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Assembly Adjustment Dimensions

Demag chain hoist DKUN 2 DKUN 5 DKUN 10 DKUN 16 DKUN 20


Low headroom monorail trolley RKDK EKDK

DKUN

130204 EN

41266944.eps

RKDK-1/1

41267044.eps

202 876 44

RKDK-2/1

41267144.eps

714 IS 817

Manufacturer

Demag Cranes & Components GmbH


P.O. Box 67 D-58286 Wetter
Telephone (+49/2335) 92-0 Telefax (+49/2335) 927676
www.demagcranes.com

Vibration in the chain may occur due to additional chain return reeving
arrangements (polygon effect).
Chain hoists with the hoist speed code V2 may, therefore, only be used in
applications after consultation with the manufacturer or his representative.
Kindly inform us about the operating conditions in the case of these
applications.
Depending on the speed, lifting height and the design of the load bearing
system, this vibration may be inconvenient in some applications.
Please clarify this matter in the case of critical applications.

Further documents
DKUN 2

222 501 44

721 IS 817

DKUN 5

222 506 44

721 IS 817

DKUN 10

222 511 44

721 IS 817

DKUN 16

222 546 44

721 IS 817

DKUN 20

222 516 44

721 IS 817

DST assembly instructions

206 165 44

720 IS 951

DST control pendant component parts

222 142 44

721 IS 951

DSE assembly instructions

214 214 44

720 IS 951

DSE control pendant technical data

203 119 44

721 IS 951

Demag chain hoist operating instructions

206 501 44

720 IS 817

Demag chain hoist test and inspection book


2 Technical Data

DKUN 2 20

214 260 44

720 IS 817

202 846 44

714 IS 817

202876k1.p65/130204

Component parts Demag chain hoist

Contents
Page
Technical Data

Design

Explanation of hoist design

Selection table

Demag chain hoist DKUN 2, DKUN 5, DKUN 10, DKUN 16, DKUN 20
weights (for 3 m hook path)

Hoist motor data

Travel motor data

10

Demag chain hoist DKUN 2 DKUN 20 dimensions

10

Assembling RKDK low-headroom monorail hoists

12

Trolley size 6 - RKDK


DKUN 2-200/250/315 1/1 and 2/1
DKUN 5-400/500 1/1
DKUN 5-315 1/1 and 2/1

14

Trolley size 11 RKDK


DKUN 5-400/500 - 2/1

16

Trolley size 11 RKDK


DKUN 10-800/1000 1/1
DKUN 10-630 1/1 and 2/1

18

Trolley size 22 RKDK


DKUN 10-800/1000 2/1

20

Assembling EKDK low-headroom monorail hoists

22

Trolley size 11 EKDK


DKUN 2-200/250/315 1/1 and 2/1
DKUN 5-315/400/500 1/1 and 2/1

24

202876k1.p65/130204

Trolley size 11 EKDK


DKUN 10-800/1000 1/1
DKUN 10-630 1/1 and 2/1

26

Trolley size 22 EKDK


DKUN 10-800/1000 2/1

28

Fitting the travel drive

30

Assembling EKDK low-headroom monorail hoists

31

Trolley size 22 EKDK


DKUN 16-1000/1250/1600 2/1

32

Assembling EKDK low-headroom monorail hoists

34

Trolley size 11 EKDK


DKUN 20-1250/1600/2000 1/1

36

Trolley size 22 EKDK


DKUN 20-1250/1600/2000 2/1

38

Technical data

Design

27787.tif

1
2
3
4

Electrical equipment cover


Electrical components
Slipping clutch
Gearbox

5
6
7
8

Chain guide
Suspension eye
Intermediate flange
Stator

9
10
11
12

Rotor
Shaft
Brake adjusting shims
Coupling

13
14
15
16

Brake cup
End cap
Fan cover
Chain

Fig. 1

Explanation of hoist designation


EK

DKUN

2-250

K V1 1/1

F4

143

28
Travel in m/min
Flange width of the girder in mm
F4 creep lifting 1 : 4 (pole-changing)
F6 creep lifting 1 : 6 (pole-changing)
Number of falls from chain drive
Reeving method
Hoist speed code
Motor type: K = squirrel-cage
SWL on load chain
(for 1/1 reeving)
Range
Size
Load supporting means:

= chain

Universal

K = Low-headroom monorail hoist

E = Electric travel trolley


R = Push travel trolley

202876k1.p65/130204

Demag chain hoist type DKUN

Selection table

Chain hoists with the hoist speed code V2 may only be used in applications
after consultation with the manufacturer or his representative.

SWL

Size

FEM

Hook path

kg

Hoist speed
m/min

Motor size

V1

V2

KMP 71 B 2

8/2

KMK 80 Z 2/8

14

DKUN 2-200 KV2 1/1 F4

14/3,5

DKUN 2-250 KV1 1/1

KMP 71 B 2

8/2

KMK 80 Z 2/8

DKUN 2-200 KV1 1/1


DKUN 2-200 KV1 1/1 F4
200

2m

DKUN 2-250 KV1 1/1 F4


1 Am

KMK 71 B 2
KMK 80 B 2/8

% CDF

Hook dim.
C

kW

rpm

0,4

2840

60

235

0,4/0,1

2770/675

40/20

235

0,75

2680

60

235

0,75/0,17

2800/685

40/20

235

0,4

2840

60

235

0,4/0,1

2770/675

40/20

235

mm )

3; 4; 6; 8

DKUN 2-250 KV2 1/1

14

DKUN 2-250 KV2 1/1 F4

14/3,5

KMK 71 B2

8/2

KMK 80 B2/8

DKUN 2-315 KV1 1/1


DKUN 2-315 KV1 1/1 F4
1 Bm

3; 4; 6; 8

DKUN 2-200 KV2 1/1

250

KMK 71 B 2
KMK 80 B 2/8

0,75

2680

60

235

0,75/0,17

2800/685

40/20

235

0,75

2680

60

235

0,75/0,17

2800/685

40/20

235

3; 4; 6; 8

DKUN 2-315 KV2 1/1

DKUN 2-315 KV2 1/1 F4

12,5

KMK 71 B2

12,5/3,1 KMK 80 B 2/8

0,75

2680

60

235

0,75/0,17

2800/685

40/20

235

315
DKUN 5-315 KV1 1/1
DKUN 5-315 KV1 1/1 F4
2m

KMK 71 B 2

8/2

KMK 80 B 2/8

15

2680

60

260

2800/685

40/20

260

1,4

2720

60

260

0,75/0,17

2800/685

40/20

260

0,75

2680

60

260

0,85/0,2

2770/665

40/20

260

1,4

2720

60

260

1,7/0,42

2800/640

40/20

260

0,4

2840

60

295

0,4/0,1

2770/675

40/20

295

0,75

2680

60

295

0,75/0,17

2800/685

40/20

295

3; 4; 6; 8

DKUN 5-315 KV2 1/1


DKUN 5-315 KV2 1/1 F4

DKUN 5-400 KV1 1/1

DKUN 5-400 KV1 1/1 F4


1 Am

0,75
0,75/0,17

KMK 80 B 2

12,5/3,1 KMK 80 B 2/8


-

KMK 71 B 2

8/2

KMK 90 Z 2/8

15

3; 4; 6; 8

DKUN 5-400 KV2 1/1


DKUN 5-400 KV2 1/1 F4

DKUN 2-200 KV1 2/1

KMK 80 B 2

12,5/3,1 KMK 90 B 2/8

400
DKUN 2-200 KV1 2/1 F4

KMP 71 B 2

4/1

KMK 80 Z 2/8

DKUN 2-200 KV2 2/1

KMK 71 B 2

DKUN 2-200 KV2 2/1 F4

7/1,7

2m

3; 4

DKUN 5-500 KV1 1/1


DKUN 5-500 KV1 1/1 F4
1 Bm

KMK 80 B 2/8

KMK 71 B 2

8/2

KMK 90 Z 2/8

0,75

2680

60

260

0,85/0,2

2770/665

40/20

260

3; 4; 6; 8

DKUN 5-500 KV2 1/1

DKUN 5-500 KV2 1/1 F4

15

KMK 80 B 2

12,5/3,1 KMK 90 B 2/8

1,4

2720

60

260

1,7/0,42

2800/640

40/20

260

500
DKUN 2-250 KV1 2/1
DKUN 2-250 KV1 2/1 F4
1 Am

KMP 71 B 2

KMK 80 Z 2/8
KMK 71 B 2

7/1,7

KMK 90 B 2

9/2,2

KMK 90 B 2/8

DKUN 10-630 KV2 1/1

2m
3m

3; 4; 6; 8

DKUN 10-630 KV2 1/1 F4

12,5

KMK 80 B 2/8

KMK 90 B 2

12,5/3,1 KMK 90 B 2/8

KMK 71 B 2

4/1

KMK 80 B 2/8

6,3

DKUN 2-315 KV2 2/1 F4

6,3/1,5

DKUN 5-315 KV1 2/1

KMK 71 B 2

4/1

KMK 80 B 2/8

7,5

DKUN 5-315 KV2 2/1 F4

6,3/1,5

DKUN 10-800 KV1 1/1

KMK 90 B 2

9/2,2

KMK 90 B 2/8

DKUN 2-315 KV1 2/1


DKUN 2-315 KV1 2/1 F4
1 Bm

DKUN 5-315 KV1 2/1 F4

1 Am
DKUN 10-800 KV1 1/1 F4

60

295

40/20

295

0,75

2680

60

295

0,75/0,17

2800/685

40/20

295

2,1

2730

60

300

1,7/0,42

2800/640

40/20

300

2,1

2730

60

300

1,7/0,42

2800/640

40/20

300

0,75

2680

60

295

0,75/0,17

2800/685

40/20

KMK 71 B 2

295

0,75

2680

60

295

KMK 80 B 2/8

0,75/0,17

2800/685

40/20

295

0,75

2680

60

330

0,75/0,17

2800/685

40/20

330

1,4

2720

60

330

0,75/0,17

2800/685

40/20

330

2,1

2730

60

300

1,7/0,42

2800/640

40/20

300

3; 4

DKUN 5-315 KV2 2/1

800

2840
2770/675

3; 4

DKUN 2-315 KV2 2/1

2m

0,4
0,4/0,1

3; 4

DKUN 2-250 KV2 2/1 F4

DKUN 10-630 KV1 1/1 F4

202876k1.p65/130204

DKUN 2-250 KV2 2/1

DKUN 10-630 KV1 1/1

630

4
4/1

KMK 80 B 2
KMK 80 B 2/8

3; 4

1) Hook dimension C is increased by 80 mm if limit switches for the highest hook position are fitted.

Chain hoists with the hoist speed code V2 may only be used in applications
after consultation with the manufacturer or his representative.

SWL

Size

FE M

Hook path

kg

Motor size

% CDF

Hook dim.
C

kW

rpm

2,1

2730

60

300

2,5/0,62

2720/620

40/20

300

0,75

2680

60

330

0,85/0,2

2770/665

40/20

330

1,4

2720

60

330

1,7/0,42

2800/640

40/20

330

2,1

2730

60

300

V1

V2

12,5

DKUN 10-800 KV2 1/1 F4

12,5/3,1

DKUN 5-400 KV1 2/1

KMK 71 B 2

4/1

KMK 90 Z 2/8

7,5

DKUN 5-400 KV2 2/1 F4

6,3/1,5

DKUN 10-1000 KV1 1/1

KMK 90 B 2

9/2,2

KMK 90 B 2/8

1,7/0,42

2800/640

40/20

300

12,5

KMK 100 B 2

2780

60

300

DKUN10-1000 KV2 1/1 F4

12,5/3,1

2,5/0,62

2720/620

40/20

300

DKUN 5-500 KV1 2/1

0,75

2680

60

330

0,85/0,2

2770/665

40/20

330

1,4

2720

60

330

DKUN 10-800 KV2 1/1


1 Am

800

Hoist speed
m/min

3; 4; 6; 8

DKUN 5-400 KV1 2/1 F4


1Am

DKUN10-1000 KV1 1/1 F4


1 Bm

KMK 100 B 2/8

3; 4

DKUN 5-400 KV2 2/1

DKUN10-1000 KV2 1/1

KMK 90 B 2

mm )

3; 4; 6; 8

KMK 80 B 2
KMK 90 B 2/8

KMK 100 B 2/8

1000
DKUN 5-500 KV1 2/1 F4
1 Bm

4/1

7,5

KMK 71 B 2
KMK 90 Z 2/8

3; 4

DKUN 5-500 KV2 2/1


DKUN 5-500 KV2 2/1 F4

KMK 80 B 2

6,3/1,5

KMK 90 B 2/8

1,7/0,42

2800/640

40/20

330

8/2

KMK 100 B 2/8

2,5/0,62

2720/620

40/20

400

12,5/3,1

KMK 112 B 2/8

4/0,97

2720/620

40/20

400

4,5

KMK 90 B 2

2,1

2730

60

410

4,5/1,1

KMK 90 B 2/8

1,7/0,42

2800/640

40/20

410

6,3

2,1

2730

60

410

DKUN 10-630 KV2 2/1 F4

6,3/1,5

KMK 90 B 2/8

1,7/0,42

2800/640

40/20

410

DKUN 20-1600 KV1 1/1 F4

8/2

KMK 100 B 2/8

2,5/0,62

2720/620

40/20

400

12,5/3,5

KMK 112 B 2/8

4/0,97

2770/670

40/20

400

4,5

KMK 90 B 2

2,1

2730

60

425

4,5/1,1

KMK 90 B 2/8

1,7/0,42

2800/640

40/20

425

6,3

2,1

2730

60

425

DKUN 20-1250 KV1 1/1 F4


3; 4; 6; 8
DKUN 20-1250 KV2 1/1 F4
1250

DKUN 10-630 KV1 2/1

2m

DKUN 10-630 KV1 2/1 F4


3; 4
DKUN 10-630 KV2 2/1

KMK 90 B 2

3; 4; 6; 8
DKUN 20-1600 KV2 1/1 F4
1600

DKUN 10-800 KV1 2/1

1 Am

DKUN 10-800 KV1 2/1 F4


3; 4
DKUN 10-800 KV2 2/1
DKUN 10-800 KV2 2/1 F4
1 Bm

3; 4; 6; 8

DKUN 16-1000 KV1 2/1 F4


2m
DKUN 10-1000 KV1 2/1
DKUN 10-1000 KV1 2/1 F4
1 Bm

KMK 100 B 2/8

2,5/0,62

2720/620

40/20

425

KMK 112 B 2/8

4/0,97

2770/670

40/20

400

4/1

KMK 90 B 2/8

1,7/0,42

2800/640

40/20

490

6,3/1,5

KMK 100 B 2/8

2,5/0,62

2720/620

40/20

490

4,5

KMK 90 B 2

4,5/1,1

KMK 90 B 2/8
KMK 100 B 2

2730

60

425

2800/640

40/20

425

DKUN 10-1000 KV2 2/1

6,3

3,0

2780

60

425

DKUN 10-1000 KV2 2/1 F4

6,3/1,5

KMK 100 B 2/8

2,5/0,62

2720/620

40/20

425

4/1

KMK 100 B 2/8

2,5/0,62

2720/620

40/20

550

6,3/1,5

KMK 112 B 2/8

4/0,97

2770/670

40/20

550

4/1

KMK 100 B 2/8

2,5/0,62

2720/620

40/20

490

2m

3; 4

DKUN 20-1250 KV2 2/1 F4


DKUN 16-1250 KV1 2/1 F4

1 Am

3; 4

1 Am

3; 4

DKUN 20-1600 KV1 2/1 F4

4/1

KMK 100 B 2/8

2,5/0,62

2720/620

40/20

550

6,3/1,5

KMK 112 B 2/8

4/0,97

2770/670

40/20

550

KMK 100 B 2/8

2,5/0,62

2720/620

40/20

490

KMK 112 B 2/8

4/0,97

2770/670

40/20

550

3200

DKUN 20-1600 KV2 2/1 F4


DKUN 16-1600 KV1 2/1 F4

1 Bm

3; 4

4/1

4000

DKUN 20-2000 KV1 2/1 F4

1 Bm

3; 4

4/1

1) Hook dimension C is increased by 80 mm if limit switches for the highest hook position are fitted.

2,1
1,7/0,42

3; 4

DKUN 20-1250 KV1 2/1 F4


2500

6,3/1,5

3; 4

DKUN 16-1000 KV2 2/1 F4


2000

8/2

202876k1.p65/130204

DKUN 20-2000 KV1 1/1 F4

KMK 90 B 2

Demag chain hoist DKUN 2, DKUN 5, DKUN 10, DKUN 16, DKUN 20

Weight without travel drive (for 3 m hook path)


1) Travel drive 13/3 PKF = 10 kg 13/6 PKF = 14 kg
SWL

Size

Motor size

Direct control

Contactor control
Trolley sizes
Weight in kg (for 3 m hook path)

kg

RK 6

RK 11

EK 11 1)

RK 6

RK 11

EK 11 1)

DKUN 2-200 KV1 1/1

KMP 71 B 2

41

47

43

49

DKUN 2-200 KV1 1/1 F4

KMK 80 Z 2/8

45

49

47

51

200
DKUN 2-200 KV2 1/1

KMK 71 B 2

41

47

43

49

DKUN 2-200 KV2 1/1 F4

KMK 80 B 2/8

47

51

49

53

DKUN 2-250 KV1 1/1

KMP 71 B 2

41

47

43

49

DKUN 2-250 KV1 1/1 F4

KMK 80 Z 2/8

45

49

47

51
49

250
DKUN 2-250 KV2 1/1

KMK 71 B 2

41

47

43

DKUN 2-250 KV2 1/1 F4

KMK 80 B 2/8

47

51

49

53

DKUN 2-315 KV1 1/1

KMK 71 B2

41

47

43

49

DKUN 2-315 KV1 1/1 F4

KMK 80 B2/8

47

51

49

53

DKUN 2-315 KV2 1/1

KMK 71 B2

41

47

43

49

DKUN 2-315 KV2 1/1 F4

KMK 80 B 2/8

47

51

49

53

DKUN 5-315 KV1 1/1

KMK 71 B 2

51

62

53

64

315
DKUN 5-315 KV1 1/1 F4

KMK 80 B 2/8

55

66

57

68

DKUN 5-315 KV2 1/1

KMK 80 B 2

55

60

57

68

DKUN 5-315 KV2 1/1 F4

KMK 80 B 2/8

55

66

57

68

DKUN 5-400 KV1 1/1

KMK 71 B 2

51

62

53

64

DKUN 5-400 KV1 1/1 F4

KMK 90 Z 2/8

60

71

62

73

DKUN 5-400 KV2 1/1

KMK 80 B 2

55

60

57

68

DKUN 5-400 KV2 1/1 F4

KMK 90 B 2/8

62

73

64

75

DKUN 2-200 KV1 2/1

KMP 71 B 2

44

49

46

51

DKUN 2-200 KV1 2/1 F4

KMK 80 Z 2/8

48

51

50

53

DKUN 2-200 KV2 2/1

KMK 71 B 2

44

49

46

51

DKUN 2-200 KV2 2/1 F4

KMK 80 B 2/8

50

53

52

55
64

400

DKUN 5-500 KV1 1/1

KMK 71 B 2

51

62

553

DKUN 5-500 KV1 1/1 F4

KMK 90 Z 2/8

60

71

62

73

DKUN 5-500 KV2 1/1

KMK 80 B 2

55

60

57

68

DKUN 5-500 KV2 1/1 F4

KMK 90 B 2/8

62

73

64

75

DKUN 2-250 KV1 2/1

KMP 71 B 2

44

49

46

51

DKUN 2-250 KV1 2/1 F4

KMK 80 Z 2/8

48

51

50

53

DKUN 2-250 KV2 2/1

KMK 71 B 2

44

47

46

51

DKUN 2-250 KV2 2/1 F4

KMK 80 B 2/8

50

51

52

DKUN 10-630 KV1 1/1

KMK 90 B 2

99

DKUN 10-630 KV1 1/1 F4

KMK 90 B 2/8

DKUN 10-630 KV2 1/1

KMK 90 B 2

500

55

100

1 03

104

104

105

108

109

99

100

103

104

104

105

108

109

DKUN 10-630 KV2 1/1 F4

KMK 90 B 2/8

DKUN 2-315 KV1 2/1

KMK 71 B 2

44

49

46

51

DKUN 2-315 KV1 2/1 F4

KMK 80 B 2/8

50

53

52

55

202876k1.p65/130204

630
DKUN 2-315 KV2 2/1

KMK 71 B 2

44

49

46

51

DKUN 2-315 KV2 2/1 F4

KMK 80 B 2/8

50

53

52

55

DKUN 5-315 KV1 2/1

KMK 71 B 2

54

65

56

67

DKUN 5-315 KV1 2/1 F4

KMK 80 B 2/8

58

69

60

71

DKUN 5-315 KV2 2/1

KMK 80 B 2

58

69

60

71

DKUN 5-315 KV2 2/1 F4

KMK 80 B 2/8

58

69

60

71

DKUN 10-800 KV1 1/1

KMK 90 B 2

99

119

103

123

DKUN 10-800 KV1 1/1 F4

KMK 90 B 2/8

104

124

108

128

800

Weight without travel drive (for 3 m hook path)


1) Travel drive 13/3 PKF = 10 kg 13/6 PKF = 14 kg
SWL

Size

Motor size

Direct control

Contactor control
Trolley sizes
Weight in kg (for 3 m hook path)

kg

RK 11

RK 22

EK 11 1)

EK 22 1)

RK 11

RK 22

EK 11 1)

DKUN 10-800 KV2 1/1

KMK 90 B 2

99

119

103

123

DKUN 10-800 KV2 1/1 F4

KMK 100 B 2/8

104

129

113

133

DKUN 5-400 KV1 2/1

KMK 71 B 2

65

65

67

67

DKUN 5-400 KV1 2/1 F4

KMK 90 Z 2/8

74

74

76

76

DKUN 5-400 KV2 2/1

KMK 80 B 2

69

69

71

71

EK 22 1)

800

DKUN 5-400 KV2 2/1 F4

KMK 90 B 2/8

76

76

78

78

DKUN 10-1000 KV1 1/1

KMK 90 B 2

99

100

103

104

DKUN10-1000 KV1 1/1 F4

KMK 90 B 2/8

104

105

108

109

DKUN10-1000 KV2 1/1

KMK 100 B 2

109

110

113

114

DKUN10-1000 KV2 1/1 F4

KMK 100 B 2/8

109

110

113

114

DKUN 5-500 KV1 2/1

KMK 71 B 2

65

65

67

67

DKUN 5-500 KV1 2/1 F4

KMK 90 Z 2/8

74

74

76

76

1000

1600

2000

2500

3200

4000

KMK 80 B 2

69

69

71

71

KMK 90 B 2/8

76

76

78

78

DKUN 20-1250 KV1 1/1 F4

KMK 100 B 2/8

162

168

DKUN 20-1250 KV2 1/1 F4

KMK 112 B 2/8

177

183

DKUN 10-630 KV1 2/1

KMK 90 B 2

10 5

106

109

110

DKUN 10-630 KV1 2/1 F4

KMK 90 B 2/8

110

111

114

115

DKUN 10-630 KV2 2/1

KMK 90 B 2

10 5

106

109

110

DKUN 10-630 KV2 2/1 F4

KMK 90 B 2/8

110

111

114

115

DKUN 20-1600 KV1 1/1 F4

KMK 100 B 1/8

162

168

DKUN 20-1600 KV2 1/1 F4

KMK 112 B 2/8

177

183

DKUN 10-800 KV1 2/1

KMK 90 B 2

123

123

127

DKUN 10-800 KV1 2/1 F4

KMK 90 B 2/8

128

128

132

132

DKUN 10-800 KV2 2/1

KMK 90 B 2

123

123

127

127

DKUN 10-800 KV2 2/1 F4

KMK 100 B 2/8

133

133

137

DKUN 20-2000 KV1 1/1 F4

KMK 112 B 2/8

137
183

DKUN 16-1000 KV1 2/1 F4

KMK 90 B 2/8

145

148

DKUN 16-1000 KV2 2/1 F4

KMK 100 B 2/8

154

157

DKUN 10-1000 KV1 2/1

KMK 90 B 2

123

123

127

127

DKUN 10-1000 KV1 2/1 F4

KMK 90 B 2/8

128

128

132

132
137

DKUN 10-1000 KV2 2/1

KMK 100 B 2

133

133

137

DKUN 10-1000 KV2 2/1 F4

KMK 100 B 2/8

133

133

137

DKUN 20-1250 KV1 2/1 F4 2)

KMK 100 B 2/8

200

205

DKUN 20-1250 KV2 2/1 F4 2)

KMK 112 B 2/8

214

220

DKUN 16-1250 KV1 2/1 F4

KMK 100 B 2/8

154

157

137

DKUN 20-1600 KV1 2/1 F4 2)

KMK 100 B 2/8

200

205

DKUN 20-1600 KV2 2/1 F4 2)

KMK 112 B 2/8

214

220

DKUN 16-1600 KV1 2/1 F4

KMK 100 B 2/8

154

157

DKUN 20-2000 KV1 2/1 F4 2)

KMK 112 B 2/8

214

220

2) EKDKUN 20 low-headroom monorail hoist with two travel drives.

177

127

202876k1.p65/130204

1250

DKUN 5-500 KV2 2/1


DKUN 5-500 KV2 2/1 F4

Hoist motor data

Required supply cable conductor cross sections and fuse links

Main/creep lifting F4
Size

KMK

Group of
mechanisms to
FEM

% CDF

Rated current IN and starting current IA for 50 Hz

Starts/h
230 V

kW

rpm

400V

500 V

cos
N

cos
A

I N (A)

I A (A)

I N (A)

I A (A)

I N (A)

I A (A)

80 Z 2/8

0,4/
0,1

40/
20

2770/
675

120/
240

2,6
2,6

9,1
3,8

1,5
1,5

5,3
2,2

1,1
1,1

3,8
1,6

0,80
0,62

0,84
0,84

80 B 2/8

0,75/
0,17

40/
20

2800/
685

120/
240

3,8
3,8

15,5
5,5

2,2
2,2

9,0
3,6

1,5
1,6

6,5
2,6

0,80
0,57

0,90
0,86

0,85/
0,2

40/
20

2770/
665

120/
240

4,6
2,7

20
5,1

2,6
1,6

11,6
3,0

1,9
1,1

8,4
2,1

0,81
0,59

0,79
0,77

1,7/
0,42

40/
20

2800/
640

120/
240

7,7
4,4

35
8,6

4,4
2,5

20
5,0

3,2
1,8

14,4
3,6

0,90
0,60

0,82
0,75

100 B 2/8

2,5/
0,62

40/
20

2720/
620

120/
240

11,9
5,8

49
11,9

6,9
3,4

29
6,9

4,9
2,4

20
4,9

0,86
0,65

0,79
0,72

112 B 2/8

4/
0,97

40/
20

2770/
670

120/
240

19,2
11,9

91
24

11,1
6,9

53
13,7

8
4,9

38
9,9

0,82
0,50

0,68
0,68

90 Z 2/ 8
90 B 2/8

Size

1 Bm
1 Am
2m

Group of
mechanisms to
FEM

Supply lines for 5% voltage drop U and starting current IA for 50 Hz 2)

Mains connection delay fuse for 50 Hz 1)

230 V ( U 11,5 V)

400 V ( U 20 V)

500 V ( U 25 V)

230 V

400 V

500 V

mm

mm

mm

1, 5

73

1,5

100

1,5

100

1, 5

42

1,5

100

1,5

100

10

1,5

35

1,5

100

1,5

100

16

10

2,5

28

1,5

59

1,5

100

100 B 2/8

16

16

10

2,5

23

1,5

42

1,5

77

112 B 2/8

35

20

16

2,5

16

1,5

30

1,5

47

KMK
80 Z 2/8
80 B 2/8
90 Z 2/8
90 B 2/8

1 Bm
1 Am
2m

Main lifting
Size

Group of
mechanisms to
FEM

% CDF

Rated current I Nand starting current I A for 50 Hz

Starts/h

400V

230 V
kW

rpm

I N(A)

I A (A)

I N(A)

I A (A)

I N(A)

cos
A

cos
N

500 V
I A (A)

KMP 71 B 2

0,40

60

2840

360

3,7

16,4

2,1

9,5

1,5

6,8

0,52

0,74

KMK 71 B 2

0,75

60

2680

360

4,2

16,4

2,4

9,5

1,8

6,8

0,75

0,74

KMK 80 B 2

1 Bm
1 Am
2m

1,4

60

2720

360

7,3

33

4,2

19

3,0

13,7

0,80

0,82

KMK 90 B 2

2,1

60

2730

360

9,9

46

5,7

26

4,1

19

0,81

0,83

KMK 100 B 2

3,0

60

2780

360

14,6

77

8,4

44

6,1

32

0,78

0,78

Size

Group of
mechanisms to
FEM

KMP 71 B 2
KMK 71 B 2

Mains connection delay fuse for 50 Hz 1)

Supply lines for 5% voltage drop U and starting current IA for 50 Hz 2)


230 V ( U 11,5 V)

400 V ( U 20 V)

500 V ( U 25 V)

230 V

400 V

500 V

mm

mm

mm

1, 5

46

1,5

100

1,5

100

1,5

46

1,5

100

1,5

100

16

10

2,5

34

1,5

62

1,5

100

KMK 90 B 2

16

10

10

2,5

24

1,5

45

1,5

77

KMK 100 B 2

20

16

10

2,5

15

1,5

28

1,5

48

KMK 80 B 2

202876k1.p65/130204

1 Bm
1 Am
2m

1) Fuse links also apply in conjunction with a cross travel motor.


2) The lengths of the supply lines are calculated on the basis of an earth loop impedance of 200 m.

Travel motor data

Size

% CDF

kW

Rated current IN and starting current IA for 50 Hz

n
230 V

rpm

400V

500 V

I N(A)

I A (A)

I N(A)

I A (A)

I N(A)

I A (A)

cos
N

cos
A

13/3 PKF 2

0,2

40

2890

1 ,1

5, 7

0,63

3,3

0,45

2,4

0,73

0,74

13/3 PKF 4

0,14

40

1390

0,77

2,6

0,44

1,5

0,32

1,1

0,76

0,74

13/3 PKF 8

0,05

40

710

0,95

2,2

0,55

1,3

0,4

0,91

0,48

0,7

13/6 PKF 2

0,3

40

2840

1,5

8,8

0,85

0,68

0,78

0,8

13/6 PKF 4

0,2

40

1320

1,1

0,62

1,7

0,49

1,4

0,86

0,88

13/6 PKF 8

0,1

40

710

1,6

3,7

0,95

2,1

0,68

1,5

0,50

0,72

13/6 PKF 8/2

0,07/
0,27

40/
20

680/
2900

1,3/
1,8

2,6/
8,6

0,74/
1,1

1,5/
5,0

0,53/
0,76

1,1/
3,6

0,57/
0,71

0,86
0,86

13/6 PKF 12/4

0.05/
0,17

40/
20

450/
1440

2,2/
1,8

2,8/
6,2

1,3/
1,1

1,6/
3,6

0,91/
0,76

1,2/
2,8

0,66/
0,55

0,82/
0,86

Demag chain hoist DKUN 2 20 dimensions

b16
b18

b5
b11

h15

b17

h12

b8

C11

h1

h14

d1

l2

b12

b10

10 Bild 2

l1

40196744.eps

202876k1.p65/130204

l3

Size

Motor

Cover

Chain collector box size

short long
KMK
Code l1 l2
d
DKUN 2 -200 KMP 71 B 2
256 214 140
-250
V1
80 Z 2/8
300 258 158
DKUN 2 -200
-250

71 B 2

71 B 2
80 B 2/8

DKUN 5 -315

b 5 b 8 b 11 b 12 b 17 b 18 d 1 h 1 h 12 h 14 h 15

C 11

b 10

b 16

292 250 140


V2

80 B 2/8
DKUN 2 -315

l3

201 300 237 90 63,5 174 49

70 10,2 150 16

91

15 340 400 445 170 170 190 113 120 135

330 288 158


V1
V2

71 B 2

292 250 140


330 288 158
290 246 140

V1
331 287 158

80 B 2/8
DKUN 5 -315

80 B 2
V2
80 B 2/8

DKUN 5 -400
-500

307 263 100 69 194 49


71 B 2

331 287 178

80 B 2

331 287 158


V2

90 B 2/8
DKUN 10 -630

90 B 2
90 B 2/8

DKUN 10 -800
-1000

74 12,2 168 16 100 21 365 415 470 170 170 190 118 125 140

290 246 140


V1

90 Z 2/8
DKUN 5 -400
-500

331 287 158


331 287 158 208

359 315 178

Chain collector box size

V1
V2

368 314 178


90 B 2

255
V1

90 B 2/8
DKUN 10 -800

399 340 120 94 246 60


90 B 2
V2
100 B 2/8

DKUN 10 -1000

100 B 2

93 16,2 216 17 125 37

368 314 178


545 665

225 260

181 186

391 337 198


V2

391 337 198

100 B 2/8
DKUN 16 -1000

90 B 2/8

V1

100 B 2/8

V2

100 B 2/8

V1

100 B 2/8

V1

DKUN 20 -1250 100 B 2/8

V1

403 335 198

112 B 2/8

DKUN 16 -1250

202876k1.p65/130204

DKUN 16 -1600

368 314 178 255

399 340 120 94 246 60


391 337 198

93 16,2 216 17 125 37 545 665 745 225 260 320 197 202 212

V2

452 384 222

DKUN 20 -1600 100 B 2/8

V1

403 335 198 299 443 414 150 101 313 80 128 20,2 272 22 158 44 607 727 807 225 260 320 195 200 210

112 B 2/8

V2

452 384 222

DKUN 20 -2000 112 B 2/8

V1

452 384 222

11

Assembling RKDK low-headroom monorail hoists

Push travel trolley with Demag chain hoist DKUN with 1/1 reeving

Trolley A

Frame

Trolley B

Buffer
Part no. 978 206 44

Chain hoist

Trolley crossbar lock nut


Tightening torque
Trolley size

Trolley A

Trolley B

RK 6 DK

80 N m

50 Nm

RK 11 DK

120 Nm

80 Nm

R K 2 2 DK

160 Nm

120 Nm

Removing/fitting
the trolley crossbar locknut
If the locknut is completely removed from
the crossbar, a new locknut acc. to
DIN 985 must be used.
The locknut can be screwed onto the
trolley crossbar for pre-assembly without
being pre-tensioned.

Chain arrangement
for 1/1 reeving

Fix the limit stop to the 10th chain


link at the dead (unloaded) end of
the chain.

40964744.eps

For final assembly, only unscrew the lock


nut until the trolley can be placed on the
girder.

12 Fig. 3

40975844.eps

202876k2.p65/130204

Then tighten the locknut with the specified


tightening torque.

Assembling RKDK low-headroom monorail hoists

Push travel trolley with Demag chain hoist DKUN with 2/1 reeving

Trolley A

Frame

Trolley B

Buffer
Part no. 978 206 44

Chain hoist

Trolley crossbar lock nut


Tightening torque
Trolley size

Trolley A

Trolley B

RK 6 DK

80 N m

50 Nm

RK 11 DK

120 Nm

80 Nm

RK 22 DK

160 Nm

120 Nm

Removing/fitting
the trolley crossbar locknut
If the locknut is completely removed from
the crossbar, a new locknut acc. to
DIN 985 must be used.
The locknut can be screwed onto the
trolley crossbar for pre-assembly without
being pre-tensioned.

Chain arrangement
for 2/1 reeving

Fix the limit stop to the 10th chain


link at the dead (unloaded) end of
the chain.

40970044.eps

For final assembly, only unscrew the lock


nut until the trolley can be placed on the
girder.

202876k2.p65/130204

Then tighten the locknut with the specified


tightening torque.

Fig. 4

40964544.eps

13

Trolley size 6 RKDK


Suitable for Demag chain hoist

Reeving
1/1 and 2/1

DKUN 2-200/250/315
DKUN 5-400/500

1/1

DKUN 5-315

1/1 and 2/1

1/1 reeving
Trolley A

Trolley B

40

200

110

22

130
105

24

100

52
C3

C4

90

92

65

55

19

l1
l2
l

m1
m2
40259444.eps

40460044.eps

Hook dimension C from girder running surface


Size

Hook dimension C

C3

Reeving

Chain collector box size

C4

1/1

2/1

DKUN 2-200/250/315

255

315

425

485

530

320

DKUN 5-315

280

350
450

500

555

340

DKUN 5-400/500

280

Flange width

b mm

Trolley Max. flange thickness

58

66

74

82

90

t mm

Trolley crossbar

91

98

m1

m2

Reeving

Chain collector box size

1/1

2/1

32

13

362

369

384

27

3,5
348

355

370

27

106

113

119

125

131

137

143

20 / w/o anti-tip pins 26 mm

I mm

A = 177 / B = 182

A = 234 / B = 235

Position of distance washers (4 mm distance washer)


Required number of distance washers for straight tracks
inside

Side cheek, left


A

outside

inside

outside

Side cheek, right


Side cheek, left

l 1 mm

14

30,5

Side cheek, right

l 2 mm

14

30,5

inside

Side cheek, left


outside

inside

outside

B
Side cheek, right

A
Trolley

839 907 44
Travel
wheels

conical

dia. 65

839 632 44

cylindrical

dia. 61

839 634 44

Travel
wheels

conical

Trolley crossbar
B
Trolley

14

839 918 44

839 812 44

839 813 44
839 820 44

cylindrical

202876k2.p65/130204

Trolley crossbar

Trolley size 6 RKDK

2/1 reeving
Trolley B

Trolley B
39

200

110

130

19

105

21

C
C4

52

85,5

56

70

100

55,5

16

C3

m1
m2
40259544.eps

40460144.eps

For weights see pages 7-8


Flange width

b mm

Trolley Max. flange thickness

t mm

Trolley crossbar

144

149

155

163

170

178

185

200

201

210

220

240

260

280

300

18 / w/o anti-tip pins 26 mm

I mm

A = 287 / B = 292

A = 392 / B = 392

Position of distance washers (4 mm distance washer)


Required number of distance washers for straight tracks
inside

10

13

outside

14

12

11

Side cheek, left


A

inside

10

12

outside

14

14

12

11

14

Side cheek, right


Seitenschild Side cheek, left
Side cheek, right

l 1 mm

57

l 2 mm

85,5

57

inside

85,5
4

Side cheek, left links


outside

14

12

11

inside

11

13

outside

14

14

12

conical

dia. 65

839 632 44

cylindrical

dia. 61

839 634 44

B
Side cheek, right
Trolley crossbar

202876k2.p65/130204

A
Trolley

839 921 44
Travel
wheels

Trolley crossbar
B
Trolley

839 922 44

839 814 44
Travel
wheels

839 815 44

conical
839 820 44
cylindrical

15

Trolley size 11 RKDK


Suitable for Demag chain hoist

Reeving
DKUN 5-400/500

2/1

2/1 reeving
Trolley A

Trolley B

44
25

110

127

27

144

l1

C4

95

55

98

63

80

70

12

110

235

C3

l2

2
l

m1

m2
40259644.eps

40460344.eps

Hook dimension C from girder running surface


Size

Hook dimension C

DKUN 5-400/500

350

Flange width
Trolley

C3

b mm

Max. flange thickness

t mm

Trolley crossbar

I mm

C4

m1

m2

Chain collector box size

Chain collector box size

450

500

555

348

355

370

58

66

74

82

340

90

91

40,5

98

106

113

119

125

131

137

143

16 / w/o anti-tip pins 27 mm


A = 212 / B = 208

A = 265 / B = 265

Position of distance washers (4 mm distance washer)


Required number of distance washers for straight tracks
inside

outside

Side cheek, left


A

inside

outside

Side cheek, right


Side cheek, left

l 1 mm

14

30,5

Side cheek, right

l 2 mm

14

30,5

inside

Side cheek, left


outside

inside

outside

B
Side cheek, right
839 940 44

Trolley

839 941 44
840 103 44

Trolley crossbar
B
Trolley

16

839 832 44
Travel
wheels

839 833 44

conical

dia. 65

839 840 44

cylindrical

dia. 61

839 839 44

202876k2.p65/130204

Trolley crossbar
A

Trolley size 11 - RKDK

2/1 reeving
Trolley B

Trolley B

46
110

235

127

28

144

30

55

90,5

92

65

64,5

27

C3

C4

95

m1

m2
40460344.eps

40259744.eps

For weights see pages 7-8


Flange width

b mm

Trolley Max. flange thickness

t mm

Trolley crossbar

144

149

155

163

170

178

185

200

201

210

220

240

260

280

300

11

14

16 / w/o anti-tip pins 27 mm

I mm

A = 322 / B = 318

A = 422 / B = 423

Position of distance washers (4 mm distance washer)


Required number of distance washers for straight tracks
inside

Side cheek, left


A

outside

14

12

11

inside

11

13

outside

13

12

11

11

14

Side cheek, right


Side cheek, left

l 1 mm

57

85,5

Side cheek, right

l 2 mm

57

85,5

inside

Side cheek, left


outside

14

12

11

inside

11

13

outside

13

12

11

B
Side cheek, right

202876k2.p65/130204

Trolley crossbar

839 942 44

839 943 44

A
Trolley

840 103 44

Trolley crossbar
B
Trolley

839 834 44
Travel
wheels

839 835 44

conical

dia. 65

839 840 44

cylindrical

dia. 61

839 839 44

17

Trolley size 11 RKDK


Suitable for Demag chain hoist

Reeving
DKUN 10-800/1000

1/1

DKUN 10-630

1/1 and 2/1

1/1 reeving
Trolley A

Trolley B

44
25

145

300

127

27

43
C

63

98

70

144

10

80

110

12

C4

C3

151

m1
m2
40267944.eps

40469044.eps

Hook dimension C from girder running surface


Size

Hook dimension C

C3

Reeving

Cain collector box size

1/1

2/1

DKUN 10 - 800/1000

630

750

m1

m2

Reeving

Cain collector box size

1/1

2/1

54

21,5

430

435

320

DKUN 10 - 630

Trolley

C4

430

420

Flange width

b mm

Max. flange thickness

t mm

Trolley crossbar

I mm

91

98

106

113

119

125

131

137

143

16
A = 265 / B = 265
Position of distance washers (4 mm distance washer)
Required number of distance washers for straight tracks

inside

Side cheek, left


outside

inside

outside

inside

outside

inside

outside

Side cheek, right

Side cheek, left


B

Trolley crossbar

839 968 44

Trolley

840 103 44

A
Trolley crossbar
B
Trolley

18

839 833 44
Travel
wheels

conical

dia. 65

839 840 44

cylindrical

dia. 61

839 839 44

202876k2.p65/130204

Side cheek, right

Trolley size 11

2/1 reeving
Trolley B

Trolley B

46

145

127

300

28

144

64,5

30

43

90,5

65

92

27

C3

C4

151

m1
m2
40469144.eps

40259744.eps

For weights see pages 7-8

Flange width

b mm

Trolley Max. flange thickness

t mm

Trolley crossbar

144

149

155

163

170

178

185

200

201

210

220

240

260

280

300

11

14

16

I mm

A = 422 / B = 423

A = 322 / B = 318

Position of distance washers (4 mm distance washer)


Required number of distance washers for straight tracks

inside

Side cheek, left


outside

14

12

11

inside

11

13

outside

13

12

11

inside

11

14

outside

14

12

11

inside

11

13

outside

13

12

11

Side cheek, right

Side cheek, left


B
Side cheek, right

202876k2.p65/130204

Trolley crossbar

839 969 44

839 970 44

A
Trolley

840 103 44

Trolley crossbar
B
Trolley

839 835 44

839 834 44
Travel
wheels

conical

dia. 65

839 840 44

cylindrical

dia. 61

839 839 44

19

Trolley size 22 RKDK


Suitable for Demag chain hoist

Reeving
DKUN 10-800/1000

2/1 reeving
Trolley B

Trolley A

55

350

145

159

28

168
30

66

135

C4

101
l1

C3

l2

12

87

112

45

15

150

2/1

m1
m2

41013144.eps

41013044.eps

Hook dimension C from girder running surface


Size

Hook dimension C

C3

C4

m1

m2

Chain collector box size

DKUN 10 - 800/1000

Trolley

440

Flange width

b mm

Max. flange thickness

t mm

Trolley crossbar

I mm

82

655

775

90

98

Chain collector box size

440

106

72

113

119

125

576

581

131

137

143

22 / w/o anti-tip pins 35 mm


A = 283 / B = 265
Position of distance washers (4 mm distance washer)
Required number of distance washers for straight tracks

inside

Side cheek, left


A

outside

inside

outside

Side cheek, right


Side cheek, left

l 1 mm

21,5

Side cheek, right

l 2 mm

21,5

inside

outside

inside

outside

Side cheek, left


B

Trolley crossbar

839 960 44

A
Trolley

840 113 44

Trolley crossbar

839 851 44

Trolley

840 112 44

20

202876k2.p65/130204

Side cheek, right

Trolley size 22 RKDK

2/1 reeving
Trolley B

Trolley B

350

145

159

44

168

24
27,5

55

80

C3

C4

101

119

66

110

12

m1
m2

41013244.eps

41013044.eps

For weights see pages 7-8

Flange width

b mm

Trolley Max. flange thickness

t mm

Trolley crossbar

14 4

149

155

163

170

178

185

200

201

210

220

240

260

280

300

22 / w/o anti-tip pins 35 mm


A = 340 / B = 322
A =440 / B = 422
A = 452 / B = 426
A = 452 / B = 426
Position of distance washers (4 mm distance washer)
Required number of distance washers for straight tracks

I mm

inside

11

14

outside

14

13

12

inside

11

13

outside

13

11

10

Side cheek, left


A
Side cheek, right
Side cheek, left
Side cheek, right

l 1 mm

54

l 2 mm

82,5

54

82,5

inside

11

14

outside

14

13

12

Side cheek, left


B
inside

11

13

outside

13

11

10

202876k2.p65/130204

Side cheek, right


Trolley crossbar

839 961 44

839 962 44

A
Trolley
Trolley crossbar

840 113 44
839 852 44

839 853 44

B
Trolley

840 112 44

21

Assembling EKDK low-headroom monorail hoists

Electric travel trolley with Demag chain hoist DKUN with 1/1 reeving

Trolley A

Frame

Trolley B

Travel drive

Buffer
Part no. 978 206 44
For travel drive assembly see page 30

Chain hoist

Trolley crossbar lock nut


Tightening torque
Trolley size

Trolley A

Trolley B

EK 11 DK

120 Nm

80 Nm

EK 22 DK

160 Nm

120 Nm

Removing/fitting
the trolley crossbar locknut
If the locknut is completely removed from
the crossbar, a new locknut acc. to
DIN 985 must be used.
The locknut can be screwed onto the
trolley crossbar for pre-assembly without
being pre-tensioned.

Chain arrangement
for 1/1 reeving

Fit the limit stop to the 10th chain


link at the dead (unloaded) end of
the chain.

40970144.eps

For final assembly, only unscrew the lock


nut until the trolley can be placed on the
girder.

22 Fig. 5

40975944.eps

202876k3.p65/130204

Then tighten the locknut with the specified


tightening torque.

Assembling EKDK low-headroom monorail hoists

Electric travel trolley with Demag chain hoist DKUN with 2/1 reeving

Trolley A

Frame

Trolley B

Travel drive

Buffer
Part no. 978 206 44

For travel drive assembly see page 30

Chain hoist

Trolley crossbar lock nut


Tightening torque
Trolley size

Trolley A

Trolley B

EK 11 DK

120 Nm

80 N m

EK 22 DK

160 Nm

120 Nm

Removing/fitting
the trolley crossbar locknut
If the locknut is completely removed from
the crossbar, a new locknut acc. to
DIN 985 must be used.
The locknut can be screwed onto the trolley
crossbar for pre-assembly without being
pre-tensioned.

Chain arrangement
for 2/1 reeving

Fit the limit stop to the 10th chain


link at the dead (unloaded) end of
the chain.

40964844.eps

For final assembly, only unscrew the lock


nut until the trolley can be placed on the
girder.

202876k3.p65/130204

Then tighten the locknut with the specified


tightening torque.

Fig. 6

40964644.eps

23

Trolley size 11 EKDK


Suitable for Demag chain hoist
DKUN 2-200/250/315

Reeving
1/1 and 2/1

DKUN 5-315/400/500

1/1 and 2/1

Reeving 1/1
Trolley A

Trolley B

44
27

48

25

Mot. 13/3 = 175


Mot. 13/6 = 235

31

110

127

235

29

144

C4

10

180

55

121

110

58

63

80

98

110

70

12

95

C3

m1
m2
40460244.eps

40268044.eps

For weights see pages 7-8


Hook dimension C from girder running surface
Size

Hook dimension C

C3

Reeving

Chain collector box size

1/1

2/1

C4

m1

m2
Chain collector box size

Reeving
1/1

2/1

DKUN 2 - 200/250/315

255

315

425

485

530

320

68

49,5

DKUN 5 - 315/400/500

280

350

450

500

555

340

63,5

40,5

Trolley

Flange width

b mm

Max. flange thickness

t mm

Trolley crossbar

I mm

58

66

74

82

90

91

98

106

113

397

404

419

383

390

405

119

125

131

137

143

16 / w/o anti-tip pins 27 mm


A = 171 / B = 208

A = 224 / B = 265

Position of distance washers (4 mm distance washer)


Required number of distance washers for straight tracks
inside

Side cheek, left


outside

14

12

10

Side cheek, right

inside

Side cheek, left

l 1 mm

Side cheek, right

14

l 2 mm

30,5

14

inside

30,5
4

Side cheek, left


outside

inside

outside

B
Side cheek, right
839 895 44

839 896 44
840 104 44

Trolley
Trolley crossbar
B
Trolley

24

839 832 44
Travel
wheels

839 833 44

conical

dia. 65

839 840 44

cylindrical

dia. 61

839 839 44

202876k3.p65/130204

Trolley crossbar
A

Trolley size 11 EKDK

Reeving 2/1
Trolley B

Trolley B

46

110

235

127

28

144

30

55

90,5

92

65

64,5

27

C3

C4

95

m1

m2

40259744.eps

40460344.eps

Possible travel speeds in approx. ... m/min


Travel drive

Part no.

Voltage

28

14

7/28

4,6/14

13/3 PKF 2

13/3 PKF 4

13/3 PKF 8

13/6 PKF 8/2

13/6 PKF 12/4

230/400 V

563 062 44

563 064 44

563 067 44

400 V

563 057 44

563 056 44

Flange width
Trolley

b mm

max. flange thickness

t mm

Trolley crossbar

I mm

144

149

155

163

170

178

185

200

201

210

220

240

260

280

300

16 / w/o anti-tip pins 27 mm


A = 281 / B = 318

A = 381 / B = 423

Position of distance washers (4 mm distance washer)


Required number of distance washers for straight tracks
inside

11

14

outside

15

13

12

10

26

23

21

16

11

Side cheek, right

inside

10

12

14

Side cheek, left

l 1 mm

Side cheek, left


A

Side cheek, right

57

l 2 mm

85,5

57

85,5

inside

11

14

outside

14

12

11

inside

11

13

outside

13

12

11

Side cheek, left


B
Side cheek, right

202876k3.p65/130204

Trolley crossbar

839 946 44

839 947 44

A
Trolley

840 104 44

Trolley crossbar
B
Trolley

839 834 44
Travel
wheels

839 835 44

conical

dia. 65

839 840 44

cylindrical

dia. 61

839 839 44

25

Trolley size 11 EKDK


Suitable for Demag chain hoist

Reeving
DKUN 10-800/1000
DKUN 10-630

1/1
1/1 and 2/1

Reeving 1/1
Trolley A

Trolley B

44
27

48

25

Mot. 13/3 = 175


Mot. 13/6 = 235

31

12

145

300

127

29

180

43

121

110

58

C4

10

98

63

80

110

70

144

C3

151

m1
m2
40268044.eps

40469044.eps

For weights see pages 7-8


Hook dimension C from girder running surface
Size

Hook dimension C

C3

Reeving

Chain collector box size

1/1

2/1

DKUN 10 - 800/1000

320

DKUN 10 - 630

320

420

630

Flange width
Trolley

b mm

91

C4

750

98

m1

m2

Reeving

Chain collector box size

1/1

2/1

54

54

21,5

430

106

113

119

max. flange thickness

t mm

16

Trolley crossbar

I mm

A = 224 / B = 265

125

131

430

435

137

143

Position of distance washers (4 mm distance washer)


Required number of distance washers for straight track
A

inside

Side cheek, left


Side cheek, right

outside

14

12

10

inside

inside

Side cheek, left


outside

inside

outside

Trolley crossbar

839 951 44

Trolley

840 104 44

Trolley crossbar

839 833 44

B
Trolley

26

Travel
wheels

conical

dia. 65

839 840 44

cylindrical

dia. 61

839 839 44

202876k3.p65/130204

Side cheek, right

Trolley size 11 EKDK

Reeving 2/1
Trolley B

Trolley B

46
145

127

300

28

144

30

43

90,5

92

65

64,5

27

C3

C4

151

m1
m2
40469144.eps

40259744.eps

Possible travel speeds in approx. ... m/min


Travel drive

Part no.

Voltage

28

14

7/28

4,6/14

13/3 PKF 2

13/3 PKF 4

13/3 PKF 8

13/6 PKF 8/2

13/6 PKF 12/4

230/400 V

563 062 44

563 064 44

563 067 44

400 V

563 057 44

563 056 44

Flange width

b mm

Trolley max. flange thickness

t mm

Trolley crossbar

144

149

155

163

170

178

185

200

201

210

220

240

260

280

300

16

I mm

A = 281/ B = 318

A = 381 / B = 423

Position of distance washers (4 mm distance washer)


Required number of distance washers for straight track
A

inside

11

14

outside

15

13

12

10

26

23

21

16

11

inside

10

12

14

inside

11

14

Side cheek, left


Side cheek, right
Side cheek, left
outside

14

12

11

inside

11

13

outside

13

12

11

202876k3.p65/130204

Side cheek, right


Trolley crossbar

839 952 44

839 953 44

A
Trolley

840 104 44

Trolley crossbar
B
Trolley

839 834 44
Travel
wheels

839 835 44

conical

dia. 65

839 840 44

cylindrical

dia. 61

839 839 44

27

Trolley size 22 EKDK


Suitable for Demag chain hoist

Reeving
DKUN 10-800/1000

2/1

Reeving 2/1
Trolley A

Trolley B

55
61
38

30
28

350

145

159
168

36

66

145

C4

101

12

180

135

100

87

153,9

112

45

150

15

Mot. 13/6 = 175


Mot. 13/6 = 235

C3

l1
l2
l

m1
m2

41012944.eps

41013044.eps

For weights see pages 7-8


Hook dimension C from girder running surface
Size

Hook dimension C

C3

C4

m1

m2

Chain collector box size

DKUN 10 - 800/1000

Trolley

440

Flange width

b mm

max. flange thickness

t mm

Trolley crossbar

I mm

82

655

775

90

98

Chain collector box size

440

106

72

113

119

125

576

581

131

137

143

22 / w/o anti-tip pins 35 mm


A = 235 / B = 265
Position of distance washers (4 mm distance washer)
Required number of distance washers for straight track

inside

outside

16

14

12

10

Side cheek, right

inside

10

11

Side cheek, left

l 1 mm

21,5

Side cheek, right

l 2 mm

21,5

Side cheek, left


A

inside

outside

inside

outside

Side cheek, left


B

Trolley crossbar

839 963 44

Trolley

840 114 44

Trolley crossbar

839 851 44

Trolley

840 112 44

28

202876k3.p65/130204

Side cheek, right

Trolley size 22 EKDK

Reeving 2/1
Trolley B

Trolley B

350

145

159

44

168

24
27,5

55

80

C3

C4

101

119

66

110

12

m1
m2

41013044.eps

41013244.eps

Possible travel speeds in approx. ... m/min


Travel drive

Part no.

Voltage

Flange width
Trolley

28

14

7/28

4,6/14

13/3 PKF 2

13/3 PKF 4

13/3 PKF 8

13/6 PKF 8/2

13/6 PKF 12/4

230/400 V

563 062 44

563 064 44

563 067 44

400 V

563 057 44

563 056 44

b mm

max. flange thickness

t mm

Trolley crossbar

I mm

144

149

155

163

170

178

185

200

201

210

220

240

260

280

300

11

14

22 / w/o anti-tip pins 35 mm


A = 340 / B = 322

A = 440 / B = 422

Position of distance washers (4 mm distance washer)


Required number of distance washers for straight track
inside

outside

15

14

12

10

inside

26

23

20

16

11

10

10

13

15

Side cheek, left


A
Side cheek, right
Side cheek, left

l 1 mm

54

82,5

Side cheek, right

l 2 mm

54

82,5

inside

11

14

outside

14

13

12

Side cheek, left


B
inside

11

13

outside

13

11

10

202876k3.p65/130204

Side cheek, right


Trolley crossbar

839 964 44

839 965 44

A
Trolley
Trolley crossbar

840 114 44
839 852 44

839 853 44

B
Trolley

840 112 44

29

Fitting the travel drive

EU 11/EU 22 DK

Tightening torque 42 Nm
2

1
2mm

Grease enclosure
The trolley crossbar (1) of
the EU 11 DK /EU 22 DK
must be held at this point
with a wrench.
SW 32 = EU 11 DK
SW 40 = EU 22 DK

Fig. 7
Assembling the trolley

Tightening torque
EU 11 DK = 120 Nm
EU 22 DK = 160 Nm

40960444.eps

41140944.eps

Insert trolley crossbar (1) into side cheek (2) (see fig. 7). Then adjust the trolley according to the girder flange width of the track by arranging the distance washers as
specified in the tables on pages 22 29, 32 33, 36 39.
EU11/EU22 DK: The locknut (3) must be tightened to the specified tightening torque
(see fig. 7).
Since girder flange width tolerances are relatively high, the gap between the travel
wheel flange and the girder flange must be checked on both sides to ensure that the
play does not exceed 2 mm.

Fitting the travel drive

Knock the split sleeve into the hole in the side cheek (2). Then fill the travel drive with
grease approx. 60 g DG 67B, part no. 011 058 44 see fig. 7. Screw travel
drive (6) to side cheek (2) with screw (5).
Fit the travel drive in such a way that the play between the teeth of the drive pinion
and the two travel wheels is the same.

Removing/fitting the
trolley crossbar locknut
EU 11/EU 22 DK

If the locknut is completely removed from the crossbar, a new locknut acc. to
DIN 985 must be used.
The locknut can be screwed onto the trolley crossbar for pre-assembly without being
pre-tensioned.
For final assembly, only unscrew the locknut until the trolley can be placed on the
girder.

30

202876k3.p65/130204

Then tighten the locknut with th specified tightening torque (see fig. 7).

Assembling EKDK low-headroom monorail hoists

Electric travel trolley with Demag chain hoist DKUN 16 with 2/1 reeving
Trolley B

Frame

Trolley A

Buffer
Part no. 978 206 44

Travel drive

For travel drive assembly see page 30

Chain hoist

Chain arrangement
for 2/1 reeving

Fit the limit stop to the 10th chain


link at the dead (unloaded) end of
the chain.

Trolley crossbar lock nut


Tightening torque
Trolley size

Trolley A

Trolley B

EK 22 DK

160 Nm

120 Nm
42281244.eps

Removing/fitting
the trolley crossbar locknut
If the locknut is completely removed from
the crossbar, a new locknut acc. to
DIN 985 must be used.
The locknut can be screwed onto the trolley
crossbar for pre-assembly without being
pre-tensioned.
For final assembly, only unscrew the lock
nut until the trolley can be placed on the
girder.

202876k3.p65/130204

Then tighten the locknut with the specified


tightening torque.

Fig. 9

42281144.eps

31

Trolley size 22 EKDK


Suitable for Demag chain hoist

Reeving
DKUN 16-1000/1250/1600

2/1

Reeving 2/1

Trolley A

Trolley B

42281344.eps

42281444.eps

For weights see pages 7-8


Hook dimension C from girder running surface
Size

Hook dimension C
without

C3

with

Limit switch arrangement


DKUN 16 - 1000/1250/1600

Flange width
Trolley

510

b mm

max. flange thickness

t mm

Trolley crossbar

I mm

m2

Chain collector box size


4

645

675

795

875

98

106

113

C4

m1

Chain collector box size


4

490

80

650

655

665

119

125

131

137

143

22 / w/o anti-tip pins 30 mm


A = 235 / B = 332
Position of distance washers (4 mm distance washer)
Required number of distance washers for straight track

Side cheek, left


A

inside
outside

13

11

Side cheek, right


inside
Side cheek, left

l 1 mm

29

Side cheek, right

l 2 mm

29

inside

14

13

12

11

10

10

Side cheek, left


outside
B
inside

14

13

12

11

10

Side cheek, right


outside
Trolley crossbar

840 505 44

Trolley

840 114 44

Trolley crossbar

837 541 44

Trolley

840 112 44

1) Ident no. without packing

32

202876k3.p65/130204

Trolley size 22 EKDK

Reeving 2/1
Trolley B

Trolley B

42281344.eps

42281844.eps

Possible travel speeds in approx. ... m/min


Travel drive

Part no.

Voltage

Flange width
Trolley

380/400 V

b mm

max. flange thickness

t mm

Trolley crossbar

I mm

28

14

7/28

4,6/14

13/6 PF 2

13/6 PF 4

13/6 PF 8

13/6 PF 8/2

13/6 PF 12/4

803 704 46

803 703 46

803 702 46

803 705 46

803 706 46

14 4

149

155

163

170

178

185

200

201

210

220

240

260

280

300

10

12

15

22 / w/o anti-tip pins 30 mm


A = 292 / B = 322

A = 392 / B = 422

Position of distance washers (4 mm distance washer)


Required number of distance washers for straight track
Side cheek, left
A

inside
outside

10

11

13

15

14

13

11

26

24

22

17

12

Side cheek, right


inside
Side cheek, left

l 1 mm

51,5

80

Side cheek, right

l 2 mm

51,5

80

inside

10

11

12

14

11

14

outside

14

13

12

inside

10

10

12

12

14

11

13

outside

13

12

10

Side cheek, left


B
Side cheek, right
Trolley crossbar

840 506 44

840 507 44

202876k3.p65/130204

A
Trolley
Trolley crossbar

840 114 44
837 541 44

837 542 44

B
Trolley

840 112 44

33

Assembling EKDK low-headroom monorail hoists

Electric travel trolley with Demag chain hoist DKUN 20 with 1/1 reeving

Frame
Travel drive

Trolley B
Trolley A

Buffer
Part no. 978 206 44

For travel drive assembly see page 30

Chain hoist

Chain arrangement
for 1/1 reeving

Fit the limit stop to the 10th chain


link at the dead (unloaded) end of
the chain.

Trolley crossbar lock nut


Tightening torque
Trolley size

Trolley A

Trolley B

EK 11 DK

120 Nm

120 Nm
41452744.eps

Removing/fitting
the trolley crossbar locknut
If the locknut is completely removed from
the crossbar, a new locknut acc. to
DIN 985 must be used.
The locknut can be screwed onto the trolley
crossbar for pre-assembly without being
pre-tensioned.
For final assembly, only unscrew the lock
nut until the trolley can be placed on the
girder.

34

Fig. 8

41452544.eps

202876k3.p65/130204

Then tighten the locknut with the specified


tightening torque.

Assembling EKDK low-headroom monorail hoists

Electric travel trolley with Demag chain hoist DKUN 20 with 2/1 reeving
Trolley B

Travel drive

Frame
Trolley A

Buffer
Part no. 978 206 44

Travel drive

For travel drive assembly see page 30


Chain hoist

Chain arrangement
for 2/1 reeving

Fit the limit stop to the 10th chain


link at the dead (unloaded) end of
the chain.

Trolley crossbar lock nut


Tightening torque
Trolley size

Trolley A

Trolley B

EK 22 DK

160 Nm

160 Nm
41452844.eps

Removing/fitting
the trolley crossbar locknut
If the locknut is completely removed from
the crossbar, a new locknut acc. to
DIN 985 must be used.
The locknut can be screwed onto the trolley
crossbar for pre-assembly without being
pre-tensioned.
For final assembly, only unscrew the lock
nut until the trolley can be placed on the
girder.

202876k3.p65/130204

Then tighten the locknut with the specified


tightening torque.

Fig. 9

41452644.eps

35

Trolley size 11 EKDK


Suitable for Demag chain hoist

Reeving
DKUN 20-1250/1600/2000

1/1

Reeving 1/1
Trolley A

Trolley B

44

130

25
27

144

144

98

43

80

110

70

12

127

548

127

240

C3

550

120

224

41652644.eps

41470444.eps

For weights see pages 7-8


Hook dimension C from girder running surface
Size

Hook dimension C
without

C3
Chain collector box size

with

Limit switch arrangement


DKUN 20 - 1250/1600/2000

Flange width
Trolley

b mm

90

98

410

106

520

113

119

max. flange thickness

t mm

16

Trolley crossbar

I mm

A = 271 / B = 224

125

865

945

131

137

143

Position of distance washers (4 mm distance washer)


Required number of distance washers for straight track

inside

Side cheek, left


outside

inside

inside

outside

inside

15

13

11

outside

Side cheek, right

Side cheek, right


Trolley crossbar cpl.

840 508 44

Trolley cpl.

840 103 44

Trolley crossbar cpl.

840 502 44

Trolley cpl.

840 104 44

36

202876k3.p65/130204

Side cheek, left


B

Trolley size 11 EKDK

Reeving 1/1
Trolley B

Trolley B

44
48

27

130

25

127

548

127

29

12

144

121

10

180

63

58

110

80

98

43

110

70

144

Mot 13/3 = 175


Mot 13/6 = 235

31

240

110
C3

550

120

224

41470444.eps

41652544.eps

Possible travel speeds in approx. ... m/min


Travel drive

Part no.

Voltage

Flange width
Trolley

28

14

7/28

4,6/14

13/3 PKF 2

13/3 PKF 4

13/3 PKF 8

13/6 PKF 8/2

13/6 PKF 12/4

230/400 V

563 062 44

563 064 44

563 067 44

400 V

563 057 44

563 056 44

b mm

max. flange thickness

t mm

Trolley crossbar

I mm

144

149

155

163

170

178

185

200

201

210

220

240

260

280

300

10

13

16
A = 324 / B = 281

A = 429 / B = 381

Position of distance washers (4 mm distance washer)


Required number of distance washers for straight track

inside

Side cheek, left


outside

14

13

12

10

inside

11

13

inside

14

13

12

outside

11

13

inside

15

14

13

11

26

24

22

17

12

outside

11

14

Side cheek, right

Side cheek, left

202876k3.p65/130204

B
Side cheek, right
Trolley crossbar cpl.

840 509 44

840 510 44

A
Trolley cpl.
Trolley crossbar cpl.

840 103 44
840 503 44

840 504 44

B
Trolley cpl.

840 104 44

37

Trolley size 22 EKDK


Suitable for Demag chain hoist
Reeving
DKUN 20-1250/1600/2000

2/1

Reeving 2/1
Trolley B

Trolley A

159

130
168

55
Mot 13/3 = 175
Mot 13/6 = 235

61

159

578
168

30
28

38

15

45

150

98

C3

135

564

112
12

180

240

90

87

153,9

100

145

52

36

211

41652946.eps

41470544.eps

For weights see pages 7-8


Hook dimension C from girder running surface
Size

Hook dimension C
without

C3
Chain collector box

with

Limit switch arrangement


DKUN 20 - 1250/1600/2000

Flange width
Trolley

b mm

max. flange thickness

t mm

Trolley crossbar

I mm

98

106

555

113

655

119

125

870

950

131

137

143

22 / w/o anti-tip pins 24 mm


A = 235 / B = 235
Position of distance washers (4 mm distance washer)
Required number of distance washers for straight track

Side cheek, left

inside
inside

outside

13

11

inside

Side cheek, right


Side cheek, left
B

inside

outside

13

11

Side cheek, right


Trolley crossbar cpl.

840 505 44

Trolley cpl.

840 114 44

38

202876k3.p65/130204

A/B

Trolley size 22 EKDK

Reeving 2/1
Trolley B

Trolley B

159

130

159

578

168

168

55
61

Mot 13/3 = 175


Mot 13/6 = 235

30
28

38

15

45

150

112

135

12

98

C3

180

564

145

90

87

240

100

153,9

52

36

211

41470544.eps

41652946.eps

Possible travel speeds in approx. ... m/min


Travel drive

Part no.

Voltage

Flange width
Trolley

28

14

7/28

4,6/14

13/3 PKF 2

13/3 PKF 4

13/3 PKF 8

13/6 PKF 8/2

13/6 PKF 12/4

230/400 V

563 062 44

563 064 44

563 067 44

400 V

563 057 44

563 056 44

b mm

max. flange thickness

t mm

Trolley crossbar

I mm

144

149

155

163

170

178

185

200

201

210

220

240

260

280

300

10

12

15

22 / w/o anti-tip pins 24 mm


A = 292 / B = 292

A = 392/ B = 392

Position of distance washers (4 mm distance washer)


Required number of distance washers for straight track
A

Side cheek, left

inside
inside

10

11

13

outside

15

14

13

11

26

24

22

17

12

inside

10

10

13

15

Side cheek, right


Side cheek, left
B

inside

10

13

15

14

13

11

26

24

22

17

12

Side cheek, right


outside
Trolley crossbar cpl.

840 506 44

840 507 44

A/B

202876k3.p65/130204

Trolley cpl.

840 114 44

39

Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-58286 Wetter

Not liable for errors or omissions. Subject to change.

Printed in Germany DZE/160205/5H

Demag Cranes & Components GmbH


P.O. Box 67 D-58286 Wetter
Telephone (+49/2335) 92-0 Telefax (+49/2335) 927676
www.demagcranes.com

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