M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar.

FORMAT FOR ENVIRONMENTAL AUDIT (To be submitted in Triplicate) Period: JANUARY-2012 to DECEMBER-2012.
(A) (1) (2) (3) (4) (5) (6) GENERAL Name of the Industry Location Registered Office Address Month & year of establishment (a) No. of workers employed (b) Male / Female (a) No. of electrical connections with Service Numbers. (b) Total connected load. : M/s Kabra Colors Pvt Ltd : Block No. 243, Ekalbara, : : : : : :

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(c) Electric consumption per ton of : products manufacture. (d) Percentage enhancement in energy : savings as compared to previous year Electricity consumption Jan 11-Dec 11 Electricity consumption in KWH/per ton of product Number of D.G. Sets & their capacity. : Name/ residential Address of all directors/ partners. Telephone Nos.: Residential & Industrial, Fax No. E. Mail, of Industry & Partner/Directors. No. of shifts & timings. Name and Address of the in charge of Environment / safety: Division/Cell/Unit No. of days during which production activities were in operation during the period covered for it (for audit ) : :

Jan 12-Dec12

10) 11) (12 ) 13) 14

: : :

Has the industry obtained ISO 9000/ISO : NO 14000/OSHAS 18000/Any other EM accreditation/Certificate or recognition Whether the industry has adopted : cleaner production/cleaner technology/CDM 1

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. (B) (1) (2) (3) (4) (5) PRODUCT DETAILS Name of products & capacity with yield / purity per day. Name of all by products and its quantity per day. Date of commencement of production each product. Whether production is as per consented quantity. All raw materials required for one kg of the products: Whether the manufacturing process is continuous or batch wise. Indicate the batch size. If the process is batch wise no. of batches/month along with the duration of the completion of each batch. Detailed manufacturing process with flow diagram, list of unit operations & processes & with all chemical reactions along with the time required (in hrs) for completion the entire batch, mass balance in respect of the quantity of water, input of raw materials and waste water generation. WATER The quantity of water consumed per day as well as per tone of product manufactured. (Attach water balance diagram) over the last three years : : : : : :

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(C) (1)

WATER CONSUMPTION Water consumption, KL/D Water consumption, Kl/ton of product (2) The quantity of waste water (trade : waste) generated per ton of each product per day as well as per batch. Over the last three years

Jan11 -Dec11

Jan12 - Dec12

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. Effluent Generation Effluent Generated,KL/D (3) Jan11 Dec11 Jan12 Dec12

The particulars of effluent treatment i.e. (i) Name & size of the each unit. (ii) The capacity of the ETP.

: :

(iii) Flow diagram & Hydraulic diagram. : (iv) Whether lighting arrangement : around ETP is provided. (v) Whether the separate energy meter : for effluent treatment plant area is installed. If provided reading of the meter for consumption every month. (vi) Whether flow meter is provided at : the inlet & outlet of ETP. Please indicate the type of the flow meter. (4) (5) The method of disposal of effluent & the : final point of disposal of effluent. (Please attach sketch) The quality of trade effluent before & : after treatment as well as at the end of each stage of treatment. :

The quantity and quality of sewage & its method of disposal: a) as per norms b) Total pollution load (7) The open area available for disposal of the Effluent: (8) Whether the quality of treated effluent meets the specified norms. If No : the extent of deviation and reason thereof. (9) Improvement in effluent quality and quantity since previous environmental audit based on performance evaluation of effluent management systems.If yes, provide details. (10) Retrofitting undertaken to improve performance of ETP. If yes, provide details. (11) Major problems encountered during operation of ETP. If yes, provide details. (12) The details about the operator / chemist responsible for operation and

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: : :

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M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. maintenance of effluent treatment plant. -Name of the operators/Employees -Qualification & Experience of each operator/employee whether trained in such operation or not. -Salary of operators/employees The current status of consent under the Water Act -1974. AIR No. of the flue gas stack, their height (from the Ground level) nature and consumption of fuel: Fuel Consumption / Period Natural gas consumption in NM3/per ton of product Coal consumption in Kg/per ton of product 2. 3. The details pertaining to the Stack : Monitoring Facilities Number of process stacks. Their Height : (from Ground level) source, expected Pollutants & the details pertaining to Provision of Stack Monitoring Facilities: The quality of emission from each flue : gas stack & the process stack & the extent of deviation from them. The ambient air quality within the factory : premises, along with the number of ambient air quality monitoring stations outside the industry: The status of consent under Air Act 81. : :

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(D) 1.

Jan 11- Dec 11

Jan 12- Dec 12

4. 5.

6. 7. 8.

The details of air pollution control : measures for all process & flue gas stacks Improvement in emission quality since : previous environmental audit based on performance evaluation of air pollution management system. If yes, provide details. 4

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. Retrofitting undertaken to improve : emission quality. If yes, provide details. 10. Major problems encounterd during : operation of control device, if any and reasons thereof. 9.

(E) HAZARDOUS (SOLID) WASTE:

1. The quantity, source and composition of : Hazardous waste/solid waste from each process/source over the last three years. (The total sludge generation per ton of product manufactured) a) The method of storage, treatment & : disposal of Hazardous/solid waste. The details should include area of storage and disposal and whether storage and disposal system is covered made impervious (pucca).The quantity of Hazardous waste sent to TSDF.Please also indicate how the quantity of hazardous/solid shall be reduced in next three months. b) The data/information about leachate generation, quantity & Characteristics and treatment facility. Please inform about treatment for leachate and Solid Waste. The status of authorization under the : EPA 86 for solid waste. Plan,if any to reduce hazardous waste generation or its recycling

2.

3. 4. (F)

The site plan showing the location of : effluent treatment plant, final point of disposal of effluent, sampling point, drainage line, stacks, solid waste storage, disposal area & green belt (its width). (G) (i) The details regarding resource : recovery from Environment pollution control system including effluent treatment plant (ii) The details regarding : resource/by product recovery from manufacturing process by using cleaner production technology. HEALTH : 5

(H)

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 1. 2. Whether any hazard is involved in the manufacturing or from the work environment. If yes, the details thereof Whether Industry has Pre- employment & periodical medical examination facilities.Yes/No.If yes, provide details thereof. Whether health records are maintained regarding adverse effects on the health of workers. If yes, details thereof. Whether industry has appointed a factory medical officer. If yes, full time or part time. Please also include the details about the Name, Address and Qualification of factory medical officer. Details of Medical Facilities available. Please () tick the correct column First Aid Box Dispensary Ambulance Hospital : :

3. 4.

: :

5.

6. (I)

Whether sanitary facilities like urinals, : latrines, bathrooms are provided & satisfactory The details of accidents in the factory & : remedial measures taken

(J) SAFETY MEASURE:

1. General Environment of the factory. Please ( ) tick the appropriate column a. b. c. d. House keeping Dustiness Lighting Ventilation Good High Good Good Fair Medium Fair Fair Poor Low Poor Poor

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 2. Whether the following protective appliances are provided to all the persons APPLIANCES a) Goggles b) Gloves c) Gumboot d) Helmet e) Skin cream f) Soap g) Ear plugs h) Face mask (Dust Mask) i) Clothing 3. 4. The details of facilities for disaster management/Gas leakage. Whether on site/off site emergency plans are prepared and are being implemented/ upgraded regularly. Please give details Whether records of occupational hazards are maintained Preventive measures adopted to minimize occupational hazard. REMEDIAL MEASURES The details of sources, monitoring and measures taken for control of noise pollution in and around the industrial premises. The measures taken for prevention treatment and control of odour nuisance in and around the industrial premises The details in respect of cases / complaints under the Water Act- 74, the Air Act 81 and the EPA 86. The compliance report with respect to all the condition of NOC/Consent (under all the Acts.) Incidents of spillages, leakages etc. and remedial measures thereof. Whether insurance policy obtained under PLI Act. Yes/No If yes; give details WATER CESS 7 YES/ NO No Yes Yes No No Yes No No No : : IF YES, HOW MANY?

5. 6. (K) 1.

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2.

3.

4.

5. 6.

: :

(L)

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. The details regarding payment of the Water Cess for the previous & the Current year. (M) The name and address of the consultant engaged by the Company/ Industry :

(N)

It is hereby declared that all the : information submitted in & with respect to this format by us is correct and for any lapse regarding incorrect information or not giving complete information we are responsible for that