Beruflich Dokumente
Kultur Dokumente
Of Mechanical Engineering
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CHAPTER 1: INTRODUCTION
Supercavitation is a phenomenon which is used in underwater objects to decrease their drag force. Before we study about supercavitation we should have a brief knowledge on cavitation, as supercavitation uses the concept of cavitation. The velocity of conventional manned or unmanned underwater vehicles is limited by the drag introduced by skin friction, interaction of liquid with the vehicle surface. Since drag increases exponentially with velocity, the amount of thrust propelling an underwater vehicle has to increase exponentially to achieve increase in speed, as shown on Figure 1.1. Since new technologies in underwater and rocket propulsion does not offer radical increase in specific impulse, the only way to increase propelling force by increasing the rate of fuel burnt in the engine, which becomes highly inefficient if we consider the decrease in range associated with the higher consumption. Due to this reason, current underwater vehicles are limited to approximately 50 m/s. Instead it is more beneficial to reduce the surface area in contact with water. Since the conventional ways of improving propulsion and streamlining the vehicle did not lead to significant speed increase, Russian designers in the 1970s proposed a radically different approach, the surface area of the vehicle in contact with the liquid phase from the vehicle hull was reduced, eliminating skin friction by enveloping the vehicle with a gas bubble. The water vapour cavity generated by supercavitation led to the Skhval underwater rocket which can reach speeds up to 100 m/s. Supercavitation can drastically reduce the wetted surface area by enveloping the vehicle with gaseous water vapour, leading to an order of magnitude reduction in drag if the body is shaped properly. Research in cavitation was active in the Unites States since the mid 1950's led my Marshall Tulin, and the US Navy funded research programs focused on development of supercavitating propellers.
CHAPTER 2: CAVITATION
Cavitation is the process of formation of vapour bubbles of flowing fluid in a region where the pressure of the liquid falls below its vapour pressure and the sudden collapsing of these vapour bubbles in region of high pressure. At first small vapour filled bubbles are formed that gradually increase in size. As the pressure of the surrounding liquid increases, the cavity suddenly collapses-a centimetre sized cavity collapses in milliseconds. Cavities implode violently and create shock waves that dig pits in exposed metal surfaces. At first, the physical characteristics of boiling and cavitation are almost identical. Both involve the formation of small vapour-filled spherical bubbles that gradually increase in size. However, the bubbles produced by the two processes end in very different manners. In boiling, bubbles are stable:
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the hot gas inside either escapes to the surface or releases its heat to the surrounding liquid. In the latter case, the bubble does not collapse, but instead fills with fluid as the gas inside condenses. When it acts upon propellers, cavitation not only causes damage but also decreases efficiency. The same decrease in water pressure that causes cavitation also reduces the force that the water can exert against the boat, causing the propeller blades to and spin ineffectively. When a propeller induces significant cavitation, it is pushing against a combination of liquid water and water vapour. Since water vapour is much less dense than liquid water, the propeller can exert much less force against the water vapour bubbles. With the problems it causes, it is now under maritime engineers try to avoid cavitation.
CHAPTER 3: SUPERCAVITATION
The scientists and the engineers have developed an entirely new solution to the cavitation problem. Cavitation becomes a blessing under a condition called supercavitation, i.e., when a single cavity called supercavity is formed enveloping the moving object almost completely. In Supercavitation, the small gas bubbles produced by cavitation expand and combine to form one large, stable, and predictable bubble around the supercavitating object. Supercavities are classified as one of two types: vapour or ventilated. Vapour cavities are the pure type of supercavity, formed only by the combination of a number of smaller cavities. In a ventilated cavity, however, gases are released into the bubble by the supercavitating object or a nearby water surface. Supercavitation is the use of cavitation effects to create a large bubble of gas inside a liquid. The cavity (the bubble) reduces the drag on the object, since drag is normally about 1,000 times greater in liquid water than in a gas. Current applications are mainly limited to very fast torpedoes. Cavitation happens when water pressure is lowered below its vapour pressure or vapour pressure increases to equal water pressure. This often happens at extremely high speed although it can happen at any speed and even when not moving. Cavitation occurs inside a pump or around an obstacle, such as a rapidly spinning propeller or in a body of liquid (such as a kettle) due to temperature/pressure change. The pressure of the fluid can drop due to its high speed(Bernoulli's principle) and when the pressure drops below the vapour pressure of the water or the temperature increases. When vapour pressure increases to water pressure, it vaporizes typically forming small bubbles of water vapour (water in its gas phase). In ordinary hydrodynamics, cavitation is a mostly unintended and undesirable phenomenon: the bubbles are typically not sustained but implode as they and the water around them suddenly slows down again, with a resulting sudden rise in ambient pressure. These small implosions can even lead to physical damage, for instance spalling damage to badly designed rotating propellers, pumps, and piping. Various underwater methods of propulsion have been proposed to reach the necessary speed, with a possible concept being a rocket engine burning aluminium with water. As an example, a conventional rocket engine is used to propel the Russian Shkval supercavitating torpedo. The main principal behind supercavitation is Bernoullis theorem which is as follow:-
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1 2 P v gh constant 2
Thus if potential energy remain constant for a body then with increase in dynamic head i.e kinetic energy, pressure will decrease and if this decreasing pressure falls below or upto vapour pressure of the surrounding liquid , as a result the surrounding liquid forms air bubbles (having vapour and dissolve air) if this cavities do not collapse and they grow such that they surround the whole body then the body is called as supper cavitating body.
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times as dense as air generates a thousand times as much drag. Moreover the power required to overcome drag is proportional to the cube of its velocity. So each incremental improvement in propulsion technology produces only a small increase in speed. Torpedoes are mostly the fastest propelled objects moving under water. It is drag which is the main factor that limits the speed of conventional torpedoes. At high speeds drag is so enormous that efficiency of propulsion is so low. Modern torpedoes can reach speeds below180 km/hr. As is the case of most bizarre ideas, the idea of an entirely new under water propulsion system owes its birth to the cold war. In the early 60s Russian torpedoes were inferior to those of Americans in speed. Rather than push conventional technology, the Russians decided to try to leapfrog the Americans with a radical solution.
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7.1. PROPELLING THE OBJECT When a supercavitating projectile is enclosed by a cavity conventional propulsion techniques cannot be used. A rocket engine is a solution. As the cavity encloses the vessel it is similar as flying in the air. Therefore by using a rocket engine high speeds can be attained which in turn helps for retaining the cavity. When the projectile is fired from above water it pulls along with it a ventilated cavity which is unstable but as supercavitation starts this ventilated cavity is converted to vapour cavity. Then the rocket motor is fired and using the exhaust the cavity can be stabilized. A rocket motor also provides an immensely powerful thrust, enabling the object to achieve high velocities. The overall drag reduces enormously once you reach the supercaviting regime and then increases only linearly with speed. An aluminium burning rocket is an answer to a compact and efficient propulsion system. It would use water as its oxidiser and so would not need to carry oxygen. The problem with aluminium has been that unreacted fuel quickly becomes coated with aluminium oxide, inhibiting any further reaction. To avoid this, powdered aluminium can be injected to a vortex of water, which keeps the molten drops apart. Using a rocket motor has another advantage. The exhaust from the motor can be used to ventilate the cavity and stabilize it. The exhaust can be ducted round from just behind the nose which strengthens the existing cavity and expands it to a bigger one. Thus the cavity can be retained much longer. 7.2. THE NOSE The nose being the only part in contact with water it is subjected to extremely high stresses. Ordinary materials under these conditions will buckle and eventually crush. So in order to withstand such high stresses nose must be made of materials hard as well as light weight. Lightweight materials like carbon composites in honey comb structure can be used. Unlike conventional noses, a supercavitating body has a rather blunt nose. Water is forced to flow off the edge of the nose at such an angle that it cannot wrap around the surface of the body. If the projectile is of the correct shape, a bubble of air starts to form around the object... This extends to cover the entire projectile, and hence the cavitating object is no longer moving through water, but through air which creates but a fraction of the friction! Hence supercavitating projectiles can travel as fast as above the surface.
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on the torpedo. The air eventually leaks out, but if the torpedo is moving fast enough the collapsing ventilated cavity is replaced by a vapour cavity. However, the behaviour of the cavitys tail end becomes a problem. The supercavitys tail end may splash violently around the projectiles rear, causing significant structural damage to control and propulsive surfaces. The splashing tail of a sphere dropped into water. This splashing tail problem can be solved by making the cavity by ventilating it by the exhaust of the rocket engine from just behind the nose at the front and from the rear. But my making the cavity bigger we are increasing the instability. Since only the nose touches the water the maneuvering is so tough. Another big challenge is how to steer a supercavitating vehicle. Specially designed retractable control fins that come in contact with water only when required to steer are a solution. However there are technological hurdles yet to be overcome, towards realizing this. The advanced thrust vectoring technology is another possible solution at the present time. The pressure that the nose has to withstand at high speeds will be very high. So the right selection of the material is another challenge. The use of composite light weight materials like graphite epoxy or aluminium honeycomb will be effective
9.1. Pure hydrodynamic cavitation (vapour cavity) : Vapour cavities are the pure type of supercavity, formed only by the combination of a number of smaller cavities. Naturally occurring nuclei (small gas bubbles) explosively grow due to fluctuating pressure field in the separated flow region. Extremely High Speeds Required For Pure Hydrodynamic Supercavitation. 9.2. Artificial Cavitation (ventilated cavity) : In a ventilated cavity, however, gases are released into the bubble by the supercavitating object or a nearby water surface. Requires a pressurized source of gas to be carried on-board or plumbing to re-direct exhaust gases.
These two types of supercavitation as discussed above, both separately are difficult to achieve so the method of creating the supercavity around a body is midway between these types. That is to achieve the Best of Both Worlds!!
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1) 2) 3)
Pressurized gas is injected during Launch. The pressurized gas fills the separated flow region, resulting in a Fully developed cavity Velocity required to initiate supercavitation in drastically reduced
Allows a state of supercavitation to be prematurely attained until pure hydrodynamic supercavitation can ensured. Thus there are various method of creating supercavitation around an immersed body.
10.1. Gas gun method This method is used for body travelling at greater speed. The main points of this method are given below : a) The projectile leaves the launcher under the force of expanding gases (i.e. gun launch). These gases are provided by compressors. They directly create the impact on the object to be surrounded by supercavitation. b) The driving gases are the source of cavitation nuclei. These gases get fitted in between the interface of gas and object that is the low pressure space. 10.2. Gas injection method This is one of the another artificial method of creating a supercavitation around a body. Uses for body travelling at lower speed. a) Pressurized gas is injected in the trajectory of the projectile prior to launch. b) The supercavity is fully developed before the projectile interacts with the surrounding fluid.
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Fig.1
Fig. 2
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11.1. Body
The body is assumed to be built by three sections, a conical first section holding the cavitator and providing low drag coefficient in the initial fully wetted phase, for simplicity. A slender cylindrical body houses the main components of the vehicle, while a smaller diameter conical section accounts for the nozzle.
11.2. Cavitator
The cavitator is the most critical part of the supercavitating vehicle. It generates the cavity, provides control forces, and supports the ventilation gas flow rate. The cavitator is also the only part of the vehicle which is continuously in contact with water. The selection of disk cavitator might not be the ideal choice for all requirements, especially due to limited surface area for sensors and low lift coefficient at moderate angles-of-attack. However the current study does not consider these additional requirements and only focuses on control design, hence the disk cavitator is sufficient for control purposes. It is important to notice that the cavitator actuator has rate and deflection limits, which restricts the achievable level of performance in closed loop control.
Fig.3
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11.4. Cavity
Behaviour of the cavity plays a central role in the vehicle dynamics. It causes the dynamical system to be highly nonlinear, and depend on the history of the vehicle motion. The interaction of the vehicle with the cavity is via the fins and via after body contact with the liquid phase. The offset between the cavity centre line and the body x-axis determines the immersion of the _ns, which changes as the vehicle follows non-steady maneuvers, continuously influencing the control authority on the fins. Afterbody planing have a hybrid nature, it does not always appear, it is present when the tail-cavity offset is sufficiently high and the surface of the body is in contact with the water. Then planing exerts a high impulsive force to direct the tail back to the cavity. The cavity closure zone influences both planing and fin immersion is the most difficult problem when describing the cavity shape. Cavity self oscillation can happen in the zone where the gas cavity transitions to liquid even when the vehicle is assumed to travel straight and level with constant speed. These oscillations become more significant when the cavity is
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ventilated, as high gas flow rates can destabilize the cavity, making fin immersion and planing rapidly changing and highly uncertain.
12.1. Advantages of supercavitation:1) It reduces the skin drag friction acting on the body immersed in water or any other fluid. Thus damage of material is avoided. 2) High velocities can be attaining since opposition due to water is reduced.
12.2. Disadvantages of supercavitation:1) Since motion is high frequency due to unbalances forces acting on the body, since buoyant force is not acting on the body. 2) Prediction of cavity is difficult since the time at which the formation of cavity takes place and time at which the cavity is fully grown cant be calculated. 3) Once the cavity is created it is difficult to maintain it for further motion.
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13.1. UNDERWATER GUN SYSTEM Presently, research is ongoing for the use of underwater gun systems as antimine and anti-torpedo devices. An underwater gun system is typically composed of a magazine of underwater projectiles, an underwater gun, a ship-mounted turret, a targeting system, and a combat system. Specifically, the targeting system identifies and localizes an undersea target. The combat system provides the control commands to direct the ship-mounted turret to point the underwater gun towards the undersea target. The underwater gun shoots the underwater projectiles in which the underwater gun is designed for neutralization of undersea target sat relatively long range. Projectiles fired from underwater guns can effectively travel long distances by making u s e o f s u p e r c a v i t a t i o n . Supercavitation occurs when the projectile travels through water at very high speeds and a vaporous cavity forms at a tip of the projectile. With proper design, the vaporous cavity can envelop an entire projectile. Because the projectile is not in contact with the water ( e x c l u d i n g a t t h e t i p a n d o c c a s i o n a l c o l l i s i o n s w i t h t h e c a v i t y w a l l , " t a i l s l a p " ) , t h e viscous drag on the projectile is significantly reduced over a fully wetted operation. Current projectiles lack propulsion in that the projectiles are instead launched from a gun at high speeds (of the order of 1000 meters/second). The projectiles decelerate as they travel downrange toward their targets, striking their target at velocities typically of 500meters/second. It is possible to reduce the velocity needed for launch if the projectile is provided with an on-board propulsion system and/or a drag reduction system If a simple propulsion system is provided, the gun can launch the projectiles at their cruise velocity and the propulsion system can maintain and carry the projectile to its target at approximately the cruise velocity. A related issue in projectile operation is the problem of speed and depth dependency of a generated cavity. At launch, a cavity is formed, the size of which is a function of the projectile speed and the cavitator size. As the projectile begins to travel down-range, the projectile begins to slow down due to the drag generated at the tip of the projectile and the cavity, that the projectile generates shrinks. The cavity continues to shrink as the projectile decelerates until the cavity can no longer envelop the entire projectile. P ressure als o influe nces the siz e of the cavit y. The siz e of the c a v i t y i s i n v e r s e l y proportional to the ambient pressure. Consequently, projectiles cannot travel as far when deep beneath the ocean surface as the projectiles can travel at very shallow depths. The high ambient pressure of deep ocean depths can be compensated through the injection of gas into the cavity. If gas is forced into the normally vaporous cavity, the internal pressure of the cavity increases and the cavity grows. It has been demonstrated that forward-directed jets from moving vehicles can produce supercavities in a manner similar to a physical cavitator. The jet advances forward of the vehicle to where a moving front is
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produced. The size and shape of the cavity are related to the diameter of the forward-directed jet and the speed of the advancement of the front.
Fig. 5 13.2. SUPERCAVITATING TORPEDO The nose of a supercavitating torpedo uses gas nozzles that continually expel an envelope of water vapour around the torpedo as it speeds through the ocean. This bubble of gas a 'super cavity'--prevents the skin of the torpedo from contacting the water, eliminating almost all drag and friction and allo wing the projectile to slide seamlessly through the water at great velocity. Some people have described supercavitating torpedoes as the first true underwater missiles. The first such weapon in this class, the Shkval ("Squall"), was in development by the Soviet Union throughout the latter half of the Cold War but was not recognized in the West until the 1990s. Using powerful solid rocket motors, the Shkval is capable of speeds exceeding 230 mph, over four times the velocity of most conventional torpedoes. The Shkval also has a reported 80% kill rate at ranges of up to 7000 meters. The US navy is seeking to build its own version of the Shkval, but o n e w i t h a m u c h higher velocity. This is mostly in response to Russia selling stripped down versions of the Shkval on the open international weapons market. However, a US combat-ready version is not expected for at least another 10+ years. The technology does have one great weakness-maneuverability. The bubble of water vapour generated by the gas nozzles tends t o become asymmetrical and breaks up along the outer side of the turn if the torpedo alters its course significantly. At the speeds such a torpedo would typically be travelling, the sudden re-assertion of water pressure and dragon it could not only severely knock it off course, but may even rip the projectile apart. A new, improved version of the Shkval has been reported in use by the Russian Navy,
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one that can maneuver and track its intended target. However, it was also reported that in order to do so, this improved Shkval had to slow down significantly once in the general area of the target so it could scan and home in on its prey like a normal torpedo. While a genuine improvement, the true goal of current research is to have the torpedo maneuver and home in on a target without the need to decrease its velocity. Both Russian and US Navy researchers are striving toward this end. One means of making sure the gas bubble does not wear down upon a turn would be by having the gas-ejection nozzles pump more water vapour into the side of the bubble that's on the outside of the turn, to provide the torpedo with a thick enough "buffer" for the turn without any more parts of it exiting the cavity. Another option might be to magnetically charge the vapour used in the torpedos bubble, and use a magnetic field to hold the bubble cohesive while it turns. Another weakness of the technology is that the Shkval is both very noisy and shows up very readily on sonar. Whereas some long-range conventional torpedoes might be able to stealth relatively close to their targets before going active, the target of a supercavitating torpedo will know right away if they're in the bulls-eye. However, the supercavitating torpedo may also be travelling fast enough to give its intended victim much less time to take effective counter measures. A drawback that had been pointed out in several articles is that the Shkval and its peers only have ranges of several kilometres, whereas a number of modern torpedoes, like the US Mark 48, has a range of over 30 nautical miles. Its possible that a US submarine could just sit outside of Shkval-equipped submarine's range and pound on such an enemy with impunity. The downside to that strategy is, of course, that most subs are unlikely to be equipped only with supercavitating projectiles. Like most modern combat subs, they will likely carry a variety of different weapons for different purposes, and the Shkval will just be one of the weapons it has in its arsenal. One can assume at long ranges they will likely employ conventional torpedoes, but once within the effective kill-range of a Shkval, they w i l l u s e t h e i r supercavitating weapons to fullest possible effect. Also, it is almost a certainty that all parties engaging in research are striving to increase the weapon's range as much as possible. Submarines, even with minimal warning, can evade a supercavitating torpedo by blowing some ballast and quickly ascending. However, an enemy subm a r i n e c a p t a i n m a y anticipate this, and may launch a second or even a third Shkval simultaneously, aimed a b o v e t h e t a r g e t s u b m a r i n e , i n o r d e r t o k e e p t h e e n e m y v e s s e l f r o m a t t e m p t i n g t h i s maneuver.
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Recent investigations into high-speed underwater vehicles have focused attention on providing vehicles which ride a cushion of air to achieve high speeds in water. For a nominal prior art streamlined, fully-wetted underwater vehicle, 70% of the overall drag is skin friction drag; the remainder is pressure or blockage drag. Supercavitation allows for much higher speeds to be sustainable by eliminating, or drastically reducing, skin friction drag at the higher speeds. The conditions for supercavitation require that enough energy be put into the water to vaporize a given volume of water through which an object can travel. This is done by accelerating fluid over a sharp edge, usually the nose of a vehicle, such as a torpedo, so that the pressure drops below the vapour pressure of water. If the speed of the object is not fast enough to travel through the vapour cavity before the cavity collapses, artificial ventilation into the cavity can keep the cavity "open" until the object moves past. When a cavity completely encapsulates an object, by vaporous and/or vented cavitation, it is referred to as "supercavitation". The vehicle nose, or "cavitator", is the o n l y p a r t o f t h e object in constant contact with the water through which the vehi cle travels. The cavity closure is positioned behind the vehicle. When the cavitator and artificial ventilation generate the necessary cavity properties, i.e., sufficient length and diameter of air cushion, it results in a larger air gap between the vehicle and water than is otherwise necessary at the after end of the vehicle. The air, or other selected gas, is drawn through the gap by a propulsion jet plume, and escapes into the ambient water. It has been found desirable to minimize the downstream entrainment e f f e c t o f t h e p r o p u l s i o n p l u m e , t o t h e r e b y m i n i m i z e l o s s o f a i r a n d t o i n c r e a s e l i f e expectancy of a reservoir of ventilation air on-board the vehicle. A supercavitating vehicle is an advanced concept f o r a c h i e v i n g v e r y h i g h s p e e d s underwater with significantly less drag than a conventional vehicle. The idea behind this concept is the enshrouding of a vehicle moving through water in a gas cavity. A vehicle is said to be supercavitating when the cavity extends
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from around the nose to just beyond the tail of the vehicle. Part of the nose of the vehicle, called the cavitatorand, possibly, some control finswould be in wetted contact with liquid water, but the rest of the surface of the vehicle would remain in contact with gas only (inside the cavity). The gas is much lower in density and viscosity than the surrounding water. Depending on the design, the gas could be water vapour, air, or something else. Due to the lower density and viscosity of the gas, this conceptually results in significantly less drag than a similar, but fully wetted vehicle.
Fig. 7
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13.4. SUPERCAVITATING PROPELLERS The supercavitating propeller is a variant of a propeller for propulsion in water, where supercavitation is actively employed to gain increased speed by reduced friction.This article distinguishes a supercavitating propeller from a subcavitating propeller ru nning under supercavitating conditions. In general, subcavitating propellers become less efficient when they are running under supercavitating conditions.The supercavitating propeller is being used for military purposes and for high perf ormance boat racing vessels as well as model boat racing. The supercavitating propeller operates in the conventional submerged mode, with the entire diameter of the blade below the water line. The blades of a supercavitating propeller are wedge shaped to force cavitation at the leading edge and avoid water skin friction along the whole forward face. The cavity collapses well behind the blade, which is the reason the supercavitating propeller avoids the erosion damage due to cavitation that is a problem with conventional propellers. An alternative to the supercavitating propeller is the surface piercing, or ventilated propeller. These propellers are designed to intentionally cleave the water and entrain atmospheric air to fill the void, which means that the resulting gas layer surrounding the propeller blade consists of air instead of water vapour. Less energy isthus used, and the surface piercing propeller generally enjoys lower drag than thesupercavit ating principle. The surface piercing propeller also has wedge shaped blades, and propellers may be designed that can operate in both supercavitating and surface piercing mode.
Fig. 8
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CHAPTER 14:
FUTURE OF SUPERCAVITATION
Far from now this simple cavitating theory could bring us the ultimate fighting machines. Sub fighters racing around beneath the waves at thousands of kilometres per hour... Massive underwater sub fighter carriers silently gliding through the deep blue... It may seem like fantasy, but it's the future... Future doesnt end with underwater sub fighters, there will be supersonic fighters cruising underwater at thousands of kilometres per hour maneuvering like aircrafts performing dogfights and when nearing land they can be airborne and be a fighter aircrafts and can again be back to the water. They can be launched either from a subcarrier or from land. They rules air, land and water. They are the ultimate future.
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REFERENCE:
- WWW.SEMINARPROJECTS.COM - GOOGLE (FOR IMAGES) - RESEARCH PAPER FROM UNIVERSITY OF MINNESOTA - STUDIES ON DYNAMICS OF SUPERCAVITATING PROJECTILE BY S.KILKARNI, R.PRATAP, APPLIED MATHEMATICAL MODELLING
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