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INDUSTRY PROCESS AND AUTOMATION SOLUTIONS

Synthesis

Inverter

Synthesis combines the best features of price effectiveness, compactness and versatility currently available on stand alone inverters. Easy to install and program, in a limited number of parameters it features the most important functions required from this type of AC drive. Especially suitable for APPLICATIONS such as CONVEYOR BELTS, PUMPS, SCREW CONVEYORS, MIXERS, STIRRERS, it is also available in the IP65 (NEMA 4) version for installation off the cabinet and on board the machine. Synthesis drives are available with ratings up to 2.2 kW. Power supplies are either single phase 220 V or three phase 400 V. As standard, the drive come complete with built-in class A EMI filter and meets all major world standards.

ISO 14001

MANAGEMENT SERVICE
UNI EN ISO 9001 Certificato n 50 100 0125

N3878

Model SYN10 Suitable Motor Power Rating (kW) Output Current (A)1 Rated Capacity (kVA) Input Voltage Max. Allowable versions Output Voltage Max.2 EMC Specification Available versions

S220 01 AF S220 03 AF S220 05 AF 0.2 0.4 0.75 1.4 2.3 4.2 0.53 0.88 1.6 Single phase 200V - 240V, 50/60 Hz Voltage +10%, -15%, frequency +/-5% Three phase 200V - 240V Class A (Single Phase Filter built in) IP20, IP65 S

S220 07 AF 1.5 7.5 2.9

S220 09 AF 2.2 10.5 4.0

Model SYN10 Suitable Motor Power Rating (kW) Output Current (A)1 Rated Capacity (kVA) Input Voltage Max. Allowable versions Output Voltage Max.2 EMC Specification Available versions

T400 05 AF T400 07 AF T400 09 AF 0.75 1.5 2.2 2.3 3.8 5.2 1.7 2.9 4.0 Three phase 380V-460V, 50/60Hz Voltage +10%, -15%, frequency +/-5% Three phase 380V - 460V Classe A (Three Phase Filter built in) IP20, IP65 S

Note1: Rated output current value when the PWM carried frequency (parameter F12=5) is 8 kHz or less. Note2: Maximum output voltage is the same as the input voltage.

INDUSTRY PROCESS AND AUTOMATION SOLUTIONS

Inverter

Synthesis

Functional specifications
Item Input signal type Control method Frequency range Resolution setting Frequency Keyboard setting Control External signal setting Other function Carrier frequency Accelerate / Decelerate time V/f Pattern Torque control General Multi-Functional Control input Multi-Functional output Braking Torque Other function Display Operating temperature Humidity Vibration EMC specification UL Overload protection Over voltage Under voltage Momentary Protection Power-loss Function Stall prevention Output short-circuit Grounding fault Other function Installation Brake unit Specifications PNP type (SOURCE) input (External 24VDC Input is allowed) Sinusoidal wave PWM control 1~200 Hz Digital: 0.1 Hz (1 ~ 99.9 Hz); 1 Hz (100 ~ 200 Hz) Analog: 1Hz/ 60 Hz Directly setup by and buttons 0~10 V, 4 ~ 20 mA, 0 ~ 20 mA Frequency upper and lower limit 4~16 kHz 0.1~ 999 Sec 6 patterns Torque boost level adjustable (manual torque boost) 2 point, to be used as multi-speed 1 (Sp.1) / multi-speed 2 (Sp.2) / Jog / External quickstop / External bb / Reset 1a Relay terminal, to be setup as Fault / Running / Frequency S220 01 03 and 05: about 20% S220 07, 09 and T400: 20%~100% built-in braking transistor Decelerate or free run stop, Auto reset, DC braking frequency / Voltage / Time can be setup by constants Three digital LED display frequency / inverter parameter / fault record / program version -10 ~ +40C (with cover removed: -10C ~ +50C) 0~95% RH non - condensing Under 1 G (9.8 m/s2) EN50081-1, EN50081-2, EN50082-2, EN50178, EN61800-3+A11 UL508C 150% for 1 min. DC voltage > 410V (200 series); > 800V (400 series) DC voltage < 200V(200 series); < 400V(400 series) 0 ~ 2 sec: the inverter can be restarted u sign speed search feature During Acceleration / Deceleration / Constant speed Electronic circuitry protection Electronic circuitry protection Heat sink overheat protection, current limit Mounting screw or DIN rail (Option) Built-in for models S220 07-09 and T400 05-07-09

Sample Model Identification


SYN10 S Input phases S = single phase T = three phases 220 Input voltage 220 = 220V 400 = 400V 05 Size / Power 01 = 0.2 kW 03 = 0.4 kW 05 = 0.75 kW 07 = 1.5 kW 09 = 2.2 kW AF EMC Filter AF = integrated class A filter IP65 Protection degree _ = IP20 IP65 = IP65 S Switch _ = no switch S = integrated switch (only for IP65)

Series

INDUSTRY PROCESS AND AUTOMATION SOLUTIONS

Synthesis
Parameter list
Function Acceleration Operation mode Motor rotation direction V/f pattern Frequency upper/lower limit SP1 frequency JOG frequency Start / Stop control Frequency control F_ 00 01 02 03 04 05 06 07 08 09 10 11

Inverter

Carrier frequency control Torque compensation Stop method DC braking setting

12 13 14 15 16 17 18 19 20

Electric thermal Overload protection Multifunction input connection point

Function description Factory Adjustment Acceleration time Deceleration time 0: Forward/Stop, Reverse/Stop 1: Run/Stop, Forward/Reverse 0: Forward 1: Reverse V/f pattern setting Frequency upper limit Frequency lower limit SP1 frequency JOG frequency 0: Keypad 1: Terminal (TM2) 0: Keypad 1: Terminal (0~10v / 0~20mA) 2: Terminal (4~20mA) Carrier frequency control Torque compensation gain 0: controlled deceleration stop 1: free run stop DC braking time DC braking injection frequency DC braking level Protection base on motor rated current Multifunction input terminal 1 (SP1) function Multifunction input terminal 2 (RESET) function

Unit 0.1 sec 0.1 sec 1 1 1 0.1 Hz 0.1 Hz 0.1 Hz 0.1 Hz 1 1

Range 0.1 ~ 999 s 0.1 ~ 999 s 0~1 0~1 1~6 1.0 ~ 200 Hz 0.0 ~ 200 Hz 1.0 ~ 200 Hz 1.0 ~ 200 Hz 0~1 0~2

Factory setting

0 5.0 5.0 0 0 1/4 50/60 Hz 0.0 Hz 10 Hz 6 Hz 0 0

1 0.1% 1 0.1 s 0.1 Hz 0.1% 1% 1: Jog 2: SP1 3: Quick stop 4: External Base Block 5: Reset 6: SP2 1: Operating 2: Reached frequency 3: Fault 1 1 1

1 ~ 10 0.0 ~ 10.0% 0~1 0.0 ~ 25.5 s 1 ~ 10 Hz 0.0 ~ 20.0% 0 ~ 200%

5 0.0% 0 0.5 s 1.5 Hz 8.0% 100% 2 5

Multi-function output

21

Multifunction output terminal

Reverse Lock-Out Momentary power loss Auto restart Factory setting SP2 frequency SP3 frequency Direct start Software version Fault Log

22 23 24 25 26 27 28 29 30

0: REV run 1: REV run Lock-Out 0: enabled 1: disable Number of Auto-restart times 010: Constants initialization to 50 Hz system 020: Constants initialization to 60 Hz system SP2 frequency SP3 frequency 0: enable 1: disable CPU program version Fault log for three faults

0~1 0~1 0~5

0 0 0

0.1 Hz 0.1 Hz 1

1.0~200 Hz 1.0~200 Hz 0~1

20 30 1

INDUSTRY PROCESS AND AUTOMATION SOLUTIONS

Inverter

Synthesis
Minimum resistance 100 100 300 100 150

Braking resistor selection


Inverter model SYN10 S 220 01 AF SYN10 S 220 03 AF SYN10 S 220 05 AF SYN10 S 220 07 AF SYN10 S 220 09 AF SYN10 T 400 05 AF SYN10 T 400 07 AF SYN10 T 400 09 AF Braking module built-in built-in built-in built-in built-in Braking resistor Contact your local branch/dealer Contact your local branch/dealer Contact your local branch/dealer Contact your local branch/dealer Contact your local branch/dealer

Note: braking torque without resistor is about 20% of motor rated torque

Control circuitry terminal block electric features


Terminal number 1 2 3 4 5 6 7 8 Terminal name Trip Relay FWD REV DC12V SP1 RST DC10V Default function Relay output Forward run Reverse run Output power supply +12VDC Multifunction digital input Output power supply +10VDC Analog input (+) Voltage/Current (Potentiometer 10k) Common analog (-) Analog output (+) Electrical features 250VAC/1A 30VDC/1A 12/24VDC, 4.5mA, 3.6k 12VDC, 20mA 12/24VDC, 4.5mA, 3.6k 10VDC, 10mA DC 0~10V 20k DC 0~20/4~20mA 250 10 bits resolution 0V DC 0~10V, 1mA F_6 F_7 F_11 Switch1 F_6 F_7 Parameter F_21 F_3 F_10 F_19 F_20

V/I in

10 11

0V FM+

SW1 function description


SWITCH 1
I V 1 2 3
REV 3.6 k +12VDC 20 mA

External signal type


RELAY 250Vac/1A 30Vdc/1A

0~20mA analog signal (when F_11 is set to 1) 4~20mA analog signal (when F_11 is set to 2)

FWD

3.6 k

I V

1 2 3

0~10 VDC analog signal (when F_11 is set to 1) (default)

+12V SP RST

Isol. 3.6 k 3.6 k +10VDC

Precautions: for safety reasons, read carefully the Operations Manual, in particular those paragraphs market with Warning or Caution symbols, before installing and operating the inverter. For further information, please contact our technical service or the nearest Bonfiglioli dealer. The information in this catalogue is subject to change without notice.

10V 10 k AIN 0V 0-10V FM

10 mA

Isol.

0/4-20mA

0-10V

R 1 3 SW1 R=250 R=20k

Isol.

1 mA

INDUSTRY PROCESS AND AUTOMATION SOLUTIONS

Synthesis
Dimension & location of terminal block
SYN10 S 220 01/03/05

Inverter

SYN10 case A

TM2 TM1

L1

L2

T1

T2

T3

118

116 130

132

Power supply

AC Motor

TM2

8.2

TM1

61 72 M4 (GROUND) 3x4.5

Type SYN10 S 220 01 AF SYN10 S 220 03 AF SYN10 S 220 05 AF

Weight (kg) 0.86 0.87 0.91

Mains supply: SYN10 S 220 01/03/05: 1 ph 200-240V 50/60Hz

SYN10 S 220 07/09 SYN10 T 400 05/07/09

SYN10 case B

TM2

L1(L)

L2

L3(N)

T1

T2

T3

TM1
Power supply

171.7

143.1

TM2 TM1

127.5 140

AC Motor

Braking resistor (option)

108 118

8.0

M4 (GROUND)

3x4.5

Type SYN10 S 220 07 AF SYN10 S 220 09 AF SYN10 T 400 05 AF SYN10 S 400 07 AF SYN10 S 400 09 AF

Weight (kg) 2.1 2.2 1.6 1.62 1.68

Mains supply: SYN10 S 220 07/09: 1ph 200-240V 50/60Hz. Terminals L1(L) e L3(N); SYN10 T 400 05/07/09: 3ph 380-460V 50/60Hz. Terminals L1, L2, L3

INDUSTRY PROCESS AND AUTOMATION SOLUTIONS

Inverter

Synthesis
SYN10 S 220 01/03/05 IP65 S

SYN10 case C with switches

102.4

L1

L2

T1

T2

T3

198.9

204.8

Power supply cable gland

Motor supply cable gland

116.6

1ph 200-240V 50/60Hz

AC Motor

123.4 133.6

44.2

133.0

Type

Weight (kg)

NB: The layout of power terminals is also valid for IP65 models without switches SYN10 S 220 01/03/05 AF IP65

SYN10 S 220 01/03/05 AF IP65 S 3.4 SYN10 S 220 01/03/05 AF IP65 3.2

SYN10 case D with switches

SYN10 S 220 07/09 IP65 S SYN10 T 400 05/07/09 IP65 S

L1(L) L2 L3(L)

T1

T2

T3

211.4 180.5

Power supply

AC Motor

Braking resistor (option)

274.5

210 232

180.5 211.4

Type SYN10 S 220 07/09 AF IP65 S SYN10 T 400 05 AF IP65 S SYN10 T 400 07 AF IP65 S SYN10 T 400 09 AF IP65 S

Weight (kg) 6.2 5.8 6.0 6.1

Mains supply: SYN10 S 220 07/09: 1ph 200-240V 50/60Hz. Terminals L1(L) e L3(N); SYN10 T 400 05/07/09: 3ph 380-460V 50/60Hz. Terminals L1, L2, L3

274.5 295

295

182.5

INDUSTRY PROCESS AND AUTOMATION SOLUTIONS

Synplus

Inverter

Specifications Compact size and economic Versatile Easy to use Field bus communication (optional): Profibus DP, DeviceNet Basic PLC functionality PC and PDA link Multilingual alphanumerical LCD control panel CE, UL and cUL approvals Internal Class A filter (optional external Class B filter) Integrated Brake Chopper Transistor Prepared for DIN rail mounting

Sample of model identification


Synplus Frequency Inverter 200 Mains voltages 07 Canale A ingresso encoder 03 = 0.4 kW 07 = 0.75 kW 11 = 1.5 kW 13 = 2.2 kW 17 = 3.7 kW 19 = 5.5 kW 21 = 7.5 kW 23 = 11 kW F EMC filter

SPL

200 = 230 V single phase 400 = 400 V three phases

F = class A Filter integrated

Mounting dimensions
Synplus Frequency Inverter SPL200 03F SPL200 07F SPL400 07F SPL400 11F SPL200 11F SPL200 13F SPL400 13F SPL400 17F SPL400 19F SPL400 21F SPL400 23F * Hole distance between centers W W1* H H1* D Frame size

90

78

163

150

141

size 1

128

114,6

187,1

170,5

142,1

size 2

186

173

260

244

186

size 3

INDUSTRY PROCESS AND AUTOMATION SOLUTIONS

Inverter

Synplus
Filter Mounting Dimensions 74 x 181 111 x 204 74 x 181 111 x 204

EMC external filter class B


Synplus Frequency Inverter SPL200 03F SPL200 07F SPL200 11F SPL200 13F SPL400 07F SPL400 11F SPL400 13F SPL400 17F SPL400 19F SPL400 21F SPL400 23F Filter Model FTS07SPL FTS13SPL FTT11SPL FTT17SPL Filter Size (WxHxD) 91 x 192 x 28 128 x 215 x 37 128 x 215 x 37 128 x 215 x 37

FTT23SPL

188 x 289 x 42

165 x 278

Brake resistor selection


Brake resistor specifications Synplus Frequency Inverter SPL200 03F SPL200 07F SPL200 11F SPL200 13F SPL400 07F SPL400 11F SPL400 13F SPL400 17F SPL400 19F SPL400 21F SPL400 23F Brake resistor BRS07SPL BRS07SPL BRS11SPL BRS13SPL BRT07SPL BRT11SPL BRT13SPL BRT17SPL BRT19SPL BRT21SPL BRT23SPL Power (W) 60 60 150 200 60 150 200 300 500 600 1500 Resistance () Duty cycle (%) 200 200 100 70 750 400 250 150 100 80 40 8 8 10 9 8 10 8 8 8 8 8 Dimensions Width Height Depth 40 40 40 60 40 40 60 60 60 60 110 115 115 215 165 115 215 165 215 335 335 615 20 20 20 30 20 20 30 30 30 30 50

Drivelink Operating Software (included) Configuration and diagnosis of the SYNPLUS Online / Offline Parameter setting Offline - Programming of the PLC Functionalities (Ladder - Programs) Access up to 254 inverters Monitor Window: - Observing actual values and control signals - Read and Write - Function for all drive parameters - Motor-control by Buttons (RUN, STOP, FWD ,REV) - Parameter File Comparison Function

INDUSTRY PROCESS AND AUTOMATION SOLUTIONS

Synplus
Optional Components

Inverter

KPLED-SPL Control Panel Display for actual values, Configuration of the frequency inverter Motorpot-function Drive control by set-up keys Accessories for cabinet mounting (remote control) KPMP-SPL Memory Card Memory Card for copying parameter sets and PLC programs Backup and transfer of data to multiple SYNPLUS inverters Simple plug in and use at internal communication slot CMPDP-SPL Communication Interface for Profibus - DP Profibus DP - Gateway for connecting to the SYNPLUS Supported field bus baudrates: 9.6 kBits/s to 12 Mbits/s Configuration by multilingual Software Tools DIN rail mounting CMDN-SPL Communication Interface for DeviceNet DeviceNet - Gateway for connecting to the SYNPLUS Supported field bus baudrates: 125 to 500 kBits/s Configuration by multilingual Software-Tools DIN rail mounting CM485-SPL Communication Interface for RS 485 Serial Bus systems Communication to PCs, PLCs or other controllers supporting Modbus RTU-Protocol Connecting to a PC with Drivelink Operating software and 32-bit Windows Operating system Supported baudrates: 9.6 to 38.4 kBit/s Simple plug in and use at internal communication slot CM232-SPL Communication Interface for RS 232 Serial Interfaces Communication to a PC, PLC or other controller supporting Modbus RTU-Protocol Connecting to a PC or PDA with Drivelink Operating software and 32-bit Windows Operating system Supported baudrates: 9.6 to 38.4 kBit/s Simple plug in and use at internal communication slot Serial cable and SUB-D connector included

INDUSTRY PROCESS AND AUTOMATION SOLUTIONS

Inverter

Synplus
SPL400 13 F 2,2 5,2 6,0 17 F 3,7 8,8 10,2 19 F 5,5 13,0 15 21 F 7,5 17,5 20,5 23 F 11 25 30,2

Functional specifications SYNPLUS Recommended Motor - Power Rating (kW) Output Current (A) Input Current (A) Mains Voltage Output Voltage Weight (kg) Dimensions H x W x D (mm) EMC specification Digital Input - Signal Type Control Mode Frequency Range Resolution Setting Control Panel Setting External Signal Setting Other function Switching frequency Acceleration / Deceleration time V/F Pattern Frequency Control Main Features Torque control Multifunctional input Multifunctional output Braking Torque

SPL200 03 F 0,4 3,1 8,5 07 F 0,75 4,5 12 11 F 1,5 7,5 19 13 F 2,2 10,5 27 07 F 0,75 2,3 4,2 11 F 1,5 3,8 5,6

Other function

Display Optional Modules Operating temperature Humidity Vibration EMC specification UL Overload protection Overvoltage Low voltage Protection Functions Momentary Mains Failure time

Single phased 200-240V Three phased 380 - 480V Tolerance: voltage (-15%, +10%), frequency 50/60 Hz (+/-5%) 3 x 0 ... Input Voltage 1,3 1,8 2,3 1,3 2,2 6,6 163x90x141 187x128x142,1 163x90x141 187x128x142,1 260x186x188 Class A (internal filter) , optional external footprint filter Class B PNP or NPN Current Vector or V/F Control 0.1... 650 Hz Digital: 0.01 Hz1); Analog: 0.06 Hz / 60 Hz (10 bits) Directly set-up and buttons 0...10V, 0... 20mA , Control of Preset Frequencies by digital inputs Frequency upper and lower limit, Skip Frequencies, S Curves 2 ... 16KHz 0.1 ... 3600 s 18 Patterns, one programmable V/F Control: Torque boost level adjustable (manual torque boost) Current Vector Control: Variable Torque Mode Selection optional 6+1 input control and software functionalities configurable 1 Relay with opening and closing contact, 1 Relay with closing contact 20 % of the nominal torque, 100 % with external brake resistor Momentary Mains Failure Restart, Speed Search, Torque Boost, Slip Compensation, Auto Voltage Controller, PID Controller, Built in - PLC-Functionality, Modbus Interface Drivelink Operating Software KPLCD: high resolution display, multilingual, parameter and actual value display KPLED with Display and Motorpoti, Accessories for Control Panels, Memory Card Communication Modules for RS 232, RS 485, Profibus DP and DeviceNet -10 ... +40 C (with removed cover: -10C... 50C) 0 ... 95% Relative Humidity (not-condensing) 1 G (9.8 m/s2) complies to EN 61800-3: Class A with internal filter, Class B with external optional filter UL508C configurable overload reaction DC link voltage: > 410V(200 series); > 820V(400 series) DC link voltage: < 190V(200 series); < 380V(400 series) The inverter can be restarted using the speed search feature 1s 2s 1s 2s During Acceleration / Deceleration/ Constant speed Electronic circuitry protection Heat sink overheat protection, Current limit protection Mounting screw or DIN rail

Stall Prevention Output Short-circuit and Earth fault Other function Installation
1)

Resolution setting above 100 Hz: controlled by PC or programmable controller (PLC): 0.01 Hz; controlled by keypad: 0.1 Hz