SDBC Design Calculations

Selection of data for SDBC mix Design
I)
Aggregates Physical Properyies Requirments As per MORTH Table 500-14

Test Description
S.No.
Test Method
Test Results
Specification
Limits
Grain Size Analysis
IS:2386 Part-1
Max 5% passing
0.075mm sieve
Flakiness and Elongation Index (Combined)
IS:2386 Part-1
23.5
Max 30%
Loss Angeles Abrasion Value*
IS:2386 Part-4
21.6
Max 35%
Aggregate Impact Value*
IS:2386 Part-4
18.9
Max 27%
Sodium Sulphate
IS:2386 Part-5
Max 12%
Magnesium Sulphate
IS:2386 Part-5
Max 18%
Water Absorption (Combined)
IS:2386 Part-3
1.58
Max 2%
Coating & Stripping of Bitumenous Aggregate
IS:6241
100
Min. retained
coating 95%
Water sensitivity** Retained Tensile Strength
AASHTO T283**
7
8
9
Remarks
Min. 80%
* Aggreagate Satisfy requirments of both tests.

** The water sensityvity test is only required if the min. retained coating in the stripping test is less than 95%.
II)
Aggregate Grading & binder Content As per MORTH Table-500-15
Grading
Nominal aggregate size (in mm)
10
3
4
Layer Thickness (in mm)
25-30
Cummulative % by Wt. of total aggregate Passing
IS Sieve in mm
13.2
9.5
4.75
2.36
1.18
0.3
0.075
Bitumen Content
%by mass of total
mix
Bitumen
Grade(pen)
Contractor's Representative
Obtained
As per Specification
100
100
99.9
90-100
40.0
35-51
30.9
24-39
22.6
15-30
11.3
9-19
4.7
3-8
4.8
Min. 5.0
60/70
60 - 70
Consultant's Representative
III)
Requirment for the mixure as per MORTH table 500-12 & 16

Description
S.No.
a
Min. Stability (KN at 600C)
Min. Flow (in mm)
Obtained
As per Specification
11.9
8.2
2
3.3
c
Max. Flow (in mm)

75 on each of the two faces of
the specimen
75 on each of the two faces of

the specimen
Compaction Level (Number of blows)
Per cent of Air voids
4.2
3-5
Per cent voids in mineral aggregate (VMA)
14.7
14 Min (as per Table 500-12)
per cent voids filled with bitumen (VFB)
71.8
65-78
IV) Permissible variation in job mix formula for Dense Graded bituminous Macadam as per MORTH Table 500-13
Base/Binder Course
S.No.
Description
As per specification Requirment

& Permissible variation in %
Aggregate passing 19mm sieve or Larger
Plus or Minus 8%
Aggregate passing 13.2mm ,9.5mm
Plus or Minus 7%
Aggregate passing 4.75mm
Plus or Minus 6%
Aggregate passing 2.36mm,1.18mm,0.600mmm
Plus or Minus 5%
Aggregate passing 0.300mm,0.015mm
Plus or Minus 4%
Aggregate passing 0.075mm
Plus or Minus 2%
Binder Content
Aggrgate Temparature
Binder/Asphalt Temparature
10
Mix of SDBC Temparature at Plant
Plus or Minus 0.3%

1630C - 100C
1500C to 1770C%
Plus or Minus 100C
V) Proportion & Specific Gravity , Water absorptions of Aggregate

S.No
3
4
Description
Proportion in %
Bulk Specific Apparent Specific

Gravity
Gravity
Water
Absorption
Aggregate-2 (10mm to 6mm)
60
2.823
2.956
1.592
Aggregate-1 (less than 6mm)
40
2.784
2.910
1.554
1) PAVING MIXTURE DATA FOR SAMPLE CALCULATIONS

a) BULK SPECIFIC GRAVITY OF AGGREGATE
(For CA - AASHTO T 85 or ASTM C 127, For FA - AASHTO T 84 or ASTM C 128)
Gsb
= P1+ P2+P3+..Pn
P1+ P2+P3+..Pn
G1+G2+G3+..Gn
Gsb
P1,P2,P3,P4,
G1,G2,G3,G4,...
Gsb
= Bulk Specific Gravity

= Individual percentage by weight of aggregate
= individual bulk specific gravity of aggregate
60+40
60 + 40
2.823 2.784
2.807
b) APPARENT SPECIFIC GRAVITY OF AGGREGATE
Gsa
= P1+ P2+P3+..Pn
P1+ P2+P3+..Pn
G1+G2+G3+..Gn
Gsb
P1,P2,P3,P4,
G1,G2,G3,G4,...
Gsa
= Apparent Specific Gravity

= Individual percentage by weight of aggregate
= individual apparent specific gravity of aggregate
60+40
60 + 40
2.956 2.910
2.937
c) EFFECTIVE SPECIFIC GRAVITY OF AGGREGATE

(AASHTO T 209, ASTM D 2041)
Gse
= Pmm - Pb
Pmm - Pb
Gmm
Gb
Gse
Gmm
Pmm
Pb
Gb
=
=
=
=
=
effective specific gravity of aggregate

Maximum specific gravity(ASTM D 2041) of paving mixture(no Air voids)
percent by weight of total loose mixture = 100
Asphalt contant at which test was performed by total weight of mixture
Specific gravity of asphalt
d)
MAXIMUM SPECIFIC GRAVITY OF MIXTURE WITH DIFFERENT ASPHALTCONTENTS
(AASHTO T 209, ASTM D 2041)
Gmm
Gmm =
Pmm =
Ps
=
Pb
=
Gse
=
Gb
=
Pmm
Ps + Pb
Gse
Gb
Maximum specific gravity of paving mixture (no Air Voids)
Percent by weight of total loose mixture = 100
Aggregate content, percent by total weight of mixture
asphalt content, percent by total weight mixture
specific gravity of asphalt
e) ASPHALT ABSORPTION
Pba
100X(Gse-Gsb)XGb
Gse Gsb
Pba
Gse
Gsb
Gb
=
=
=
=
absorbed asphalt , percent by weight of agregate

bulk specific gravity of aggregate
specific gravity of asphalt
Pba
100X(2.856 -2.807)X1.021
(2.856X2.807)
=
0.62
f) EFFECTIVE ASPHALT CONTENT OF A PAVING MIXTURE
Pbe
= Pb - ( Pba )X Ps
100
Pbe
Pb
Pba
Ps
=
=
=
=
Pbe
effective asphalt content, percent by total weight of mixture

asphalt content, percent by weight of mixture
absorbed asphalt, percent by weight of aggregate
aggregate content, percent by total weight of mixture
= 5.0-( 0.62X95.00)
100
=
4.41
g) PERCENT VMA COMPACTED PAVING MIXTURE
VMA
= 100 - ( GmbXPs )
Gsb
VMA
Gsb
Gmb
Ps
=
=
=
=
VMA
= 100 - ( 2.520 X 95.00 )

2.807
=
voids in mineral aggregate, percent of bulk volume

bulk specific gravity of total aggregate
bulk specific gravity of compacted mixture
aggregate content, percent by total weight of mixture
14.7
h) PERCENT AIR VOIDS IN COMPACTED MIXTURE
Va
= 100 X Gmm-Gmb
Gmm
Va
Gmm
Gmb
= air voids in compacted mixture, percent of total volume

= maximum specific gravity of paving mixture
= bulk specific gravity of conpacted mixture
Va
= 100 X ( 2.629 - 2.521 )

2.629
=
4.1
i) PERCENT VFA IN COMPACTED MIXTURE
VFA
= 100 x ( VMA - Va )
VMA
VFA
VMA
Va
= voids filled with asphalt, percent of VMA

= voids in mineral aggregate, percent of total volume
= air voids in compacted mixture, percent of total volume
VFA
=
=
100 x ( 14.7 - 4.1 )

14.7
71.8
MIX DESIGN TRIAL TEST RESULTS WITH MARSHAL METHOD

Hot Bin Blend Trial - 1 (AGG.-1, AGG.-2, AGG.-3, AGG.-4)
Location/Source
Hot Mix Plant DEPL at Km:161+250LHS
Asphalt Source
HPCL
Date Tested
Mix Type
SDBC
Bulk Specific Gravity (Gsb)
2.807
Flow Gauge No.
40923 (25mm)
Compaction
75 Blows
Apparent Specific Gravity (Gsa)
2.937
Proving Ring No.
07-117 (50KN)
Asphalt
60/70
Asphalt Specific Gravity (Gb)
1.021
Correction Factor
59.5238
Asphalt %
Specimen Weight Weight
SSD
Bulk
Bulk
Max.
Air
Specimen
% of
VMA
by Wt. of
Height in in Air in Water Weight in Volume Density Specific Voids
No.
Aggregate
%
Mix
mm
gm
gm
Air gm
cc
g/cc
Gravity
%
VFA
%
Dial
Satability
Stability
Correction
Flow
Gauge
Adjusted
Remarks
Measured KN Factor
in mm
Reading
KN
97.0
59
1190
715.5
1190.5
475
2.505
154
1.14
10
2.4
97.0
59
1182
710
1182.5
472.5
2.502
145
1.14
10
2.0
97.0
59
1185.5
713.5
1187
473.5
2.504
143
1.14
10
2.3
97.0
59
1187
714.5
1188
473.5
2.507
155
1.14
11
2.1
97.0
59
1179.5
710
1180
470
2.510
145
1.19
10
2.6
97.0
59
1191
716
1192
476
2.502
145
1.14
10
2.5
97
59.1
1185.83
701.5
1186.7
473.4
2.505
148
8.8
1.15
10.1
2.3
3.0
Average
2.669
8.2
15.3
46.6
2.450
Gse=(Pmm-pb)/((Pmm/Gmm)-(Pb/Gb))
Va=100X(Gmm-Gmb)/Gmm
VMA=100-(GmbXPs/Gsb)
Lab Tech/QCE
Lab Tech/QCE
Material Engineer
Material Engineer
VFA=100X(VMA-Va)/VMA

Location/Source
Asphalt Source
HPCL
Date Tested
Mix Type
SDBC
2.807
Flow Gauge No.
40923 (25mm)
Compaction
75 Blows
2.937
Proving Ring No.
07-117 (50KN)
Asphalt
60/70
1.021
Correction Factor
59.5238
Asphalt %
SSD
Bulk
Bulk
Max.
Air
Specimen
% of
VMA
by Wt. of
No.
Aggregate
%
Mix
mm
gm
gm
Air gm
cc
g/cc
Gravity
%
VFA
%
Dial
Satability
Stability
Correction
Flow
Gauge
Adjusted
Remarks
Measured KN Factor
in mm
Reading
KN
96.25
58
1180.5
713.0
1181.0
468
2.522
155
1.19
11
2.6
96.25
59
1192.0
721.0
1193.0
472
2.525
142
1.14
10
2.5
96.25
58
1183.5
716.0
1184.5
468.5
2.526
175
10
1.19
12
2.9
96.25
58
1176.0
711.0
1177.0
466
2.524
145
1.19
10
2.5
96.25
58
1178.0
711.5
1178.0
466.5
2.525
165
10
1.19
12
3.1
96.25
59
1191.0
721.5
1192.5
471
2.529
150
1.14
10
2.8
96.25
58.5
1183.5
715.7
1184.3
468.7
2.525
155
9.2
1.17
10.9
2.7
3.75
Average
2.651
6.5
15.0
56.9
2.480
Lab Tech/QCE
Lab Tech/QCE
Material Engineer
Material Engineer

Location/Source
Asphalt Source
HPCL
Date Tested
Mix Type
SDBC
2.807
Flow Gauge No.
40923 (25mm)
Compaction
75 Blows
2.937
Proving Ring No.
07-117 (50KN)
Asphalt
60/70
1.021
Correction Factor
59.5238
Asphalt %
SSD
Bulk
Bulk
Max.
Air
Specimen
% of
VMA
by Wt. of
No.
Aggregate
%
Mix
mm
gm
gm
Air gm
cc
g/cc
Gravity
%
VFA
%
Dial
Satability
Stability
Correction
Flow
Gauge
Adjusted
Remarks
Measured KN Factor
in mm
Reading
KN
95.5
58
1190.0
723.5
1190.0
466.5
2.551
170
10
1.19
12
3.2
95.5
58
1190.5
724.5
1191.5
467.0
2.549
165
10
1.19
12
3.3
95.5
58
1187.0
722.5
1188.0
465.5
2.550
175
10
1.19
12
3.0
95.5
58
1191.5
725.0
1192.0
467.0
2.551
155
1.19
11
3.2
95.5
58
1192.0
725.0
1192.5
467.5
2.550
165
10
1.19
12
3.2
95.5
58
1190.0
724.0
1190.5
466.5
2.551
155
1.19
11
3.2
95.5
58.2
1190.2
724.1
1190.8
466.7
2.550
164
9.8
1.19
11.6
3.2
4.5
Average
2.636
4.6
14.4
68.2
2.515
Lab Tech/QCE
Material Engineer
Lab Tech/QCE
Material Engineer

Location/Source
Asphalt Source
HPCL
Date Tested
Mix Type
SDBC
2.807
Flow Gauge No.
40923 (25mm)
Compaction
75 Blows
2.937
Proving Ring No.
07-117 (50KN)
Asphalt
60/70
1.021
Correction Factor
59.5238
Asphalt %
SSD
Bulk
Bulk
Max.
Air
Specimen
% of
VMA
by Wt. of
No.
Aggregate
%
Mix
mm
gm
gm
Air gm
cc
g/cc
Gravity
%
VFA
%
Dial
Satability
Stability
Correction
Flow
Gauge
Adjusted
Remarks
Measured KN Factor
in mm
Reading
KN
94.75
58
1192.0
724.5
1192.5
468
2.547
165
10
1.19
12
4.2
94.75
58
1186.5
720.0
1187
467
2.541
165
10
1.19
12
3.9
94.75
58
1187.5
722.0
1188
466
2.548
170
10
1.19
12
3.9
94.75
58
1190.0
722.5
1190.5
468
2.543
175
10
1.19
12
3.6
94.75
58
1188.0
723.5
1190
466.5
2.547
160
10
1.19
11
4.5
94.75
58
1191.0
723.5
1191.5
468
2.545
165
10
1.19
12
3.9
94.75
58.3
1189.2
722.7
1189.9
467.3
2.545
167
9.9
1.19
11.8
4.0
5.25
Average
2.609
3.6
15.1
76.0
2.515
Lab Tech/QCE
Material Engineer
Lab Tech/QCE
Material Engineer

Location/Source
Asphalt Source
HPCL
Date Tested
Mix Type
SDBC
2.807
Flow Gauge No.
40923 (25mm)
Compaction
75 Blows
2.937
Proving Ring No.
07-117 (50KN)
Asphalt
60/70
1.021
Correction Factor
59.5238
Asphalt %
SSD
Bulk
Bulk
Max.
Air
Specimen
% of
VMA
by Wt. of
No.
Aggregate
%
Mix
mm
gm
gm
Air gm
cc
g/cc
Gravity
%
VFA
%
Dial
Satability
Stability
Correction
Flow
Gauge
Adjusted
Remarks
Measured KN Factor
in mm
Reading
KN
94.00
59
1184.0
710.5
1184.0
473.5
2.501
140
1.14
10
4.2
94.00
59
1182.5
711.0
1183.0
472.0
2.505
150
1.14
10
4.5
94.00
59
1182.0
707.5
1182.5
475.0
2.488
165
10
1.14
11
3.9
94.00
59
1184.0
712.0
1185.0
473.0
2.503
155
1.14
11
5.1
94.00
59
1183.5
708.0
1184.0
476.0
2.486
165
10
1.14
11
5.0
94.00
59
1184.5
708.5
1185.0
476.5
2.486
150
1.14
10
4.6
94
59.2
1183.4
709.6
1183.9
474.3
2.495
154
9.2
1.14
10.5
4.6
6.00
Average
2.549
2.5
16.8
85.1
2.485
Lab Tech/QCE
Material Engineer
Lab Tech/QCE
Material Engineer

Location/Source
Asphalt Source
HPCL
Date Tested
Mix Type
SDBC
2.807
Flow Gauge No.
40923 (25mm)
Compaction
75 Blows
2.937
Proving Ring No.
07-117 (50KN)
Asphalt
60/70
1.021
Correction Factor
59.5238
Asphalt %
SSD
Bulk
Bulk
Max.
Air
Specimen
% of
VMA
by Wt. of
No.
Aggregate
%
Mix
mm
gm
gm
Air gm
cc
g/cc
Gravity
%
VFA
%
Dial
Satability
Stability
Correction
Flow
Gauge
Adjusted
Remarks
Measured KN Factor
in mm
Reading
KN
95.0
59
1191.0
718.0
1191.0
473.0
2.518
165
9.8
1.14
11
3.4
95.0
59
1192.5
719.5
1192.5
473.0
2.521
175
10.4
1.14
12
3.3
95.0
59
1193.0
720.0
1193.5
473.5
2.520
155
9.2
1.14
11
3.4
95.0
59
1190.5
718.5
1190.5
472.0
2.522
190
11.3
1.14
13
3.1
95.0
59
1192.0
719.5
1192.0
472.5
2.523
150
8.9
1.14
10
3.1
95.0
59
1189.5
718.0
1190.0
472.0
2.520
170
10.1
1.19
12
3.3
95
59.0
1191.4
718.9
1191.6
472.7
2.521
168
10.0
1.15
11.5
3.3
5.00
Average
2.629
4.1
14.7
71.9
Lab Tech/QCE
Material Engineer
Lab Tech/QCE
Material Engineer
NATIONAL HIGH WAYS AUTHORITY OF INDIA

Four laning from NAGPUR - HYDERABAD section of NH-7 from Km: 153+000 to Km: 175+000
in the sate of Maharastra Contract package no.NS-62(MH)
Consultant
BCEOM - AARVEE (JV)
Contractor
M/s Devi Enterprises Ltd.,
ASHPHALT MIX DESIGN DATA BY THE MARSHAL METHOD

(Ashphalt institute MS-2. ASTM D1559)
Location/Source
Date Sampled
Description of Sample
Date Tested
Sp.Gr. Of Ashphalt
1.021
Ashphalt % by wt. of Mix (Pb)
5.00
Grade of Ashphalt
60/70
Bulk S.Gr. Of Aggregate (Gsb)
2.807
S.No.
Sample Description
Sample Height mm
Formula
Set I
2
Set II
2
Average
59.0
59.0
59.1
58.9
59.0
58.9
Wt. of Sample in Air gm
1191.0
1192.5
1193.0
1192.5
1192.0
1189.5
Wt. of SSD in Air gm
1191.0
1192.5
1193.5
1190.5
1192.0
1190.0
Wt. of Sample in Water gm
718.0
719.5
720.0
718.5
719.5
718.0
Bulk Volume cc
c-d
473.0
473
473.5
472.0
472.5
472.0
Bulk Density gm/cc
b/e
2.518
2.521
2.520
2.526
2.523
2.520
Asp. By Wt. of Agg. %
Asp. By Wt. of Mix %
Vol. of Asp. %
h*f/SG asp
12.21
12.22
12.22
12.25
12.23
12.22
Vol. of Agg. %
(100-h)*f/Gb
85.26
85.37
85.32
85.55
85.42
85.34
Vol. of voids %
100-i-j
2.53
2.41
2.47
2.20
2.34
2.45
Max.Theoritical density gm/cc
2.629
2.629
2.629
2.629
2.629
2.629
4.95
4.95
4.95
4.95
4.95
4.95
2.521
4.95
Voids in Mineral Agg. %
100-j
14.7
14.6
14.7
14.4
14.6
14.7
14.6
Voids filled with Asp. %
i/m*100
71.3
72.0
71.6
73.0
72.3
71.8
72.0
Air Voids in Total Mix %
(l-f)*100/l
4.2
4.1
4.2
3.9
4.0
4.1
4.1
Satbility (Measured) Kg
9.8
10.4
8.6
9.8
10.2
11.3
Correction asper Calibration%
1.19
1.19
1.19
1.19
1.19
1.19
Stability (Adjusted) Kg
11.7
12.4
10.2
11.7
12.1
13.4
11.9
Flow measured mm
3.1
3.5
2.9
3.5
2.6
2.9
3.1
p*q
Remarks :_______________________________________________________________________________
Lab Tech/QCE
Material Engineer
Lab Tech/QCE
Material Engineer
m: 175+000
Specification
Limits
Min. 5.0 %
Min. 14%
65 - 78%
3-6%
8.2 KN
2 - 4 mm
NATIONAL HIGHWAYS AUTHORITY OF INDIA

Four Laning of NAGPUR - HYDERABAD Section of NH-7 From Km:153+000 to Km:175+000
in the State of Maharashtra Contract Package NS-62(MH)
Consultant
Contractor
: BCEOM-AARVEE (JV)
: M/s DEVI ENTERPRISES Ltd.,
Sample No
Date sampled
Location/Source
Date Tested
Material Description
Sampled by
:02.10.07
:03.10.07
:Mr.Singh,Surendra,Kishor & Mr.G.V
COMBINED GRADATION
Combined %
of Passing
Specification
Limits
SDBC
Remarks
(Mid Limit)
40.0
100.0
100
100
59.9
40.0
99.9
90-100
95
98.7
0.5
39.5
40.0
35-51
43
77.2
0.1
30.9
30.9
24-39
31.5
0.1
56.3
0.1
22.5
22.6
15-30
22.5
0.1
28.2
0.1
11.3
11.3
9-19
14
0.1
11.6
0.1
4.6
4.7
3-8
5.5
6-10mm
<6/Dust
60
40
100
100
60
40
13.2
100
100
60.0
9.5
99.9
100
4.75
0.8
2.36
0.1
1.18
0.3
0.075
Sieve Size in mm
110
100
90
80
70
Series1
Series2
60
Series3
50
Series4
Series5
40
30
20
10
0
0.08
0.3
1.18
2.36
9.5
9.5
13.2
Remarks:____________________________________________________________
Contractor's Repersentative
Lab Tech./ QCE
Material Engineer

in the State of Maharashtra Contract Package NH-62(MH)
Consultant
: BCEOM-AARVEE (JV)
Contractor
: M/s DEVI ENTERPRISES Ltd.,
SIEVE ANALYSIS
IS 2720 Part 4
Sample No
Date sampled
12.09.07
Location/Source
Date Tested
14.09.07
Material Description
Sampled by
:Mr.Surender & Mr.G.V
Sieve Size
Mass
Retained
in gm
Mass
Retained (g)
45.0mm
37.5 mm
26.5 mm
Cumulative
Retained
%
Passing
%
Specification
Limits
%
0.0
100.0
100
0.0
100.0
100
0.0
100.0
90-100
19.0 mm
0.0
100.0
71-95
13.2mm
0.0
100.0
56-80
4.75 mm
3675
3675
92.2
7.8
38-54
2.36 mm
125
3800
95.3
4.7
28-42
300 mm
10
3810
95.6
4.4
7-21
75 mm
3815
95.7
4.3
2-8
Pan
171
3986
100.0
0.0
TOTAL
3986
Remarks: _________________________________________________________________________________________
Contractor 's Repersentative
Consultant 's Representative
Lab Tech/QCE:
Lab Tech/QCE
Material Engineer:
Material Engineer
45
100
100.0
100
37.5
100
100.0
100
26.5
90
100.0
100
19
71
100.0
95
13.2
56
100.0
80
4.75
38
7.8
54
2.36
28
4.7
42
0.3
4.4
21
0.075
4.3

Consultant
: BCEOM-AARVEE (JV)
Contractor
:M/s DEVI ENTERPRISES Ltd.,

MAXIMUM SPECIFIC GRAVITY OFMIXTURE
Layer Type
Asphalt content IN %
Residual Pressure
: SDBC
(ASTM D2041)
Date sampled
Date tested
: 4 KPa
Sampled by
:
:
:
SL. NO
Test description
Trial - 1
Trial - 2
Empty weight of flask (In Gm) -----------------------(a)
574
574
Weight of flask + Sample (in Gm) -----------------(b)
1010
1020
weight of flask + Sample + Water (in Gm) ------ (c)
2065
2071.5
Weight of flask + Water (in Gm) ---------------------(d)
1792.5
1792.5
2.667
2.671
2.669
2.807
2.811
2.809
Maximum Specific Gravity (Gmm)(e) = ( b-a )

(b-a)-(c-d)
Effective specific gravity(Gse) ( f )= ( Pmm-Pb )
( Pmm - Pb )
(Gmm Gb )
Average
Remarks :_______________________________________________________________________
Contractor Representative
Consultant Representative
Lab Tech/QCE
Lab Tech/QCE
Material Engineer
Material Engineer

Consultant
: BCEOM-AARVEE (JV)
Contractor

Layer Type
Asphalt content in %
Residual Pressure
: SDBC
Date sampled
3.75
Date tested
: 4 KPa
Sampled by
Test description
SL. NO
(ASTM D2041)
:
:
:
Trial - 1
Trial - 2
Average
574
574
1020.5
1013
2070.5
2066
1792.5
1792.5
2.650
2.653
2.651
2.825
2.829
2.827

(b-a)-(c-d)
( Pmm - Pb )
(Gmm Gb )
Remarks :_______________________________________________________________________
Lab Tech/QCE
Lab Tech/QCE
Material Engineer
Material Engineer

Consultant
: BCEOM-AARVEE (JV)
Contractor

Layer Type
Residual Pressure
: SDBC
Date sampled
4.5
Date tested
: 4 KPa
Sampled by
Test description
SL. NO
(ASTM D2041)
:
:
:
Trial - 1
Trial - 2
Average
574
574
1000.5
1009.5
2057.5
2062.5
1792.5
1792.5
2.641
2.631
2.636
2.854
2.843
2.867

(b-a)-(c-d)
( Pmm - Pb )
(Gmm Gb )
Remarks :_______________________________________________________________________
Lab Tech/QCE
Lab Tech/QCE
Material Engineer
Material Engineer

Consultant
: BCEOM-AARVEE (JV)
Contractor

Layer Type
Residual Pressure
: SDBC
Date sampled
5.25
Date tested
: 4 KPa
Sampled by
Test description
SL. NO
(ASTM D2041)
:
:
:
Trial - 1
Trial - 2
Average
574
574
1050
1010
2086
2061.5
1792.5
1792.5
2.608
2.611
2.609
2.854
2.857
2.856

(b-a)-(c-d)
( Pmm - Pb )
(Gmm Gb )
Remarks :_______________________________________________________________________
Lab Tech/QCE
Lab Tech/QCE
Material Engineer
Material Engineer

Consultant
: BCEOM-AARVEE (JV)
Contractor

Layer Type
Residual Pressure
: SDBC
Date sampled
Date tested
: 4 KPa
Sampled by
Test description
SL. NO
(ASTM D2041)
:
:
:
Trial - 1
Trial - 2
Average
574
574
1000
1009.5
2051.5
2057
1792.5
1792.5
2.551
2.547
2.549
2.821
2.815
2.818

(b-a)-(c-d)
( Pmm - Pb )
(Gmm Gb )
Remarks :_______________________________________________________________________
Lab Tech/QCE
Lab Tech/QCE
Material Engineer
Material Engineer

Consultant
: BCEOM-AARVEE (JV)
Contractor

Layer Type
Residual Pressure
: SDBC
Date sampled
Date tested
: 4 KPa
Sampled by
Test description
SL. NO
(ASTM D2041)
:
:
:
Trial - 1Trial - 2
Average
574
574
1000.5
1012.5
2056.5
2064.5
1792.5
1792.5
2.625
2.634
2.629
2.861
2.872
2.867

(b-a)-(c-d)
( Pmm - Pb )
(Gmm Gb )
Remarks :_______________________________________________________________________
Lab Tech/QCE
Lab Tech/QCE
Material Engineer
Material Engineer

Consultant
: BCEOM-AARVEE (JV)
Contractor

STRIPPING VALUE OF AGGREGATE (IS:6241)
Location/Source
Bitumen Grade
Layer Type
Date sampled
Asphalt content
Date tested
Material Type
Sampled by
Test descriptuin
S.NO.
Trial - 1
Time of Mixing
Temparature of Aggregate before mixing (in 0C)
Temparature of Aggregate after mixing
Time of placing in water bath
(in Min.)
Temparature of water bath
(in 0C)
Time of visual inspection
(in Hrs)
Stripping Value retained coating
Trial - 2
(in Min.)
(in 0C)
( in % )
Remarks :___________________________________________________________
Lab Tech/QCE
Lab Tech/QCE
Material Engineer
Material Engineer

DBM
MIX
DESIGN
Contractor : M/s DEVI ENTERPRISES Ltd.,
Consultant : BCEOM-AARVEE (JV)

JMF
DATA

AGGREGATE
TEST
RESULTS

ASPHALT
TEST
RESULTS
Contractor :M/s DEVI ENTERPRISES Ltd.,

MARSHALL
TEST
DATA
Contractor :M/s DEVI ENTERPRISES Ltd.,
Consultant :BCEOM-AARVEE (JV)
Asphalt Content
Bulk Density
Stability
Air Voids
VMA
VFA
Flow

Hot Bin Blend Trial - 1 (HB1 - ,HB2 - ,HB3 - ,HB4 - )
Gse
2.769
Gb
1.01
Proving Ring No.
Correction Factor
Asphalt %
SSD
Bulk
Bulk
Max.
Air
Specimen
% of
by Wt. of
Height in
in Air in Water Weight in Volume Density Specific Voids
No.
Aggregate
Mix
mm
gm
gm
Air gm
cc
g/cc
Gravity
%
4.0
4.5
5.0
5.5
6.0
1
2
3
Average
1
2
3
Average
1
2
3
Average
1
2
3
Average
1
2
3
Average
96.5
96.5
96.5
96.5
96
96
96
96
95.5
95.5
95.5
95.5
95
95
95
95
94.5
94.5
94.5
94.5
62.5
63
61
62.17
62
63
63
62.67
64
63
63
63.33
64
61
63
62.67
64
63
62
63.00
1239
1239
1259.5
1245.83
1243
1243.5
1250.5
1245.67
1246
1245
1249.5
1246.83
1257.5
1255.5
1262.5
1258.50
1249.5
1274
1256
1259.83
705
717
718
713.33
730
731.5
734
731.83
743
743.5
739
741.83
734
733.5
735.5
734.33
725
737
727
729.67
1243.5
1245
1259.5
1249.3
1243.5
1244
1252
1246.5
1246
1245
1251
1247.3
1257.5
1256
1263
1258.7
1249.5
1275
1261
1261.8
538.5
528
541.5
536.0
513.5
512.5
518
514.7
503
501.5
512
505.5
523.5
522.5
527
524.3
524.5
538
534
532.2
2.301
2.347
2.326
2.324
2.421
2.426
2.414
2.420
2.477
2.483
2.440
2.467
2.402
2.403
2.396
2.400
2.382
2.368
2.352
2.367
VMA
%
VFA
%
2.602
7.38
15.12 51.67
2.581
5.85
14.86 61.22
2.56
2.34
12.86 82.52
2.54
1.98
13.67 86.45
2.52
1.97
14.81 87.52
Curves of Marshal Parameters
2.965
Dial
Stability
Satability
Correction
Flow
Gauge Measured
Adjusted
Factor
in mm
Reading
Kg
Kg
483
475
482
480
512
535
526
524
560
575
540
558
485
475
485
482
355
375
355
362
1432
1408
1429
1423
1518
1586
1560
1555
1660
1705
1601
1655
1438
1408
1438
1428
1053
993
1112
1053
1.09
1.04
1.04
1.06
1.04
1.09
1.09
1.07
1.14
1.14
1.14
1.14
1.14
1.14
1.14
1.14
1.14
1.09
1.14
1.12
1561
1465
1486
1504
1579
1729
1700
1669
1893
1944
1825
1887
1639
1606
1639
1628
1200
1082
1268
1183
2.5
2.6
2.2
2.4
3.2
3.5
3.9
3.5
4.2
4.5
4.3
4.3
4.6
4.4
4.9
4.6
4.5
4.6
4.4
4.5
% of Ashpalt
4.0
4.5
5.0
5.5
6.0
Bulk Density g/cc
Gmm
Stability
% VMA
%VFA
Flow in mm
% Air Voids
2.324
2.420
2.467
2.400
2.367
2.602
2.581
2.560
2.540
2.520
1504
1669
1887
1628
1183
15.12
14.86
12.86
13.67
14.81
51.67
61.22
82.52
86.45
87.52
2.4
3.5
4.3
4.6
4.5
7.38
5.85
2.34
1.98
1.97
2.550
2.580
2.450
Gmm
2.400
2.350
2.560
2.540
2.520
2.300
3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5
2.500
% of Ashpalt
15.5
90
15
14.5
80
14
70
% VFA
% of VMA
% of Ashpalt
13.5
13
3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5
60
4.5
4.0
3.5
3.0
2.5
2.0
3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5
40
3.0 3.5 4.0 4.5 5.0 5.5 6.0
% of Ashpalt
% of Ashpalt
5.0
50
12.5
2000
1900
1800
1700
1600
1500
1400
1300
1200
1100
1000
3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5
3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5
Flow in mm
GSB in g/cc
2.500
Stability in KN
2.600
% of Ashpalt
% of Ashpalt
Remarks
6.5
6.5

SDBC Design Calculations

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Verfügbare Formate

SDBC Design Calculations

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Selection of data for SDBC mix Design

Aggregates Physical Properyies Requirments As per MORTH Table 500-14

Grain Size Analysis

Flakiness and Elongation Index (Combined)

Loss Angeles Abrasion Value*

Aggregate Impact Value*

Water Absorption (Combined)

Coating & Stripping of Bitumenous Aggregate

Water sensitivity** Retained Tensile Strength

* Aggreagate Satisfy requirments of both tests.

Aggregate Grading & binder Content As per MORTH Table-500-15

Nominal aggregate size (in mm)

Layer Thickness (in mm)

Requirment for the mixure as per MORTH table 500-12 & 16

Min. Stability (KN at 600C)

Min. Flow (in mm)

Max. Flow (in mm)

75 on each of the two faces of

Compaction Level (Number of blows)

Per cent of Air voids

Per cent voids in mineral aggregate (VMA)

14 Min (as per Table 500-12)

per cent voids filled with bitumen (VFB)

As per specification Requirment

Aggregate passing 19mm sieve or Larger

Aggregate passing 13.2mm ,9.5mm

Aggregate passing 4.75mm

Aggregate passing 2.36mm,1.18mm,0.600mmm

Aggregate passing 0.300mm,0.015mm

Aggregate passing 0.075mm

Mix of SDBC Temparature at Plant

Plus or Minus 0.3%

V) Proportion & Specific Gravity , Water absorptions of Aggregate

Bulk Specific Apparent Specific

Aggregate-2 (10mm to 6mm)

Aggregate-1 (less than 6mm)

1) PAVING MIXTURE DATA FOR SAMPLE CALCULATIONS

= Bulk Specific Gravity

b) APPARENT SPECIFIC GRAVITY OF AGGREGATE

= Apparent Specific Gravity

c) EFFECTIVE SPECIFIC GRAVITY OF AGGREGATE

effective specific gravity of aggregate

absorbed asphalt , percent by weight of agregate

f) EFFECTIVE ASPHALT CONTENT OF A PAVING MIXTURE

effective asphalt content, percent by total weight of mixture

g) PERCENT VMA COMPACTED PAVING MIXTURE

= 100 - ( 2.520 X 95.00 )

voids in mineral aggregate, percent of bulk volume

h) PERCENT AIR VOIDS IN COMPACTED MIXTURE

= air voids in compacted mixture, percent of total volume

= 100 X ( 2.629 - 2.521 )

i) PERCENT VFA IN COMPACTED MIXTURE

= voids filled with asphalt, percent of VMA

100 x ( 14.7 - 4.1 )

MIX DESIGN TRIAL TEST RESULTS WITH MARSHAL METHOD

Hot Mix Plant DEPL at Km:161+250LHS

Bulk Specific Gravity (Gsb)

Flow Gauge No.

Apparent Specific Gravity (Gsa)

Proving Ring No.

Asphalt Specific Gravity (Gb)

MIX DESIGN TRIAL TEST RESULTS WITH MARSHAL METHOD

Hot Mix Plant DEPL at Km:161+250LHS

Bulk Specific Gravity (Gsb)