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MachMotion

Everything you need to know to wire up your X15-250-300 tube bender control.

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MachMotion

Electrical Enclosure Example

Servo Drives

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MachMotion

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MachMotion

Interpreter 1000
J1 J1 J2 I/O Board Encoder Board J2 Analog Board
Connect J2 to 115 VAC from the 1CR Relay (See Power Circuit).

J1
Connect J1 to the cable in the controls conduit labeled Ethernet.

I/O Board

I/O Board

Analog & Encoder Board

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MachMotion

24 VDC Inputs
Pin Number Connector Function 0 Y & B Alarm 1 N.A. 2 J3 Front Y Limit Switch 3 Back Y Limit Switch GND 4 Black/Green* E-Stop 5 N.A. 6 J4 N.A. 7 N.A. GND 8 N.A. 9 N.A. 10 J5 N.A. 11 N.A. GND 12 N.A. 13 N.A. 14 J6 N.A. 15 N.A. GND *This wire is from the Operator Panels Cable located in the conduit that goes from the electrical enclosure to the control.

24 VDC Outputs
Pin Number Connector Function + 24VDC GND 0 R1 from Relay Bank J1 1 R2 from Relay Bank 2 R3 from Relay Bank 3 R6 from Relay Bank + 24VDC GND 4 N.A. J2 5 N.A. 6 N.A. 7 N.A. Note: 1: All the outputs for the Interpreter 1000 are already wired.

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MachMotion

Encoder and Analog Board

Encoder Board
Pin Number Function 1 N.A. 14 N.A. 2 N.A. 15 N.A. 3 Y Analog +/-10V 16 N.A. 4 N.A. 17 Y Analog GND 5 B Analog +/-10V 18 C Analog +/-10V 6 N.A. 19 N.A. 7 B Analog GND 20 N.A. 8 N.A. 21 N.A. 9 N.A. 22 C Analog GND 10 N.A. 23 N.A. 11 N.A. 24 N.A. 12 N.A. 25 N.A. 13 N.A.

Analog Board
Pin Number Function Axis 1 A+ Y Axis 14 A2 B+ 15 B3 Z+ 16 Z4 +5V 17 GND 5 A+ B Axis 18 A6 B+ 19 B7 Z+ 20 Z8 +5V 21 GND 9 A+ C Axis 22 A10 B+ 23 B11 Z+ 24 Z12 +5V 25 GND 13 NA

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MachMotion

Relay Bank

Relay Name R1 R2 R3 R4 R5 R6

A1 (Coil) A2 (Coil) COM Interpreter Output 0 GND GND Interpreter Output 1 GND GND Interpreter Output 2 GND GND Green/Black* GND 115V from 1CR Relay Brown/Black* Black/Brown* 115V from Transformer Interpreter Output 3 GND GND

NO C Enable B Enable Y Enable 2CR Relay Coil 1CR Relay Coil Torque Mode

NC N.A. N.A. N.A. N.A. N.A. N.A.

*These wires are from the Operator Panels Cable located in the conduit that goes from the electrical enclosure to the control. Note: 1: 1CR and 2CR are in the Power Circuit. See diagrams above for more details. 2: Torque mode allows the Y axis to follow the pipe during a C Bend.

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MachMotion

Automation Direct DL-06 PLC

J1 J3 J3 J2
Connect J3 to the Output Module with the ZIPLink Cable. See Figure 1.

J4

J4
Connect J4 to the cable in the controls conduit labeled Port2.

J1

Power Terminals AC(L) AC(N) 0V 24V Name C0 Y0 Y1 Y2 Y3 C1 Y4 Y5 Y6 Y7 C2 Y10 Y11 Y12 Y13

Function 115 VAC from 1CR Relay 115 VAC Neutral GND 24 VDC Power Supply Function 115 VAC from the 2CR Relay N.A. Mandrel Lubricator Output N.A. N.A. 115 VAC System Pressure Output Warm Up Valve Output N.A. N.A. 115 VAC N.A. N.A. N.A. N.A.

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C3 Y14 Y15 Y16 Y17 N.A. N.A. N.A. N.A. N.A.

MachMotion

J2

Name C0 X0 X1 X2 X3 C1 X4 X5 X6 X7 C2 X10 X11 X12 X13 C3 X14 X15 X16 X17 C4 X20 X21 X22 X23

Function 115 VAC Neutral Pipe Clamp Closed Pressure Die Closed Mandrel Advanced Pressure Die Assist Returned Neutral Wiper Die Opened Wiper Die Closed Load Open/Close Collet Neutral Cycle Start1 Feed Hold Collet Opened Warmup Input Neutral Safety Mat Oiler Overtemp Cycle Start2 N.A. Neutral N.A. N.A. N.A. N.A.

Color

Yellow/Black* Black/Yellow* Black/White* White/Black*

Black/Blue*

*These wires are from the Operator Panels Cable located in the conduit that goes from the electrical enclosure to the control.

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MachMotion

PLC Relay Output Module

J2
Connect J2 to PLC with ZIPLink Cable. See Figure 1.

J2

Figure 1 ZIPLink Cable on PLC

J3 J1 J1
Relay Name TB1 TB2 TB3 TB4 TB5 TB6 TB7 TB8 TB9 TB10 TB11 TB12 TB13 TB14 TB15 TB16 COM 115 VAC from 2CR 115 VAC 115 VAC 115 VAC 115 VAC 115 VAC 115 VAC 115 VAC 115 VAC 115 VAC 115 VAC 115 VAC 115 VAC 115 VAC 115 VAC 115 VAC NO (Normally Open) Wiper Die Open Wiper Die Close Collet Open Collet Close Pressure Die Close Pressure Die Open Pipe Clamp Close Pipe Clamp Open Pressure Die Assist Return N.A. N.A. N.A. N.A. Mandrel Advance Mandrel Extract Pressure Die Assist Forward

NC (Normally Closed) N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.

Note:

1: All commons (COM) are wired together. 2: Make sure to supply 115 VAC from 2CR which is located in the Power Circuit. 3: For a single output collet (where a closed contact closes the collet and an open contact opens the collet), just wire the collet into TB3.

J3
24VDC GND 24VDC from PLC 0V from PLC