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Manufacturing AssessmentConformity
Selection of Conformity Assessment Module : e.g. Ps > 0,5 bar Exclusions Type of Pressure Equipment Fluid group 1or 2, or HP H2O / Steam Risk Category ~ PS.V or PS.DN Module Selection Application to Notified Body Procedures / Quality Plans Preparation of components Permanent joining NDT Heat Treatment Traceability Final Inspection Proof test Inspection of safety devices Marking and labelling Operating Instructions Materials Safe Handling
3.1 3.1.1 3.1.2 / 7.2 3.1.3 / 7.2 3.1.4 3.1.5 / 7.5 3.2.1 3.2.2 / 7.4 3.2.3 / 7.3 3.3 3.4 4 2.8 / 2.2.3.c
In technical file Flame cutting and beveling Welding according to WPS See Drawing for NDT plan N/A Marking of Heat No. Notified Body Pressure test: strength and leak test N/A See Drawing for Label example In technical file With PMA for non-listed materials N/A
SourceHazard
2.6 2.9 2.5 2.2 2.2 5 2.2 2.10 2.11 2.12 2.9 2.5 2.2
No No No Yes No No No No No No No No No No No No No No Yes No No No No No
Yes / NoRelevant
Pressure Equipment Manufacturers Hazard Analysis Aide for PIG LAUNCHER DN900/DN800 Class 600 Hazard Prevention Measures Applied PED Warnings, Examples of Hazard and Consequence Annex I Special Operating and/or ESRs Inspection Procedures Eliminate Reduce Protection
Flush an interior with an inert gas (nitrogen) after opening the closure
Vacuum / external pressure: e.g. cooling closed valves jacket / limpet coils / panels Temperature: e.g. High over-heating, failure of neighboring equipment/components scale / fouling build-up distortion, creep, fracture, embrittlement, oxidation etc. Low Joule-Thompson effect; leakage, wrong decanting procedure embrittlement, brittle fracture, loss of ductility etc. Flow: e.g. Excessive / insufficient, high / low level carryover; over-heating etc. Transient conditions surge; noise; water hammer etc. fracture/fatigue Pulsations reciprocating machines fracture/fatigue Cavitation p wear Erosion wear Abrasion wear Fouling blockage Testing Media: e.g. Material compatibility/resistance Allowance for additional support mass Venting and draining Pneumatic additional considerations Machinery: e.g. Stirrers, shakers, rappers, paddles, pumps; vibration fatigue shock load fracture Supports local loads Baffles local loads fatigue Material compatibility Means of examination
No No No No
Fluid
No No No
No No No No No No No No No
No No No No No
Equipment
4.1/4.2 2.4
No No
Accessory supports e.g. Trays, Downcomers, Deflectors, Anti-priming device, sieves, anti-vortex device Internal pipework penetrations leakage local loads fatigue Material compatibility Means of examination Cyclones; electrostatic devices: e.g. Supports local loads Electrical charge Short Circuit etc. material compatibility Penetrations leakage thermal shock fracture / fatigue Means of examination Sprays: e.g. injection points steam out vacuum high pressure material compatibility Penetrations leakage thermal shock fracture / fatigue Supports local loads means of examination
No No No No No No No No No No No No No No No
Equipment
4 6 2 2.4 2.2.1/3
No
2.4
No No
Heating/cooling: e.g. coils / panels freedom to expand leakage contamination fire/explosion electrical over-heating short circuit etc. Means of examination Penetrations leakage thermal shock fracture / fatigue Material compatibility
No No No No No No No
Equipment
Linings: e.g. Refractory / Brickwork glass / grp enamel other metal rubber freedom to expand additional loading leakage material compatibility means of examination
2.4
No No No No No No No No No No
Thermal Loads: e.g. Heat transfer devices Fluid heating panels , limpets etc Fired heating solid, gas, oil Electrical heating immersion, strip Nuclear National Regulations thermal stresses Material compatibility / resistance Out of Doors: e.g. additional loads & considerations Wind loads Blast loads mining/quarrying Seismic loads dynamic mechanical load anchoring vibration etc. Fire/explosion: e.g. oil refinery / gas storage engulfment BLEVE Snow /ice loads > mass > wind area low temp. wind chill material compatibility etc. Rain loads > mass drainage material compatibility etc. Flooding raised platform anti-buoyancy anchors bunding etc Lightening fire damage earthing. Ambient temperature(s) Altitude see also wind load & temperature (process considerations)
2.2.1/.3 4
No No No No No No
Location
2.2.1/.3
2.12 2.2.1/.3
No No No No
2.2.1/.3
Yes No No
Submerged: e.g. deep sea working external pressure material compatibility / resistance Buried: e.g. protection from fire, blast, solar radiation etc. geotechnical effects material compatibility / resistance Conducted / radiated heat Mounted on or part of dynamic structure e.g. tanker vehicle, moving platform acceleration forces wind forces Pressure Limiting e.g. + vacuum relief Relief Valves Safety Valves Bursting discs CSPRS safe discharge reseating roll-over protection fire conditions flaring alarms/indicators supports type approvals Temperature / flame monitoring: commensurate response time lockout Flow monitoring: level controls flow meters fail safe, self-diagnosis, redundancy System Type: e.g. Manual gauges Computer Control PLC Displays computer graphics Alarms / indicators Appropriate visual recognition Control room protection Software failure, hardware failure,
No No
No No
Protective Devices
Control System