ELEMENTS IN MACHINE DESIGN (J.T.) MODULE 5 1. The property of material that relates the lateral strain to longitudinal strain.

. a. Stress b. Strain c. Poissons circle d. Endurance limit Also called eccentrically loaded bearing is ______. a. Full bearings b. Offset bearings c. Partial bearings d. Fitted bearings In the selection of wire rope, regular lay means wires and strands are arranged in the following manner: a. Twisted in the same direction b. Twisted in any direction c. Twisted in opposite direction d. Twisted in along direction In involute teeth, the pressure angle is often defined as the angle between the line of action and the line tangent to the pitch circle. It is also termed as: a. Helix angle b. Angle of recess c. Angle of obliquity d. Arc of action Height of tooth above pitch circle or the radial distance between pitch circle and top land of the tooth. a. Top root b. Addendum c. Land d. Hunting tooth The function of clutch in the machine is: a. Lowering of drive speed b. Alignment of drive shaft c. To disconnect or connect at will the drive d. To insure that two shafts It is generally recommended and normal for a designer to add a hunting tooth to evenly distribute the wear on meshing teeth like a 53 teeth gear mesh with 30 teeth pinion. Find the rotation of pinion to mesh with same pair of teeth again. a. 120 b. 81 c. 61 d. 53 The angle made by the helix of the thread (in a straight thread) at the pitch diameter with a plain perpendicular to the axis is called ______. a. Lead angle b. Truncated c. Lead d. Angle of thread The rule of thumb in journal bearing design, the clearance ratio/clearance should be: a. 0.0090

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b. 0.0043 c. 0.0010 d. 0.0012 The moment of inertia of a rectangle whose base b and height h about its base is: a. bh3/4 b. bh3/12 c. bh3/24 d. bh3/3 Cold rolled shafting is not available in diameter larger than _____. a. 6 inches b. 5 inches c. 6 inches d. 5 inches The cast iron flywheels are commonly designed with a factor of safety of ____. a. 14 to 15 b. 10 to 13 c. 8 to 9 d. 6 to 12 A pair of equal and opposite (not collinear) forces that tend to cause rotation of a body. a. Couple b. Centroids c. Equilibriums d. Vector The ratio of the pitch diameter in inches to the number of teeth. a. Pitch circle b. English module c. Module d. Pitch When the motion is diminished/decreasing instead of increasing is called: a. Deceleration b. Uniform negative impulse c. Retarded motion d. All of these ____ is a unit of energy. a. Ft-lb b. Hp c. Btu/hr d. Watt When high strength and durability are a requirements for choosing ear materials it is preferable to use __ material. a. Hardened bronze b. Steel c. Phenolic laminated d. White iron ____ forces when actions are parallel. a. Couple b. Non collinear c. Resultant d. Non concurrent

19. The product of the mass and the velocity of the center of gravity of the body is called: a. Linear momentum b. Angular impulse c. Linear impulse d. Angular momentum 20. The distance between similar, equally-spaced tooth surfaces in a given direction and along a given line. a. Pitch circle b. Pitch plane c. Pitch d. Pitch diameter 21. Could be defined as simply push or pull. a. Power b. Inertia c. Work d. Force 22. Opposite directional forces equal in magnitude and parallel is called ____. a. Non coplanar b. Centro c. Couple d. Coplanar 23. Quantities such as time, volume and density are completely specified when their magnitude is known is also called: a. Couple b. Resultant c. Components d. Scalar 24. The use of hardened steel for the mating metal gear appears to give the best results and longer operational life. The usual hardness is in the range of: a. Over 600 BHN b. 300 to 400 BHN c. Below 350 BHN d. Below 400 BHN 25. ___ is the product of the resultant of all forces acting on a body and the time. a. Linear momentum b. Linear impulse c. Angular momentum d. Angular impulse 26. The separate forces which can be so combined are called: a. Concurrent forces b. Non concurrent forces c. Couple d. Component 27. Continuous stretching under load even if the stress is less than the yield point. a. Plasticity b. Elasticity c. Creep d. Ductility

28. The most known lubricants being utilized in whatever category of load and speed are oil, air, grease, and dry lubricants like: a. Bronze b. Lead c. Silicon d. Graphite 29. A coupling that allows axial flexibility/movement in the operation. Made of alternate bolting steel, leather, fabric and/or plastic material into the two flanges: a. Flexible disc coupling b. Flexible toroidal spring coupling c. Flexible Oldham coupling d. Elastic-material bonded coupling 30. It consist of two cranks, a stationary piece called the line of centers and the connecting rod is a: a. Five-bar linkage b. Four-crank braces c. Three-crank linkage d. Four-bar linkage 31. Used to change rotary motion to reciprocating motion ___. a. Rack gears b. Hypoid gears c. Helical gears d. Herringbone gears 32. The effective face width of a helical gear divided by gear pitch. a. Approach ratio b. Arc of action c. Arc of recess d. Face overlap 33. Pitch diameter less the diameter of the roller chain is equal to: a. Top land b. Bottom diameter c. Addendum d. Inside diameter 34. Generally applied on speed reducer due to large speed ratio. a. Bevel gears b. Helical gears c. Worm gears d. Hypoid gears 35. If shaft is specified as diameter 2.00 max and 1.99 min in diameter then the 0.010 could be defined as ____. a. Allowance b. Fit c. Variance d. Tolerance 36. A material plane was subjected to a load. When the load was removed, the strain disappeared. From the structural change, which of the following can be considered about this material? a. It has high modulus of elasticity

b. It does not follow Hookes Law c. It is plastic d. It is elastic 37. Helix angle in the range of ____ degrees is recommended for wide face helical gears. a. Less than 15 b. Less than 20 c. 20 to 35 d. 20 to 22 38. Difference between maximum material limits of mating parts. Or it is minimum clearance or maximum interference between parts. a. Tolerance b. Fits c. Variance d. Allowance 39. The concave portion of the tooth profile where it joins the bottom of the tooth. a. Root circle b. Fillet radius c. Fillet curves d. Fillet 40. The changes in shape or geometry of the body due to action of a force on it is called deformation or ___. a. Shear stresses b. Stresses c. Compressive stress d. Strain 41. For an evenly distributed and uniform wear on each meshing gear tooth, the ideal design practice is to consider a _____. a. Wear resistance alloy addition to tooth gears b. Heat treatment of the gears c. Hardening of each tooth d. Hunting tooth addition 42. The reciprocal of a diameter pitch or the ratio of the pitch diameter to the no. of teeth. a. Lead b. Module c. Involute d. Clearance 43. Abilty to resist deformation under stress a. Plasticity b. All of these c. Stiffness d. Toughness 44. Flat leather belting not recommended for used in a speed in excess of _____ fpm. a. 3600 b. 4800 c. 6000 d. All of these 45. The angle included between the sides of the thread measured in an axial plane in a screw thread. a. Angle of thread b. Angle between thread or 40o

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c. Helix angle thread d. Half angle thread or 20o An elastic body whose primary function is to deflect under load. a. Clutch b. Stopper c. Brake d. Spring Steel plates allowable tensile strength. a. 396.41 N/m2 b. 296.12 N/m2 c. 379.31 N/m2 d. 310.11 N/m2 Poissons ratio is the ratio of: a. Elastic limit to yield strength b. Lateral deformation to the longitudinal deformation c. Shear strain to unit strength d. Elastic limit to shear strength Manganese steel standard designation, SAE _____. a. 13xx b. 10xx c. 11xx d. 8xxx One of these materials is not a structural steel? a. Low carbon steel b. Tool and die steel c. Stainless steel d. Medium carbon steel The ratio of moment of inertia on a close section of a beam to this section modulus is: a. A measure of distance b. Equal to the radius of gyration and compression c. Multiplied by the bending moment d. Equal to the area of the cross-section and tension The SAE 2340 shafting contain ____ Nickel. a. 3.85% Ni b. 4% Ni c. 3.25 to 3.75% Ni d. 3.84% Ni Chromium steel standard designation, SAE _____. a. 92xx b. 5xxx c. 3xxx d. 11xx Alloy that improves strength of steel at high temperature application. a. Aluminium b. Manganese c. Silicon d. Chromium When an air entrainment agent is put into a concrete mix. a. The water/cement ratio must be reduced b. The strength will decrease c. Minimal effect

d. The strength will suffer up to 50% 56. In general, alloys with high nickel content retain toughness to quite low temperature up to ___ F. a. 380 b. 400 c. 260 d. 320 57. The differential of the shear equation is the ____. a. Deflection of the beam b. Compressive strength of the beam c. Tensile strength of beam d. Load on the beam 58. It is recommended not to have a direct drive between driven and drive sprockets if the ratio of their teeth exceeds ____. Use 2 or more step combination. a. 10 times b. 8 times c. 5 times d. 6 times 59. The length of the hub should not be made lesser than the face width of the gear. Hub lengths usually vary from 1.25D to 2 D, where D is the shaft diameter. The reasonable diameter of steel hub should be: a. 2D b. 1.8D c. 1.55D d. 1.20D 60. Length of contact between two mating parts in a screw and nut threads measured axially is termed ___. a. Length of engagement b. Axis of contact c. Arc of contact d. Depth of engagement 61. The sum of their addendums and dedendums. a. Whole depth b. Full depth c. Width of space d. Working depth 62. It is recommended for high speed application that the minimum number of teeth in small sprocket should be: a. 26 to 30 b. 12 to 16 c. 26 to 28 d. 18 to 24 63. Stresses that are independent of loads is called ___. a. Working stress b. Residual stress c. Simple stress d. Combined stress 64. Materials having a high electrical resistance and should not be used as conductor of electrical current. a. Nickel b. Aluminium oxide c. Silicon base alloys d. Iron oxide 65. The best material for brake drums is ___.

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a. Aluminium b. Cast iron c. Steel material d. Wrought iron The alloy materials used in the production of metals working tools. a. Titanium, phosphorous b. Tungsten, silicon, hadfield mn c. Vanadium, chromium, molybdenum d. High carbon steel Torsional deflection is a significant consideration in the design of shaft and the limit should be in the range of ____ degree/foot of length. a. 0.4 to 1 b. 0.1 to 1 c. 0.08 to 1 d. 0.6 to 1 The property that characterizes a materials ability to be drawn into a wire. a. Tensile strength b. Ductility c. Endurance limit d. Thermal conductivity For steel shafting design in an average condition, the maximum distance in feet between bearing to avoid excessive linear deflection is by formula, L = 8.95D2/3 for shaft subjected to no bending except its own weight but for shafting with bending action of pulleys, etc. the formula then will be L = _____. a. 4D2/3 b. 7.0D2/3 2/3 c. 5.2D 2/3 d. 6.0D Which of the phases of steel elements has a facecentered cubic structure? a. Pyrite b. Austenite c. All of these d. Cementite Steel spring material is usually hardened to 400 to 500 BHN and the carbon content is in the range of ____. a. 0.50% to 0.905% b. All of these c. 0.45 to 0.48% d. 0.96 to 0.97% Principal stresses occur on these plane. a. Which are subjected to ultimate tension b. The shearing stress is zero c. Which are subjected to maximum compression o d. Which are 45 apart The property of material wherein the content is continuously distributed through its entire mass. a. Plasticity b. Malleability c. Homogeneity d. All of these

74. The properties of metals to withstand load without breaking down is: a. Elasticity b. Strength c. Plasticity d. Strain 75. Shafts readily available in the market are made in many ways and wide variety of material composition. It is likely be cold drawn carbon steel in size smaller than ___ inches diameter. a. 3.75 b. 4 c. 5 d. 5 12 76. Plain carbon steel standard designation, SAE ____. a. 6xxx b. 13xx c. 10xx d. 2xxx 77. The rigidity of polymer can be increased by: a. Furnace smelting b. Normalizing c. Crystallization d. Shot peening 78. The difference between cast steel and cast iron. a. All of these b. Cast steel has usually less than 1%C while cast iron has 2% or 3.6% carbon range c. Cast iron has lower strength more brittle and has lower ductility than cast steel. d. Iron is usually the initial product after purifying iron ore then further processing by removal of more impurities and carbon content to be able to produce steel grade. 79. It is a general practice to use the following allowable stresses, 4000 psi for main transmitting shaft, short shafts and countershaft. For lineshaft carrying pulley it is ___ psi. a. 7800 b. 7000 c. 6000 d. 6500 80. Drilling machine cannot do: a. Reaming b. Spot facing c. Lapping d. Broaching 81. Material charges in foundry melting operation are composed of a. Limestone, foundry coke and silica sand b. Iron ore, quartz and charcoal c. Steel scrap, alloys and charcoal foundry coke d. Scrap wood, alloys and limestone 82. ____ is a work supporting device which is bolted to the saddle of the lathe machine. It travels with the cutting

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tool. It is a prevention of the springing away of the workpiece from cutting tools. a. Rubber-flex collets b. Tool post c. Follower rest d. Carriage stop Almost always the soldering materials are a combination of the following alloys: a. All of these b. Lead and tin c. Tin and antimony d. Lead and antimony The most popular of all soldering materials in use has composition of: a. 45/55% tin and lead b. 50/50% tin and lead c. All of these d. 60/40% tin and lead The relative strength of a butt welding could safely assumed as ___ as % efficiency. a. 95 b. 98 c. 90 d. 92 Which of the following raw materials are used in the foundry molding operation? a. Silica sand, bentonite, flour/paste water b. Silica sand and paste c. Silica sand, paste, graphite electrode d. Silica sand, linseed oil, flour The following are parts of a micrometer calliper except for: a. Thimble b. Head screw c. Spindle d. Anvil To avoid brittleness of weld or the residual stress in the welding it is normally stress relieved of ____. a. Normalizing b. Tempering c. Flame hardening d. Annealing Steel with certain % of carbon maximum can readily be welded by all process and the resulting strength of the portion welded is as strong as the base material. a. 0.15%C max b. 0.35%C max c. 0.25%C max d. 0.30%C max Commonly used steel melter as deoxidizer because of its easy availability and cheap price. a. Silicon b. Aluminium c. Zinc d. Manganese

91. Curved formed by the path of point on a straight line as it rolls along a convex base curve. The base curve is usually a circle and generally used as the profile of gear tooth. a. Axial plane b. Involute c. Arc of recess d. Arc of action 92. Several force which can be combined is called: a. Resultants b. Composition of forces c. Components d. Collinear forces 93. Ideal herringbone gear helix is in the range of ____. a. 30 to 45 b. 35 to 50 c. 25 to 30 d. 15 to 20 94. The distance from a point on a screw thread to a corresponding point on the next thread measure along the axis. a. Flank b. Lead c. Crest d. Pitch 95. As recommended the center to center distance between sprockets should not less than ___ times the bigger sprocket. a. 2.26 b. 1 c. 1 d. 2.59 96. Machine shop instrument for checking the flatness of plane surfaces to 10ths of thousands of a centimetre. a. Blade type micrometer b. Dial calliper c. Planimeter d. Micrometer 97. Tools usually used in wood pattern making in a foundry shop. a. Saw and chisels b. Band saw c. Knives and drills d. Drill machine 98. Recommended design practice for steel lineshafting to limit the linear deflection to ____ inch/foot of length (maximum). a. 0.020 b. 1.010 c. 1.012 d. 0.150 99. Big chain sprocket wheels are designed with spokes/arms are generally elliptical in cross section with major axis ___ times the minor axis. a. 2 b. 2 c. 1

d. 3 100. Molybdenum steel standard designation, SAE ---. a. 88xx b. 48xx c. 40xx d. 46xx End -