ELEMENTS IN MACHINE DESIGN (J.T.) MODULE 6 1.

. For acceptable ideal range of tightness which may result from the application of specific combination of allowances and tolerances: a. Allowance limit b. Tolerance limit c. Interference d. Fit A radian is equal to _____. a. 57.02o b. 57.706o c. 57.296o d. 57.190o A material having a high electrical resistance and should not be used for conductor of electric current. a. Alloyed magnesium b. Silicon base alloy c. Nickel d. Zinc The product of the mass and the linear velocity of the body: a. Linear impulse b. Couple c. Linear momentum d. Vector The recommended center distance of sprockets should not less than ____ times the diameter of bigger sprocket. a. 1.75 b. 2 c. 1 d. 2 The absolute viscosity of the fluid divided by its density expressed in the same terms of units is also called ____. a. Centistokes b. Kinematic viscosity c. Petroffs equation d. Light petroleum oil It improves red hardness of steel: a. Silicon b. Lead c. Cobalt d. Manganese It is required that pipes bigger than ___ mm should not be screwed but flanged. a. 76.2 b. 63.5 c. 2 inch d. 68.5 Formed by the intersection by the adjacent flanks of adjacent threads when extended is called. a. Crest apex b. All of these c. Sharp root d. Sharp crest

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10. In designing the spoke or wheel arm of a flywheel, it is ideal to consider that the cross-sectional area of the spoke at rim side should not be less than ___ of the cross area at the hub side. a. 80% b. 1/3 c. 90% d. 3/8 11. The cutting up to 70% is best for drilling extremely hard metals and for soft materials ___ degrees may be applied. a. 60 b. 45 c. 40 d. 48 12. Single force which produces the same effect upon a mass replacing two or more forces acting together is called: a. Vector b. Resultant c. Components of forces d. Resolution 13. ____ is the process necessary to reduce the brittleness in alloy steel. a. Martempering b. Carburizing c. Normalizing d. Tempering 14. The welded joints permit placing the added metal exactly where needed and produce an integral structure which can develop ____% efficiency on any thickness section especially for mild metal materials. a. 95% b. 85% c. 100% d. 90% 15. The lack of backlash in a spur gear design/operation may result to ____. a. Overloading b. Jamming c. All of these d. Overheating 16. ____ forces means when their lines of action can be extended to meet to one point. a. Concurrent b. Centroids c. Collinear d. Resultants 17. Percentage of cut on the return stroke of hacksaw blade is ___. a. 2% b. 3% c. 1% d. 0% 18. Imaginary formed by the intersection of the flanks of a thread when extended is called ___. a. Sharp crest

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b. Sharp root c. Root apex d. All of these Permissible variation of the manufactured/machined dimension is called: a. Intolerable fits b. Deviation c. Allowance d. Tolerance Molybdenum-chromium-nickel steel designation: a. SAE 48xx b. SAE 43xx c. SAE 56xx d. SAE 46xx ____ is also called strain hardening. a. Work hardening b. Quenching c. Annealing d. Normalizing A major alloy in tool steel. a. Cr b. FeN c. Cobalt d. Mn Distance measured perpendicular to the axis between the cress of the thread and the root of its mating thread in a thread assembly of screws. a. Tolerance class b. Crest truncation c. Crest clearance d. Tolerance limit Bearing surface that completely surrounds a. Offset bearing b. Full bearing c. Centrally loaded bearing d. Babbitt bearing The width of a tooth space exceeds the thickness of each of the engaging tooth on the pitch circle. a. Allowance b. Bottom land c. Top land d. Backlash ___ addition imparts resistance to atmospheric corrosion in steel, etc. a. Aluminium bronze b. Manganese c. Copper d. Bronze Should two equal and opposite collinear forces is added to the forces already in equilibrium, which of the statement is true? a. Unbalanced of moment is maintained b. Equilibrium is disturbed c. Equilibrium is maintained d. It creates an unbalanced situation Iron base alloy containing 9-16% chromium.

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a. Mn Hadfield steel b. Chrome-moly steel c. Stainless steel d. High chrome steel A rule of thumb, the speed limit of flywheel rim, speed should be 6000 fpm for cast iron material and for cast steel flywheel rim at ____ fpm. a. 3050 b. 4500 c. 7000 d. 10000 The distance between rivet centers nearest each other in adjacent rows is called ____. a. Pitch b. Back pitch c. Margin d. Diagonal pitch The purpose of lubrication is mentioned EXCEPT. a. To lighten the load b. Prevent corrosion/adhesion c. Prevent adhesion d. Cool the moving elements The process of peening the joint portion immediately after the welding greatly improves the fusion structures, avoids possible cracking, avoids possible distorsion, etc. Peening can also ___ process at the same time. a. Tempering b. Martempering c. Normalizing d. Annealing Resultant of two or more components forces is also called ____. a. Component of forces b. Resultant c. Component d. Collinear forces For stable equipment foundation, the total combined engine, driven equipment and foundation center of gravity must be kept below the foundation to that usually about ____ times the usual total combined weight of the machinery it is supposed to support. a. 3 to 4 b. 3 to 7 c. 2 to 4 d. 3 to 5 All associated with standard materials specification EXCEPT: a. American Iron and Steel Institute b. Souteast Asia Iron and Steel Institute c. Society of Automotive Engineers d. American Society for Testing Materials It is ideal for maximum quietness in sprocket drive operation to choose ___ or more teeth. a. 24 b. 18 c. 27

d. 21 37. Shafting up to 3 inches in diameter of cold rolled steel is ___. a. 4 inches b. 6 7/8 inches c. 6 inches d. 5 inches 38. Designated pipe color used in communication: a. Silver gray b. Aluminium gray c. Bare d. White 39. Not part and in fact should not be used in the steel melting process. a. Coke b. Silicon c. Zinc d. Aluminium 40. It is rigid piece which serves to transmit force from a piece to another piece or to cause/control motion. a. Follower b. Crank c. Cam motion d. Link 41. Type of bolt commonly used in the construction that is threaded in both ends. a. Stud bolt b. Acme thread c. Hex bolt d. Square threaded bolts 42. Ten normal helix angles in helical gears is recommended in the range of ___ degrees. a. Less than 18 b. 20 to 35 c. 15 to 25 d. 20 to 30 43. The ratio of stress acting on an elastic substance to the decrease in volume per unit volume. a. Bulk modulus b. Modulus of resilience c. Elastic limit d. Modulus of elasticity 44. Rule of thumb in calculating the equipment foundation mass should be ___ times the weight of the machinery it is supposed to support. a. 3 5 b. 3 6 c. 3 9 d. 2 - 4 45. The strength of non-ferrous alloys is at maximum at room temperature while that of ferrous metal has a maximum strength at ___ F. a. 400 b. 1200 c. 450 d. 350

46. The welding made along the edges of two parallel plates is called ___. a. Groove joint b. Fillet joint c. Edge joint d. Corner joint 47. Class of material exhibiting decreased electrical conductivity with increasing temperature. a. Aluminium b. P-type semiconductors c. Metals d. N-type semiconductors 48. Cast iron flywheels are commonly designed with a factor of safety of: a. 10 to 13 b. 10 to 12 c. 10 to 14 d. 8 to 13 49. Stress relieving also ___ for the purpose of reducing the internal stresses of steel material/metal. a. Tempering b. Normalizing c. All of these d. Annealing 50. A ridge of uniform section in the form of a helix cut around the circumference of a cylinder and advancing along the axis. a. Thread roots b. Helix thread c. Screw threads d. Chamfers 51. Martensite (stainless steel) contains 4 to 26% Cr and a maximum of ___ % nickel. a. 2.5 b. 3.25 c. 3.5 d. 2.0 52. The design of stress and factor of safety are related in the following manner: a. Design stress = ultimate stress/factor of safety b. Ultimate stress = factor of safety/design stress plus concentration factor c. Factor of safety = design stress/ultimate stress d. Design stress = factor of safety time stress concentration factor 53. The material that can cut/wear hardest substance subjected to: a. Carbide b. Abrasive c. Tungsten d. Vanadium 54. The resulting force that replace two or more forces acting together. a. Vector b. Couple c. Resultant

d. Equilibrant 55. Peculiar strength of the metal to resist being crushed. a. Shear strength b. Ultimate strength c. Compressive strength d. Elastic limit 56. Which of the following is not a viscoelastic material? a. Teflon b. Plastic c. All of these d. Metal 57. Alloy steel used in manufacturing bolts, studs, tubings subjected to torsional stresses. a. AISI 3141 b. AISI 2330 c. AISI 4830 d. AISI 4310 58. Method of finishing/shaping a machine part of exceptionally high carbon or high chromium steel parts (or very hard material) a. Using oxygen lancing b. Machining using carbide insert c. Using abrasive grinding d. Machining with high speed tool steel 59. In a chain drive design for large speed reduction it is preferable to use a double reduction or compound type of transmission instead of single two sprockets transmission. Drives should be so designed that the angle between two tight chain strands does not exceed ___ degrees. a. 45 b. 60 c. 55 d. 90 60. Steel springs are made of high carbon steel, heat treated and/or cold worked to a high elastic limit to get good elastic deflection. In general the carbon content is at ___. a. 0.40% or more b. 0.65% or more c. 0.50% or more d. 0.66% or more 61. The surface along the fillet curves or between the fillet radius of the two adjacent tooth of a gear. a. Bottom land b. Flank c. Fillet d. Top land 62. Not adaptable to welding due to low tensile strength and poor ductility, etc. a. Copper parts b. Cast iron materials c. Aluminum parts d. Bronze parts 63. Plus or minus tolerance can also be called as ____. a. Total tolerance b. Unilateral tolerance

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c. Bilateral d. Allowance The total machinery weight plus the foundation weight should be well distributed in the corresponding soil area which is enough to cause a bearing stress within the safe bearing capacity of the soil with a factor of safety of ___. a. 4.5 b. 3 c. 4.2 d. 5.0 ___ is a plane perpendicular to the axial plane and to the pitch plane. In gears the parallel axes, and the plane of rotation coincide. a. Tangent plane b. Straight plane c. Transverse plane d. Reference plane The stress in an elastic material is: a. Inversely proportional to the materials yield strength b. Inversely proportional to the force acting c. Proportional to the displacement of the material acted upon by the force d. Inversely proportional to the strain The slenderness ratio of a column is generally defined as the ratio of its: a. Length of its minimum width b. Unsupported length to its maximum radius of gyration c. Length of its moment of inertia d. Unsupported length to its least radius of gyration The relationship between the extension of a spring and the force required to produce the extension is: a. F = ma b. F = N c. F = mV2/R d. F = kx The linear portion of the stress-strain diagram of steel is known as the: a. Modulus of elongation b. Plastic range c. Irreversible range d. Elastic range The ratio of the moment of inertia of the cross section of a beam to the section modulus is: a. Equal to the radius of gyration b. Equal to the area of the cross section c. A measure of distance d. Dependent on the modulus of elasticity of the beam material When an air entrainment agent is introduced into a concrete mix a. The strength will increase b. The strength will decrease c. The strength will not be affected d. The water/cement ratio must be reduced from 1015%

72. Structural steel elements to torsion develop: a. Tensile strength b. Compressive stress c. Shearing stress d. Moment 73. The deflection of a beam is: a. Directly proportional to the modulus of elasticity and moment of inertia b. Inversely proportional to the modulus of elasticity and length of the beam cube c. Inversely proportional to the modulus of elasticity and moment of inertia d. Directly proportional to the load imposed and inversely to the length squared 74. The differential of the shear equation is which of the following? a. Load on the beam b. Tensile strength of beam c. Bending moment of the beam d. Slope of the elastic curve 75. A vertically loaded beam, fixed at one end and simply supported at the other is indeterminate to what degree? a. First b. Second c. Third d. Fourth 76. A thin walled pressurized vessel consist a right circular cylinder with flat ends. Mid way between the ends the stress is greater in what direction? a. Longitudinal b. Circumference c. Radial d. At an angle of 45o to the longitudinal 77. The bending moment at a section of a beam is derived from the: a. Sum of the moments of all external forces on one side of the section. b. Difference between the moments on one side of the section and the opposite side c. Sum of the moments of all external forces on both sides of the section d. Sum of the moments of all external forces between supports 78. The stress concentration factor: a. Is a ratio of the average stress on a section to the allowable stress b. Cannot be evaluated for brittle materials c. Is the ratio of the areas involved in a sudden change of cross section d. Is the ratio of the maximum stress produced in a cross section to the average stress over the section 79. Poissons ratio is the ratio of the: a. Unit lateral deformation to the unit longitudinal deformation b. Unit stress to unit strain c. Elastic limit to the proportional limit

d. Shear strain to compressive strain 80. Hookes law for an isotopic homogeneous medium experiencing one dimensional stress is: a. Stress = E (strain) b. Strain = E (stress) c. Force (Area) = E (change in length/length) d. Strain energy = E (internal energy) 81. The modulus of rigidity of a steel member is: a. A function of the length and depth b. Defined as the unit shear stress divided by the unit shear deformation c. Equal to the modulus of elasticity divided by one plus Poissons ratio d. Defined as the length divided by the moment of inertia 82. A thin homogeneous metallic plate containing a hole is heated sufficiently to cause expansion. If the coefficient of surface expansion is linear, the area of the will: a. Increase at twice the rate the area of the metal increases b. Increase at the same rate as the area of the metal increases c. Stay the same d. Decrease at the same rate as the area of the metal increases 83. The maximum bending moment of a beam simply supported at both ends and subject to a total load W uniformly distributed over its length L is expressed by the formula: a. WL/8 b. WL2/8 c. WL/2 d. WL2/2 84. The three moment equation may be used to analyze: a. A continuous beam b. A beam loaded at the third points c. A step tapered column d. The three element composite system 85. In a long column (slenderness ratio > 160) which of the following has the greatest influence on its tendency to buckle under a compressive load. a. The modulus of elasticity of the material b. The compressive strength of the material c. The radius of gyration of the column d. The length of the column 86. The area of the shear diagram of a beam between any two points on the beam is equal to the: a. Change in shear between the points b. Total shear beyond the two points c. Average moment between the two points d. Change in moment between the two points 87. Poissons ratio is principally used in: a. The determination of capability of a material for being shaped b. The determination of capacity of a material for plastic deformation without fracture

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Stress-strain relationship where stresses are applied in more than one direction d. The determination of the modulus of toughness Youngs modulus of elasticity for a material can be calculated indirectly from which of the following properties of the material? a. Temperature, coefficient of expansion and dielectric constant b. Temperature, coefficient of expansion and specific heat c. Density and velocity of sound in the material d. Density and interatomic spacing in the material The linear portion of the stress-strain diagram of steel is known as the: a. Modulus of elasticity b. Plastic range c. Irreversible range d. Elastic range Modulus of resilience is: a. The same as the modulus of elasticity b. A measure of a materials ability to store strain energy c. The reciprocal of the modulus of elasticity d. A measure of the deflection of a member Imperfections within metallic crystal structures maybe all of the following, EXCEPT: a. Lattice vacancies, or extra interstitial atoms b. Ion pairs missing in ionic crystals c. Displacement atoms to interstitial sites d. Linear defects, or slippage dislocations caused by shear All of the following statements about strain energy are correct EXCEPT: a. It is caused by generation and movement of dislocations through shear or plastic deformation b. It results from trapped vacancies in the crystal lattice c. It is proportional to the length of dislocation, shear modulus and shortest distance between equivalent lattice sites d. It is less for sites at grain boundaries than for internal sites within the crystal structure When a metal is cold worked of the following generally occur EXCEPT: a. Recrystallization temperature decreases b. Ductility decreases c. Grains become equi-axed d. Tensile strength increases All of the following statements about strain hardening are correct EXCEPT: a. Strain hardening strengthens metals, resistance to deformation increases with the amount of strain present. b. Strain hardening is relieved during softening, annealing above the recrystallization temperature.

Strain hardening is produced by cold working (deformation below the recrystallization temperature). d. More strain hardening requires more timetemperature exposure for relief. 95. All of the following processes strengthen metals, EXCEPT: a. Annealing above the recrystallization temperature. b. Work hardening by mechanical deformation below the recrystallization temperature. c. Heat treatments such as quenching and tempering, for production of a finer microstructure. d. Increasing the carbon content of low carbon steels. 96. Intrinsic silicon becomes extrinsically conductive, with electrons as majority carriers, when doped with which of the following? a. Aluminium b. Antimony c. Boron d. Germanium 97. Steels can be strengthened by all of the following EXCEPT: a. Annealing b. Quenching and tempering c. Work hardening d. Grain refinement 98. If 1080 steel (0.80 wt. %C) is annealed by very low cooling from 1000 C (1832 F) to ambient temperature, its microstructure will consist almost solely of: a. Austenite b. Bainite c. Cementite d. Pearlite 99. Which of the following is not a method of nondestructive testing of steel castings and forgings? a. Radiography b. Magnetic particle c. Ultrasonic d. Chemical analysis 100. Compressive strength of fully cured concrete is most directly related to: a. Sand-gravel ratio b. Fineness modulus c. Absolute volume d. Water-cement ratio End -

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