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FIELD WELDING SCHEDULE - 2X660MW STPP - TPCIL PROJECT

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U#1, PR. PART - Weekly status of PIPE WELDING JOINTS as on dt 28.02.2013


WELDING STATUS

BASE METAL
DR NO

DESC
Material

DIA

Thk

Total
joints

Eqv.
Joints

114N0661-0

Conn. Pipe - separator to water tank

SA335-P12

520

80

610

114N0661-1-0

ww outlet header - separator

SA335-P12

216

35

28

517

114N0661-13,18

ww outlet header - separator

SA335-P12

520

80

24

2438

114N0661-1416

Conn. pipe at water tank steam-side outlet

SA335-P12

318

53

14

576

114N0662-0

Drain tank water side O/L piping - BCP O/L piping

SA335-P12

457

72

15

1205

114N0662-0

BCP O/L piping

SA335-P12

323

48

12

454

114N0662-0

Storage vessel water level control I/L pipeline

SA335-P12

355

52

316

114N0662-0

Storage vessel water level control O/L pipeline

SA335-P22

377

20

92

114N0662-0

Flash tank I/L piping

SA335-P22

426

18

114N0662-0

BCP Least flux tubes

SA335-P12

114

18

114N0662-0

BCP SUPR-Cooling tubes

SA335-P12

89

14

114N0662-0

Drain header O/L pipeline

SA335-P22

219

20

114N0622-0

Flash tank vent pipe

20

920

10

10

225

114N1411

Conn. tubeof ww upper and lower header

SA106-C

141

24

32

264

127

22

39

266

141

24

21

174
23

114N1411-0,
1114N1412-3,4
114N1413-1

Pipe joint of ww upper header

SA335-P12

Previous
week cumul.
1

I/L header of rear ww hanger

SA335-P12

216

44

O/L header of rear ww hanger

SA335-P12

339

58

48

114N1415-1-0

Zone from ww O/L to the top of conn. tube of


combined header

SA335-P12

141

24

108

892

SA335-P12

127

22

27

114N 1415 -1-0

Combined header at ww outlet

SA335-P12

216

35

12

222

114N142-1, 2

Rear ww lower header

SA106-C

190

38

35

114N 143-1-0

Furnace conversion front and rear header

SA335-P12

325

68

108

114N 143-1-0

Furnace conversion side header

SA335-P12

325

68

108

114N143-1-0

Furnace conversion front and rear header

SA335-P12

101

18

18

114N143-3-0

Furnace conversion left and right header

SA335-P12

101

18

18

114N149-12

Pipe joint of O/L header at vestibule side


enclosure

SA335-P12

127

22

14

101

18

18

114N149-34

O/L header at vestibule bottom part

SA335-P12

127

22

17

116

114N 162

Lower ww connection tube

SA106-C

127

19

96

566

114N163

Downcomer connection tube

SA106-C

339

53

263

114N 163

Furnace supply downcomer

SA106-C

457

60

603

114N1412-3,4

NOTE-1 : 100% RT shall be conducted while the welding thickness reaches to 20mm.

Joints on
this week

Total
cumul.
Joints

SR STATUS
Bal. joints
Actual

Previous No. of joints - Total


cumul.
Eqv. Jts week cumul. this week

RT/UT - STATUS
Joints
Previous NDT Reviewpending for
week cumul. this week
SR

Total
cumul.

NDT Balance
joints

FIELD WELDING SCHEDULE - 2X660MW STPP - TPCIL PROJECT

114N166-1-0

114N 164-0

Downcomer distribution header

SA106-C

368

68

122

Downcomer distribution header

SA106-C

127

19

32

189

SA335-P12

127

22

46

314

SA335-P12

101

18

12

53

101

18

20

89

Conn. tube of furnace conversion ww

114N 164-4-0

Balance conn. tube of furnace conversion ww

SA335-P12

127

22

27

114N2411-3, 4

Connection tube at roof SH outlet

SA335-P12

101

18

44

195

89

16

28

114N2411-1-0

Roof SH inlet header

SA335-P12

381

85

79

114N2411-1,2

joint of roof SH inlet header

SA335-P12

381

53

197

114N2411-3,4

Pipe joint of roof SH outlet header

SA335-P12

127

22

27

101

18

44

195

114N2412-1-0
114N2412-3-4

Front and rear enclosure I/L header

SA335-P12

101

18

16

71

114N2412

Rear and side enclosure I/L header

SA335-P12

190

40

36

668

114N2412-3,4

Front enclosure outlet header

SA335-P12

216

44

23

114N2412-12-0

Rear enclosure outlet header

SA335-P12

216

44

23

114N-2412-9

Middle enclosure wall O/L header

SA335-P12

323

60

142

114N2415-12

LTSH inlet header

SA335-P12

482

85

100

114N2415-34

LTSH outlet header

SA335-P12

546

107

143

114N2416-1-0

Hanger SH header

SA335-P12

339

58

96

114N2417-1. 2

PSH inlet combined header

SA335-P12

558

103

140

PSH outlet combined header

SA335-P91

558

103

140

PSH inlet distribution header

SA335-P12

298

58

15

633

PSH outlet distribution header

SA335-P91

298

58

15

633

114N2417-6, 7

114N2418-12-0

HTSH inlet end cover

F91

150

35

38

114N2418-3,4-0

HTSH outlet end cover

F91

150

35

26

114N2418-1,2

HTSH inlet header

SA335-P91

508

78

97

114N2418-3,4

HTSH outlet header

SA335-P91

609

108

161

114N247-1-0

Safety valve section at HTSH outlet

SA335-P91

482

80

188

114N247-2-0

Safety valve section at PSH inlet

SA335-P12

495

90

218

114N2611-0

Header from vestibule side enclosure O/L to front


enclosure O/L

SA335-P12

114

20

14

78

114N2611-0

Connection tube at enclosure SH I/L

144

639

114N2613-0,

Primary inlet connecting pipe of SH

SA335-P12

339

58

10

480

114N2613-0,

LTSH inlet connection tube

SA335-P12

457

72

643

114N2631-0

HTSH O/L zone to 3-way valve

SA335-P91

482

70

25

2060

114N2615-0

Connection tube from LTSH to PSH

SA335-P12

508

86

427

SA335-P12

495

81

587

SA335-P12

NOTE-1 : 100% RT shall be conducted while the welding thickness reaches to 20mm.

101

18

2 of 4

FIELD WELDING SCHEDULE - 2X660MW STPP - TPCIL PROJECT

114N 2423-1-0

HTRH outlet end cover

SA182-F12

100

20

20

114N2423-1-0

HTRH inlet header

SA335-P12

736

50

270

114N 2423-4 -0

HTRH outlet end cover

F91

100

20

20

114N2423-4-0

HTRH outlet header

SA335-P92

812

54

107

114N247-3-0

Safety valve section at CRH inlet

SA106-C

682

35

175

114N247-4-0

Safety valve section at HRH outlet

SA335-P92

682

40

133

114N247-4-0

Pipe joint of safety valve at HRH O/L

SA-182F92

204

26

13

114N2621-0

Connection tube from LTRH to HTRH

SA335-P12

711

32

14

778

LTSH inlet header

SA106-C

685

28

141

LTRH inlet connection tube

SA106-C

685

28

18

843

LTRH outlet header

SA335-P12

711

45

234

114N 2633

HTRH outlet connection tube

SA335-P92

682

34

26

1472

114N3411, 2

Economizer inlet header

SA106-C

508

888

1102

114N3432-0

Economizer outlet header

SA106-C

533

97

126

114N166-1

Downcomer distribution header

SA106-C

368

68

122

114N 231-0

SH primary Attemperator

SA335-P12

508

88

437

114N 232-0

SH secondary Attemperator

SA335-P91

508

78

387

114N234--0

RH Attemperator

SA335-P12

711

45

313

SH - DESH water main pipeline

SA106-C

219

34

18

RH - DESH water main pipe

SA106-C

108

10

SA335-P12

89

14

10

30

114N 2632

114N7141

114N7142

114N717

SA213-T91

89

13

40

113

SA335-P12

89

32

63

SA106-C

108

10

21

LTRH inlet exhaust pipeline

20

600

10

42

615

HTSH outlet exhaust pipe

12Cr1MoV

508

10

18

223

HTRH outlet exhaust pipe

12Cr1MoV

508

10

99

PSH inlet exhaust pipe

12Cr1MoV

508

10

12

149

DESH water pipeline (elbow part)

28212

NOTE-1 : 100% RT shall be conducted while the welding thickness reaches to 20mm.

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Tensile strength vs. hardness


Tensile strength
Rm MPa

Brinell hardness
HBW

Tensile strength
Rm MPa

Brinell hardness
HBW

350
370
385
400
415
430
450
465
480
495
510
530
545
560
575
595
610
625
640
660
675
690
705
720
740
755
770
785
800
820

105
109
114
119
124
128
133
138
143
147
152
156
162
166
171
176
181
185
190
195
199
204
209
214
219
223
228
233
238
242

835
850
865
880
900
915
930
950
965
995
1030
1060
1095
1125
1155
1190
1220
1255
1290
1320
1350
1385
1420
1455
1485
1520
1555
1595
1630

247
252
257
261
266
271
276
280
285
295
304
314
323
333
342
352
361
371
380
390
399
409
418
428
437
447
-456
-466
-475