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SINCE 1972

ED S120910

PRE-QUALIFICATION
HANIL Heavy Industries Co., Ltd Steel Structure

Head Office / Busan Factory


1500-11, Songjeong-Dong, Gangseo-Gu, Busan 618-817, S. Korea. Tel. 82-51-832-1715 Fax. 82-51-832-1719 http://www.hanilhi.com / dm.kim@hanilhi.com

Seoul Office
3rd floor, Baekhap Bldg, 474-13, Bangbae-Dong, Seocho-Gu, Seoul 137-060, S. Korea. Tel. 82-2-552-8096 Fax. 82-2-585-4156 Contact : swkim@hanilhi.com

CONTENTS

1. COMPANY OUTLINE
Profile Brief History Line of Business Manpower

2. PRODUCTION FACILITIES
Busan No.1 Factory Uiryeong Factory HANIL Heavy (Thailand) Factory HANIL - BJC Joint Venture

3. MAJOR PERFORMANCE RECORD


Steel Structure for Plant HRSG Casing, Duct, Stack, Divert Damper, Steel Structure

4. CERTIFICATES

5. COMPANY LOCATION

Head Office

HANIL Heavy Industries Co., Ltd.

1. COMPANY OUTLINES
Profile
Name of Company President Established Homepage Contact Location of Head Office/ Busan No.1 Factory : HANIL Heavy Industries Co., Ltd. : Mr. Jeung-won Park : March 1972 : http://www.hanilhi.com swkim@hanilhi.com (Marketing Director) : 1500-11, Songjeong-Dong, Gangseo-Gu, Busan 618-270, S. Korea. Noksan Industrial Complex in Busan (adjoins the New Busan Port) - Tel. +82-51-832-1715 Fax. +82-51-832-1719 - Factory Area 8,946 - Shop Area 3,700 : I 17-13 Block, Hwajeon-Dong, Gangseo-Gu, Busan, S. Korea (Under Construction) : 955, Shinban-Ri, Burim-Myeon, Uiryeong-Gun, Kyeongnam, S. Korea. - Factory Area - 46,860 - Shop Area - 17,359 : 3rd floor, Baekhap Bldg, 474-13, Bangbae-Dong, Seocho-Gu, Seoul 137-060, S. Korea. : HANIL Heavy Thailand Co., Ltd. 14 Sukhumvit Soi, Chalyapluek T. Maptaphut, A. Muang, Rayong 21150, Thailand 206 93 97 9 7

Location of Busan No.2 Factory Location of Uiryeong Factory

Seoul Office

Thailand Affiliate

Man Powers - Busan Factory - Uiryeong Factory - Seoul Office - Thailand Affiliate

HANIL Heavy Industries Co., Ltd.

1. COMPANY OUTLINES
Brief History
MAR. 1972 MAY 1973 DEC. 1974 : ESTABLISHED "HANIL BOILER MFG., CO.". : COMPLETED THE CONSTRUCTION OF NEW FACTORY AT HAKJANG-DONG. : OBTAINED THE LICENSE OF "MANUFACTURING PEMIT OF THERMAL EQUIPMENT" FROM THE AUTHORITY. : OBTAINED THE LICENSE OF MARINE BOILER MANUFACTURING FROM THE AUTHORITY. : COMPLETED THE CONSTRUCTION OF 2ND FACTORY. : OBTAINED THE LICENSE OF "MANUFACTURES OF HIGH PRESSURE GAS SPECIFIC FACILITIES" FROM THE AUTHORITY. : ASME "U" & "S" STAMP ACQUISITION. : ISO 9001 : 1994 / KSA 9001 : 1994 STAMP ACQUISITION. : ISO 9001 : 2000 / KSA 9001 : 2001 STAMP ACQUISITION. : MOVED TO NOKSAN INDUSTRIAL ZONE. : OBTAINED THE CERTIFICATE OF MEMBERSHIP FROM KOREA INTERNATIONAL TRADE ASSOCIATION : OPERATED THE UIRYEONG FACTORY - SPECIALIZED IN MANUFACTURING FOR FIRED HEATERS AND STEELWORKS : NOMINATED AS QUALIFIED SUPPLIER OF EQUIPMENTS FOR POWER PLANT BY KOREA ELECTRIC POWER CO., LTD. : RENEWAL OF ASME U & S STAMP CERTIFICATES : OBTAINED THE CERTIFICATE OF PATENT FOR ELECTRICITY-GENERATING APPARATUS STEAM USING FROM KOREA INTELLECTUAL PROPERTY OFFICE. : OBTAINED THE CERTIFICATE OF SAFE & CLEAN WORKSHOP BY KOREA OCCUPATIONAL SAFETY & HEALTH AGENCY. : RE-NAMED TO HANIL HEAVY INDUSTRIES CO., LTD. : STARTED CONSTRUCTION OF BUSAN NO.2 FACTORY : THE NATIONAL BOARD OF BOILER & PRESSURE VESSEL INSPECTORS "NB ACQUISITION : ESTABLISHED HANIL HEAVY (THAILAND) CO., LTD. : ESTABLISHED HANIL-BJC JOINT VENTURE CO., LTD. IN THAILAND. : NOMINATED AS QUALIFIED SUPPLIER OF EQUIPMENTS FOR NUCLEAR POWER PLANT BY KOREA NUCLEAR POWER CO., LTD. : ESTABLISHED RESEARCH & DEVELOPMENT INSTITUTE.

FEB. 1974

MAY 1978 AUG. 1979

DEC. 1999 APR. 1999 SEP. 2002 JAN. 2003 JUN. 2003

APR. 2004

APR. 2005

JAN. 2006 JUL. 2006

AUG. 2006

OCT. 2006 NOV. 2006 MAY 2007

AUG. 2007 JAN. 2008 MAY 2008

JUL. 2008

HANIL Heavy Industries Co., Ltd.

1. COMPANY OUTLINES
Line of Business

BOILERS incl.

FIRED HEATERS

MARINE BOILER & WASTE HEAT BOILER

HEAT-TRANSFER & EQUIPMENTS


STEEL STRUCTURE & FLARE PACKAGE

INCINERATOR WITH STACK

HEAT EXCHANGERS & PRESSURE VESSELS

HANIL Heavy Industries Co., Ltd.

1. COMPANY OUTLINES
Manpower
Factory Discipline Administration Business Engineering Procurement Project Managt Busan No.1 Factory QA/QC P.M. Engineers Engineers Inspectors Engineers Designers Section Office 3 3 9 12 4 6 3 6 10
GTAW SAW SMAW FCAW

Work Shop

Total

56

93 2 4 4 12 6 6 3

Qualified Welders Workshop Marking & Fit-up Machining & Ass'y Others P.M. Engineers Engineers Inspectors Qualified Welders Workshop Marking & Fit-up Machining & Ass'y Material Controller Paint Shop Others Marketing Seoul Office Estimation Administration Thailand Factory Grand Total Korean Staffs

37

Production Procurement QA/QC


Uiryeong

2 4 2 2 8
GTAW SAW SMAW FCAW

18

Factory

2 2 8 18 18 15 3 6 7

97 79

3 5 1 7 7 206 9

HANIL Heavy Industries Co., Ltd.

2. PRODUCTION FACILITIES
Busan No.1 Factory for Process Equipments

HANIL Heavy Industries Co., Ltd.

2. PRODUCTION FACILITIES
Uiryeong Factory for Steel Structures (Rental Factory)

Office Bldg

Shot Blasting & Painting Shop

Painting Shop Fabrication Shop

Factory Area : 46,860 (14,200 py) Shop Area : 17,359 ( 4,250 py) - Fabrication Shop : 14,850 (3,500 py) - Shot Blasting & Painting Shop : 2,500(757 py) Fabrication Shop Area : W28m x L150m x 3 bays Address : 955, Shinban-ri, Bulim-myeon, Uiryeong-gun, Kyeongnam, Korea.

HANIL Heavy Industries Co., Ltd.

2. PRODUCTION FACILITIES

Shot Blasting & Painting Shop

HANIL Heavy Industries Co., Ltd.

2. PRODUCTION FACILITIES
Fit-up and Welding Lines
W28m x L150m x H 15m x 3 bays

HANIL Heavy Industries Co., Ltd.

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2. PRODUCTION FACILITIES
Machining Shop for H-Beams
Machining Shop Area : 1,365

CNC Band Sawing (W1000xH1200)

CNC Drilling

H-Beam Bevel Cutting

Face Milling

HANIL Heavy Industries Co., Ltd.

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2. PRODUCTION FACILITIES
Production Capability for Steel Structure
No. Item Max. Specification 25mL-60tons/piece W20m x H6m x L25m Max. Production Capacity 24,000 tons/year 15,000 tons/year

1 Steel Structures for Plant

2 Shot Blasting & Painting

Production Facility
No. 1 2 3 4 5 6 7 8 9 Equipment Name Band Sawing M/C CNC Drilling M/C Beveling M/C COWelder TIG Welder Submerged Arc Welder (S.A.W) Dryer (Welding Rod) O/H Crane O/H Crane Size / Capacity W1000xH1200 W1000xH1200 W1000xH1200 600A 350A 1000A 300kg 20 ton x 28m 10 ton x 28m 1000A 300kg 10 ton x 20m Manual 200 HP W20m x L25m W20m x L50m Q'ty 2 1 1 42 6 2 2 6 6 2 2 1 8 4 1 2

10 Submerged Arc Welder (S.A.W) 11 Dryer (Welding Rod) 12 Gantry Crane 13 Shot Blasting M/C 14 Air Compressor 15 Manual Shot Blasting Room 16 Painting Shop

HANIL Heavy Industries Co., Ltd.

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2. PRODUCTION FACILITIES
Inspection & Test Facility
No DW-01 DW-02 DW-03 DW-04 DW-05 DW-06 DW-07 DW-08 DW-09 DW-10 DW-11 DW-12 DW-13 Magnetic Particle Devices Inspection Room D.F.T Gauge W.E.T Gauge Steel Surface Thermometers Relative Humidity & Dew point Gauge Dew point & Relative Humidity Calculators Frofile Gauge Level Gauge 1EA 1EA 1EA 1EA 1EA 1EA 1EA 1EA ELCOMETER ELCOMETER ELCOMETER ELCOMETER ELCOMETER ELCOMETER ELCOMETER SOKKIA Facility Lightwave Street Gauge Quantity 1EA SOKKIA KRAUKRAMER SONATEST Standard SET-38(D20851) USM-25 SITESCAN-130 MP-A3 K-1500 A345FB-S1 JT-501 B1151-1-3 G113-1 G114,G116A M35 6BU E123A-M B21 DT6S DW-14 Transite 3EA SOKKIA BT20(29466) BY20(032036) DW-15 DW-16 DW-17 DW-18 DW-19~23 DW-24 DW-25 DW-26 DW-27 DW-28 DW-29 DW-30 DW-31 DW-32 DW-33 DW-34 DW-35 Torque Wrench 2EA KANON QLK Type TMK Type WG-1(M Type) 14,000kgf. 5,500kgf. Weding seam inspection 0~150 mm 0~20 mm 700A 0~15 mm Weding seam inspection Measuring Measuring 0 ~1250 0 ~500 25 ~330 -30~+50 -5~+50 Non-Destructive Testing Remarks Measuring NDT for Metal materials & Weding seam

Ultrasonic Devices

2EA

3EA

KYUNG DO

Welds Gauge

2EA

NIGARA SEIKI

WG-1(M Type)

Welds Gauge Vernier Calipers Seam Gauge Taper Gauge Liquid Penetration Inspection Equipment Film Viewer Magnifiers Steel Tape Ultrasound Thickness Gauge Standard Thermometer Universal Testing Machine Sam Steel Checker Bolt Torque Tester

5EA 2EA 19EA 8EA 10SET 1SET 1EA 1EA 1EA 7EA 1SET 1SET 1SET

SHINWA MITYTOYO NIGARA SEIKI SHINWA GYEONGDO GYEONGDO TAJMA MAGNIFYING MERITRONICS ELCOMETER KYUNG SUNG DAINSYSTEC MERITRONICS

300 mm 100 mm 30 m DECIML99(2160) Metal thickess measuring Temperature measurement D-100 M-100 DE-23PH Materials test Material test Bolt torque test

HANIL Heavy Industries Co., Ltd.

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2. PRODUCTION FACILITIES
HANIL Heavy (Thailand) Factory

Layout

Fabrication Yard

HANIL Heavy Industries Co., Ltd.

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2. PRODUCTION FACILITIES
HANIL BJC Joint Venture
Layout

Fabrication of Convection Section at Joint Venture Workshop

Anchor for Refractory work at Joint Venture Workshop

HANIL Heavy Industries Co., Ltd.

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2. PRODUCTION FACILITIES
HANIL - BJC Joint Venture

Transportation of Radiant / Convection Section

Hydrostatic Test of Radiant Coils

Assembly of Convection Module

Air Preheater Erection (80 Ton / Ea)

Radiant Panels Loading on the deck in Vessel

HRSG Module Installation (130 Ton / Module)


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HANIL Heavy Industries Co., Ltd.

2. PRODUCTION FACILITIES
HANIL - BJC Joint Venture (Photo Of Completed Module)

ALPAMS G3 Thailand would like to thank BJC Construction Industries LTD. and all of their employees over the last one (1) year for their contribution and assistance in the completion of Alcan Gove Third Stage Expansion Project.

Throught out this time BJC have always displayed an exemplary approach towards safety and quality of service and

HANIL Heavy Industries Co., Ltd.

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2. PRODUCTION FACILITIES
Progress Control Program for Steel Structure

Cover Sheet

Contents
1. Progress Report Summary 2. Progress Status 3. BOM Summary 4. Suborder Status for Materials 5. Fabrication & Delivery Schedule 6. Progress Check List 7. Highlight Photograph each process work 8. Vendor Print Index & Schedule 9. Delivery Status 11. Invoicing Status 12. Supply List 13. Drawing List & Status 14. Packing List

HANIL Heavy Industries Co., Ltd.

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2. PRODUCTION FACILITIES
Progress Report Summary

HANIL Heavy Industries Co., Ltd.

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2. PRODUCTION FACILITIES
Progress Check List & Progress Status by Weight (Target vs Actural)

Progress Check List & Progress Status by Piece

HANIL Heavy Industries Co., Ltd.

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3. EXPERIENCE LIST

CUSTOMER/PROJECT

SITE

PROJECT / ITEM

WEIGHT-TON

DEL.

REMARKS

Samsung Eng / SMP Samsung Eng/Maaden SAMSUNG ENG/FERTIL GS E&C/TARKEER GS E&C / SIMENS GS E&C / SIMENS SAMSUNG ENG. / HYUNDAI STEEL SAMSUNG ENG./MOC SAMSUNG ENG/MOC GS E&C/SMC SAMSUNG ENG. /PETROTRIN SAMSUNG ENG. /PETROTRIN SAMSUNG ENG./LOTTE SAMSUNG ENG. ZEECO/CHIYODA LG/LG BOHAI ZEECO/CHIYODA-TECHNIP JOINT VENTURE ZEECO/CHIYODA-TECHNIP JOINT VENTURE JGC HYUNDAI/DOOSAN QAPCO/JGC DOOSAN/NEM ALSTOM CHIYODA/EXXON MOBIL RAS LAFFAN/JGC/FBM RAS LAFFAN/TECHNIP/FBM

Ulsan Saudi UAE UAE OMAN OMAN KOREA THAILAND THAILAND OMAN TRINIDAD& TOBAGO TRINIDAD & TOBAGO DAESAN DAESAN INDIA CHINA QATAR QATAR QATAR LIBYA QATAR VIETNAM

SMP W-1 Maaden Aluminum Rolling Mill FERTIL-2 Ammonia Expansion Ruwais Refinery Expansion (PKG2) Sohar 2 IPP Project Barka 3 IPP Project Hyundai Steel / Sinter Plant MOC Cracker (P.F & Ladder for Equipments) MOC Cracker (Equipment Structure & Pipe Rack) Salalah Methanol Company NHT & CCR / PLATFORM & LADDER FOR EQUIPMENT NHT & CCR / Equipment Structure LPC-SEG Project Samsung Total PP Project Essar Oil Refinery / Incinerator VCM / EDC Equipment Structure RasGas Onshore Expansion Phase2 (Train 6&7 EPC) RGX / Stack RasGas Onshore Expansion Phase2 (Train 6&7 EPC) QCS / Stack CALEXLP ORYX GTL / Incinerator Zawia CCPP Project / Structure, Casing, Duct, Stack QAPCO Ethylene Expansion-EP2/Stack Pumy 2 Project / Divert Damper Enfield Project / Stack

2,197 1,834 3,278 8,380 3,680 3,670 1,480 685 1,485 5,533 175 1,063 2,010 2,087 3,300 1,870 129 298 1,670 2,320 261 780 82 221 1,270 1,140

2012.10 2012.03 2011.12 2011.05 2011.12 2011.06 2011.06 2009.06 2009.01 2008.10 2008.08 2008.02 2007.07 2007.05 2007.02 2006.07 2006.12 2006.11 2006.11 2006.06 2005.12 2005.09 2005.07 2005.06 2005.05 2005.02 2004.08

QATAR QATAR QATAR

AKG Project / Flare Stack ORYX GTL /Ras Laffan Steel Structure ORYX GTL /Ras Laffan Steel Structure

HANIL Heavy Industries Co., Ltd.

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3. MAJOR PERFORMANCE RECORD


A. Steel Structures

Structure, Casing, Stack, Duct, Damper -Hyundai / Libya Zawia CCPP Project (2005. 08)

Structure, Damper Vietnam Pumy 2 NEM (2000. 02)

Derrick Structure Exxon Mobil/Chiyoda Qatar (2005.02)

Steel Structure LG Bohai VCM/EDC (2006.02)

Steel Structure, Samsung Total PP (2007.02)

Steel Structure, Lotte LPC-SEG (2007.09)

MOC Cracker / Thailand / Samsung With Platform & Ladder (2008.08)


HANIL Heavy Industries Co., Ltd.

Steel Structure, Samsung NHT (2007.12)


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3. MAJOR PERFORMANCE RECORD


A. Steel Structures
Steel Structure, Salalah Methanol Project Oman / GS E&C (2008. 02 ~ 2009. 02) / 7,800 ton

Steel Structure, GS E&C / Salalah Methanol Project / Oman (2009.02)

Packing & Storage Area

Vinyl Packing

Pipe Structure

Shipping

Shipping to Bulk Vessel


HANIL Heavy Industries Co., Ltd.

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3. MAJOR PERFORMANCE RECORD


A. Steel Structures

Calcination Modules/Alcan Project (by J/V)

Modules Structure

HANIL Heavy Industries Co., Ltd.

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3. MAJOR PERFORMANCE RECORD


B. HRSG CASING / DUCT / STACK / DAMPER / STEEL STRUCTURE

D - Gas Duct for HRSG - Alstom/ Australia,

HRSG - HEC, Doosan/ZAWIA CCPP, Libya

Fabrication of Casing

Fabrication of Stack

NEM Power System, EVN/Vietnam Damper for HRSG - Doosan/Pumy 2

HANIL Heavy Industries Co., Ltd.

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4. CERTIFICATES
ISO 9001 Certificate ASME National Board

ASME STAMP U Certificate

ASME STAMP S Certificate

HANIL Heavy Industries Co., Ltd.

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4. CERTIFICATES
Vendor Registration Certificate / National Iranian Oil Engineering & Construction Co (NIOEC) Vendor Registration Certificate Aramco Overseas Company B.V.

Certificate of Appreciation SK Energy

Certificate of Gold Member Samsung Engineering

HANIL Heavy Industries Co., Ltd.

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4. CERTIFICATES
Qualified Partnership Certificate GS Caltex Corporation Qualified Equipment Supplier Certificate Korea Electric Power Co., Ltd.

Qualified Equipment Supplier Certificate / Korea Electric Power Co., Ltd.

Certified Equipment Supplier


HANIL Heavy Industries Co., Ltd.

Certificate of Safe & Clean Workshop


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4. CERTIFICATES
Korea Hydro & Nuclear Power Co., Ltd. Korea Occupational Safety & Health Agency

Research & Development Institute Registration Korea Industrial Technology Association

Certificate of Patent of Electricity Generating Apparatus The Koran Intellectual Property Office

HANIL Heavy Industries Co., Ltd.

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4. CERTIFICATES
Certificate of Co-researcher Korea Institute of Industrial Technology Certificate of Membership Korea International Trade Association

Letter of Commendation for Export Ministry of Knowledge Economy

Certificate of Innovative Enterprise Small and Medium Business Administration

HANIL Heavy Industries Co., Ltd.

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4. CERTIFICATES
Prospective Corporation designated by Busan Bank

HANIL Heavy Industries Co., Ltd.

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5. COMPANY LOCATION
CONTACTS
Address
Head Office Busan No.1 Factory Busan No.2 Factory (Under Construction) Uiryeong Factory (Steel Structure) Seoul Office Hanil Heavy (Thailand) Co., Ltd. 1500-11, Songjeong-Dong, Gangseo-Gu, Busan 618-817, S. Korea I 17-13 Block, Hwajeon-Dong, Gangseo-Gu, Busan, S. Korea 955, Shinban-Ri, Burim-Myeon, Uiryeing-Gun, Kyeongnam, S. Korea 3rd floor, Baekhap Bldg, 474-13, Bangbae-Dong, Seocho-Gu, Seoul, 137-060, S. Korea 4 Sukhumvit Soi, Chalyapluek T. Maptaphut, A. Muang, Rayong 21150, Thailand

Tel. / Fax
Tel.82-51-832-1715 Fax.82-51-832-1719 Tel.82-51-832-1715 Fax.82-51-832-1719 Tel. 82-51-832-1717 Fax. 82-51-832-1719 Tel. 82-2-552-8096 Fax. 82-2-585-4156 Tel. 66-3868-0053 Fax. 66-3868-0054

Contact
http:// www.hanilhi.com http:// www.hanilhi.com Project Director dm.kim@hanilhi.com Marketing Director swkim@hanilhi.com Project Director dm.kim@hanilhi.com

Head Office & Busan No.1 Factory

Busan New Port

Distance from Busan No.1 Factory to Busan New Port : 1.5 km


HANIL Heavy Industries Co., Ltd.

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