Fieldbus Connectivity

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com
Process Fieldbuses
busstop Overview Connector Specifications Pre-molded Fieldbus Cables Part Number Keys
2 7 8 9
FOUNDATION Fieldbus Overview Cable and Cordsets Junctions (Bricks) Device Glands Terminating Resistors Tees and Adapters Surge Suppressor, Power Conditioner and Lokfast Guard Receptacles Field Wireables and Accessories
13 16 22 28 30 31 35 38 40
PROFIBUS-PA Overview Cable and Cordsets Junctions (Bricks) Device Glands Terminating Resistors Tees and Adapters Surge Suppressor and Lokfast Guard Receptacles Field Wireables and Accessories
43 46 52 58 59 61 65 68 70
HART Overview Cable and Cordsets Junctions Device Glands Tees and Adapters Receptacles Field Wireables and Accessories
72 74 82 86 87 91 94
Installations
98
5
Index of Components 116
6
1
InterlinkBT 3000 Campus Drive Plymouth, MN 55441 Phone: (763) 694-2300 Fax: (763) 694-2399 Application Assistance: 1-888-546-5880
A Worldwide Fieldbus Solution

InterlinkBT - A Banner-TURCK Bus Products Company
InterlinkBT is a joint venture between two renowned sensor companies, TURCK, Inc. and Banner Engineering, to focus specifically on bus products. The experience and advanced bus technologies of these companies are now combined, resulting in the industrys broadest, most complete line of stations, junctions, cordsets and components for device-level networks. InterlinkBT is the industrys bus I/O specialist and leading supplier of top-quality bus products. Most importantly, InterlinkBT is your best solution to connect input/output devices to open buses.
InterlinkBTS Process Fieldbuses Catalog

This catalog covers high quality on-the-machine and at-the-process FOUNDATION Fieldbus H1, PROFIBUS-PA and HART interconnect products. The product offering emphasizes materials for diverse applications where aggressive environments are often the norm.
Cable
InterlinkBT has the products for interconnecting all your devices on a network segment. By simply plugging components together these products allow for quick installations of new plant layouts and easy alterations to existing installations. InterlinkBTs junction blocks are rugged and can be mounted in aggressive environments. Spur or drop count can vary from 4 to 8 with the choice of minifast or eurofast connector sizes. InterlinkBT cable exceeds ISA SP50.02 specifications for impedance and attenuation. Pre-molded cordsets are available with either minifast or eurofast connector sizes. The easy-to-use terminating resistor simply screws into the end of the Home Run cable. You can reliably use InterlinkBT fieldbus products in the harshest of environments.
Visit InterlinkBT on the Internet: http://www.interlinkbt.com
Connectors
Not all the I/O in a fieldbus system can be connectorized, but when it can it is extremely effective. A few minutes of layout and bill-of-material planning can replace hours of costly wire installation. In addition, product replacement is greatly facilitated by using industrial grade quick disconnect plug-and-play receptacles. InterlinkBT uses two industrial standardized connectors. The generic names for them are Mini and Micro or Euro. In one variation or another these two standardized connectors are produced by the thousands. Rough estimates put the Mini style at over 10,000 per day and the Euro at over 25,000 per day. They are used in every industry that requires rugged economic plug-and-play connectorization. Both were standardized by DIN (German Industrial Standards) in their early design. Today they are recognized standards throughout the world. The sheer volume means that the build processes for these two standards are understood, tooled, automated, and economical. The volume and breadth of applications means that broad selections of off-the-shelf products are available. There are three materials for coupling nuts; stainless steel, nylon and nickel-plated brass. The mating pin and sleeves are gold-plated brass. The body is made of polyurethane and is injection molded to the cable jacket to provide strain relief and to seal the connections from the atmosphere. The Minis pin and sleeve are rated at 9 amps and the Micro is rated at 4 amps. The designated ground pin of the Mini family is longer than the other pins, resulting in a make-first/break-last ground. This feature is not explicitly required for IS or NI applications, but is a sound engineering choice. All the pins of the Euro make and break at the same time during insertion and removal.
Junction Boxes
The junction boxes shown in this catalog are passive hubs. Although no conditioning or monitoring takes place, some junctions have short circuit protection. This protects the power on the trunk and allows use in Class 1, Div 2 locations. The boxes are made from two different materials; copper-free die-cast aluminum with a powder coated enamel finish or polyurethane overmold. Both housings are available with either 316 stainless steel or nickel plated brass connectors. The junction boxes are rated NEMA 1, 3, 4, 4X, 12, 13 and IEC IP 67. These ratings are conditional, requiring the cordset or cap to be installed. Although the die cast housing is rated 4X (salt-water spray test) we highly recommend the polyurethane or fiberglass housing for aggressive environments.
Occupants on the Bus

Active hub - a multiple port repeater or amplifier that lengthens the branching ability of a bus. Barrier Box - limits current/voltage to an area. Brick - fully connectorized passive junction. Bridge - there are two types; one is a double-sided node that connects two segments together that are the same protocol but different transmission speeds, the other is a smart repeater that only repeats the data between two bus segments when the source and destination address are in different segments. The bridge must be programmed to know what the addresses are and their respective segments. Bus Junction - generic name for a passive hub. Busline - any group of wires that carries data from node-to-node. Dropline - a reduced branch (spur) from a trunkline. Gateway - a special node on two different buses that serves as a signal and data translator between the buses. LAS (Link Active Scheduler) - controls comunication on the bus. Creates a token circulation list (Live List) that defines access on the bus. Devices may only communicate when given access by the LAS unit. Multiple devices may have LAS capabilities but only one can communicate at a time. Node - an addressable device on the bus. Power Conditioner - device used to condition the power to be for a bus segment. Allows power and data to exist on the same wires. Repeater - a product that strengthens a signal, while adding up to a half-bit wait state and producing a fresh signal without distortions. It also links two portions of the same bus together. A repeater is used when a signal is weak or distorted. Router - a higher level bridge for connection of wide area networks. Simple Device - anything that does not have LAS capabilities. System Tee - a field wireable tee. Tee - a product that creates a branch or drop from a bus. Terminating resistor - a resistor that is put at the beginning and end of the main busline to stabilize and minimize reflections. Trunk line - the main busline.
To Control Highway
Fieldbus I/O Host
24V
24V
Main Trunk Cable Main Trunk Cable
Terminator Spurs
BRPS-49-M213
JTBS-49SC-M633 JTBS-49SC-M633 JTBS-49SC-M633 Pressure Transmitter
Bus Topology
Topology is a term that applies to buses. It describes how the data lines connect the nodes together. The first bus goes back to the original telegraph - two data lines hanging on wooden poles going from telegraph station to telegraph station. Bus - the simple straight-line topology is called a bus. Another term used is Daisy Chain, where the trunk simply runs from device to device. Branch - a common bus can have branches, and sometimes the branches can have branches. Another term used to describe the branches is drops or spurs, as in FOUNDATION Fieldbus. Depending on the bus the branches may be restricted to just a few centimeters or a free-form topology with restrictions only on the cumulative distance of all data lines. Star - the bus lines radiate from a single point. A junction (either passive or active) looks like a star. FOUNDATION Fieldbus also refers to this as a chicken foot topology with many branches connected in a relatively small area.
Bus Types
There are several different bus types utilizing the following technologies: Client / Server - upload/download information, setpoint changes, alarm management, remote diagnostics and one to one communications. Media Access - this is the right-of-way for talking on the bus. There are three main types: Master Control - one super node controls all transmission, sequence and time. Remaining nodes do not talk unless told to by the master. Token Passing - this is a message shift method that is incremented in a manner that allows each node a chance to talk during each cycle. CSMA - an access method allowing each node to speak, provided that it has something to say and no other node is talking on the line. Message Collision Avoidance - when two people talk simultaneously there is a verbal collision. A few humans can talk and listen to someone else at the same time but nodes cannot. Both token passing and master control do not have that problem. A field node can only access the bus when it is its turn to talk or when it has been told to talk. CSMA-type buses do have this problem. The problem goes away when they are operated as a master-to-slave. When operating in the native CSMA access method two nodes could start talking simultaneously. Two major ways have been developed to handle a potential collision: CD - collision detection - all senders must also be receivers. If two nodes start talking at the same time they will hear a collision. Both stop talking, wait a random length of time, then look for a clear line to start talking again. BA - bitwise arbitration - all senders must also be receivers. The busline must be of a specific length or less so that all nodes hear the bit at the same time (actually the first node and the last node can be approximately 1/6 bit apart). Messaging - there are three major types in the run mode, but many more during start-up and initialization. Solicited - a response to another node or a response when it is the nodes predetermined time to speak (token passing). Unsolicited - a response to a change-of-state at the node. Explicit - a command order. It may command an output be turned On or Off. It may command any node to report its diagnostic status or identity itself in full detail. One last distinction must be made for the output nodes. How do they get the information so they know what to do? Although there is an overlap with the terms used for messaging, there are important differences: Explicit Message - this is a command from another node. Limited Peer-to-Peer - exclusive one-to-one relationship between the input node and the output node. This could also be called exclusive peer-to-peer. Unlimited Peer-to-Peer - similar to limited peer-to-peer, but the output node may get information from several input nodes. Publisher / Subscriber - scheduled distribution of data to nodes on the subscriber list.
Connector Specifications
1
minifast Connector - 7/8 - 16UNF thread -100% electrically tested -Meets: SAE H1738-2 -Current Rating: 9A -Voltage Rating: 300V -Protection: NEMA 1,3,4,6P IEC IP67 -NEMA 4X with stainless steel coupling nuts -Temperature: -30C to +85C -Oscillation: 65mm (2.5in.) to 125mm (5in.) -Pull Strength: 100 lbs - 5 to 12.5 cycles/sec. for 2 million cycles eurofast Connector -M12 x 1 thread -100% electrically tested -Meets: IEC 61076 -Current Rating: 4A -Voltage Rating: 300V -Protection: NEMA 1,3,4,6P and IEC IP67 -NEMA 4X with stainless steel coupling nuts -Temperature: -30C to +85C -Vibration: 10 to 500 Hz and 0/35mm or 5g -Pull Strength: 50 lbs
multifast Connector - M23 x 1 thread -100% electrically tested -Current Rating: 4A -Voltage Rating: 300V -Protection: NEMA 1,3,4,6P IEC IP67 -Temperature: -30C to +85C
Pre-molded Fieldbus Cables

Pre-molded fieldbus cables ensure simple and secure wiring of the connected fieldbus components. Time-consuming wiring of individual components and bus communication problems due to wiring errors or incomplete shielding are eliminated. Molded polyurethane insulation provides IP67 protection. Standard lengths of pre-molded cordsets and bulk cable are listed below. Consult the factory for other lengths.
Standard Cable Lengths Cordsets meters 0.3 0.5 1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 8.0 10 15 20 25 30 40 50
Other lengths available upon request. Unit Conversions: 1 meter = 3.2808 feet 1 meter = 39.79 inches 8 Tolerances: 0-1 meter: +35 / - 0 mm > 1 m +85/-0 mm or +4% of length which ever is greater
Bulk Cable feet 1.0 1.6 3.3 4.9 6.6 8.2 9.8 13 16 20 26 33 49 66 82 98 131 164 ----300 984 225 738 150 492 75 246 30 98 meters feet
eurofast Part Number Keys Cordsets R S C V 4 9x

*M
R = Straight W = Right Angle Gender S = Male Connector K = Female Connector
Length in Meters (*) Standard 0.3, 0.5, 1, 1.5, 2 ....(see page 8) Consult factory for other lengths
Cable Type (x) 48* (see page 47) 49* (see page 17) H4* (see page 75)
Designator for eurofast Coupling Nut Material V = Stainless Steel (Blank) = Nickel-Plated Brass
Receptacles F
Designator for eurofast
49x
*M
Length in Meters (*) Standard 0.3, 0.5, 1, 1.5, 2 ....(see page 8) Consult factory for other lengths
Gender S = Male Connector K = Female Connector
Designator for Receptacles
Coupling Nut Material V = Stainless Steel (Blank) = Nickel-Plated Brass
minifast Part Number Keys Cordsets W K M 4 9x

*M
Length in Meters (*) R = Straight W = Right Angle
Gender S = Male Connector K = Female Connector
Coupling Nut Material M = Nickel-Plated Brass V = Stainless Steel (Blank) = PA 6.6 (Nylon)
Receptacles R K F V 49 x
*M
Length in Meters (*) R = Straight W = Right Angle
Gender S = Male Connector K = Female Connector Designator for Receptacles
Coupling Nut Material V = Stainless Steel M = Nickel-Plated Brass (Blank) = PA 6.6 (Nylon)
10
Junction Tee Part Number Key JT B S 49 SC M 6 3 3

Connector Material 3 = Stainless Steel 4 = Nickel-Plated Brass Housing 1 = Aluminum (JBBS only) 2 = Fiberglass (JBBS only) 3 = Polyurethane (JTBS only) 4 = Hytrel (JTBS only) Number of Ports 40 60 70 80 Bus System 48 = PROFIBUS-PA 49 = FOUNDATION Fieldbus 4 ports 6 ports 7 ports 8 ports
JT = Junction Tee JB = Junction Box
Connector Type M = minifast E = eurofast Protection SC = Short Circuit (Blank) = None
11
For HART Systems Only
HART Junction Box Part Number Key V B M 4 0 H C S 1 2
Housing VBM - Metal Housing eurofast Connectors
Home Run Connector CS12 CS19 RS RSV multifast 12-pin multifast 19-pin minifast 5-pin minifast 5-pin with stainless steel coupling nut
4MB12 Nylon Housing or 8MB12 eurofast Connectors JTBS - Polyurethane Housing minifast Connectors
Number of Ports 40 - 4 ports 60 - 6 ports 70 - 7 ports 80 - 8 ports
HART Topology H - HART Point-to-Point HM - HART Multidrop
12
FOUNDATION Fieldbus Cables and Accessories 2
13
FOUNDATION Fieldbus Overview

FOUNDATION Fieldbus is a communication protocol and defined physical method to interconnect smart devices such as temperature transmitters, pressure transmitters and valve actuators. The physical layer conforms to ISA SP50.02 and IEC 1158-2 standards for fieldbuses. In comparison to 4-20 mA loops that only allow for one device connection per twisted pair, fieldbus technology enables many smart devices to share one communication medium. The digital communication signal is superimposed onto a DC carrier. This greatly reduces the amount of terminations needed to connect all the field devices to a host system. It also allows greater flexibility for future additions of I/O points. A FOUNDATION Fieldbus device is addressable and has capablities to store and transmit data. The devices can store values, track changes and use pre-set alarms to trigger. Based on pre-defined tag names, host systems can read transmitter values such as temperature and pressure or set values of a valve actuator. The digital signal encoding is done using Manchester BiPhase-L and error checking is done with the CRC method. FOUNDATION Fieldbus has two types of devices; a Basic Device (BD) and a Link Active Scheduler (LAS). A Basic Device is designed to read inputs, track values and set outputs if programmed to do so. A LAS device performs the same features as a BD, however it goes one step further by handling network communication timing between all the active devices on the network. The LAS essentially creates a time table so that all devices can get a chance to transmit/receive data on the bandwidth. A fieldbus segment can have many Basic Devices but must have at least one Link Active Scheduler. At least two LAS devices are recommended on the network to provide redundancy. If there is more than one LAS on the network, the one that powers-up first gets the LAS designation and the other LAS unit switches to BD mode of operation.
General Layout Topologies

In essence, all devices on a fieldbus segment are connected in parallel. All transmitters connected to the fieldbus segment listen to all communication signals, however the protocol determines the rules as to which devices respond to the messages. For the purpose of this guide only the physical layout will be discussed in detail. The general layout is either a Star (chicken foot) or Daisy Chain.
93.3FM
Figure Parallel Wiring Diagram Figure 11 - Parallel Wiring Diagram

Communcation Signal
The FOUNDATION Fieldbus H1 communication signal is a square waveform superimposed on a DC carrier. The frequency of the signal is 31.25Khz. Although they do not have to, most devices derive their supply power from the fieldbus communications cable. The fieldbus specification states that devices must not be polarity sensitive. It is good electrical practice though to have all devices wired with the same polarities. The voltage range allowed for proper operation is 9-32 VDC. A typical fieldbus device will consume 20 mA of current.
14
Star Topology Method

A Star topology has a central connection point for all terminations. This layout works well when there are many devices in a localized area. For instance, the control room may be located about 300 meters away from a cracker tower. This tower may have five or six temperature transmitters. All of these devices need to be connected to the fieldbus segment. The best design would be to connect them all to a junction brick and then run a Home Run cable from the junction brick back to the control room. See Figure 2 for a pictorial example. The Home Run cable is considered the main trunk line for communication. Each device that is connected to the junction brick is called a spur. In other industrial networks spurs are called drops off the trunk line.
Figure 2 - Star Topology Example
Daisy Chain Configuration

In a Daisy Chain configuration each device would require a tee so that the Home Run cable would be able to go to each device. From a design standpoint, the Daisy Chain method is easiest to do when the exact cable tracks are known. Premade cordsets can then be purchased, making the network easy to assemble. See Figure 3 for an example drawing. A fieldbus transmitter is connected to each of the tanks in the field. The Home Run cable essentially is routed to each device in series.
Transmitters
Figure 3 - Daisy Chain Layout

In many fieldbus installations it makes sense to mix both Star and Daisy Chain topology layouts. The key to the wiring design is to make layouts valid per the fieldbus specifications. One of the benefits to fieldbus is reduced wiring of devices, leading to faster start-up times. 15
Fieldbus Cable Specifications

The specifications for fieldbus H1 physical media are defined by IEC 1158-2 and the ISA-S50.02 Part 2 Physical Layer Standards. The same standard is also listed in the FOUNDATION Fieldbus specifications under 31.25 Kbps Physical Layer Profile FF-816-1.4. There are essentially four types of cable designations for Fieldbus. Type A cable is the most preferred for new installations because it allows for the most versatile lengths. The other types of cable are for installations where cable already exists from 4-20 mA systems. See Table 1.
Type Type A Type B Type C Type D
Cable Description Shielded, Twisted Pair Shielded, Multi Twisted Pair Unshielded, Multi Twisted Pair Shielded, Untwisted Pair
Conductor Size # 18 Awg # 22 Awg # 26 Awg # 16 Awg
Maximum Length 1900 m (6232 ft) 1200 m (3936 ft) 400 m (1312 ft) 200 m (656 ft)
Table 1 - Fieldbus Cable Specifications InterlinkBT offers cables with both two conductors and three conductors, with the third conductor available for a centralized ground of devices if needed. InterlinkBT cables meet or exceed the specifications of ANSI/ISA-SP50.02-1992, the fieldbus standard for use in industrial control systems.
Cable Specifications Type A Cable - Temperature range: -50 to 105C(-58 to +221F) - Governed by: ISA SP50.02 specification - Sunlight resistant - PLTC and ITC rated (CSA FT4) - Impedence[Z0 at fr (31.25 kHz)] = 100 20% - Maximum attenuation at 1.25 f r (39 kHZ) = 3.0 dB/km - Maximum capacitive unbalance to shield = 2 nF/km - Maximum DC resistance (per conductor) = 24 /km - Maximum propagation delay change 0. 25 f r to 1.25 f r = 1.7 s/km - Conductor cross-sectional area (wire size) = nominal 0.8 mm2 (#18 AWG) * type 496 0.2 mm2 (#16 AWG) - Minimum shield coverage shall be 90%
16
FOUNDATION Fieldbus - Cable Specifications
Our cable meets the requirements of ISA/SP50 and FOUNDATION Fieldbus requirements for Type A cable. All cables are rated -40C to 105C and are sunlight resistant. Cables are available in 3-wire versions with a device ground or 2-wire versions.
Overall Foil Shield Blue Data Brown Device Ground Green/Yellow
B
Cable Trunk 1900 m # of Devices 25 - 32 19 - 24 15 - 18 13 - 14 2 - 12 Max Spur Length 0 m (0 ft) 30 m (98 ft) 60 m (197 ft) 90 m (295 ft) 120 m (394 ft)
Blue Data Brown Device Ground Green/Yellow
Type
Approval UL [CSA] ITC PLTC 300V [CMG] ITC PLTC 300V [CMG] ITC PLTC 300V or CM [CMG HLBCD] ITC PLTC 300V or CM [CMG HLBCD] ITC PLTC 300V [CMG] ITC PLTC 300V [CMG] ITC PLTC 300V [CMG]
Data Pair AWG DCR (/1000 ft) Color Code Insulation 2/18 AWG Blue/Brn 2/18 AWG Blue/Brn 2/18 AWG Blue/Brn 2/18 AWG Blue/Brn 2/18 AWG Blue/Brn 2/18 AWG Blue/Brn 2/16 AWG Blue/Brn 6.5 Ohms PE 6.5 Ohms PE 6.5 Ohms PE 6.5 Ohms PE 6.5 Ohms PE 6.5 Ohms PE 4.3 Ohms PE
Device Ground AWG Color Code 18 AWG Green/Yellow 18 AWG Green/Yellow 18 AWG Green/Yellow 18 AWG Green/Yellow None
Outer Jacket Material Color Nominal O.D. PVC Yellow 7.9mm (.310 in) PVC Blue 7.9mm (.310 in) Armor/PVC Yellow 12.7mm (0.5 in) Armor/PVC Blue 12.7mm (0.5 in) PVC Yellow 7.9mm (.310 in) PVC Blue 7.9mm (.310 in) PVC Yellow 8.5mm (.335 in.)
Shields Type Drain Wire Foil 20 AWG Foil 20 AWG Foil 18 AWG Foil 18 AWG Foil/Braid 20 AWG Foil/Braid 20 AWG Foil 20 AWG
Network Standard ISA / SP50
Ref.
490
490B
ISA / SP50
492A
ISA / SP50
492BA
ISA / SP50
493
ISA / SP50
493B
None
ISA / SP50
496
None
ISA / SP50
17
FOUNDATION Fieldbus - Cable and Cordsets
minifast Pin (Male) Socket (Female)
eurofast** Pin (Male)
RSV
RSV 49-*M
WSV
WSV 49-*M
RKV
RKV 49-*M
WKV
WKV 49 -*M
RSCV
RSCV 49-*M
Bare
Pin (Male)
RSV
RSV RSV 49-*M
RSV WSV 49-*M
RSV RKV 49-*M
RSV WKV 49-*M
RSV RSCV 49-*M
minifast
WSV WSV 49-*M
WSV RKV 49-*M
WSV WKV 49-*M
WSV RSCV 49-*M
WSV
Socket (Female)
RKV RKV 49-*M
RKV WKV 49-*M
RKV RSCV 49-*M
RKV
WKV WKV 49-*M
WKV RSCV 49-*M
WKV
Pin (Male)
RSCV RSCV 49-*M
RSCV
eurofast **
WSCV
Socket (Female)
RKCV
WKCV
WSV RSCV 490-1M
* **
Indicates cable type Indicates length in meters Standard cable only Armorfast cable only For nickel-plated brass coupling nut: RSV...to RSM... RSCV...to RSC... Bulk cable, see page 8 for standard lengths. Example
1 METER
18
FOUNDATION Fieldbus - Cable and Cordsets
eurofast ** Pin (Male) Socket (Female)
minifast bulkhead Pin (Male) Socket (Female)
eurofast bulkhead Pin (Male) Socket (Female)
WSCV
WSCV 49-*M
RKCV
RKCV 49-*M
WKCV
WKCV 49-*M
RSFPV
RSFPV 49-*M
RKFPV
RKFPV 49-*M
FSFDV
FSFDV 49-*M
FKFDV
FKFDV 49-*M
RSV WSCV 49-*M
RSV RKCV 49-*M
RSV WKCV 49-*M
RSV RSFPV 49-*M
RSV RKFPV 49-*M
RSV FSFDV 49-*M
RSV FKFDV 49-*M
WSV WSCV 49-*M
WSV RKCV 49-*M
WSV WKCV 49-*M
WSV RSFPV 49-*M
WSV RKFPV 49-*M
WSV FSFDV 49-*M
WSV FKFDV 49-*M
RKV WSCV 49-*M
RKV RKCV 49-*M
RKV WKCV 49-*M
RKV RSFPV 49-*M
RKV RKFPV 49-*M
RKV FSFDV 49-*M
RKV FKFDV 49-*M
WKV WSCV 49-*M
WKV RKCV 49-*M
WKV WKCV 49-*M
WKV RSFPV 49-*M
WKV RKFPV 49-*M
WKV FSFDV 49-*M
WKV FKFDV 49-*M
RSCV WSCV 49-*M
RSCV RKCV 49-*M
RSCV WKCV 49-*M
RSCV RSFPV 49-*M
RSCV RKFPV 49-*M
RSCV FSFDV 49-*M
RSCV FKFDV 49-*M
WSCV WSCV 49-*M
WSCV RKCV 49-*M
WSCV WKCV 49-*M
WSCV RSFPV 49-*M
WSCV RKFPV 49-*M WSCV FSFDV 49-*M WSCV FKFDV 49-*M
RKCV RKCV 49-*M
RKCV WKCV 49-*M
RKCV RSFPV 49-*M
RKCV RKFPV 49-*M
RKCV FSFDV 49-*M RKCV FKFDV 49-*M
WKCV WKCV 49-*M
-*M WKCV RSFPV 49
WKCV RKFPV 49-*M
WKCV FSFDV 49-*M WKCV FKFDV 49-*M
19
minifast Cordset and Receptacle Connector Dimensions and Pinouts

RSV-* RKV-*
WSV-*
WKV-*
RSFPV-*
RKFPV-*
Mounting Installation
MALE 1. 2. 3. 4. Blue (-Voltage) Brown (+ Voltage) Bare (Shield Drain Wire) Green/Yellow (Ground)
FEMALE
Pinouts according to CENELEC EN 50 044 numbering convention. Bracket dimensions are in [millimeters].
20
eurofast Cordset and Receptacle Connector Dimensions and Pinouts

RSCV-* RKCV-*
2
WSCV-* WKCV-*
FSFDV-*
FKFDV-*
FEMALE
21
Short Circuit minifast Junction Tee
SC models only
Description
The FOUNDATION Fieldbus junction tee is available with short circuit protection and is FM Approved for Cl 1, Div 2 hazardous locations. Mechanically rugged, the new overmolded design provides unparalled corrosive resistance.
JTBS-49SC-M633
Dimensions
Short Circuit Protection (only available with SC models) Electrical Short Circuit Protection: 55mA (Isc) Voltage Open Circuit: 35VDC Current Consumption: 5mA Diagnostic LED Indication: Green LED - Bus Power Red LED - Short Circuit Indication Cl 1, DIV 2; Groups A-D See InterlinkBT drawing N1-2.400 T6, Ta = 70C
* minifast models only, eurofast approvals pending
Specifications
22
Quick Selection Guide

Short Circuit Protected
Part Number JTBS-49-M433 JTBS-49-M434 JTBS-49-M633 JTBS-49-M634 JTBS-49SC-M433 JTBS-49SC-M434 JTBS-49SC-M633 JTBS-49SC-M634 JTBS-49-E433 JTBS-49-E434 JTBS-49-E633 JTBS-49-E634 JTBS-49SC-E433 JTBS-49SC-E434 JTBS-49SC-E633 JTBS-49SC-E634
Overmold Material
Connector Size
Connector Material
Number of Ports
4 4 6 6 4 4 6 6 4 4 6 6 4 4 6 6
mini mini mini mini mini mini mini mini euro euro euro euro euro euro euro euro
polyurethane polyurethane polyurethane polyurethane polyurethane polyurethane polyurethane polyurethane polyurethane polyurethane polyurethane polyurethane polyurethane polyurethane polyurethane polyurethane
stainless steel nickel-plated brass stainless steel nickel-plated brass stainless steel nickel-plated brass stainless steel nickel-plated brass stainless steel nickel-plated brass stainless steel nickel-plated brass stainless steel nickel-plated brass stainless steel nickel-plated brass
No No No No Yes Yes Yes Yes No No No No Yes Yes Yes Yes
23
minifast Passive Multiport Junctions (Bricks)
SC models only
Description
The junction box is available with short circuit protection and is FM Approved for Cl 1, Div 2 hazardous locations. The rugged, fully encapsulated die-cast aluminum enclosure is available with stainless steel connectors. JBBS-49-M813 JBBS-49-M613 JBBS-49-M413
Dimensions / Part Number
* JBBS-49SC-M413 overall dimensions 7.3mm X 2.52mm Short Circuit Protection (only available with SC models) Electrical Short Circuit Protection: 55mA(Isc) Voltage Open Circuit: 35VDC Current Consumption: 5mA
Applications
Diagnostic LED Indication: Green LED - Bus Power Red LED - Short Circuit Indication Cl 1, DIV 2; Groups A-D See InterlinkBT drawing N1-2.400 T6, Ta = 70 degrees C
24
For nickel-plated brass receptacles change part number to -Mxx4. Example: JBBS-49-M413 to JBBS-49-M414 For fiberglass housing change part number to -Mx2x. Example: JBBS-49-M613 to JBBS-49-M623 InterlinkBT 3000 Campus Drive Plymouth, MN 55441 Phone: (763) 694-2300 Fax: (763) 694-2399 Application Assistance: 1-888-546-5880

Connector Material Housing Material Short Circuit Protected
Number of Ports
Part Number JBBS-49-M813 JBBS-49-M613 JBBS-49-M413 JBBS-49-M814 JBBS-49-M614 JBBS-49-M414 JBBS-49-M823 JBBS-49-M623 JBBS-49-M423 JBBS-49-M824 JBBS-49-M624 JBBS-49-M424 JBBS-49SC-M813 JBBS-49SC-M613 JBBS-49SC-M413
Connector Size
8 6 4 8 6 4 8 6 4 8 6 4 8 6 4
mini mini mini mini mini mini mini mini mini mini mini mini mini mini mini
aluminum aluminum aluminum aluminum aluminum aluminum fiberglass fiberglass fiberglass fiberglass fiberglass fiberglass aluminum aluminum aluminum
stainless steel stainless steel stainless steel nickel-plated brass nickel-plated brass nickel-plated brass stainless steel stainless steel stainless steel nickel-plated brass nickel-plated brass nickel-plated brass stainless steel stainless steel stainless steel
No No No No No No No No No No No No Yes Yes Yes
25
eurofast Passive Multiport Junctions (Bricks)
Description
Rugged, fully encapsulated die-cast aluminum brick with eurofast connectors.
JBBS-49-E813
JBBS-49-E613
JBBS-49-E413
Applications
8, 6, and 4-Port Junction Bricks bus-in / bus-out straight throughports spurs with eurofast connectors
For nickel-plated brass receptacles change part number to -Exx4. Example: JBBS-49-E413 to JBBS-49-E414 For fiberglass housing change part number to -Ex2x. Example: JBBS-49-E613 to JBBS-49-E623
26

Connector Material Housing Material Short Circuit Protected
Number of Ports
Part Number JBBS-49-E813 JBBS-49-E613 JBBS-49-E413 JBBS-49-E814 JBBS-49-E614 JBBS-49-E414 JBBS-49-E823 JBBS-49-E623 JBBS-49-E423 JBBS-49-E824 JBBS-49-E624 JBBS-49-E424
Connector Size
8 6 4 8 6 4 8 6 4 8 6 4
euro euro euro euro euro euro euro euro euro euro euro euro
aluminum aluminum aluminum aluminum aluminum aluminum fiberglass fiberglass fiberglass fiberglass fiberglass fiberglass
stainless steel stainless steel stainless steel nickel-plated brass nickel-plated brass nickel-plated brass stainless steel stainless steel stainless steel nickel-plated brass nickel-plated brass nickel-plated brass
No No No No No No No No No No No No
27
Device Gland Receptacles - 3 wire

Selection Guide 1/2 - NPT eurofast FSV 49-*M / 14.5 minifast RSFV 49-*M / 14.5
M20
FSV 49-*M / M20
RSFV 49-*M / M20
FSV 49-*M / 14.5

1.023 [26.0]
FSV 49-*M / M20

24.6 [0.97]
1/2-14NPT
M12x1
.984 [25.0]
M20x1.5-6g
M12x1-6g
.512 [13.0]
RSFV 49-*M / 14.5

1.162 [29.5]
RSFV 49-*M / M20
28.5 [1.12] .493[12.5] 9.5 [0.37]
1/2-14NPT
7/8-16 UNC
M20x1.5-6g
7/8-16 UNC
.295 [7.5]
minifast 1. 2. 3. 4. 28 Blue (-Voltage) Brown (+ Voltage) N/C Green/Yellow (Ground)
eurofast

Selection Guide 1/2 - NPT eurofast FSV 49T-*M / 14.5 minifast RSFV 49T-*M / 14.5
M20
FSV 49T-*M / M20
RSFV 49T-*M / M20
FSV 49T-*M / 14.5

1.023 [26.0] 9.5 [0.37]
FSV 49T-*M / M20

24.6 [0.97]
1/2-14NPT
M12x1
.984 [25.0]
M20x1.5-6g
M12x1-6g
.512 [13.0]
RSFV 49T-*M / 14.5

1.162 [29.5] .493[12.5]
RSFV 49T-*M / M20

28.5 [1.12] 9.5 [0.37]
1/2-14NPT
7/8-16 UNC
M20x1.5-6g
7/8-16 UNC
.295 [7.5]
minifast 1. 2. 3. 4. Blue (-Voltage) Brown (+Voltage) N/C N/C
eurofast
29
Terminating Resistors
Terminate at the beginning and end of each segment.
Dimensions
Pinout
minifast Terminating Resistor internal resistor and capacitor male minifast connector
1F 100
RSV 49-TR
Dimensions
Pinout
eurofast Terminating Resistor internal resistor and capacitor male eurofast connector RSEV 49-TR
1F
100
For nickel-plated brass coupling nuts change part number: RSV 49-TR to RSM 49-TR RSEV 49-TR to RSE 49-TR
30
Conduit Adapter
minifast
2-port
eurofast BCA 49-E223
BCA 49-M223
1-port
BCA 49-M123
BCA 49-E123
2
The conduit adapter attaches to a standard conduit body for transition to minifast or eurofast connectors. Gasket and mounting hardware included (8-32 x 1/2)
Description
131.4 [1.87]
47.5 [1.87]
Dimensions
110.5 [4.35]
optional terminating resistor
CROUSE - HINDS Hub Size = 3/4 Shape Style

Form 8 Mark 9
Part Number
C28 C29
Conduit Bodies
LB
Form 8 Mark 9
LB28 LB29
LL
Form 8 Mark 9
LL28 LL29
LR
Form 8 Mark 9
LR28 LR29
Conduit connectors for use with armorfast cable O-Z Gedney JMC-50-71 1/2NPT InterlinkBT 3000 Campus Drive Plymouth, MN 55441 Phone: (763) 694-2300 Fax: (763) 694-2399 Application Assistance: 1-888-546-5880
31
FOUNDATION Fieldbus Tees
Part Number RSV 2RKV 49
Dimensions
Description
minifast tee data, ground, shield stainless steel coupling nuts
RSV FKV RKV 49 minifast to eurofast drop data, ground, shield stainless steel coupling nuts
For nickel-plated brass coupling nuts: Change part number (RSV 2RKV ... RSM 2RKM ...)
For nickel-plated brass coupling nuts: Change part number (RSCV 2RKCV ... RSC 2RKC ...)
Part Number RSCV 2RKCV 49
Dimensions
Description
eurofast tee stainless steel coupling nuts
32
Field Wireable Tee
2
The Field Wireable Tee is a hybrid connection offering system-wide plug-and-play convenience. This allows an extremely rapid changeover to a connectorized network, often in less than 15 minutes. The Field Wireable IP67 Tee features standardized minifast connectors for the drop connection and field wireable terminals on the trunk connections. This provides the best of both worlds, reliable connections on the short lengths and ease of installation planning on the long trunk runs.
Description
SPTT1-A49
SPTTM13-A49
Dimensions
Wire Table Pin Designation VV+ Shield Ground Color Blue Brown Bare Green/Yellow
Specifications
1 2 3 4
33
Gender Changers and Elbow Connectors
Part Number RSV RSV 49
Dimensions
Description
minifast Male Gender Changer female cordset to male receptacle
RKV RKV 49 minifast Female Gender Changer male cordset to female receptacle
WSV RKV 49 minifast Elbow right angle male to female connector
RSM 49-FK 4.5* minifast to eurofast Adapter minifast male to eurofast female connector
For nickel-plated brass coupling nuts: Change part number (RSV RSV...RSM RSM...) * = Consult factory for availability.
34
Surge Suppressor
Description
This surge suppressor protects the data communication lines (V+ and V-) rather than just the shield. The unique multi-stage design provides superior surge protection. The surge suppressor absorbs the front end of the transient, responding in less than a nanosecond, then diverts the surge energy to ground. Once the surge has been dissipated the suppressor automatically resets and waits for the next surge. The minifast connectors provide IEC IP67 protection in the rugged polyurethane overmolded body. The surge suppressor is available with stainless steel coupling nuts and a ground stud.
RSV RKV 49 SS
Dimensions
Specifications
Electrical Maximum Operating Voltage: 27 Volts Maximum Operating Current: 200mA Clamping Action Turn-On: 28.5 Volts Maximum Clamping at 2 kA:(8 X 20 Sec): 44 Volts Maximum Surge Voltage: 20 kV Maximum Surge Current: 2.5kA Current Leakage/Line At Operating Voltage: 5A Capacitance/Line At Operating Voltage: 500pF Response Time: Less than 1 nanosecond Mechanical Ground Stud: 10-32 Stainless Steel Operating Temperature: -40C to +85C
35
Power Supply Conditioner
Description
The Power Supply Conditioner meets the needs of redundant power supplies for FOUNDATION Fieldbus. This product has primary and secondary power inputs to supply two Fieldbus H1 segments. Standard 24VDC power feeds into supplies A and B. It also takes care of filtering the fieldbus signal from the power source. LEDs indicate which Power Supply is primary and secondary. Diagnostics provide the status of each power supply, indicating either READY or ACTIVE. The status is also provided through relay outputs for further monitoring. Internal switches turn on/off terminators per segment.
BRPC-49-M213
Dimensions
Electrical Supply Voltage (Supply A & B): 12 - 32 VDC Supply Surge Protection (Supply A & B): >36 VDC Supply Redundancy (Supply A & B): Supply A is Primary. If Supply A Voltage drops below 11 V, Supply B becomes Active Supply A becomes Active once Voltage >11V Output Voltage (Segment 1 & 2): Input Voltage - 3 Volts Output Current (Segment 1 & 2): <1A Short Circuit Protection (Segment 1 & 2): >1A to Infinite
Specifications
36
Diagnostic Power LED Indications: Green - Active / Red - No Power Segment LED Indications: Green - Active Supply Monitor Contacts (Supply A & B): Solid State, AC/DC <400 V, <70 mA when supply Voltage >11V, Contact Is Closed
Lokfast Guard
minifast
Field Standard Wireable
eurofast SHLD, EURO
SHLD, MINI
SHLD, MINI FW
SHLD, EURO FW
SHLD, MINI (10/bag)
2
The JTBS-49SC-M633 short circuit brick is classified as nonincendive equipment. This means that it is considered nonarcing under normal operating conditions. In a fieldbus system, the trunk does not need to be serviced under normal operating conditions. The trunk connections (P1 and S0) are to be locked with a Lokfast Guard to mechanically prevent separation.
Description
Assembly/ Disassembly
Mechanical
Dimensions: 43mm X D/A X 39mm Material: Nylon 6 Environmental: Sun Resistant, UV Stable Operating Temperature: -30C to 100C Flammability: UL94 (5=V-0; 4=V-1; 3=V-2; 1=HB)
Specifications
SHLD, MINI FW - available for field wireable connectors

37
Bulkhead Feed-Thru Receptacles
panel mount
Dimensions
Panel Cutout
.125 3.2 .062 1.6
minifast Bulkhead Receptacle straight male/female feed-thru
.875 22.5
RSFV RKFV 49/22
For jam nuts or spare nuts order: LN-SS 1/2-14[10/BAG] or LN-SS12[10/BAG]

Dimensions Panel Cutout
eurofast Bulkhead Receptacle straight male/female feed-thru
.500 12.7
FKV FSV 49/M12

For nickel-plated brass coupling nuts change part number: RSFV RKFV 49/22 to RSF RKF 49/22 or FKV FSV 49/M12 to FKM FS 49/M12
38
Panel Mount Receptacles - minifast , eurofast

Selection Guide
Leads
Female RKFV 49 - *M
Male RSFV 49 - *M
minifast
eurofast minifast eurofast
FKV 49 - *M RKFV 490 - *M FKV 490 - *M
FSV 49 - *M RSFV 490 - *M FSV 490 - *M
Cable
RKFV 49
RSFV 49
FKV 49
FSV 49
Part numbers on diagrams represent solder cups only. Female 1. 2. 3. 4. Blue (-Voltage) Brown (+ Voltage) Bare (Shield Drain Wire) Green/Yellow (Ground) 39 eurofast
Field Wireable Connectors - minifast

Selection Guide Female Aluminum x B 4149-0/9 Stainless Steel x BV 4149-0/9
Male
BS 4149-0/9
BSV 4149-0/9
x - coupling nut housing material - nylon
B 4149-0/9
BS 4149-0/9
BV 4149-0/9
BSV 4149-0/9
Male 1. 2. 3. 4. Blue (-Voltage) Brown (+ Voltage) Bare (Shield Drain Wire) Green/Yellow (Ground)
Female
40
Field Wireable Connectors - eurofast

Selection Guide Female Straight B8141-0 Right Angle B8241-0
Male
BS8141-0
BS8241-0
2
B8141-0 B8241-0
BS8141-0
BS8241-0
female eurofast 1. 2. 3. 4. Rating: 3 A, 36 VDC Blue (-Voltage) Brown (+ Voltage) Bare (Shield Drain Wire) Green/Yellow (Ground)
male eurofast
Rating: 3 A, 36 VDC 41
Closure Cap
Description
Closure caps are for unused ports on the junction box. Stainless steel IP67 rated
RKMV BC
Dimensions
RSMV BC
42
PROFIBUS-PA Cables and Accessories
43
PROFIBUS-PA
PROFIBUS-PA (Process Automation) uses synchronous transfer mode technology, as defined in IEC 61158-2, to communicate between field devices and the RS 485 backbone of PROFIBUS-DP. A segment coupler, or gateway is installed to bridge PROFIBUS-DP with PROFIBUS-PA. Otherwise, the protocols are identical, allowing transparent communication between general purpose automation systems and decentralized field devices. PROFIBUS-PA is a master-slave bus. Transmitters used in the process industry are typically slave devices or passive stations which only communicate at the request of the master.

The topology for PROFIBUS-DP is a linear bus. Branching can be accomplished with repeaters or, in the case of PROFIBUS-PA, this can be accomplished with the segment couplers. The PROFIBUS-PA topology follows the physical layer as defined in ISA SP50.02. Daisy Chain or Star topologies are allowed.
44
Star Topology Method

A Star topology has a central connection point to all terminations. This layout works well when there are many devices in a localized area. For instance, the control room may be located about 300 meters away from a cracker tower. This tower may have five or six temperature transmitters. All of these devices need to be connected to the fieldbus segment. The best design would be to connect them all to a junction brick and then run a Home Run cable from the junction brick back to the control room. See Figure 4 for a pictorial example. The Home Run cable is considered the main trunk line of communication. Each device that is connected to the junction brick is called a spur. In other industrial networks spurs are called drops off the trunk line.
3
Figure 4 - Star Topology Example
Daisy Chain Configuration

Another layout design is to daisy chain all the devices. Each device would require a tee so that the Home Run cable would be able to go to each device. From a design standpoint, the Daisy Chain method is easiest to do when the exact cable tracks are known. Pre-made cordsets can then be purchased and the network is easy to assemble. See Figure 5 for an example drawing. A fieldbus transmitter is connected to each of the tanks in the field. The Home Run cable essentially is routed to each device in series.
Transmitters
Figure 5 - Daisy Chain Layout

In many fieldbus installations it makes sense to mix both Star and Daisy Chain topology layouts. Remember that one of the benefits to fieldbus is reduced wiring of devices, leading to faster start-up times.
45
Fieldbus Cable Specifications

The specifications for PROFIBUS-PA physical media are defined by IEC 1158-2 and the ISA-S50.02 Part 2 Physical Layer Standards. There are essentially four types of cable designations for fieldbus. Type A cable is the most preferred for new installations because it allows for the most versatile lengths. The other types of cable are for installations where cable already exists from 4-20 mA systems. See Table 1.
Type Type A Type B Type C Type D
Cable Description Shielded, Twisted Pair Shielded, Multi Twisted Pair Unshielded, Multi Twisted Pair Shielded, Untwisted Pair
Conductor Size # 18 Awg # 22 Awg # 26 Awg # 16 Awg
Maximum Length 1900 m (6232 ft) 1200 m (3936 ft) 400 m (1312 ft) 200 m (656 ft)
Table 1 Fieldbus Cable Specifications InterlinkBT offers both a three conductor and two conductor with the third conductor available for a centralized ground of devices if needed. InterlinkBT cables meet or exceed the specifications of ANSI/ISA-SP50.02-1992, the fieldbus standard for use in industrial control systems. Cable Specifications Type A Cable - Designed for harsh environments - Temperature range of -50 to 105C(-58 to +221F) - Governed by: ISA SP50.02 specification - Sunlight resistant per test - PLTC and ITC rated (CSA FT4) - Impedence[Z0 at f r (31.25 kHz)] = 100 20% - Maximum attenuation at 1.25 fr (39 kHZ) = 3.0 dB/km - Maximum capacitive unbalance to shield = 2 nF/km - Maximum DC resistance (per conductor) = 24 /km - Maximum propagation delay change 0. 25 fr to 1.25 fr = 1.7 s/km - Conductor cross-sectional area (wire size) = nominal 0.8 mm2 (#18 AWG) - Minimum shield coverage shall be 90%
46
PROFIBUS-PA - Cable Specifications
Our cable meets requirements of ISA/SP50 and PROFIBUS-PA Type A cable. All cables are rated -40C to 105C and are sunlight resistant. Available in 3-wire versions with a device ground or 2-wire versions.
Overall Foil Shield Blue Data Brown
Cable Trunk 1900 m
# of Devices 25 - 32 19 - 24 15 - 18 13 - 14 2 - 12
Max Spur Length 0 m (0 ft) 30 m (98 ft) 60 m (197 ft) 90 m (295 ft) 120 m (394 ft)
B
Blue Data Brown Device Ground Green/Yellow
Type
Approval UL [CSA] ITC PLTC 300V [CMG] ITC PLTC 300V [CMG] ITC PLTC 300V [CMG] ITC PLTC 300V [CMG] ITC PLTC 300V [CMG]
Data Pair AWG DCR (/1000 ft) Color Code Insulation 2/18 AWG Blue/Brn 2/18 AWG Blue/Brn 2/18 AWG Blue/Brn 2/18 AWG Blue/Brn 2/18 AWG Blue/Brn 6.5 Ohms PE 6.5 Ohms PE 6.5 Ohms PE 6.5 Ohms PE 6.5 Ohms PE
Device Ground AWG Color Code None
Outer Jacket Material Color Nominal O.D. PVC Orange 7.9mm (.310 in) PVC Blue 7.9mm (.310 in) Armor/PVC Orange 12.7mm (0.5 in) Armor/PVC Blue 12.7mm (0.5 in) PVC Black 7.9mm (.310 in)
Shields Type Drain Wire Foil/Braid 20 AWG Foil/Braid 20 AWG Foil 18 AWG Foil 18 AWG Foil/Braid 20 AWG
Network Standard ISA / SP50
Ref.
483
483B
None 18 AWG Green/Yellow 18 AWG Green/Yellow
ISA / SP50
482A
ISA / SP50
482BA
ISA / SP50
483BK
None
ISA / SP50
47
PROFIBUS-PA - Cables and Cordsets
RSV
RSV 48- *M 48 -*M
WSV
WSV 48-*M
RKV
RKV 48-*M
WKV
WKV 48 -*M
RSCV
RSCV 48 -*M
Pin (Male)
RSV RSV 48-*M
RSV WSV 48-*M
RSV RKV 48-*M
RSV WKV 48-*M
RSV RSCV 48-*M
RSV
WSV WSV 48-*M WSV RKV 48-*M WSV WKV 48-*M WSV RSCV 48-*M
minifast
WSV
Socket (Female)
RKV RKV 48-*M RKV WKV 48-*M RKV RSCV 48-*M
RKV
WKV WKV 48-*M WKV RSCV 48-*M
WKV
Pin (Male)
RSCV RSCV 48-*M
RSCV
eurofast**
WSCV
Socket (Female)
RKCV
WKCV
* ** Indicates cable type Indicates length in meters Standard cable only Armorfast cable only For nickel-plated brass coupling nut: RSV...to RSM... RSCV...to RSC... Bulk cable, see page 8 for standard lengths Example
WSV RSCV 482-*M
48
PROFIBUS-PA - Cables and Cordsets
eurofast Pin (Male) Socket (Female)
eurofast bulkhead Pin (Male) Socket (Female)
WSCV
WSCV 48-*M
RKCV
RKCV 48-*M
WKCV
WKCV 48-*M
RSFPV
RSFPV 48-*M
RKFPV
RKFPV 48 -*M
FSFDV
FSFDV 48-*M
FKFDV
FKFDV 48-*M
RSV WSCV 48-*M
RSV RKCV 48-*M
RSV WKCV 48-*M
RSV RSFPV 48-*M
RSV RKFPV 48-*M
RSV FSFDV 48-*M
RSV FKFDV 48-*M
WSV WSCV 48-*M
WSV RKCV 48-*M
WSV WKCV 48-*M
WSV RSFPV 48-*M
WSV RKFPV 48-*M
WSV FSFDV 48-*M
WSV FKFDV 48-*M
RKV WSCV 48-*M
RKV RKCV 48-*M
RKV WKCV 48 -*M
RKV RSFPV 48-*M
RKV RKFPV 48-*M
RKV FSFDV 48-*M
RKV FKFDV 48-*M
WKV WSCV 48-*M
WKV RKCV 48-*M
WKV WKCV 48-*M
WKV RSFPV 48-*M
WKV RKFPV 48-*M
WKV FSFDV 48-*M
WKV FKFDV 48-*M
RSCV WSCV 48-*M
RSCV RKCV 48-*M
RSCV WKCV 48-*M
RSCV RSFPV 48-*M
RSCV RKFPV 48-*M
RSCV FSFDV 48-*M
RSCV FKFDV 48-*M
WSCV WSCV 48-*M
WSCV RKCV 48-*M
WSCV WKCV 48-*M
WSCV RSFPV 48-*M
WSCV RKFPV 48-*M WSCV FSFDV 48-*M WSCV FKFDV 48-*M
RKCV RKCV 48-*M
RKCV WKCV 48-*M
RKCV RSFPV 48-*M
RKCV RKFPV 48-*M
RKCV FSFDV 48-*M RKCV FKFDV 48-*M
-*M WKCV WKCV 48
WKCV RSFPV 48-*M
WKCV RKFPV 48-*M
WKCV FSFDV 48-*M WKCV FKFDV 48-*M
49

RSV-* RKV-*
WSV-*
WKV-*
RSFPV-*
RKFPV-*
5.0 1.8
30.5
MALE 1. Brown (+ Voltage) 2. N/C 3. Blue (- Voltage) 4. Bare (Shield Drain Wire)
FEMALE
50

RSCV-* RKCV-*
WSCV-*
WKCV-*
FSFDV-*
FKFDV-*
MALE 1. Brown (+ Voltage) 2. N/C 3. Blue (- Voltage) 4. Bare (Shield Drain Wire)
FEMALE
51
Short Circuit minifast Junction Tee
Description
The PROFIBUS-PA junction tee is available with short circuit protection. Mechanically rugged, the new overmolded design provides unparalled corrosive resistance.
JTBS-48SC-M633
Dimensions
Short Circuit Protection (only available with SC models) Electrical Short Circuit Protection: 55mA(Isc) Voltage Open Circuit: 35VDC Current Consumption: 5mA Diagnostic LED Indication: Green LED - Bus Power Red LED - Short Circuit Indication
Specifications
52

Short Circuit Protected
Number of Ports
Part Number JTBS-48-M433 JTBS-48-M434 JTBS-48-M633 JTBS-48-M634 JTBS-48SC-M433 JTBS-48SC-M434 JTBS-48SC-M633 JTBS-48SC-M634 JTBS-48-E433 JTBS-48-E434 JTBS-48-E633 JTBS-48-E634 JTBS-48SC-E433 JTBS-48SC-E434 JTBS-48SC-E633 JTBS-48SC-E634
4 4 6 6 4 4 6 6 4 4 6 6 4 4 6 6
Overmold Material
Connector Size
Connector Material
mini mini mini mini mini mini mini mini euro euro euro euro euro euro euro euro
Polyurethane stainless steel Polyurethane nickel-plated brass Polyurethane stainless steel Polyurethane nickel-plated brass
No No No No Yes
Polyurethane stainless steel Polyurethane
nickel-plated brass Yes Yes Yes No No No No Yes Yes Yes Yes
Polyurethane stainless steel Polyurethane nickel-plated brass
Polyurethane stainless steel Polyurethane nickel-plated brass Polyurethane stainless steel Polyurethane nickel-plated brass
53
minifast Passive Multiport Junctions (Bricks)
Description
Keyed for PROFIBUS-PA Systems Rugged, fully encapsulated die-cast aluminum enclosures Bus-In/Bus-Out eliminate need for splitter tee Provide common ground for all devices Stainless steel receptacles
JBBS-48-M813
JBBS-48-M613
JBBS-48-M413
Applications
8, 6, and 4-Port Junction Bricks bus-in / bus-out straight throughports drops with minifast connectors
For nickel-plated brass receptacles change part number to -Mxx4. Example: JBBS-48-M413 to JBBS-48-M414 For fiberglass housing change part number to -Mx2x. Example: JBBS-48-M613 to JBBS-48-M623
54

Connector Material Number of Ports Housing Material Short Circuit Protected
Part Number JBBS-48-M813 JBBS-48-M613 JBBS-48-M413 JBBS-48-M814 JBBS-48-M614 JBBS-48-M414 JBBS-48-M823 JBBS-48-M623 JBBS-48-M423 JBBS-48-M824 JBBS-48-M624 JBBS-48-M424
Connector Size
8 6 4 8 6 4 8 6 4 8 6 4
mini mini mini mini mini mini mini mini mini mini mini mini
55
eurofast Passive Multiport Junctions (Bricks)
Description
Keyed for PROFIBUS-PA Systems Rugged, fully encapsulated die-cast aluminum enclosures Bus-In/Bus-Out eliminate need for splitter tee Provide common ground for all devices Stainless steel receptacles
JBBS-48-E813
JBBS-48-E613
JBBS-48-E413
Applications
8, 6, and 4-Port Junction Bricks bus-in / bus-out straight throughports spurs with eurofast connectors
For nickel-plated brass receptacles change part number to -Exx4. Example: JBBS-48-E413 to JBBS-48-E414 For fiberglass housing change part number to -Ex2x. Example: JBBS-48-E613 to JBBS-48-E623
56

Short Circuit Protected Connector Material Number of Ports Housing Material
Part Number JBBS-48-E813 JBBS-48-E613 JBBS-48-E413 JBBS-48-E814 JBBS-48-E614 JBBS-48-E414 JBBS-48-E823 JBBS-48-E623 JBBS-48-E423 JBBS-48-E824 JBBS-48-E624 JBBS-48-E424
Connector Size
8 6 4 8 6 4 8 6 4 8 6 4
euro euro euro euro euro euro euro euro euro euro euro euro
57

Selection Guide eurofast minifast
1/2 - NPT
FSV 48T-*M / 14.5
RSFV 48T-*M / 14.5
M20
FSV 48T-*M / M20
RSFV 48T-*M / M20
FSV 48T-*M / 14.5

1.023 [26.0]
FSV 48T-*M / M20

24.6 [0.97] 9.5 [0.37]
1/2-14NPT
M12x1
.984 [25.0]
M20x1.5-6g
M12x1-6g
.512 [13.0]
RSFV 48T-*M / 14.5

1.162 [29.5] .493[12.5]
RSFV 48T-*M / M20

28.5 [1.12] 9.5 [0.37]
1/2-14NPT
7/8-16 UNC
M20x1.5-6g
7/8-16 UNC
.295 [7.5]
minifast
eurofast
1. 2. 3. 4. 58
Brown (+ Voltage) N/C Blue (- Voltage) N/C
Terminating Resistors
Terminate at the beginning and end of each segment
Dimensions
Pinout
1F 100
minifast Terminating Resistor internal resistor and capacitor male connector
RSV 48-TR
Dimensions
Pinout
eurofast Terminating Resistor internal resistor and capacitor male connector
1F 100
RSEV 48-TR
For nickel-plated brass change: RSEV 48-TR to RSE 48-TR RSV 48-TR to RSM 48-TR 59
Terminating Resistors - Ex
Terminate at the beginning and end of each segment
Dimensions
Pinout
1F 100
minifast Terminating Resistor internal resistor and capacitor male connector RSV 48-TR-Ex
Dimensions
Pinout
eurofast Terminating Resistor internal resistor and capacitor male connector RSEV 48-TR-Ex
1F 100
For nickel-plated brass change: RSEV 48-TR-Ex to RSE 48-TR-Ex RSV 48-TR-Ex to RSM 48-TR-Ex 60
Ex Approval BVS 99.E.2044X Entity Parameters: U0: 16.2V I0: 500mA P0: 1.8W Ta: -40C...+70C (EEx ia IIC T4) -40C...+70C (EEx ia IIC T6)
Conduit Adapter
minifast
2-port
eurofast BCA 48-E223
BCA 48-M223
1-port
BCA 48-M123
BCA 48-E123
Description
131.4 [1.87]
47.5 [1.87]
Dimensions
110.5 [4.35]

Form 8 Mark 9
Part Number
C28 C29
Conduit Bodies
LB
Form 8 Mark 9
LB28 LB29
LL
Form 8 Mark 9
LL28 LL29
LR
Form 8 Mark 9
LR28 LR29
61
PROFIBUS-PA Tees
Part Number RSV 2RKV 48
Dimensions
Description
minifast tee data, shield stainless steel coupling nut
RSV FKV RKV 48
eurofast drop data, ground, shield stainless steel coupling nut
Part Number RSCS 2RKCS 48
Dimensions
Description
eurofast tee stainless steel coupling nut
62
Field Wireable Tee
Description
SPTT1-A48
SPTTM13-A48
SPTT1-A48
Dimensions
Wire Table
Specifications
Pin 1 2 3 4
Designation PA+ N/C PAShield
Color Brown
Blue Drain 63
Selection Guide
Part Number RSV RSV 48 minifast Male Gender Changer female cordset to male receptacle Dimensions Description
RKV RKV 48 minifast Female Gender Changer male cordset to female receptacle
WSV RKV 48
minifast Elbow right angle male to female connector
RSM 48-FK 4.5* minifast to eurofast Adapter minifast male to eurofast female connector
For nickel-plated brass coupling nuts: Change part number (RSV RSV...RSM RSM...) * Consult factory for availability of stainless steel. 64
Surge Suppressor
Description
This surge suppressor protects the data communication lines (V+ and V-) rather than just the shield. The unique multi-stage design provides superior surge protection. The surge suppressor absorbs the front end of the transient, responding in less than a nanosecond, then diverts the surge energy to ground. Once the surge has been dissipated the suppressor automatically resets and waits for the next surge. The minifast connectors provide IP67 protection in the rugged polyurethane overmolded body. The surge suppressor is available with stainless steel coupling nuts and ground stud.
RSV RKV 48 SS
3
Dimensions
Specifications
Electrical Maximum Operating Voltage: 27 Volts Maximum Operating Current: 200mA Clamping Action Turn-On: 28.5 Volts Maximum Clamping at 2 kA:(8 X 20 Sec): 44 Volts Maximum Surge Voltage: 20 kV Maximum Surge Current: 2.5kA Current Leakage/Line At Operating Voltage: 5A Capacitance/Line At Operating Voltage: 500pF Response Time: Less than 1 nanosecond Mechanical Ground Stud: 10-32 Stainless Steel Operating Voltage: 24 Volts Operating Temperature: -40C to +85C
65
Lokfast Guard
minifast
Field Standard Wireable
eurofast SHLD, EURO
SHLD, MINI
SHLD, MINI FW
SHLD, EURO FW
SHLD, MINI (10/bag)
Description
The JTBS 48SCM633 short circuit brick is classified as nonincendive equipment. This means that it is considered nonarcing under normal operating conditions. In a fieldbus system, the trunk does not need to be serviced under normal operating conditions. The trunk connections (P1 and S0) are to be locked with a Lokfast Guard to mechanically prevent separation.
Assembly/ Disassembly
Mechanical
Dimensions: 43mm X D/A X 39mm Material: Nylon 6 Environmental: Sun Resistant, UV Stable Operating Temperature: -30C to 100C Flammability: UL94 (5=V-0; 4=V-1; 3=V-2; 1=HB)
Specifications
* SHLD, MINI FW - available for field wireable connectors 66

panel mount
Dimensions
Panel Cutout
RSFV RKF 48/22
Dimensions
Panel Cutout
FKV FSV 48/M12
For nickel-plated brass coupling nuts change part number: RSFV RKFV 48/22 to RSF RKF 48/22 or FKV FSV 48/M12 to FKM FS 48/M12
67
Panel Mount Receptacles - minifast, eurofast

Selection Guide Female Male
leads
minifast
RKFV 48 - *M
RSFV 48 - *M
eurofast
FKV 48 - *M
FSV 48 - *M
minifast
cable
RKFV 483 - *M FKV 483 - *M RKFV 482 - *M FKV 482 - *M
RSFV 483 - *M FSV 483 - *M RSFV 482 - *M FSV 482 - *M
RKFV 48 - *M
RSFV 48 - *M
FKV 48 - *M
FSV 48 - *M
Female 1. 2. 3. 4. 68 Brown (+ Voltage) N/C Blue (- Voltage) Bare (Shield Drain Wire)
eurofast

Selection Guide Female Aluminum x B 4148-0/9 Stainless Steel x BV 4148-0/9
Male
BS 4148-0/9
BSV 4148-0/9
x - coupling nut housing material - nylon
B 4148-0/9
BS 4148-0/9
BV 4148-0/9
BSV 4148-0/9
Male 1. 2. 3. 4. Brown (+ Voltage) N/C Blue (- Voltage) Bare (Shield Drain Wire)
Female
69

Male
BS8141-0
BS8241-0
Field wireable connectors for bus lines and drops Facilitate field replacement
B8141-0
B8241-0
BS8141-0
BS8241-0
female eurofast 1. 2. 3. 4. Rating: 3 A, 36 VDC 70 Brown (+ Voltage) N/C Blue (- Voltage) Bare (Shield Drain Wire)
male eurofast
Rating: 3 A, 36 VDC
Closure Cap
Description
Closure caps are for unused ports on the junction box. Stainless steel IP67 rated
RKMV BC
Dimensions
RSMV BC
71
HART Cables and Accessories
72
For HART Systems
HART Overview
HART (Highway Addressable Remote Transducer) is a 4-20 mA protocol which supports two-way digital communication for process measurement and control devices. Although it is not an international standard, it is considered an open protocol, broadly accepted in the process industry. HART devices can store process related information and communicate digitally. It can also be used with traditional 4-20 mA devices. This is beneficial if there is a large existing installed base of 4-20 mA transmitters. HART is a master-slave protocol. This means that when the master calls out the slaves address, the slave responds. The master takes control of the time and operational sequence of the bus. There can be two masters, including a hand-held communicator. Up to 15 slave devices can be connected to one multidrop line (limitations exist for intrinsically safe areas). HART uses the Bell 202 standard frequency shift keying (FSK) for digital communication. The FSK signal is superimposed on the 4 to 20 mA analog measurement signal. The FSK signal does not cause interference with the analog measurement since the average value is zero. The frequency of 1200 hz is used for a logical 1 and 2200 hz is used for a logical 0.

Field wiring of HART uses twisted pair cable, either screened as a pair in a cable or multiple screens and an overall screen on cable containing multiple pairs. There are two basic structures for wiring a system. The first is point-to- point wiring. This means that every pair that connects to an instrument is returned to the control, completely isolated from the other pairs. This can either be accomplished with twisted pair cable or a bundled multiple pair cable. See Figure 6. The second type of structure is multidrop wiring. This can be used when the HART enabled transmitters are operating in digital communication only. The transmitters may be wired with a trunk and drop layout(or a Daisy Chain). See Figure 7. Either of these methods greatly reduce wiring and allow for the most flexibility in expansion.
Figure 6 - Point-to-Point Example
Figure 7 - Multidrop Example

73
HART Cable Specifications

The maximum HART cable length is 1500 meters. However, the physical media is limited by a maximum system attenuation of 3 dB. This is ensured if there is a resistance-capacitance combination having an RC time-constant value of 65 F (the circuit resistance R divided by the capacitance C). The system design must consider both resistance of the device and the cable, likewise the capacitance of the device and the cable. In a typical system the host load resistance is 250. HART recommends a maximum capacitance of 5000 pF on slave devices. Devices with higher capacitance must list the capacitance number (CN). This number equals the actual device capacitance divided by 5000 pF. For example, a device with a capacitance of 10,000 pF would have CN = 2. Resistance is measured for both conductors in series. Capacitance is measured from one conductor to all others and the screen. The values for InterlinkBT cables are as follows: Cable Type Description H40 H120 H190 HM40 Capacitance 150 pF/m 2 X 22 AWG + 20 Device Ground 4 Pair, 2 X 22 AWG + 18 AWG Device Ground 190 pF/m 8 Pair, 2 X 22 AWG + 18 AWG Device Ground 260 pF/m 140 pF/m 2 X 18 AWG + Device Ground Pair Resistance 112/1000 m 112/1000 m 112/1000 m 43/1000 m
The maximum cable distance is dependent on the cable type and the total capacitance of the devices. The graph below provides guidelines for cable distances based on the standard InterlinkBT cable and assuming a 250 load resistor. In the example if the system consisted of 9 devices with an average CN of 2 (i.e. 10,000 pF each) and a host with 5000 pF capacitance, which totals 0.095 F (95,000 pF), the maximum cable length would be 900 meters using multidrop structure cable HM40.
Maximum Cable Length

250 ohm Load Resistor
0.30
H40 H120 H190
Device CTotal (F)
0.20
HM40
0.10
0.00 0 500 1000 1500
Length (meters)
HART simulation software to determine maximum lengths can be found at www.romilly.co.uk. The software H-SIM can be downloaded free of charge.
74
For HART Systems
HART - Cable Specifications
Overall Foil Shield

Blue Data Brown
B
Blue Data Brown
Device Ground Green/Yellow
Device Ground Green/Yellow
Cable that is twisted pair cable, screened as a pair as specified in HART Field Communication Protocol Technical Overview
4
Type Approval UL [CSA] PLTC 300V [CMG] ITC PLTC 300V [CMG] PLTC 300V or CM [CMG HLBCD] PLTC 300V or CM [CMG HLBCD] ITC PLTC 300V [CMG] Single Pairs AWG DCR (/1000 ft) Color Code Insulation 2/22 AWG Blue/Brn 2/18 AWG Blue/Brn 4 Pairs 2/22 AWG 8 Pairs 2/22 AWG 2/18 AWG Blue/Brn 16.5 Ohms PE 6.5 Ohms PE 16.5 Ohms PE 16.5 Ohms PE 6.5 Ohms PE Device Ground AWG Color Code 20 AWG Green/Yellow 18 AWG Green/Yellow 18 AWG Green/Yellow 18 AWG Green/Yellow None Outer Jacket Material Color Nominal O.D. PVC Grey 7.2mm (.285 in) Armor/PVC Grey 7.9mm (.310 in) PVC Grey 12.7mm (0.5 in) PVC Grey 12.7mm (0.5 in) PVC Grey 7.9mm (.310 in) Shields Type Drain Wire Foil 22 AWG Foil 18 AWG Foil 18 AWG Foil 18 AWG Foil 20 AWG Network Standard HART Ref.
H40
H40A
HART
H120
HART
H190
HART
HM40
HART
75
HART - Cables and Cordsets
RSV
RSV H 4 - *M
WSV
WSV H 4 - *M
RKV
RKV H4 - *M
WKV
WKV H 4 - *M
RSCV
RSCV H 4 - *M
H4-*M
Pin (Male)
RSV
RSV RSV H 4 - *M
RSV WSV H 4 - *M
RSV RKV H 4 - *M
RSV WKV H 4 - *M
RSV RSCV H 4 - *M
minifast
WSV WSV H 4 - *M
WSV RKV H 4 - *M
WSV WKV H 4 - *M
WSV RSCV H 4 - *M
WSV
Socket (Female)
RKV RKV H 4 - *M
RKV WKV H 4 - *M
RKV RSCV H 4 - *M
RKV
WKV WKV H 4 - *M
WKV RSCV H 4 - *M
WKV
Pin (Male)
RSCV RSCV H 4 - *M
RSCV
eurofast**
WSCV
Socket (Female)
RKCV
WKCV
WSV RSCV H40-1M
* **
Indicates cable type Indicates length in meters Standard cable only Armorfast cable only For nickel-plated brass coupling nut: RSV...to RSM... RSCV...to RSC... Bulk cable, see page 8 for standard lengths. Example
76
1 METER
For HART Systems
eurofast Pin (Male) Socket (Female)
eurofast bulkhead ** Pin (Male) Socket (Female)
WSCV
WSCV H 4 - *M
RKCV
RKCV H 4 - *M
WKCV
WKCV H 4 - *M
RSFPV
RSFPV H 4 - *M
RKFPV
RKFPV H 4 - *M
FSFDV
FSFDV H 4 - *M
FKFDV
FKFDV H 4 - *M
RSV WSCV H 4 - *M
RSV RKCV H 4 - *M
4 - *M RSV WKCV H
RSV RSFPV H 4 - *M
4 - *M RSV RKFPV H
RSV FSFDV H 4 - *M
RSV FKFDV H 4 - *M
WSV WSCV H 4 - *M
4 - *M WSV RKCV H
4 - *M WSV WKCV H
WSV RSFPV H 4 - *M
4 - *M WSV RKFPV H
WSV FSFDV H 4 - *M
WSV FKFDV H 4 - *M
RKV WSCV H 4 - *M
RKV RKCV H 4 - *M
4 - *M RKV WKCV H
RKV RSFPV H 4 - *M
RKV RKFPV H 4 - *M
RKV FSFDV H 4 - *M
RKV FKFDV H 4 - *M
WKV WSCV H 4 - *M
WKV RKCV H 4 - *M
WKV WKCV H 4 - *M
WKV RSFPV H 4 - *M
WKV RKFPV H 4 - *M
4 - *M WKV FSFDV H
WKV FKFDV H 4 - *M
RSCV WSCV H 4 - *M
RSCV RKCV H 4 - *M
4 - *M RSCV WKCV H
4 - *M RSCV RSFPV H
4 - *M RSCV RKFPV H 4 - *M RSCV FSFDV H
RSCV FKFDV H 4 - *M
WSCV WSCV H 4 - *M WSCV RKCV H 4 - *M WSCV WKCV H 4 - *M WSCV RSFPV H 4 - *M 4 - *M WSCV RKFPV H 4 - *M WSCV FKFDV H 4 - *M WSCV FSFDV H
4 - *M RKCV RKCV H
RKCV WKCV H 4 - *M RKCV RSFPV H 4 - *M
RKCV RKFPV H 4 - *M
RKCV FSFDV H 4 - *M
RKCV FKFDV H 4 - *M
4 - *M WKCV RSFPV H 4 - *M WKCV FKFDV H 4 - *M WKCV WKCV H 4 - *M WKCV RKFPV H 4 - *M WKCV FSFDV H
77

RSV-* RKV-*
WSV-*
WKV-*
RSFPV-*
RKFPV-*
FEMALE
78
For HART Systems

RSCV-* RKCV-*
WSCV-*
WKCV-*
FSFDV-*
FKFDV-*
FEMALE
79
multifast Pin (Male) Socket (Female)
CSM
CSM H1-*M
CSWM
CSWM H1-*M
CKM
CKM H1-*M
CKWM
CKWM H1-*M
Pin (Male)
CSM CSM H1-*M
CSM CSWM H1-*M
CSM CKM H1 -*M
CSM CKWM H1 -*M
CSM
CSWM CSWM H1 -*M CSWM CKM H1-*M CSWM CKWM H1 -*M
multifast
CSWM
Socket (Female)
CKM CKM H1 -*M
CKM CKWM H1-*M
CKM
CKWM CKWM H1-*M
CKWM Coupling nuts shown are nickel-plated brass. Consult factory for availability of stainless steel.
* Indicates cable type Indicates length in meters
CSWM CKM H1 - 1M
Bulk cable, see page 8 for standard lengths. Example

1 METER
80
For HART Systems
multifast Receptacle Connector Dimensions and Pinouts
CSM...CKM...
CSWM...CKWM...
Functional Wiring Diagram for 12-Pin Cordset

NAMUR HART
J1 J2 J3 J4
V+ VDrain V+ VDrain V+ VDrain V+ VDrain Ground Drain VV+ Drain VV+ Drain VV+ Drain VV+ Drain Ground Drain
Functional Wiring Diagram for 19-Pin Cordset

NAMUR HART
J1 J2 J3 J4 J5 J6 J7 J8
V+ VDrain V+ VDrain V+ VDrain V+ VDrain V+ VDrain V+ VDrain V+ VDrain V+ VDrain Ground Drain VV+ Drain VV+ Drain VV+ Drain VV+ Drain VV+ Drain VV+ Drain VV+ Drain VV+ Drain Ground Drain
Color
Color
Male
Female
Male
Female
12-pin
12-pin
19-pin
19-pin
81
HART Junction Tee
Description
The HART junction tee provides a rugged connection to all of your fieldbus devices. Mechanically rugged, the new overmolded design provides unparalled corrosive resistance. It is also available with either multifast connectors for point- to-point wiring, or minifast connectors for multidrop installations.
JTBS-40H-CS12 12-Pin Male
P1
J0-J4
JTBS-70H-CS19 P1 19-Pin Male
J0-J7
Dimensions
JTBS-60HM-RS4 P1, J0-J6 4-Pin Male * change RS to RSV for stainless steel connectors change CS to CSV for stainless steel connectors (consult factory for availability)
Schematic/ Connector
HART Transmitter
Wiring 4-port
Wiring 7-port
Wiring Multidrop
NAMUR Sensor
82
For HART Systems

Short Circuit Protected Home Run Connector (P1)
Number of Ports
Connector Size
Part Number JTBS-40H-CSV12* JTBS-40H-CS12 JTBS-70H-CSV19* JTBS-70H-CS19 JTBS-40HM-RSV4 JTBS-40HM-RS4 JTBS-60HM-RSV4 JTBS-60HM-RS4
* Consult factory for availability
Connector Material
Overmold Material
(J0-JX)
4 4 7 7 4 4 6 6
12-pin multi 12-pin multi 19-pin multi 19-pin multi 4-pin mini 4-pin mini 4-pin mini 4-pin mini
mini mini mini mini mini mini mini mini
polyurethane polyurethane polyurethane polyurethane polyurethane polyurethane polyurethane polyurethane
stainless steel nickel-plated brass stainless steel nickel-plated brass stainless steel nickel-plated brass stainless steel nickel-plated brass
No No No No No No No No
83
eurofast Multibox Aluminum Junctions (Bricks)
Description
Brick for HART; point-to-point with Home Run connector. Aluminum enclosure Nickel-plated brass connectors * Consult factory for availability of stainless steel. VBM-40H-CS12 VBM-80H-CS19
Dimensions
Wiring 4-port
Wiring 8-port
HART Transmitter
NAMUR Sensor
84
For HART Systems
eurofast Multibox Nylon Junctions (Bricks)
Description
Brick for HART; point-to-point with Home Run connector Nylon enclosure Nickel-plated brass connectors *Consult factory for availability of stainless steel. 4MB12-40H-CS12 8MB12-40H-CS19
Dimensions
HART Transmitter
Wiring 4-port
Wiring 8-port
NAMUR Sensor
85

Selection Guide 1/2 - NPT eurofast FSV H4 -*M / 14.5 minifast RSFV H4 -*M / 14.5
M20
FSV H4 -*M / M20
RSFV H4 -*M / M20
FSV H4 -*M / 14.5

1.023 [26.0]
FSV H4 -*M / M20

24.6 [0.97]
1/2-14NPT
M12x1
.984 [25.0]
M20x1.5-6g
M12x1-6g
.512 [13.0]
RSFV H4 -*M / 14.5

1.162 [29.5]
RSFV H4 -*M / M20

28.5 [1.12]
.493[12.5]
9.5 [0.37]
1/2-14NPT
7/8-16 UNC
M20x1.5-6g
7/8-16 UNC
.295 [7.5]
male minifast 1. 2. 3. 4. Blue (-Voltage) Brown (+ Voltage) N/C Green/Yellow (Ground)
female eurofast
86
Conduit Multidrop Adapter

minifast
2-port
For HART Systems eurofast BCA 4HM-E223
BCA 4HM-M223
1-port
BCA 4HM-M123
BCA 4HM-E123
Description
131.4 [1.87]
47.5 [1.87]
Dimensions
110.5 [4.35]

Form 8 Mark 9
Part Number
C28 C29
Conduit Bodies
LB
Form 8 Mark 9
LB28 LB29
LL
Form 8 Mark 9
LL28 LL29
LR
Form 8 Mark 9
LR28 LR29
87
HART Multidrop Tees
Part Number RSV 2RKV HM4
Dimensions
Description
minifast Multidrop
RSV FKV RKV HM4
eurofast Multidrop
For nickel-plated brass coupling nuts: Change part number (RSV 2RKV ... RSM 2RKM ...)
Part Number RSCV 2RKCV H4
Dimensions
Description
eurofast Multidrop
88
Field Wireable multidrop Tee
For HART Systems
Description
SPTT1-AHM4
SPTTM13-AHM4
Dimensions
Wire Table Pin Designation VV+ Shield Ground Color Blue Brown Bare Green/Yellow
Specifications
1 2 3 4
89
Selection Guide
Part Number RSV RSV H4 minifast Male Gender Changer female cordset to male receptacle Dimensions Description
RKV RKV H4 minifast Female Gender Changer male cordset to female receptacle
WSV RKV H4 minifast Elbow right angle male to female connector
RSM H4-FK 4.5 minifast to eurofast Adapter minifast male to eurofast female connector
For nickel-plated brass coupling nuts: Change part number (RSV RSV...RSM RSM...)
90
For HART Systems
panel mount
Dimensions
Panel Cutout
.125 3.2 .062 1.6
.875 22.5
RSFV RKF H4/22
For jam nuts or spare nuts order: LN-SS 1/2-14[10/BAG] or LN-SS12[10/BAG]

Dimensions Panel Cutout
.500 12.7
FKV FSV H4/M12

For nickel-plated brass coupling nuts change part number: RSFV RKFV H4/22 to RSF RKF H4/22 or FKV FSV H4/M12 to FKM FS H4/M12
91
Panel Mount Receptacles - minifast, eurofast

Selection Guide minifast
leads
Female RKFV H4 - *M
Male RSFV H4 - *M
FKV H4 - *M
FSV H4 - *M
cable
RKFV H40 - *M FKV H40 - *M
RSFV H40 - *M FSV H40 - *M
RKFV H4 - *M
RSFV H4 - *M
FKV H4 - *M
FSV H4 - *M
female minifast 1. 2. 3. 4. 92 Blue (-Voltage) Brown (+ Voltage) Bare (Shield Drain Wire) Green/Yellow (Ground)
male eurofast
For HART Systems
Panel Mount Receptacles - multifast

Selection Guide
Leads
Female CKF H12
Male CSF H12
12-pin 19-pin 12-pin 19-pin
CKF H19 CKF H120 CKF H190
CSF H19 CSF H120 CSF H190
CKF.. or CSF..
Cable
Male
Female
Male
Female
12-pin
12-pin
19-pin
19-pin
93

Selection Guide Female Aluminum B 4149-0/9 Stainless Steel BV 4149-0/9
Male
BS 4149-0/9
BSV 4149-0/9
B 4149-0/9
BS 4149-0/9
BV 4149-0/9
BSV 4149-0/9
Male 1. 2. 3. 4. Blue (-Voltage) Brown (+ Voltage) Bare (Shield Drain Wire) Green/Yellow (Ground)
Female
94
For HART Systems

Male
BS8141-0
BS8241-0
B8141-0
B8241-0
BS8141-0
BS8241-0
* Housing Material PBT Coupling Nut Material - Female - nylon Male - nickel-plated brass
female eurofast 1. 2. 3. 4. Blue (-Voltage) Brown (+ Voltage) Bare (Shield Drain Wire) Green/Yellow (Ground)
male eurofast
95
Field Wireable Connectors - multifast

Selection Guide Female 12-pin CK 12-0 19-pin CKV 19-0
Male
CS 12-0
CSV 19-0
CK..
CS..
Female contact holder, female threads
Male contact holder, female threads
Male
Female
12-pin
19-pin
12-pin
19-pin
96
For HART Systems
Closure Cap
Closure caps are for unused ports on the junction box.
Description
Stainless steel IP67 rated
RKMV BC
Dimensions
4
RSMV BC
97
Installations
98
Plug and play connectorization has been standard practice in industries ranging from appliance manufacturers to industrial sensors for many years. These industries have found it necessary to compete in a business climate where speed and consistency of connection is king. Connectorization is the perfect complement to fieldbus systems. The concepts and goals are identicalreduced installation, reduced troubleshooting and easy expansion. The fieldbus system minimizes point to point wiring which can be time consuming and difficult to troubleshoot. Connectorization takes that one step further, almost completely eliminating troubleshooting. Of course unforeseen problems are difficult to measure during the initial planning stages. However, problems do happen resulting in real costs - delayed startups, scrapped product, etc. The plants that have implemented plug-and-play connectorization claim up to 75% reduction in start-up. These are real cost savings. Cost Savings The initial capital cost is the major factor in selecting a method of connecting devices. These costs include material and installation costs. The cost of incorporating plug-and-play connectivity will cost 10 to 60 percent less. Actual savings will depend on the size and complexity of the installation. In addition, other factors include reduced design cost, reduced maintenance cost, reduced troubleshooting cost and reduced expansion costs. Some of these cost savings are difficult to determine until the condition exists. However, these costs can quickly change from potential cost savings to real cost savings when the installation begins.
Design Cost Savings

Most projects start with a rough definition to develop the capital scope and then progress to detailed development. Development of the capital scope is often expressed in terms of the number of segments, transmitters and tanks. The cabling can be expressed in the same way. Each transmitter requires one device gland and one cordset. Each tank requires one tee, one drop cordset and typically one brick. The Home Run or trunk cable can run in either conduit or cable tray, so either a field wireable tee or a conduit adapter is required at each tank. A terminating resistor is needed at the beginning and end of the network. A simple bill of materials can be developed as follows: Example: 4 segments, 50 transmitters, 10 tank process Description Device Glands Cordset Brick Field Wireable Tee Terminating Resistor Bulk Cable Product Number RSFV 49 0.3M/14.5 RSV RKV 490 - 6M JTBS 49SC M633 SPT1-MT13 RSV 49 TR CABLE, 490 - 300M Quantity Qty. 50 Qty. 60 (50 transmitters + 10 drops) Qty. 10 Qty. 10 Qty. 8 Qty. 1
Often, for estimating purposes an average length of cordset and segment length is assumed. In this example 6m (20 ft.) cordsets and four 75m (250 ft) segments are estimated. The cost and time of coping with continuous changes during the engineering design phase can be very expensive. However, with this model the changes are limited to the length of the cordset and spool of bulk cable. Design changes can even wait until all the transmitters are mounted. Simply taking physical measurements is as valid as any other design method.
99
Material Costs
The cost of cordsets and bricks will be equivalent or slightly lower compared to the cost of termination in enclosures. The plug-and-play junction bricks are IP67 rated (equivalent NEMA 4X). This mean they can be mounted indoors or outdoors without any secondary enclosures. A NEMA 4X enclosure can cost anywhere from $75 for steel to $275 for stainless steel. After the design and installation time required to put mounting holes in the enclosure and installing cable glands, the cost can increase by another $40 to $60. A cage clamp style termination block costs $200 to $450 depending on whether it has short circuit protection. The plug-and-play bricks cost only $295 and $445 depending on whether they have short circuit protection. A set of six cordsets costs only $264 (RSV RKV 490-1M). The material cost comparison for a stainless steel installation is as follows: Field Wiring NEMA 4X Box (Hoffman or equivalent) $ 275 Cage Clamp Termination Block 450 Installation of Block in Box 50 Bulk Cable (6 Meters) 12 Device Gland (1/2 NPT Fitting - $8) 48 Total $ 820 Plug-and-Play Junction Tee (JTBS 49SC-M613) $445
Cordsets (Six RSV RKV 490 - 1M - $44.00) Device Gland (RSFV 49 - 0.3M/14.5 - $30.30) Total
264 181 $ 890
A junction brick system that is completely encapsulated for use indoors or outdoors is equivalent or 10% more expensive than a termination block mounted in an enclosure. The real savings are in the installation.
Installation Savings
The cost of installing a plug-and-play connector system can be 90% lower than terminating in cage clamps. The time required to make a plug-and-play connection is less than 30 seconds per connection. The time required to strip the jacket, prepare the conductors, feed the cable through a gland, insert the wires into the terminals and tighten the cable gland is 5 to 10 minutes per connection. This is often complicated when the installation is in a physically demanding location. At a labor cost of $28.00 / hour per NECA labor units, this adds up fast. Terminating this many connections on just a 6 port junction brick means a difference of $33.00 as compared to $3.30. The real savings are often hidden since the wiring errors are eliminated. Field Wiring Install 6 cables to brick (10 min. ea.) $28.00 Install 6 cables to device (10 min. ea.) $28.00 Termination check of system (20 min) 9.33 Total $65.33 Plug-and-Play Install 6 connectors to brick (1/2 min. ea) $1.40 Install 6 connectors to brick (1/2 min. ea) $1.40 Termination check of system (n/a) ----Total $2.80
Maintenance Savings
One of the most important features with plug-and-play connectors is that transmitters can be taken on and off the bus very quickly with little or no disruptions to operations and no disruptions to the bus. A device can be added to a junction brick spare port much more easily than any terminal strip. Any conceivable change required in the process can be made simply by planning a couple of spare ports. 100
Planning for Plug-and-Play

Planning for plug-and-play can be second nature in a good installation. As with any process control, there are processes that need to interact and processes that should stay independent. There are populations of activities and a material flow. The example below shows a layout of a chemical processing facility. The raw material kitchens are controlled on two separate segments and the main batch processing areas controlled on three segments. The diagram below shows the position of the bricks in each process area.
Segment 1 Segment 2
Segment 3
Segment 4
Segment 5
101
Power Considerations
Most smart devices use power from the network cable. Proper design should take this into consideration. The voltage needed for fieldbus is 9-32 VDC. Most often the typical size for power is 24 VDC because of its popularity. Depending on the length and type of the fieldbus cable there can be a voltage drop over the cable that can cause the level at the end to be below the 9V threshold. The amperage needed depends on the number of devices and the total current draw of those devices. The majority of smart devices will consume 10 to 25 mA of current each. Fieldbus allows for up to 32 addressable devices per segment. However, most manufacturers of host systems recommend that a segment have no more than 16 devices on it. The host cards do not have enough computing capabilities to handle all the different tags of data that a full 32 devices would generate. See Figure 8 for a sample layout of how to compute the needed amperage for a system. On this segment there are 8 smart fieldbus devices shown with their corresponding current consumption. Current consumption info should be listed on the device specification sheet or on the device label.
Figure 8 - Sample Layout
Current Consumption Calculation

The best way to do the current calculation is to do a Nodal Analysis. This type of analysis involves summing all the current draws at each junction point and then sum the totals of those. It is easier to change the physical layout drawing to a nodal layout. See Figure 9 for the Nodal Drawing from the physical drawing Figure 8.
I total Node 1 I1 Node 2 I2 Node 3
25 mA 20 mA 25 mA 25 mA 25 mA
25 mA 25 mA 20 mA
D1
D2
D3
Figure 9 - Nodal Analysis Drawing

Starting from the right in this example, first sum the currents leaving Node 3. Node 3 = (4*25mA) + 20mA = 140mA. This now becomes the amount of current necessary at I2, or departing Node 2 supplying Node 3. Then do the same computation on Node 2. Node 2 = 25mA +140mA = 165mA. Now I1 is known to equal 165mA. Working back one more node to Node 1. Node 1 = 25mA + 165mA = 190mA. 102
Power Considerations (Continued)

Therefore, for this segment of 8 nodes a power supply capable of 200mA output is required. A good rule of thumb when dealing with industrial networks is to size the power supply with a 25% greater capacity. This allows some coverage for devices that have a higher inrush current than what is labeled. In a hazardous area the use of an Intrinsic Safety Barrier will limit the number of devices because of the current output, voltage ouput and the total amount of capacitance and inductance with which the barrier can properly operate.
Voltage Drop Calculation

The voltage drop in the system can be calculated using the same nodal analysis. The voltage drop depends on the length of the cable, designated as D1, etc. and the location of the current draw. In this example, a typical 18 AWG fieldbus cable will be used with a resistance of 6.5 / 1000 ft (0.021 / M). In these calculations we will designate it as Rcable/m. Most fieldbus power systems supply 24 VDC. This time we need to start at the left and calculate the voltage at Node 1: Voltage @ Node 1 = 24 VDC [D1 * Rcable/m] *Itotal = 24 VDC [ 15M * 0.021 /M ] * 185 mA = 23.94 VDC In a short distance there was not a significant amount of voltage drop, only 0.06 VDC. However, as the distances increase the voltage drop becomes a factor. The voltage at Node 2: Voltage @ Node 2 = Voltage @ Node 1 [ D2 * Rcable/M ] * I1 = 23.94 VDC [300M * 0.021 / M] * 165 mA = 22.90 VDC
Continuing with the last node, Node 3: Voltage @ Node 3 = Voltage @ Node 2 [ D3 * Rcable/M ] * I2 = 22.90 VDC [ 300M * 0.021 / M ] * 140 mA = 22.02 VDC So, the entire voltage drop across the system is roughly 2 VDC. All fieldbus devices should operate at a voltage from 9 32 VDC. Therefore this system should work fine with plenty of margin.
103
Installation of Trunk
The two most common methods of installing the trunk cable are cable tray and conduit. Longer runs are typically more difficult to estimate, so using bulk cable is standard practice. InterlinkBT offers several adapter products to break out of either cable tray or conduit. The SPTTM1A49 field wireable tee has conventional screw terminals inside of a NEMA 4X enclosure for the trunk termination and a minifast port for the drop. Plug-and-play cordsets with either standard or armorfast cable can be used to connect to either a single transmitter or a brick.
The SPTT1 A49 field wireable tee has conventional screw terminals inside of a NEMA 4X enclosure for both the trunk and drop terminations. This allows the drop cable to be pulled through conduit down to a conduit body. The cable can then be terminated into the screw terminals of the BCA 49M223 conduit adapter for connection to either one or two devices or to a brick.
131.4 [1.87]
47.5 [1.87]
110.5 [4.35]
The BCA 49M223 can also be used to adapt from any conduit body to plug-and-play connectorization.
104
Installation of Drops
After the transition out of either cable tray or conduit the use of bricks is the best way to consolidate wiring. The brick is a parallel wired device that essentially acts as a multidrop box. The new JTBS-49SC series and JBBS49SC series not only consolidate wiring, but also offer short circuit protection.
Installation at the Device

InterlinkBT offers a device gland receptacle that mounts into the NPT or M20 port of most transmitters. The device gland has 2 or 3 wires to connect to the transmitter screw terminals. The other side is either a minifast or eurofast receptacle. The device gland is offered as an option by some transmitter manufactures. Otherwise it can be installed in the field. The advantage of this connection is that the installation or replacement of a transmitter can be made very quickly. The shield drain wire is not connected to the transmitter. The shield should be terminated only at the control cabinet. This prevents the shield from grounding to a secondary ground which could produce ground loops.
Blue (-Voltage) Brown (+ Voltage) Green/Yellow (Ground)
105
Terminating
A terminating resistor is required at both ends of the trunk. The trunk is the longest run of the segment. The purpose of the terminating resistor is to prevent reflections at the end of the cable. The fieldbus signal is carried on the DC carrier. A capacitor is also in the terminator to prevent the resistor from absorbing the energy on the trunk. The RSV 49 TR can be installed into the last trunk connection of a brick.
Grounding
InterlinkBT offers both a two and three conductor cabling system. A twisted pair (blue and brown) are used to carry the signal (V+ and V-). The third conductor is provided as a convenience ground for transmitters. If the distance between the transmitter and the brick is relatively short, less than 6m (20 ft), several transmitters can be grounded at the brick. The ground stud should be connected to earth ground with a 12 awg or equivalent conductor. The device ground conductor is broken at P1 (SEGMENT IN) so that the local ground of one brick is not tied to the local ground of another. This eliminates the potential of ground loops in the system. The cables also have a screen and drain wire. The drain wire passes through each of the connectors and the bricks not connected to any chassis grounds. The drain wire should be terminated to an earth ground at a single point, typically at the earth ground for the control system.
Blue (V-) Brown (V+) Bare (Shield) Green (Device Ground)
Device Ground
106
Nonincendive Installation for Division 2 Hazardous Locations Terminology

Properly classified Division 2 locations are often non-hazardous. They are essentially buffer zones around Division 1 locations in which an explosive atmosphere will never be present under normal conditions and only rarely as a result of unforeseen equipment failures. If electrical faults in equipment occur fairly rarely, the risk of these events happening simultaneously is negligible. However, acceptable protection methods for Division 2 locations seem to be less widely understood than those for Division 1 locations, despite the lesser hazard. This is partly due to the fact that the somewhat cumbersome term nonincendive is used to describe two very different Class 1, Division 2 protection methods: Nonincendive Equipment Nonincendive Circuits
Nonincendive Equipment
Simply put, if you supply nonincendive equipment with its rated power and use it per its instructions, it will not produce heat or sparks capable of igniting a hazardous atmosphere. It must not have normally arcing contacts and must not produce heat in excess of 80% of the ingnition temperature of the hazardous atmosphere. There is no fixed restriction on the amount of power as long as the preceding statement remains true. The energy level carried by the interconnecting wiring may far exceed the ignition curves. Benefits: No NRTL approved safety barrier, special enclosure or supply of protective gas is required. Quick disconnects are allowed with the use of a tool removable locking guard.
Nonincendive Circuits
The electrical energy in a nonincendive circuit is incapable of igniting a specific hazardous atmosphere under normal conditions. The concept is very similar to intrinsic safety, but lower safety factor and no faults considered in equipment examinations. The energy level carried by the interconnecting wiring is below the ignition curves with a 10% margin. Therefore, any wiring method suitable for an equivalent non-hazardous location is acceptable. Quick disconnects are also permitted because their disconnection does not result in an ignition-capable spark. Benefits: No special wiring. Quick disconnects allowed.
References:
Bob Svacina and Brad Larson. Understanding Hazardous Area Sensing. Turck Inc., 4/01
107
Typical Installation
The JTBS SC and JBBS SC series of bricks provide short circuit protection. In doing so they also limit the current to each drop or spur. The brick is classified as non-incendive equipment. In other words, under normal operating conditions it cannot create a spark that will cause ignition. The connection to the brick is the trunk connection, indicated as P1 and S0. These ports are not current limited and should not be disconnected unless the area is known to be non-hazardous. In addition, a tool removable locking guard must be installed on the quick disconnect connector. Each of the drops, or spurs, is classified as a non-incendive circuit. It is current limited so that the energy in any spark caused by the separation of a connector cannot cause ignition. Any method suitable for wiring in ordinary locations can be used on the drop connections, indicated as S1,S2, S3...etc.
Non-Hazardous Location
Hazardous Location Class 1, Division 2
Non-incendive equipment connection Non-incendive circuit connection
Class I, Division 1 Locations

Minifast and eurofast connectors are not explosion-proof. They can only be used in a Division 1 location in an intrinsically safe system. The standard bricks, JTBS and JBBS series (not JTBS-49SC or JBBS-49SC) are considered as simple devices. The bricks have no active circuitry and cannot store or generate more than 1.2 volts, 0.1 ampere, 25 milliwatts, or 20 microjoules. These devices can be placed directly in the hazardous location without any certification. InterlinkBT offers a complete line of cordsets with blue cable (change part number from RSV RKV 490 -*M to RSV RKV 490B - *M). It is not mandatory to use blue cable, but it is considered to be the best practice.
108
Cable Types
There are basically four types of cable suitable for process bus installations. They are Type MC, Type TC, Type PLTC and Type ITC cable. Due to the similarities of the PLTC and ITC requirements cables will often carry a dual PLTC / ITC rating. Type ITC cable is for instrumentation and control circuits operating at less than 150 volts and less than 5 amperes. Type PLTC cable is Power Limited Tray Cable, suitable for 300 volts. Process buses are typically 9-32 volt systems that run at only 2 amps. In addition, ITC cable can be enclosed in a smooth metallic sheath, a continuous corrugated metallic sheath, or interlocking tape armor applied over the nonmetallic sheath of an ITC cable. The acronyms of each of the cables are expanded as follows: ITC - instrumentation tray cable PLTC - power limited tray cable TC tray cable MC metal clad Type ITC cable offers a great deal of flexibility in Class I, Division 2 installations. The basic installation guides require mechanical protection and minimized open wiring lengths. This serves to protect the cable from potential damage. Some of the basic guidelines are noted in Article 727.6 of the NEC. The summary below may be used as a guideline. However, the local government inspection agency has final jurisdiction on the interpretation of the code. Armorfast ITC Cables may be used for open wiring. The cable must be supported and secured every 1.8 m (6 ft). Standard ITC Cables may be used for open wiring without a metallic sheath or armor between cable tray and equipment in lengths not to exceed 15 m (50 ft), where the cable is supported and protected against physical damage using mechanical protection, such as struts, angles or channels. The cable shall be supported and secured at intervals not exceeding 1.8 m (6 ft).
Installation of Fieldbus Cable in Cable Tray

Installation of Fieldbus Cable with Cables Rated 600V or Less Fieldbus cable type PLTC is rated for 300 volts. Fieldbus cables may be mixed with other cables rated at either 300 or 600 volts. Traditional instrumentation cable was often installed in a separate tray because of the volume of cables. With fieldbus the number of cables is reduced dramatically, and as such may now be practical to install in the same tray as other general purpose cabling. Fieldbus cables and branch circuit cables have been installed in the same cable trays without barriers with excellent performance and reliability. Installation of Fieldbus Cable with Cables Rated Over 600V Fieldbus cable may be installed with cables rated over 600V if the cable is rated over 600 volts is Type MC (Metal Clad) or if the cables are separated with a fixed solid barrier of a material compatible with the cable tray.
109
Cable Tray Loads

Although fieldbus wiring greatly reduces the loads in the cable tray, they must still be calculated. The table below indicates the weight per 1000 ft. of cable. Cable 3-wire fieldbus 2-wire fieldbus 3-wire armorfast Examples 490, 490B, HM40 493, 483, 492A, 482A, H40A Weight
( lbs. / 1000 ft.)
59.5166 58.0297 106.80851
Typical Cable Tray Installations
SPTTM13-A49 to JBBS-49-M613 with FOUNDATION Fieldbus armor cable cordsets.
JBBS-49-M413 with FOUNDATION Fieldbus minifast armor cable cordsets.
RSV 2 RKV 49 with FOUNDATION Fieldbus minifast cordsets. 110
SPTTM13-A49 with FOUNDATION Fieldbus minifast cordsets.
Installation of Cable Types

Proper management of cabling systems can mean the difference between a dependable and smooth operating installation and costly recurring down time. The suggestions outlined below illustrate some of the common sources of problems and provide simple and effective solutions.
Proper Bend Radius for Fixed and Moving Applications

Providing sufficent bend radius will allow the cable to absorb the energy of bending over a greater portion of its length, increasing its effective working life. Small increases in the radius of the bend can produce subtantial increases in cable life.
Fixed Applications
Minimum bend radius 5 x cable diameter
Moving Applications
Minimum bend radius 10 x cable diameter
Eliminating Stress Points in Cable Dress

Installing cables to allow for adequate stress loops and freedom of motion increases the life of the cables. InterlinkBT cordsets incorporate molded strain reliefs that will assist in preventing stress.
Strain Relief
Correct Incorrect
111
Cable Bundling Techniques

When bundling several cables together, always keep the bundle loose enough to move within itself. Tightly tied bundles create both compression and tension stresses when the bundle is moved.
Correct
Incorrect
Tying Cables with Cable Ties

When tying cable with self locking ties, always leave the ties loose enough for the cables to slide freely under the tie. Over-tightening will create stress concentrations that can cause the conductors to fail prematurely. Never tighten the tie to the point where the cable jacket becomes deformed or pinched.
Correct
Incorrect
112
Photo Gallery
113
Photo Gallery
114
Photo Gallery
115
FOUNDATION Fieldbus - Index
B
B 4149-0/9 ........................................................................40 B8141-0 ............................................................................41 B8241-0 ............................................................................41 BRPC-49-M213 ................................................................36 BS 4149-0/9 ..................................................................... 40 BS8141-0 ..........................................................................41 BS8241-0 ..........................................................................41 BSV 4149-0/9 ...................................................................40 BV 4149-0/9 .....................................................................40
S
SHLD, MINI (10/bag) .........................................37 SPTTM13-A49 ....................................................33
W
WSV RKV 49 ......................................................34
PROFIBUS-PA
C
Cable Types.........................................................................17 Conduit Adapter ................................................................31 Cordsets........................................................................ 18-21
B
B 4148-0/9 ............................................................69 B8141-0 ................................................................70 B8241-0 ................................................................70 BS 4148-0/9 ..........................................................69 BS8141-0 ..............................................................70 BS8241-0 ..............................................................70 BSV 4148-0/9 .......................................................69 BV 4148-0/9 .........................................................69
F
FKV 49 ..............................................................................39 FKV FSV 49 / M12 ...........................................................38 FSV 49 ...............................................................................39 FSV 49-*M / 14.5 (3 wire) ................................................28 FSV 49-*M / M20 (2 wire) ...............................................29
J
JBBS-49-Exxx ..................................................................26 JBBS-49-Mxxx .................................................................24 JBBS-49SC-Exxx .............................................................27 JBBS-49SC-Mxxx ............................................................25 JTBS-49-Exxx ..................................................................23 JTBS-49-Mxxx .................................................................23 JTBS-49SC-Exxx .............................................................23 JTBS-49SC-Mxxx ............................................................22
C
Cable Types ..........................................................47 Conduit Adapter ....................................................61 Cordsets ...........................................................48-51
F
FKV 48 -*M .........................................................68 FKV FSV 48 / M12 ............................................. 67 FSV 48 -*M ..........................................................68 FSV 48-*M / 14.5 ............................................. ...58 FSV 48-*M / M20 ................................................58
R
RKFV 49 ...........................................................................39 RKMV BC ........................................................................42 RKV RKV 49 ....................................................................34 RSCV 2RKCV 49 .............................................................32 RSEV 49-TR .....................................................................30 RSFV 49 ............................................................................39 RSFV 49-*M / 14.5 (3 wire) .............................................28 RSFV 49-*M / M20 (2 wire) ............................................29 RSFV RKFV 49/22 ..........................................................38 RSM 49-FK 4.5 ................................................................34 RSMV BC ........................................................................42 RSV 2RKV 49 ..................................................................32 RSV 49-TR .......................................................................30 RSV FKV RKV 49 ...........................................................32 RSV RKV 49 SS ................................................................35 RSV RSV 49 .....................................................................34 116
J
JBBS-48-Exxx ...............................................56, 57 JBBS-48-Mxxx ...............................................54, 55 JTBS-48-Exxx ......................................................53 JTBS-48-Mxxx .....................................................53 JTBS-48SC-Exxx .................................................53 JTBS-48SC-Mxxx ..........................................52, 53
R
RKFV 48 -*M .......................................................68 RKMV BC ............................................................71 RKV RKV 48 ........................................................64 RSCS 2RKCS 48 ..................................................62 RSEV 48-TR .........................................................59
RSEV 48-TR-Ex ................................................................60 RSFV 48 -*M .....................................................................68 RSFV 48-*M / 14.5 ............................................................58 RSFV 48-*M / M20 ...........................................................58 RSFV RKF 48 / 22 .............................................................67 RSM 48-FK 4.5 .................................................................64 RSMV BC ..........................................................................71 RSV 2RKV 48 ...................................................................62 RSV 48-TR ........................................................................59 RSV 48-TR-Ex ..................................................................60 RSV FKV RKV 48 ............................................................62 RSV RKV 48 SS ................................................................65 RSV RSV 48 ......................................................................64
F
FKV FSV H4 / M12 ............................................91 FKV H4 -*M .......................................................92 FSV H4 -*M ........................................................92 FSV H4 -*M / 14.5 ..............................................86 FSV H4 -*M / M20 .............................................86
J
JTBS-40H SC-CSV12 .........................................83 JTBS-40H-CS12 .................................................82 JTBS-40HM SC-RSV4 .......................................83 JTBS-60HM-RS4 ................................................82 JTBS-70H SC-CSV19 .........................................83 JTBS-70H-CS19 .................................................82
S
SHLD, MINI (10/bag) .......................................................66 SPTT1-A48 .......................................................................63
R
RKFV H4 - *M ...................................................92 RKMV BC ..........................................................97 RKV RKV H4 ....................................................90 RSCS 2RKCS H4 ...............................................88 RSFV H4 -*M ....................................................92 RSFV H4 -*M / 14.5 ..........................................86 RSFV H4 -*M / M20 ..........................................86 RSFV RKF H4 / 22 .............................................91 RSM H4-FK 4.5 ..................................................90 RSMV BC ...........................................................97 RSV 2RKV HM4 ................................................88 RSV FKV RKV HM4 .........................................88 RSV RSV H4 ......................................................90
W
WSV RKV 48 ....................................................................64
HART
B
B 4149-0/9 ........................................................................94 B8141-0 ............................................................................95 B8241-0 ............................................................................95 BS 4149-0/9 ......................................................................94 BS8141-0 ..........................................................................95 BS8241-0 ..........................................................................95 BSV 4149-0/9 ...................................................................94 BV 4149-0/9 .....................................................................94
S
SPTTM13-AHM4 ...............................................89
V
VBM-40H-CS12 .................................................84 VBM-80H-CS19 .................................................84 4MB12-40H-CS12 ..............................................85 8MB12-40H-CS19 ..............................................85
C
Cable Types ......................................................................75 CK 12-0 ............................................................................96 CKFxx or CSFxx ..............................................................93 CKM ...........................................................................80, 81 CKV 19-0 .........................................................................96 CKWM .......................................................................80, 81 Conduit Multiplex Adapter ...............................................87 Cordsets .......................................................................76-80 CS 12-0 .............................................................................96 CSM ............................................................................80, 81 CSV 19-0 ..........................................................................96 CSWM ........................................................................80, 81
W
WSV RKV H4 ....................................................90
117
Advanced I/O Module Catalog

A thorough guide to DeviceNet, PROFIBUS-DP and Industrial Ethernet products. Request B9032.
Piconet Catalog
Complete guide to the miniature bus I/O product family. Request B9029.
AS-interface Catalog The most complete product offering of AS-interface I/O stations, masters, gateways, cabling and accessories. Request B9040.
118
Busstop CD Contains complete Product Catalog, Cordset Wizard, Drawing Explorer, and Network Layout Tool. Request B9034.
BL20 CD A complete electronic quide to the BL20 IP20 Bus Terminal I/O system. Request B9037.
BL20 Sales Brochure A sales overview of the BL20 I/O Bus Terminal System. Request B9038.
119
Warranty
InterlinkBT, LLC (hereinafter InterlinkBT) warrants the Products covered by this WARRANTY AGREEMENT to be free from defects in material and workmanship under normal and proper usage for 18 months from the date of shipment from InterlinkBT. THE WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER REPRESENTATIONS MADE BOTH EXPRESSED AND IMPLIED. THERE ARE NO WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE FOR PRODUCTS COVERED BY THESE TERMS AND CONDITIONS. InterlinkBT warrants that the goods sold are as described, but no promise, description, affirmation of fact, sample model or representation, oral or written shall be part of an order, unless set forth in these terms and conditions, or are in writing and signed by an authorized representative of InterlinkBT. This warranty does not apply to any Product which has been subject to misuse, negligence, or accident or to any Product which has been modified or repaired, improperly installed, altered, or disassembled except according to InterlinkBTs written instructions. This WARRANTY is subject to the following conditions: 1. 2. 3. 4. This WARRANTY is limited to the electronic and mechanical performance only, as expressly detailed in the Product specifications and NOT to cosmetic performance. This WARRANTY shall not apply to any cables attached to, or integrated with the Product. However, the 18 month warranty shall apply to cables sold separately by InterlinkBT. This WARRANTY shall not apply to any products which are stored, or utilized, in harsh environmental or electrical conditions outside written specifications. The WARRANTY is applicable only to Products shipped from InterlinkBT subsequent to May 1, 1998.
Purchasers Remedies
If an InterlinkBT Distributor desires to make a WARRANTY Claim, the Distributor shall, if requested by InterlinkBT, ship the Product to InterlinkBTs facility in Minneapolis, Minnesota, postage or freight prepaid. If the User desires to make a WARRANTY Claim, they shall notify the authorized InterlinkBT Distributor from whom it was purchased or, if such Distributor is unknown, shall notify InterlinkBT. InterlinkBT shall, at its option, take either of the following two courses of action for any products which InterlinkBT determines are defective in materials or workmanship. 1. 2. Repair or replace the Product and ship the Product to the Original Purchaser or to the authorized InterlinkBT Distributor, postage or freight prepaid; or Repay to the Original Purchaser that price paid by the Original Purchaser.
PURCHASERS REMEDIES SHALL BE LIMITED EXCLUSIVELY TO THE RIGHT OF REPLACEMENT, REPAIR OR REPAYMENT AS PROVIDED AND DOES NOT INCLUDE ANY LABOR COST OR REPLACEMENT AT ORIGINAL PURCHASERS SITE. INTERLINKBT SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL DAMAGES RESULTING FROM ANY BREACH OF ANY WARRANTY, EXPRESSED OR IMPLIED, APPLICABLE TO THE PRODUCT, INCLUDING WITHOUT LIMITATION, ANY DAMAGES RESULTING FROM PROPERTY DAMAGE, PERSONAL INJURY OR BUSINESS INTERRUPTION.
Risk of Loss
Delivery of the equipment to a common carrier shall constitute delivery to the Purchaser and the risk of loss shall transfer at that time to Purchaser. Should delivery be delayed due to an act or omission on the part of the Purchaser, risk of loss shall transfer to the Purchaser upon notification by InterlinkBT that the order is complete and ready for shipment.
Consider Safety and Protection Precautions

InterlinkBT takes great care to design and build reliable and dependable products, however, some products can fail eventually. You must take precautions to design your equipment to prevent property damage and personal injury in the unlikely event of failure. As a matter of policy, InterlinkBT does NOT recommend the installation of electronic controls as a sole device FOR THE PROTECTION OF PERSONNEL in connection with power driven presses, brakes, shears and similar equipment and, therefore, the customer should build in redundancy or dual control using approved safety devices for these applications.
Governing Law
The sale and purchase of Products covered hereby and all terms and conditions hereof shall be governed by the law of the State of Minnesota.
Product Availability
InterlinkBT makes every effort to stock most of these part numbers in reasonable quantities. InterlinkBT also makes no guarantee of availability of any product represented. Some part numbers are available on a special order basis only and may require longer lead times. Please consult with InterlinkBT when you need a committed delivery date.
Special Order Items

Certain part numbers require minimum order quantities. As a general guideline, product not listed in this price list may be subject to 25 piece minimum order quantity. If there is any question on availability or minimum order quantities, please contact InterlinkBT before ordering.
Field Service
Please contact InterlinkBT for details.

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A Worldwide Fieldbus Solution

InterlinkBTS Process Fieldbuses Catalog

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Occupants on the Bus

Fieldbus I/O Host

Main Trunk Cable Main Trunk Cable

JTBS-49SC-M633 JTBS-49SC-M633 JTBS-49SC-M633 Pressure Transmitter

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Pre-molded Fieldbus Cables

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eurofast Part Number Keys Cordsets R S C V 4 9x

R = Straight W = Right Angle Gender S = Male Connector K = Female Connector

Gender S = Male Connector K = Female Connector

Designator for Receptacles

Coupling Nut Material V = Stainless Steel (Blank) = Nickel-Plated Brass

minifast Part Number Keys Cordsets W K M 4 9x

Length in Meters (*) R = Straight W = Right Angle

Gender S = Male Connector K = Female Connector

Length in Meters (*) R = Straight W = Right Angle

Gender S = Male Connector K = Female Connector Designator for Receptacles

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Junction Tee Part Number Key JT B S 49 SC M 6 3 3

JT = Junction Tee JB = Junction Box

Connector Type M = minifast E = eurofast Protection SC = Short Circuit (Blank) = None

For HART Systems Only

HART Junction Box Part Number Key V B M 4 0 H C S 1 2

Housing VBM - Metal Housing eurofast Connectors

Number of Ports 40 - 4 ports 60 - 6 ports 70 - 7 ports 80 - 8 ports

HART Topology H - HART Point-to-Point HM - HART Multidrop

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FOUNDATION Fieldbus Cables and Accessories 2

FOUNDATION Fieldbus Overview

General Layout Topologies

Figure Parallel Wiring Diagram Figure 11 - Parallel Wiring Diagram

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Star Topology Method

Figure 2 - Star Topology Example

Daisy Chain Configuration

Figure 3 - Daisy Chain Layout

Fieldbus Cable Specifications

Type Type A Type B Type C Type D

Conductor Size # 18 Awg # 22 Awg # 26 Awg # 16 Awg

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FOUNDATION Fieldbus - Cable Specifications

Overall Foil Shield Blue Data Brown Device Ground Green/Yellow

Network Standard ISA / SP50

FOUNDATION Fieldbus - Cable and Cordsets

minifast Pin (Male) Socket (Female)

eurofast** Pin (Male)

RSV RSV 49-*M

RSV WSV 49-*M

RSV RKV 49-*M

RSV WKV 49-*M

RSV RSCV 49-*M

WSV WSV 49-*M

WSV RKV 49-*M

WSV WKV 49-*M

WSV RSCV 49-*M

RKV RKV 49-*M

RKV WKV 49-*M

RKV RSCV 49-*M

WSCV RKFPV 49-M WSCV FSFDV 49-M WSCV FKFDV 49-*M

RKCV FSFDV 49-M RKCV FKFDV 49-M

WKCV FSFDV 49-M WKCV FKFDV 49-M