ELEMENTS IN MACHINE DESIGN (J.T.) MODULE 11 1. Are machine elements used to join lengths of shafting a. Key b. Coupling c.

. Clutch d. Hub 2. That property of a material wherein its content is continuously distributed through its entire volume: a. Homogeneity b. Anisotropy c. Isotropy d. Scarcity 3. The best proportional spring have an index C, of: a. 4 to 7 b. 7 to 9 c. 9 to 16 d. 5 to 8 4. What belt speeds requires dynamics balancing? a. More than 3000 fpm b. More than 5000 fpm c. More than 1800 fpm d. More than 6000 fpm 5. It is recommended for high speed application that the minimum number of teeth in small sprockets should be: a. 26 to 30 b. 12 to 16 c. 26 to 28 d. 18 to 24 6. A general center distance ____chain pitches is most desirable a. 20 to 25 b. 30 to 50 c. 50 to 80 d. 60 to 90 7. Most popular soldering material. a. 10/80 b. 45/55 c. 50/50 d. 60/40 8. For wire rope the factor of safety for standing rope usually ranges from 3 to 4: for operating rope, this is a. 5 to 12 b. 10 to 15 c. 12 to 15 d. 8 to 12 9. Roller chain lubrication is designated I, II, III, IV which type does manual lubrication belong? a. I b. II c. III d. IV 10. Stresses that are independent of load: a. Endurance stress b. Operation stress c. Shear stress

d. Residual stress 11. Foundation belts should be surrounded by a pipe steam with an inside diameter of at least 3 times the diameter of the anchor bolt and a length of at least a. 18 times the bolt diameter b. 16 times the bolt diameter c. 19 times the bolt diameter d. 20 times the bolt diameter 12. Cast iron wheels with solid rim has a bursting speed of a. 395 fps b. 194 fps c. 258 fps d. 225 fps 13. Which of the following has the least bursting speed a. Cast iron wheels solid rims b. Wheels with jointed rims c. For link joints d. Wheel rim I-section 14. The use of flat belt pulley is limited to a. 8500 fpm b. 6000 fpm c. 4500 fpm d. 5200 fpm 15. In general, when cutting hard and tough materials the relief angle should be a. 6 to 8 deg b. 5 to 7 deg c. 8 to 12 deg d. 5 to 10 deg 16. SAE 11XX is intended for a. Plain carbon steels b. Higher sulphur content and easy machining c. Stainless steels d. High hardenability case 17. Reciprocal of the diametral pitch or ratio of pitch diameter to number of teeth a. Lead b. Module c. Clearance d. Circular pitch 18. The angle subtended at the center of the base circle from the origin of an involute to the point of tangency of the generatrix from any point on the same involute a. Pitch angle b. Pressure angle c. Angle of obliquity d. Roll angle 19. A measure of the amount of light transmitted through a given material a. Luminous transmittance b. Opacity c. Lubricity d. Isotropy 20. Roller chain sprockets have four different designs Type D sprockets have a. Plain plate

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b. Hub or side only c. Hub or both side d. Detachable hub The depth of engagement of two gears, that is, sum of their addendums. a. Whole depth b. Backlash c. Clearance d. Working depth Which is not a type classification of spring services? a. Light b. Average c. Severe d. Heavy Concave portion of the tooth profile where it joins the bottom of the tooth space a. Circular pitch b. Flank c. Fillet radius d. Fillet A form of key that is used to connect rods, etc. that is subjected to either tension or compression or both a. Parallel key b. Tape keys c. Woodruff d. Cotter Which is not a kind of fit for square and rectangular parallel keys and key ways. a. Loose fit b. Force fit c. Normal fit d. Close fit Which of the following could be used for cutting wire ropes? a. Welding electrode b. Mechanical shears c. Abrasive wheel d. Acetylene torch Cast iron flywheels are commonly designed with a factor of safety of a. 10 to 13 b. 5 to 8 c. 4 to 8 d. 3 to 8 The maximum safe rim speeds for solid cast iron pulley is a. 4200 fpm b. 5000 fpm c. 6500 fpm d. 3800 fpm It is rigid piece of non-elastic substance which serves to transmit force from one piece to another or to cause or control motion: a. Chain b. Belt drive c. Link d. Shaft

30. Machine tools used in the production of flat surfaces on pieces to lays for a shaper a. Turret lathe b. Shaper c. Boring mill d. Milling machine 31. Ability of the material to withstand high-unit stress together with great unit strain: a. Resilience b. Toughness c. Malleability d. Ductility 32. High speed tool sheets (HSS) are used for the working of metals at high cutting speeds. AISI specification include a. Molybdenum types b. High-carbon type c. Chromium type d. Carbon-tungsten type 33. Effective face width of a helical gear divided by gear axial pitch. a. Face overlap b. Teeth overlap c. Land overlap d. Pitch overlap 34. Directly hardenable steels are considered in five groups and the basis is approximate carbon content. Heat treated parts requiring moderate strength and great toughness. a. 0.40 0.42% b. 0.30 0.37% c. 0.45 0.50% d. 1.02% 35. The best material for crane and hoisting chain a. Wrought iron b. Cast iron c. Malleable iron d. Commercial steel 36. An ISO metric thread is designated M8 x 1.25 6g. The thread has a pitch of a. 0.8 mm b. 1.25 mm c. 0.6 mm d. 8 x 1.25 mm 37. The permissible variation in size of a dimension a. Tolerance b. Clearance c. Interference d. Allowance 38. Center to center distance between sprockets as a general rule shall not be less than 1 times the diameter of the large sprocket and not less than ____ times the pitch nor more than ____ times the pitch. a. 20, 40 b. 30, 50 c. 50, 80 d. 10, 30

39. For punching and shearing machinery a speed variation of ____ may be allowed in all flywheel design a. 1 to 2% b. 5 to 10% c. 20% d. 50% 40. For maximum rope life of 6 x 7 the minimum sheave diameter, D in terms of the rope diameter is a. D = 72d b. D = 42d c. D = 30d d. D = 27d 41. When baked, which alloy does not change much? a. Nickel alloys b. Phosphor bronze c. Brass d. Copper 42. Cast iron flywheels are commonly designed with a factor of safety of: a. 12 to 16 b. 9 to 10 c. 9 to 12 d. 10 to 13 43. It is recommended not to have a direct drive sprockets with a ratio of their teeth exceeds ___, use two or more step combination. a. 10 times b. 8 times c. 5 times d. 6 times 44. Some experiment made at Cornell University showed that experienced mechanic could break a ___ bolt due to tightening. a. 3/8 b. 5/8 c. d. 7/16 45. Which of the following furnaces do not belong to the group? a. Blast furnace b. Salt bath electrode c. Reactor furnace d. Over or reactor furnace 46. The factor of safety for operating rope is a. 5 to 12 b. 3 to 4 c. Greater than 12 d. 2 to 6 47. A nickel alloy which is age-hardenable with good spring and low-sparkling properties and slightly magnetic after heat treatment: a. Monel b. Hastelloy c. Duranickel d. Inconel

48. The velocity of an object divided by the velocity of sound is called a. Microsisons number b. Plan c. Velocity factor d. Mach number 49. It is good practice to use belt pulley with faces from a. to 2 b. to 1 c. 2 to 5 d. 1 to 4 50. Heating to a low temperature in order to remove entrained gases a. Baking b. Bluing c. Austempering d. Carburizing 51. Which of the following materials have excellent abrasion and wear resistance at elevated temperatures? a. Chromium b. Molybdenum c. Vanadium d. Any of these 52. Alloy steels which is not capable of heat treatment and known as chromium-nickel austenitic steel. These only undergoes severe cold-working. a. SAE 50100 b. SAE 4150 c. SAE 30301 d. SAE 1035 53. Materials from which screws and nuts manufactured have tensile strength of not less than ___ kg/mm2 for steels. a. 42 b. 32 c. 52 d. 50 54. For an evenly distributed and uniform wear on each gear tooth, the ideal design practice is to consider a ___. a. Wear resistance alloy addition to tooth gears b. Heat treatment of gears c. Hardening of each tooth d. Hunting tooth addition 55. Which of the following material is not used for flat belt pulleys? a. Wood b. Paper c. Cast iron d. Brass 56. Ability to resist deformation under stress. a. Rigidity b. Stiffness c. Elasticity d. Malleability

57. Driving motors for machine shop equipments are designated A, B, C, D, E, F. Squirrel cage induction motor is designated: a. A b. C c. E d. F 58. A measure of the ability of the environment containing active carbon to alter or maintain under prescribed conditions, the carbon content of the steel exposed to it a. Carbon potential b. Carbon reservation c. Cemetation d. Cold treatment 59. The standard thickness adopted by the National Industry Belting Association for a single ply belt is: a. 13/64 b. 20/64 c. 30/64 d. 34/64 60. Pro stability, the total combined engine equipment and foundation center of gravity must be kept: a. Above the foundation b. Below the machine top c. Below the foundation top d. Outside the foundation 61. Large sprockets in roller chain should not exceed a. 80T b. 120T c. 60T d. 150T 62. Plus or minus of the tolerance is also called a. Total tolerance b. Unilateral tolerance c. Bilateral tolerance d. None of the above 63. Dimensions from which variations are permitted a. Basic dimension b. Nominal size c. Clearane d. Tolerance 64. Which gage is used to check the internal threads? a. Plug gauge b. Ring gauge c. Thread plug gauge d. Thread ring gauge 65. Splined shafts are generally used in a. Machine tools b. Aircraft c. Bicycles d. Automobiles 66. Splines are used when a. The power to be transmitted is low b. The power to be transmitted is high c. Rooms are high

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d. Axial relative motion between shaft and hub is necessary In case of sunk key a. The key is cut in both hub and shaft b. The key way is cut in hub only c. The key way is cut in shaft only d. The key way is helical along the shaft Hardened steel parts have: a. Fine grains b. Coarse grains c. Medium grains d. None of the above Difference between the basic dimensions of the mating parts a. Tolerance b. Allowance c. Clearance d. Interference In the selection of wire rope, regular lay means wire and strands are arranged in the following manner: a. Twisted in same direction b. Twisted in any direction c. Twisted in opposite direction d. Twisted in along direction A Babbitt is a. A eutectic of iron and phospide b. A gadget for measuring volume c. A measure of magnetic induction produced in a material d. Antimony bearing lead or tin alloy Galvanizes iron is a term referring to iron coated with: a. Aluminium b. Tin c. Zinc d. Manganese All are functions of lubricating oil except: a. Adhesion b. Corrosion prevention c. Act as a coolant d. To lighten the load For grinding materials having low tensile strength which abrasive is used: a. Silicon carbide b. Aluminium oxide c. Emery d. Corundum Cold working of materials a. Increase the fatigue strength b. Decrease the fatigue strength c. Does not change fatigue strength d. None of the above A plane perpendicular to the axial plane and to the pitch plane. In gears with parallel axis, the transverse plane and the plane of rotation coincide. a. Transverse plane b. Principal reference plane

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c. Pitch plane d. Normal plane What will be the effect in bushing gears without backlash? a. Jamming b. Overheating c. Overload d. All of these In a planer the feed is provided: a. At forward stroke b. At return stroke c. In between forward stroke d. In between return stroke In flywheel design, the normal factor of safety is: a. 5 to 8 b. 6 to 10 c. 10 to 13 d. 3 to 5 Not adaptable to welding due to strength and poor ductility: a. Copper parts b. Aluminium parts c. Cast iron parts d. All of these What type of bearing that totally encloses the shaft? a. Offset bearing b. Central bearing c. Babbitt bearing d. Full bearing The function of clutch in the machine tool is: a. Lowering the drive speed b. Alignment of drive shaft c. To disconnect or connect at will the drive d. To ensure that two shafts line up at high speed A metal which has a high electrical conductivity but should not be used for high temperature of metal. a. Silicon b. Zinc c. Chrome alloy d. Carbide Finding the resultant of two or more forces is called: a. Coplanar forces b. Non-coplanar forces c. Couple d. Composition of forces In hydrodynamic bearings a. The oil film pressure is generated only by the rotation of the journal b. The oil film is maintained by supplying oil under pressure c. Do not need external supply of lubricant d. Grease is used for lubrication Main alloying element in High Speed Steel is: a. Chromium b. Vanadium c. Tungsten

d. Nickel 87. Improves red hardness of steel: a. Chromium b. Cobalt c. Boron d. Lead 88. The best instrument for measuring a thousand of an inch. a. Micrometer b. Tachometer c. Calliper d. Pyrometer 89. Range of helix angle on helical gear. a. Less than 18 b. 15 25 c. 20 35 d. 35 40 90. Is the permissible variation of the size of a dimension: a. Tolerance b. Allowance c. Clearance d. Interference 91. When outside diameter of a job is turned in relation to the internal hole. The job should be held: a. In three jaw chuck b. On lather mandrel c. On the face plate d. Between centers 92. For the accurate measurement of bores, the best instrument is: a. Vernier calliper b. Dial test indicator c. Plug gauge d. Inside micrometer 93. For a given rpm, if the diameter of a twist drill increase, then cutting speed will: a. Increase b. Decrease c. Same d. None of the above 94. Color of pipe for communication: a. White b. Blue c. Yellow d. Orange 95. Height of tooth above pitch circle or the radial distance between pitch circle and top land of the tooth: a. Top root b. Addendum c. Land d. Hunting tooth 96. Which is the lightest metal? a. Lead b. GI sheet c. Aluminium d. Cast iron

97. The single force which produces the same effect upon a body as two or more forces acting together is called: a. Resultant force b. Coplanar force c. Couple d. Non-coplanar force 98. What is the SAE specification number of Molybdenum? a. SAE 2XXX b. SAE 3XXX c. SAE 4XXX d. SAE 5XXX 99. What do you call the distance between adjacent rivets? a. Pitch b. Diagonal pitch c. Lead d. None of the above 100. Involute teeth, the pressure angle is often defined as the angle between the line of action and the line of tangent to the pitch circle. It is also termed as: a. Helix angle b. Angle of recess c. Angle of obliquity d. Arc of action End -