions required.
19
BELT SPAN
64
DEFLECTION =
FORCE SCALE
SMALL
"0"
RING
BELT SPAN
SPAN SCALE
LARGE
"0"
RING
BELTS
BELT TYPE
3L
4L
5L
MINIMUM
MAXIMUM
1.25 1.75
2 2.25
2.5 3
2.1 2.8
3 3.5
3.7 5
3 4.2
4.5 5.2
1/2
5/8
3/4
1-1/8
1-1/2
1-7/8
2
2-3/8
5/8
7/8
1-1/8
1-5/8
2-1/8
2-5/8
2-7/8
3-3/8
L2
L3
HVTB
L1
LEGEND
L2
NTB
L3
N
G
+5V
B
A
ECB
GND
FIELD WIRING
CONTROL WIRES-INTERCONNECTING
( USE 16 TO 22 AWG WIRE)
+5V GND
INDOOR THERMOSTAT
20
ITEM
6
Clean air filter (Aluminum)
12
X
X
Check all electrical controls, components, wiring terminals, etc..., for sparks,
over heat, loose connections/repair or correct
Grease/oil as required
Clean and fix thermal bulbs in the correct location. Insulate it.
Screw drivers (Slot & Phillips), adjustable wrenches, pliers, refrigeration wrenches & socket set wrenches, pulley
puller, etc.
Manifold gauge set, R-134a charging cylinder, belt tension checker, leak detector, vacuum pump with electronic
gauges, thermometer, hook type ammeter/voltmeter/ohmmeter and oxy-acetylene brazing set etc.
SPECIAL
21
CAUSES
1. Replace battery
1. Loose Belt
2. Variable pulley wide open
3. Return air obstructed
4. High static pressure
5. Improper pulley selection
6. Closed dampers/improper air balance
7. Dirty filter
8. Dirty cooling coil
1. Less Freon
2. Loose belt
3. Variable pulley widely open
4. Dirty filter
5. Dirty cooling coil
6. Return air restricted
7. Improper expansion valve bulb installation/location
8. Restriction in expansion valve/filter dryer
22
CAUSES
1. Less freon
2. Less air quantity
3. Dirty filter
4. Dirty cooling coil
Unit is not restarting (after a cut-off)
1. Imbalance freon
2. Malfunctioning pumpdown solenoid valve
Noisy unit
1. Improper installation
2. Improper vibration isolators
3. Loose parts or mountings
4. Tubing rattle
5. Bent fan blade causes vibration
6. Defective bearings
7. Belt tension is high
8. Blower motor pulley is not aligned
1. Improper installation
2. Improper vibration isolators
3. Abnormal noise in the unit
4. Unit too close to the slab/wall openings
5. Duct design (high static)
6. Wooden packing beneath the compressor is not removed
1. Low voltage
2. Single phase failure
3. Burned wirings
4. Overload protector open
5. Defective contactor
6. Burned compressor motor winding
7. Damaged (stuck) compressor
1. Burned wirings
2. Grounded wirings
3. Faulty field wiring
4. Grounded compressor/blower motor
5. Undersize circuit breaker
23
460V
TO HVTB
L2/N
L1
ATB (UVM)
JP1 1A
1
(SD)
230VAC
JP2
ATB
1B
HC2
28
HC1
NC
(SEE NOTE 3)
NO
BMC
(SEE NOTE 3)
TO ATB
3A
4A
COMP1
P1
P2
29
30
14
INFAN
HEATER1
HEATER2
LIVE
X1
OUTFAN1
NEUTRAL
41A
CC
ECB
LOCK1(RED)
PRI
SYSTEM1(YEL)
FUSE
TRANS
HP1
240v
(HP1)
22A
23A
SEC
12v-0-12v
LP1
(LP1)
DIP SWITCH
POWER(GRN)
22A
LPS
23A
J_PROG
S2
LOAD BALANCE
OFF= (Comp1&2 Auto Lead Lag)
S3
S4
S2
S3
S4
LED INDICATORS
Green
power on/off indicator
Red
system lock-out due to system fault
system 1 fault diagnostic
Yellow blinking slow - LPS1 ckt fault
blinking fast - HPS1 ckt fault
note:
Set dip switch # 3 according to unit's option
(pump down or no pump down)
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.
24
LEGEND
1. UVM OPTION
AR
AFS
ATB
BM
BMC
CC
CB
C. HTR
COMP
CAP
ECB
FL
FM
FMC
FR
HC
HPS
HVTB
HTR
JP
L1
AUXILIARY RELAY
AIRFLOW SWITCH
AUXILIARY TERMINAL BLOCK
BLOWER MOTOR
BLOWER MOTOR CONTACTOR
COMPRESSOR CONTACTOR
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
CAPACITOR
ELECTRONIC CONTROL BOARD
FUSE LINK
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HEATER CONTACTOR
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
HEATER
JUMPER
LINE 1
L2
L3
LPS
LUG
N
NTB
O/L
SD
TRANS
T'STAT
UVM
LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL
NEUTRAL TERMINAL BLOCK
OVER LOAD
SMOKE DETECTOR
TRANSFORMER
THERMOSTAT
UNDER VOLTAGE MONITOR
FIELD WIRING
DISCONNECT TAB - 1/4"
SPLICE-CLOSED END
___
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS
EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY.
25
LUG
NOTE
1.NTB IS APPLICABLE FOR
380V/3PH/60Hz UNITS
460V
230V
ATB (UVM)
JP1 1A
1
(SD)
JP2
ATB
1B
PLEASE REFER TO FAN MOTOR CONTROL
CONNECTION FOR T.O.P
FMC
HC2
28
HC1
NC
(SEE NOTE 3)
NO
TYPE-I
BMC
TYPE-II
(SEE NOTE 3)
TO ATB
CC2
LOCK2(RED)
PRI
SYSTEM2(ORG)
3A
3B
4A
COMP1
COMP2
4B
P1
P2
29
30
41A
14
INFAN
HEATER1
HEATER2
X1
X2
OUTFAN1
LIVE
NEUTRAL
OUTFAN2
41B
12
CC1
ECB
LOCK1(RED)
(SEE NOTE 3)
SYSTEM1(YEL)
FUSE
TRANS
240v
SEC
12v-0-12v
DIP SWITCH
POWER(GRN)
J_PROG
HP1
25A
(HP1)
26A
HP2
(HP2)
25B
26B
LP1
22A
(LP1)
23A
LP2
22B
23B
(LP2)
LPS1
LPS2
S1
S2
LOAD BALANCE
OFF= (Comp1&2 Auto Lead Lag)
S3
S4
LED INDICATORS
Green
power on/off indicator
Red
system lock-out due to system fault
system 1 fault diagnostic
Yellow blinking slow - LPS1 ckt fault
blinking fast - HPS1 ckt fault
note:
Set dip switch # 3 according to unit's option system 2 fault diagnostic
Orange blinking slow - LPS2 ckt fault
(pump down or no pump down)
FACTORY SETTINGS OF DIP SWITCHES
DIP SWITCH # S1
ON
OFF
S2
S3
S4
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.
26
LEGEND
STANDARD OPTIONS
1. UVM OPTION
AR
AFS
ATB
BM
BMC
CC
CB
C. HTR
COMP
CAP
ECB
FL
FM
FMC
FR
HC
HPS
HVTB
HTR
JP
L1
AUXILIARY RELAY
AIRFLOW SWITCH
AUXILIARY TERMINAL BLOCK
BLOWER MOTOR
BLOWER MOTOR CONTACTOR
COMPRESSOR CONTACTOR
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
CAPACITOR
ELECTRONIC CONTROL BOARD
FUSE LINK
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HEATER CONTACTOR
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
HEATER
JUMPER
LINE 1
L2
L3
LPS
LUG
N
NTB
O/L
SSPS
SD
TRANS
T'STAT
UVM
TOP
LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL
NEUTRAL TERMINAL BLOCK
OVER LOAD
SOLID STATE PROTECTIVE SYSTEM
SMOKE DETECTOR
TRANSFORMER
THERMOSTAT
UNDER VOLTAGE MONITOR
FM THERMAL OVERLOAD PROTECTION
FIELD WIRING
DISCONNECT TAB - 1/4"
SPLICE-CLOSED END
___
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS
EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY.
3. IF PDS & HEATERS ARE FACTORY INSTALLED, PLEASE
READ BROKEN LINES AS CONTINUOUS LINES.
4. POWER MUST BE SUPPLIED TO CRANKCASE HEATER
FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START
UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE.
5. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
TO BE PROVIDED BY CONSUMER WITH RATING AS
RECOMMENDED BY ZAMIL.
6. COMPRESSORS ARE PROVIDED WITH INTERNAL OVERLOAD.
7. IF ANY CHANGES IN THE DIP SWITCH SETTING IS REQUIRED, TURN OFF POWER FIRST & SET REQUIRED SETTINGS.
27
LUG
NOTE
1.NTB IS APPLICABLE FOR
380V/3PH/60Hz UNITS
HEATER OPTION-1
HEATER OPTION - 2
460V
230V
TO HVTB
L1
ATB (UVM)
JP1 1A
1
(SD)
JP2
L2/N
230VAC
ATB
1B
PLEASE REFER TO FAN MOTOR CONTROL
CONNECTION FOR OLR, LOW AMBIENT AND T.O.P
FMC
HC2
28
HC1
NC
(SEE NOTE 3)
NO
BMC
19
(SEE NOTE 3)
TO ATB
CC2
LOCK2(RED)
PRI
SYSTEM2(ORG)
3A
3B
4A
4B
COMP1
COMP2
P1
P2
14
30
41A
29
INFAN
HEATER1
HEATER2
X1
X2
OUTFAN1
OUTFAN2
LIVE
NEUTRAL
41B
12
CC1
ECB
LOCK1(RED)
SYSTEM1(YEL)
FUSE
TRANS
HP1
240v
(HP1)
12v-0-12v
HP2
SEC
(HP2)
DIP SWITCH
POWER(GRN)
J_PROG
LP1
22A
(LP1)
23A
LP2
22B
(LP2)
23B
LPS1
LPS2
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.
28
LEGEND
1. UVM OPTION
TO HVTB
TO HVTB
LUG
AR
AFS
ATB
BM
BMC
CC
CB
C. HTR
COMP
CAP
ECB
FL
FM
FMC
FR
HC
HPS
HVTB
HTR
JP
L1
AUXILIARY RELAY
AIRFLOW SWITCH
AUXILIARY TERMINAL BLOCK
BLOWER MOTOR
BLOWER MOTOR CONTACTOR
COMPRESSOR CONTACTOR
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
CAPACITOR
ELECTRONIC CONTROL BOARD
FUSE LINK
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HEATER CONTACTOR
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
HEATER
JUMPER
LINE 1
L2
L3
LPS
LUG
N
NTB
O/L
SSPS
SD
TRANS
T'STAT
UVM
TOP
LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL
NEUTRAL TERMINAL BLOCK
OVER LOAD
SOLID STATE PROTECTIVE SYSTEM
SMOKE DETECTOR
TRANSFORMER
THERMOSTAT
UNDER VOLTAGE MONITOR
FM THERMAL OVERLOAD PROTECTION
FIELD WIRING
DISCONNECT TAB - 1/4"
SPLICE-CLOSED END
___
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS
EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY.
TO ECB
OUTFAN 1
TO ECB
OUTFAN 2
S2
LOAD BALANCE
OFF= (Comp1&2 Auto Lead Lag)
S3
S4
LED INDICATORS
Green power on/off indicator
Red
system lock-out due to system fault
DIP SWITCH # S1 S2 S3 S4
system 1 fault diagnostic
ON
blinking slow - LPS1 ckt fault
Yellow
OFF
blinking fast - HPS1 ckt fault
note:
system
2 fault diagnostic
Set dip switch # 3 according to unit's option
Orange
blinking slow - LPS2 ckt fault
(pump down or no pump down)
blinking fast - HPS2 ckt fault
29
8. IF ANY CHANGES IN THE DIP SWITCH SETTING IS REQUIRED, TURN OFF POWER FIRST & SET REQUIRED SETTINGS.
100 UNITS
1000 UNITS
100 UNITS
1000 UNITS
2%
1%
3%
2%
Capacitor
0.5
Belt/Pulley
Contactor, compressor
Heater contactor
HPS/LPS/other controls
Expansion valve
0.5
Filter drier
Electric heater
0.5
0.5
Propeller fan
0.5
Blower wheel
0.5
0.25
0.5
Bearing, blower
Thermostat
Crankcase heater
Filter
Compressor
NOTE: When ordering spare parts, please quote the complete model number on the unit nameplate.
30
PARTS LIST
MODEL NUMBER
PAY036H
PAY036F
PAY048H
PAY048F
PAY060H
PAY060M
PAY060F
COMPRESSOR
800-686-30
800-686-08
800-686-58
800-686-10
800-614-36
800-614-37
800-614-38
800-544-02
800-547-32
800-544-02
800-547-32
800-544-02
800-544-02
800-547-32
BLOWER MOTOR
800-547-72
800-547-73
800-546-88
800-546-90
800-546-88
800-546-88
800-546-90
BLOWER WHEEL
800-707-34
800-707-34
800-707-34
800-707-34
800-707-34
800-707-34
800-707-34
800-225-02
800-225-02
800-225-02
800-225-02
800-225-02
800-225-02
800-225-02
CONTACTOR, COMPRESSOR
800-095-01
800-095-01
800-736-22
800-095-01
800-736-22
800-095-01
800-095-01
800-736-27
800-736-27
800-736-27
800-736-27
800-736-27
800-736-27
800-736-27
800-353-15
800-353-15
800-353-15
800-353-15
800-353-15
800-353-15
800-353-15
AIRFLOW SWITCH
800-005-02
800-005-02
800-005-02
800-005-02
800-005-02
800-005-02
800-005-02
CAPILLARY
800-390-26
800-390-26
800-390-34
800-390-34
800-390-31
800-390-31
800-390-31
DISTRIBUTOR
800-194-15
800-194-15
800-194-17
800-194-17
800-194-17
800-194-17
800-194-17
800-557-02
800-557-02
800-557-02
800-557-02
800-557-02
800-557-02
800-557-02
800-558-02
800-558-02
800-558-02
800-558-02
800-558-02
800-558-02
800-558-02
FAN GRILLE
800-625-46
800-625-46
800-625-46
800-625-46
800-625-46
800-625-46
800-625-46
FILTER DRIER
800-531-08
800-531-08
800-531-08
800-531-08
800-531-08
800-531-08
800-531-08
PCB
800-652-52
800-652-52
800-652-52
800-652-52
800-652-52
800-652-52
800-652-52
TRANSFORMER
800-652-53
800-652-53
800-652-53
800-652-53
800-652-53
800-652-53
800-652-53
MODEL NUMBER
PAY075H
PAY075M
PAY075F
PAY090H
PAY090F
PAY100H
PAY100F
COMPRESSOR
800-614-65
800-614-66
800-692-67
800-686-52
800-686-09
800-686-58
800-686-10
800-545-58
800-545-58
800-545-63
800-545-68
800-545-68
800-545-68
800-545-68
BLOWER MOTOR
800-544-13
800-544-15
800-544-13
800-544-16
800-544-16
800-544-16
800-544-16
BLOWER WHEEL
800-707-46
800-707-46
800-707-46
800-707-46
800-707-46
800-707-02
800-707-02
800-224-23
800-224-23
800-224-23
800-224-23
800-224-23
800-224-23
800-224-23
CONTACTOR, COMPRESSOR
800-098-63
800-736-22
800-095-01
800-736-22
800-095-01
800-736-22
800-095-01
800-095-01
800-095-01
800-095-01
800-095-01
800-095-01
800-095-01
800-095-01
N.A.
N.A.
N.A.
800-095-01
800-095-01
800-095-01
800-095-01
AIRFLOW SWITCH
800-005-02
800-005-02
800-005-02
800-005-02
800-005-02
800-005-02
800-005-02
EXPANSION VALVE
800-181-10
800-181-10
800-181-10
800-181-10
800-181-10
800-181-10
800-181-10
DISTRIBUTOR
800-192-03
800-192-03
800-192-03
800-198-02
800-198-02
800-198-02
800-198-02
800-557-02
800-557-02
800-557-02
800-557-02
800-557-02
800-557-02
800-557-02
800-558-02
800-558-02
800-558-02
800-558-02
800-558-02
800-558-02
800-558-02
FAN GRILLE
800-625-29
800-625-29
800-625-29
800-625-29
800-625-29
800-625-29
800-625-29
FILTER DRIER
800-531-08
800-531-08
800-531-08
800-531-08
800-531-08
800-531-08
800-531-08
PCB
800-652-52
800-652-52
800-652-52
800-652-63
800-652-63
800-652-63
800-652-63
TRANSFORMER
800-652-53
800-652-53
800-652-53
800-652-54
800-652-54
800-652-54
800-652-54
31
PARTS LIST
MODEL NUMBER
COMPRESSOR
BLOWER MOTOR
BLOWER WHEEL
CONTACTOR, COMPRESSOR
AIRFLOW SWITCH
EXPANSION VALVE
DISTRIBUTOR
FAN GRILLE
FILTER DRIER
PCB
TRANSFORMER
MODEL NUMBER
COMPRESSOR
BLOWER MOTOR
BLOWER WHEEL
CONTACTOR, COMPRESSOR
AIRFLOW SWITCH
EXPANSION VALVE
DISTRIBUTOR
FAN GRILLE
FILTER DRIER
PCB
TRANSFORMER
32
800-614-48
800-614-65
800-614-49
800-614-66
800-614-50
800-614-67 800-614-51 800-614-52 800-614-53
800-098-65
800-098-63 800-736-22 800-736-22 800-098-65 800-736-22 800-736-22
800-614-12
800-614-45
800-098-67
800-098-69
800-614-13
800-614-46
800-614-14
800-614-47
800-098-65
800-098-63 800-098-63
PARTS LIST
MODEL NUMBER
COMPRESSOR
BLOWER MOTOR
BLOWER WHEEL
CONTACTOR, COMPRESSOR
AIRFLOW SWITCH
EXPANSION VALVE
DISTRIBUTOR
FAN GRILLE
FILTER DRIER
PCB
TRANSFORMER
800-614-12
800-614-86
800-614-13
800-614-87
800-614-14
800-614-88
800-098-63
33