PT.

BARATA INDONESIA (Persero)

PLTU 2 NTB (2 X 25 MW) PROJECT
Head Office : Jl. Veteran No. 241 Gresik 61123, Phone : 031-3990555 CSx: 031-3990666 E-mail: ntb-project@ptbarata.com Document .: ReVision :

Document Title:

TESTING RULES
CLIENT PROJECTN AME PROJECT TITLE JOB NUMBER LOCATION : : : : :

Q4010N-SGeT1
Number of sheet :8
PT. PLN (Persero) PLTU 2 NTB (2 X 25 MW)

LOMBOK BARAT, NUSA TENGGARA BARAT

CIVIL R E V I E W MECH ELECT I&C SUPPORT

PLTU 2 NTB ( 2 X 25 MW )
CONTRACTOR DOCUMENT REVIEW LOG IN A B C D DATE : COMM NO : A PPROVED APPROVED AS NOTED NOT APPROVED INFORMATION APPROVAL DOES NOT RELIEVE CONTRACTOR FROM RESPONSIBILITY FOR ERROR OR DEVIATIONS FROM CONTRACT REQUIREMENTS D I S T R I B U T I O N

CONTRACTOR RECORD WORKING DOCUMENT

1 1 2

BY : LOG OUT DATE : COMM NO :

DATE :

PT. PERUSAHAAN LISTRIK NEGARA (PERSERO)

AGENCY OF THE MINISTRY OF MIND AND ENERGI GOVERNMENT OF THE R REPUBLIK OF INDONESIA PLTU 2 NUSA TENGGARA BARAT (2 X 25 MW) CONTRACT NO.:243.PJ/041/DIR/2007

PT. PLN (PERSERO) JASA ENJINIRING

-

A REV DATE PAGE

Issued for ApproVal DESCRIPTION

Prepared

IRSYAD ReVieWed

HARJITO HW ReVieWed

TESTING RULES

Contents

1. Automatic shutoff device (102.30.04) 2. Emergency governor (102.31.01) 3. Emergency governor slide valve (102.31.02) 4. Safety governing box (458.31.20) 5. Relief valve (102.35.10)

6. Electric-hydro testing

TESTING RULES
1. Automatic shutoff device (102.30.04) 1.1 Preparative 1.2 Test the automatic shutoff device according to the drawing, testing oil pressure is 2.00.05 MPa and oil temperature is 455. 1.3 Adjust the pre-tight force of the spring through the lever (part 13) to make the oil pressure P1 below the slide valve (part 8) be 1.15 MPa, FIT the thickness of the adjusting ring (part 61) when the piston is located the position 503 mm (scale reading). 1.3.1 After the oil has been put in, try to jack up the piston to let the oil flow into the piston bottom if the piston does not move. 1.3.2 The adjusting ring shall not be fitted until the test has been finished. 1.4 Record the change of oil pressure P1/ P2 separately below the slide valve and the piston while the piston moving from 0 to 100 mm. Drawing the curve P1h and P2h ( here h means the travel of automatic shutoff device). 1.4.1 The oil pressure dead-band of the piston of the automatic shutoff device shall be less than 0.025 MPa (below the piston). 1.4.2 The oil pressure dead-band of the slide valve of the automatic shutoff device shall be less than 0.015 MPa (below the slide valve). 1.4.3 The oil pressure range below the piston is P2 0.30.04 MPa. 1.4.4 The oil pressure range below the slide valve is P1 0.660.02 MPa. 1.4.5 The oil pressure below the piston is (0.440.05) MPa when the travel of the piston is 50 mm. 1.4.6 The run-out of the automatic shutoff device piston shall be less than 2 mm.

TESTING RULES
1.5 Opening the relief valve test 1.5.1 When the oil hole A is opened, the piston of automatic shutoff device shall move down about 153 mm from the position 100 mm. 1.5.2 When the oil hole B is opened, the piston of automatic shutoff device shall be closed completely. 1.5.3 When the relief valve is shut off, the piston shall be at its normal position. 1.5.4 The piston travel deviation shall be less than 5 mm.

2. Emergency governor (102.31.01)

2.1 Preparative: ensure that the shell of emergency governor shall be aligned with the rotor when assembly. 2.2 When testing, adjust the plug to ensure that the fly ball hitting speed shall be changed 35r/min with the plug turned each 10and fly balls No1/No2 hitting speed is 334515 r/min without oil injecting and return speed is more than 3030r/min. 2.3 While tested together with 102.31.20, fly balls No1/No2 will fly out with the oil injecting when the rotor speed is less than 3000r/min; fly balls No1/No2 reset with oil injecting stopped when the rotor speed is 3000r/min. 2.4 Record size a and b according to the Quality Certification. 3. Emergency governor slide valve (102.31.02) 3.1 Preparative 3.2 Keep the oil pressure P0 2.00.05MPa and oil temperature 455. 3.3 Regulate the valve on the annexed safety oil pipeline to make 1.0390.5 MPa oil flow into two emergency governor slide valves. 3.4 The resetting oil pressure at the top of slide valves is 1.110.05 MPa when the slide valves replaced.

TESTING RULES
3.5 When the emergency trip is acting, safety/ impulse oil pressure separately is as the following: Before acting After acting safety / impulse oil pressure 2.0MPa/1.0MPa safety / impulse oil pressure 0 /0

4. Safety regulating box (458.31.20) 4.1 Preparative: 4.2 Keep the oil pressure 2.00.05 MPa. Test according to the drawing 458.31.20. The oil pressure P0 is more than 1.95MPa normally. 4.3 Push the trip slide valve to the bottom, at the time the annexed oil pipeline pressure shall be less than 0.05MPa, when the electromagnet is power on and the trip slide valve acts, the annexed oil pipeline pressure shall be less than 0.05MPa also. 4.4 Oil injecting test 4.4.1 Turn the slide valve to No1 position, and push down No1 oil injecting valve, then the injecting oil pressure shall be more than 1.9MPa and discharging oil pressure shall be less than 0.05MPa. 4.4.2 Turn the slide valve to No2 position, and push down No2 oil injecting valve, then the injecting oil pressure shall be more than 1.9MPa and discharging oil pressure shall be less than 0.05MPa. The oil injecting shall be stopped and the valve shall go back to the initial position smoothly as soon as the oil injecting valve is released. 5. Relief oil valve (102.35.10) 5.1 Preparative: keep the oil temperature 455. 5.2 Adjust part 16 to set the initial condition as the following; Oil pressure before the valve 0.12MPa Pressure in the damper 0.0140.006MPa Flow Q=500r/min

5.3 Record value P and H while the pressure is raised and dropped

TESTING RULES
according to 0.12MPa0.13MPa0.14MPa0.15MPa0.16MPa. Draw the curve P~Q. The pressure dead band before the valve shall be less than 0.01Mpa. The flow dead band before the valve shall be less than 200L/min when the oil pressure below the piston changes 0.01MPa. The oil pressure change shall be not more than 0.10.02MPa when the oil flow changes within 500~2500L/min. Inspect if there is any vibration in the system. 5.4 Attention The test shall be carried out orderly. The pressure before the valve shall not be too high. Take care while operating the motor. 6. Electric-hydro test The test shall be carried out together with technologist from DEH system supplier.