North Star Plant Specification for painting and protective coating

Mott MacDonald & Co. LLC Oman Gas Co.(S.A.O.G)

NORTH STAR PLANT SPECIFICATION FOR PAINTING AND PROTECTIVE COATING

Revision O

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Company:
Oman Gas Company S.A.O.C P.O. Box: 799, Postal Code 133, Muscat, Sultanate of Oman Tel +968 2468 1600 Fax +968 2468 1678
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Engineering Consultant:
Mott MacDonald & Co. LLC P.O. Box 587, Ruwi Postal Code 112 Sultanate of Oman Tel +968 2485 2000 Fax +968 2481 5850

North Star Plant Specification for painting and protective coating

Mott MacDonald & Co. LLC Oman Gas Co.(S.A.O.G)

NORTH STAR PLANT

SPECIFICATION FOR PAINTING AND PROTECTIVE COATING

Project Contract No. MMC Job No. Document No.

North Star Plant OGC-01TD 246471OM01 246471OM01-PIP-007

Issue and Revision Record

Rev 0

Date 11/03/09

Originator KUS

Checker SSM

Approver CSN

Description Issued for Tender

Client Authorization

This document has been prepared for the titled project or named part thereof and should not be relied upon or used for any other project without an independent check being carried out as to its suitability and prior written authority of Mott MacDonald being obtained. Mott MacDonald accepts no responsibility or liability for the consequence of this document being used for a purpose other than the purposes for which it was commissioned. Any person using or relying on the document for such other purpose agrees, and will by such use or reliance be taken to confirm his agreement to indemnify Mott MacDonald for all loss or damage resulting there from. Mott MacDonald accepts no responsibility or liability for this document to any party other than the person by whom it was commissioned. To the extent that this report is based on information supplied by other parties, Mott MacDonald accepts no liability for any loss or damage suffered by the client, whether contractual or tortuous, stemming from any conclusions based on data supplied by parties other than Mott MacDonald and used by Mott MacDonald in preparing this report.

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North Star Plant Specification for painting and protective coating

Mott MacDonald & Co. LLC Oman Gas Co.(S.A.O.G)

Table of Contents
1 2 3 Scope Codes, Regulations and Standards General 3.1 Workmanship 3.2 Marking conditions 4 Materials 4.1 Storage of Materials 4.2 Manufacturer's Recommendations 5 Extent of Painting 5.1 Surfaces to be Painted 5.2 Surfaces not to be Painted 5.3 Stainless Steel Piping 6 Ambient Limitations 6.1 Surface Preparation and Material Application 6.2 Ventilation 7 Surface Preparation 7.1 General 7.2 Abrasive Blast Cleaning 8 Priming and Finishing 8.1 Manufacturer's Recommendations 8.2 Application Procedures 9 10 Quality Assurance and Inspection Requirements Guarantee Project Site Information Table Of Compliance

Page
4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 7 A-1 B-1

Appendix A: Appendix B:

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North Star Plant Specification for painting and protective coating

Mott MacDonald & Co. LLC Oman Gas Co.(S.A.O.G)

SCOPE

This specification covers the selection of materials and procedures to be followed in the course of surface preparation and the application of protective paint and primer to above-ground piping, whether they are prepared and protected in the shop or field.

2
2.1

CODES, REGULATIONS AND STANDARDS

External painting and protective coating shall meet or exceed the requirements of the latest edition of the following codes, regulations and standards, except as superseded herein. In cases where more than one code, regulation or standard apply to the same condition, the most stringent shall be followed. In the event of a conflict between this specification and other specifications or correspondence, a ruling, in writing, shall be obtained before any work is started. RAL German Institute for Quality Assurance and Certification - RAL Colors The Steel Structures Painting Council Manual: - SSPC SP1, Solvent - SSPC SP2, Hand Tool Cleaning SP-1246: Specification for Painting and Coating of Oil and Gas production facilities

Part 1: Technical requirements for coating systems Part 2: New construction coating systems. Part 3: Maintenance of Coating systems Part 4: Surface preparation, application and inspection of coating systems. Part 5: Approved coating systems 2.2 SP-1166: Specification for identification of on-plot pipe work. DEP 30.48.00.31: Painting & coating of new equipment DEP 31.38.01.11: Piping-General requirements. DEP 30.48.40.31: Thermal Sprayed Aluminum Coatings BS381C: Colors for identification, coding and special purposes.

Any deviation from this specification must be approved, in writing. Such written approval must be obtained prior to the commencement of any work which would constitute such a deviation.

3
3.1

GENERAL
Workmanship

Work shall be done by qualified and competent craftsmen, in a neat and workmanlike manner, conforming to code requirements and industry standards. 3.2 Marking Conditions

Where elevated structures require marking for safety consideration, they shall be marked in accordance with the requirements or the Authority having jurisdiction.

P:\Muscat Ansari\ong\Projects\246471OM01- OGC-FEED North Star Plant\Piping\Painting specification

North Star Plant Specification for painting and protective coating

Mott MacDonald & Co. LLC Oman Gas Co.(S.A.O.G)

4
4.1

MATERIALS
Storage of Materials

Materials shall be stored in Manufacturer's containers, clearly marked with Manufacturer's labels, under Manufacturer's specified storage condition. 4.2 Manufacturer's Recommendations

Materials shall be used and applied in accordance with Manufacturer's recommendations, which shall take precedence over this specification.

5
5.1 i)

EXTENT OF PAINTING
Surfaces to be painted All surfaces subject to weathering, rusting or corrosion by exposure to the elements shall be painted. All carbon steel surfaces shall be painted.

ii) Carbon steel surfaces having an operating temperature lower than 230F, which are insulated or fireproofed, shall, as a minimum, be coated with primer. 5.2 i) Surfaces NOT to be painted The following are not to be painted and must be protected from painting: a) Porcelain b) Gauge glasses c) Meter faces d) Valve stem and threads, safety valve tags e) Working surfaces of equipment or equipment interior, unless designated for corrosion protection f) Nameplates g) Aluminum,, DSS, non ferrous material, plastic and fibreglass h) Insulation jacketing or fireproofing i) j) l) Galvanized surfaces unless designated or OSHA required Concrete, transit, masonry, stucco, etc., unless designated Factory finished instrument cases and meters

k) Factory finished control panels m) Factory finished equipment, including compressors, pumps, control valves, etc. n) Factory finished buildings o) Light fixtures, unit heaters and fans ii) Masking or compounds used to protect non-painted surface must be removed prior to completion of the job.

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North Star Plant Specification for painting and protective coating

Mott MacDonald & Co. LLC Oman Gas Co.(S.A.O.G)

5.3

Stainless steel piping

Due to Marine exposure, all stainless steel piping shall be coated as per DEP 30.48.40.31 Thermal sprayed aluminium coatings.

6
6.1 i)

AMBIENT LIMITATIONS
Surface Preparation and Material Application No surface preparation or application of material shall take place under the following conditions Temperature under 50F, or not less than manufacturer published or written recommendations for the application. Wet or damp atmosphere Noticeable wind Atmosphere contaminated by dirt, dust, oil, product or any other pollutant

6.2

Ventilation

During all stages of surface preparation and application of material, adequate ventilation must be assured.

7
7.1

SURFACE PREPARATION
General

The type of surface preparation shall be in accordance with the SHELL SPs & DEPs 7.2 Abrasive Blast Cleaning

Blast cleaning shall be done as specified in the SP 1246-4, clause 5.4.

8
8.1

PRIMING AND FINISHING

Manufacturer's Recommendations

The finish and primer paint Manufacturer's recommendations on application and surface preparation are to take precedence over these general specifications. 8.2 Application Procedures

Application techniques shall be done as specified in the SP-1246-4, clause 6.2.

QUALITY ASSURANCE AND INSPECTION REQUIREMENTS

The Vendor shall establish, implement and maintain the Quality Management System in line with the following specifications to assure the quality of the product / service:

P:\Muscat Ansari\ong\Projects\246471OM01- OGC-FEED North Star Plant\Piping\Painting specification

North Star Plant Specification for painting and protective coating

Mott MacDonald & Co. LLC Oman Gas Co.(S.A.O.G)

SP-1171 Specification for Quality Assurance of Design, Construction and Engineering works, SP-1122 Specifications for Design QA Plans, DEP 82.00.10.10 - Project Quality Assurance, ISO 9001:2000 Quality Management System Requirements. The Vendor shall select the sub-vendors from the OGC Approved Vendors List only. All sub-vendors shall establish, implement and maintain the Quality Management System in line with SP-1171, SP-1122, DEP 82.00.10.10 and ISO 9001:2000. 9.1 9.2 9.3 Access to all work while being performed and sufficient notification to complete all required inspections shall be given. All prepared surfaces shall be subject to inspection and approval before primer is applied. Measurement of paint dry film thickness will be made with a Mikrotest or post test dry film thickness gauges or similar approved gauge. Failure to meet specified thickness requirement shall cause work to be rejected. Paint shall not be thinned beyond Manufacturer's recommendation and if requires, a viscosity check shall be made. Work will be rejected because of poor workmanship. Poor workmanship is defined as inadequate drying or curing, dirt and dust inclusions, overspray, pin-holes, runs and sags, or inadequate film build. Acceptable finish work must be free of abrasions and must be uniform in color and appearance. Inspection and testing shall be as per DEP 30.48.00.31 para 6.

9.4 9.5

9.6 9.7

10
10.1

GUARANTEE
Satisfactory application of the paint shall be guaranteed. Neither conditions in the shop nor the laboratory acceptance of the paint shall relieve the applicators of responsibility for providing a satisfactory product. If rusting occurs or the paint coat lifts, blisters, wrinkles, or shows evidence of having been applied under unfavorable conditions, or if the workmanship is poor, or if impure or unauthorized paint has been used, or if for any other reason the painting is unsatisfactory, the effected paint shall be removed and the metal thoroughly cleaned and repainted. Guarantee painting against poor workmanship and improper application. This guarantee shall remain in effect for eighteen months from the date painting is completed or one year from the time the equipment is placed in regular operation. Repair any defects noted during the guarantee period, with no further charges to the Company.

10.2

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North Star Plant Specification for painting and protective coating

Mott MacDonald & Co. LLC Oman Gas Co.(S.A.O.G)

Appendix A:

Project Site Information

Environmental Conditions and Geographic Data Location Field : : Musandam Peninsula West Bukha

Environmental / Meteorological Data

Ambient Air Temperature Air Temp shade (Summer Max) Summer Average Winter Minimum Winter Average Maximum black bulb temperature Maximum daily variation in temperature Notes 1 and 2 50 C 30C 5C 15C 82C 25C

Ground Temperature

Max 35C @ 800 mm (Summer) Min (Winter) 20 C @ l000 mm

Relative Humidity

Max Min

98% 30%

Soil Data Average Soil Thermal Resistivity 240 cmC/W

Barometric Pressure

Average

95.7 to 98.9 kPa(a)

Rainfall (Note 3) Design Rainfall in 1 hour Design Rainfall average Wind: Prevailing wind directions
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25mm Nil

North Star Plant Specification for painting and protective coating

Mott MacDonald & Co. LLC Oman Gas Co.(S.A.O.G)

For six months For three months For one month Rest of the months

North west to South east From South to North From West to east varies

Design Wind Speed Max Hourly 3 Sec. Gusts 80km/h 168km/h

Solar Radiation Solar Radiation 120mW/cm2

Sea Temperature

Winter Summer

15 C 30 C

Notes:
1. The ambient temperature may rise up to 60C for short periods but, as this temperature occurs for short periods only, equipment shall be designed to achieve its rated capacity with a shade temperature of 50C. 2. The outdoor electrical equipment (Switchgear, Transformer, motors etc) shall be designed for 55C ambient temperature. Indoor equipment shall be designed for 40C ambient temperature. 3. Rainfall is infrequent, but when rainfall occurs, it is often combined with severe sand storms. 4. Sandstorms: These are both frequent and severe; they can last for days. The atmosphere is heavily laden with dust particles as small as 2 microns, as stated in the Tender document No OGC/--/207 November 2006.

Design Life
All equipment, facilities and pipelines shall be designed for a minimum operational life of minimum 30 years.

Seismic Load
For Seismic load details, No 246471OM01-CIV-013. please refer Feed stage Civil Design Basis Document

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A-2

North Star Plant Specification for painting and protective coating

Mott MacDonald & Co. LLC Oman Gas Co.(S.A.O.G)

Appendix B:
Spec. Clause No.

TABLE OF COMPLIANCE
Conforms Yes/No Alternative Yes/No Noted Yes/No Clarification

1 2 2.1 2.2 3 3.1 3.2 4 4.1 4.2 5 5.1 5.2 5.3 6 6.1 6.2 7 7.1 7.2 8 8.1 8.2 9 9.1 9.2 9.3 9.4 9.5 9.6 9.7 10 10.1 10.2 Appendix-A

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B-1