Lecture-03: Basic Materials to Make Fabrics

Yarn: 01. Cotton 02. Linen 03. Woolen 04. Silk 05. Viscose, 06. Synthetic 100 % Cotton Carded Combed 30/1 S/J Fabric GSM: 130-135

Cotton: 01. Carded Cotton & 02. Combed Cotton

Carded Cotton: 01. Surface: Hairy (Hairy Surface Hairiness) 02. Strength: Less Stronger 03. Price: Low (Output High)
Short Fibre or Hairy Fibre Fibre Bale 200 kg Carded Yarn

Fibre Length 1" to 1.25" (Average) Has Short Fibre or Hairy Fibre Hairy Surface

160 kg Yarn (Carded)

Cccggg(Combe Combed Cotton: 01. Surface: Smooth (Better, High Quality) 02. Strength: Stronger 03. Price: High (Output Less) 1

Fibre Bale 200 kg

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Combed Yarn

Fibre Length 1" to 1.25" (Average) No Short Fibre or Hairy Fibre Smooth Surface Short Fibre Separate from Comber Machine
150 kg Yarn (Combed)

Cccggg(Combe Carded Cotton Flow Process: 1. Blow Room Combed Cotton Flow Process: 1. Blow Room

2. Carding Machine

2. Carding Machine

3. Draw Frame/Machine

3. Draw Frame/Machine

4. Roving Frame/Machine

4. Comber Machine (To Remove Short Fibre)

5. Spinning Machine

5. Roving Frame/Machine

6. Yarn

6. Spinning Machine

Carded Yarn

7. Yarn

Combed Yarn

01. c_g Cotton Fibre-Gi Bale, Blow Room-G `qv nq Ges mLvb _K Lap Product cvIqv hvq| hvi width 36 inch, length 35 to 40 yds Ges thickness cvq 2 inch. width = 36" Lap Product length = 35-40 yds/thickness about 2" 2

02. Zvici Lap Product-K Carding Machine-G set Kiv nq Ges mLvb _K Sliver cvIqv hvq| hvi diaz length 2 inch Ges Pjgvb (continuous)| diaz = 2" length = continuous 03. Zvici Sliver-K Draw Machine-G vbvwiZ Kiv nq Ges mLvb LK Sliver-B cvIqv hvq| hvi diaz length 2 inch. Draw Machine-G 6 to 8 Slivers `qv nq| Draw Machine, Sliver jvK Ub mvRv (straight) Ki| Draw Machine-Gi KvR nQ Sliver jvK more parallel Kiv| | diaz = 2"

04. Zvici Drawer Sliver-K Roving Machine-G vbvwiZ Kiv nq| GLvb _K h product cvIqv hvq Zvi diaz 0.25 inch Ges mUv big _vK weavq GKUy strength Kivi Rb 1 TPI cqvRb| (TPI = Twist Per Inch) diaz = 0.25"

05. Roving Machine _K h product cvIqv hvq mUvK Spinning Machine-G vbvwiZ Kiv nq| (Spinning Machine directly converting Roving to Yarn.) 06. Zvici Spinning Machine _K wewfb Count-Gi Yarn cvIqv hvq| (Example: 20 Count, 30 Count, 100 Count Etc.)

* Combed Cotton Flow Process-Gi Drawer Machine Process-Gi ci Drawer Sliver-K Comber
Machine-G vbvwiZ Kiv nq short fibre remove Kivi Rb| Zvici Roving Machine _K evKx process continue _vK|

PC Yarn

Polyester Cotton Yarn

TC Yarn

Tetron Cotton Yarn (Trade Name of Polyester Cotton)

Polyester Bale + Cotton Bale (Fibre) (Fibre)

PC Yarn

DU Pont Company (USA) Marketing Tetron Cotton as a Trade Name (DU Pont Company is a Chemical Produce Company). 3

PC Yarn Cotton Fibre)

Polyester Cotton Yarn (50% -Gi ekx Polyester Fibre _vKe Ges evKxUv _vKe

CVC Yarn

Chief Value of Cotton Yarn (50% -Gi ekx Cotton Fibre _vKe Ges evKxUv

_vKe Polyester Fibre ev Abvb Fibre) (Example: Cotton + Polyester, Cotton + Nylon + ....... + Etc.)

Solid Yarn

100 % or Only One Type of Fibre.

Blended Yarn (Mixed)

More than One Type of Fibre Mixer.(Example: Melange Yarn)

Melange Yarn

Cotton Fibre + Viscose Fibre (Fixed)

(Viscose Fibre is a Re-Generated Fibre)

Natural Fibre

Viscose Fibre

Synthetic Fibre

(Viscose and Silk Look Like Same. Viscose is called Artificial Silk)

Melange Yarn

Cotton Fibre (98%, White/Natural) + Viscose Fibre (2%, Black)

Bale (98 kg) Cotton Fibre

Bale (2 kg) Viscose Fibre

Blow Room

Melange Yarn

(Yarn Gi Mvqi gvS gvS Black Color _vKe|)

Melange Yarn: Melange Yarn is a Blended Yarn. It contains Cotton Fibre and Viscose Fibre. Viscose Fibre must be Dyed and always in Black Color. Melange is two types.

01. Ecru Melange Yarn (93% to 98% Cotton Fibre + 2% to 7% Viscose Fibre) 02. Grey Melange Yarn (75% to 85% Cotton Fibre + 15% to 25% Viscose Fibre)

Pink Melange Yarn & Yellow Melange Yarn

It is Color Effect or Fabric.

Anthra Melange Yarn: Anthra Melange Yarn is a trade name of Melange Yarn. This Contains 60% to 70% Cotton Fibre + 30% to 40% Viscose Fibre. It is Color Effect or Dying Effect.

Black Colored Melange Fabric is always Black.

Lycra Yarn: Elastic Yarn (100% Man Made). Lycra used 1% to 10% for Fabric. It is help to Fabric Stretchable (3% to 5% Lycra use nq Knitwear-Gi |). Up to 30% Lycra used to produce swim suit. (100% Nylon or 100% Polyester also used to produce swim suit)

Slub Yarn

Thick and Thin place in a Yarn is called Slub Yarn. It is Fancy Yarn. Slub Yarn

Grey Yarn

Natural Yarn

Yarn Dyed

Colored Yarn

Single Yarn

Always One Yarn

Plied Yarn

More than one yarn when twisted that is called Plied Yarn.

1 kg = 2.2046 lbs