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rnz integrated (m) sdn bhd

(325798-X)

Project / Contract No. P5214 / PCV / TOPAZ / 2007 / 401


Calc. no.

P5214-PR-CB-0044

Calc. by

SS

Chk. by

SSN

Apvd. by

RZ

CALCULATION SHEET

Date:
16/05/2012 Subject:
Rev.

Closed Drain Transfer Pumps

Type:
D

Client:

Sht

PCVL

1 of 3

Objective :
1. Sizing of pump is performed to determine the following:
a) Available NPSH
b) Suction Head
c) Discharge Head
d) Differential Head
e) Shaft Absorbed Power

Basis And Assumptions :


1. Pump is designed to operate at 2 x 100% design criteria.
2.50 m3/hr.
2. Pump Capacity is
3. The pump sizing properties are based on HP Header/Test Header PSV Blocked Discharge at atmospheric condition and the temperature of 59C
(assume heater operation in the closed drain vessel).
o
0
59
kPag
@
4. Suction vessel (Closed Drain Vessel) Operating Pressure / Temperature
=
C
= 3000 kPag (Max Operating without margin based on
5. Discharge Facility (Common Production Header) Operating Pressure
6. Liquid properties are outlined below :
PCVL in-house OLGA study for pipeline
841.0 kg/m3
Density
=
hydraulics).
4.1414 cP
Viscosity
=
101.3 kPa
Vapour Pressure
=
59.00 oC
Temperature
=
7. 30 % margin added on piping length as line routing is not confirmed.
8. Pump efficiency is assumed at
50 %.
9. Closed Drain Drum is considered to be horizontal and having boot. The vertical distance between boot tangent line to pump centerline is is 2.305 m.
as per latest PDMS model. Meanwhile all the pumps stop at 0.65 m from bottom of boot.
9.5 m
10. It is assumed that height available between pump discharge to the Common Prod Header Unit is (+)
40 m
11. It is assumed that distance available between pump discharge to the Common Prod Header is (+)
Sketch :

Common
Production Header

V-6400
Closed Drain Drum

Static head elevation

2.96 m

Pump Stop = 0.65 m

9.5 m

Elevation
2.305 m

DN 100

0.564 m

DN 50
DN 80

Closed Drain
Transfer Pump
Deck (+)
9800 mm

40 m
0.514 m

0.560 m

Closed Drain

Summary of Results :
1.
2.
3.
4.
5.

Available NPSH
Suction Pressure
Discharge Pressure
Differential Pressure
Shaft Absorbed Power

=
=
=
=
=

0.504
105.5
3189
3083
4.71

m liquid
kPa (a)
kPa (a)
kPa
kW

rnz integrated (m) sdn bhd


(325798-X)
Project / Contract No. P5214 / PCV / TOPAZ / 2007 / 401
Calc No
P5214-PR-CB-0044
Calc By
SS
Chk By
Apvd By

SSN
RZ

Date :
16/05/2012
Rev. :
D

CALCULATION SHEET
Subject :
Type
Client :

Closed Drain Transfer Pumps


PCVL

Sht : 2 of 3

SUCTION SECTION
No.
REV.
ITEM
Pipe Segment
1
UNITS
Pump Calcs
2 Line Number
S1
S2
3 Isometrics Availability (Y / N)
N
N
4 OPERATING DATA:
5 Design Capacity (Note 7)
5.0
2.5
5.0
m3/h
o
6 Pumping Temperature, TP
59.0
59.0
59.0
C
3
7 Fluid Density @ TP
841
841
841
kg/m
8 Fluid Viscosity @ TP
cP
4.14
4.14
4.14
9 GENERAL DATA :
10 Pipe Roughness, e
m
4.57E-05
4.57E-05
11 Vapour Pressure @ TP
kPa(a)
101.33
12 Pump Efficiency,
%
50
13 SUCTION DATA :
14 Head Details
15 Min. Suction Tank Pressure
kPa(a)
101.33
16 Min. Suction Static Elevation (Note 1)
m
2.96
17 Pipe Details
18 Straight Length of Pipe
m
3
4.5
19 Nominal Pipe Diameter
inches
4
3
20 Inside Pipe Diameter
m
0.1023
0.0737
21 Fittings Details
No. off
No. off
No. off
No. off
No. off
No. off
22 Ball Valve (Reduced Bore <40mm)
0
0
23 Ball Valve (Reduced Bore >50mm)
0
1
24 Gate Valve (Standard Bore)
0
0
25 Gate Valve (Reduced <40mm)
0
0
26 Globe Valve (Straight Pattern)
0
0
27 Globe Valve (Y Pattern)
0
0
28 Globe Valve (Angle Pattern)
0
0
29 Check Valve (Swing Type)
0
0
30 Check Valve (Ball or Piston <40mm)
0
0
31 Plug Valve (Regular Pattern)
0
0
Butterfly
Valve
(>150mm)
32
0
0
Tee-equal
(Flow
Straight-Through)
33
0
0
Tee-equal
(Flow
Through
Side
Outlet)
34
1
0
o
35 Elbow 90 , R = 1.5D
3
1
o
36 Elbow 45 , R =1.5D
0
0
o
37 Bend 90 , R = 4D
0
0
38 Bend 90o, R = 5D
0
0
39 Bend 180o, R = 4D
0
0
40 Bend 180o, R = 5D
0
0
41 Strainer (Pump suction Y-type & bucket type)
0
0
42 Nozzle (Suction nozzle vessel/tank)
1
0
43 Expander (d/D = 1/2)
0
0
44 Expander (d/D = 3/4)
0
0
45 Reducer (d/D = 1/2)
0
0
46 Reducer (d/D = 3/4)
0
1
47 CALCULATIONS
48 Eq. Length of Fittings
m
15.70
5.40
49 Straight Length of Pipe
m
3.00
4.50
50 Total Length
m
18.70
9.90
51 Total Length with 30% Margin (Note 6) m
24.31
12.87
52 Velocity
m/s
0.17
0.16
53 Reynolds No. (Note 5)
3,510
2,436
54 Relative Roughness, e/D
0.00045
0.00062
55 Friction Factor - Initial Guess (Note 3)
0.0419
0.0469
56 Diff Between LHS and RHS (Note 2 / Note 5)
0.0000
0.0000
57 Converged Friction Factor
0.0419
0.0469
58
59
60 Total Pipe Fittings Pressure Drop
kPa
0.12
0.09
0.21
61 Miscellaneous Pressure Drop
62 Y type strainer
kPa
0.00
20.00
#2
63
kPa
0.00
0.00
Sub Total kPa
64
0.00
20.00
20.00
65 OUTPUT DATA :
66 Total Pressure Drop in the Suc. Section kPa
0.12
20.09
20.21
67 Static Pressure in Suction Line
kPa
24.37
68 Min. Suction Pressure(Rated)
kPa(a)
105.49
69 N.P.S.H (available) @ Suction Flange
mLC
Note 4
0.504
70 N.P.S.H (available) @ Suction Flange
kPa(a)
4.160
GENERAL NOTES:
1
Based on LZALL of tank.
2
Colebrook Equation 17.11 from GPSA (11th Edition, 1998)
3
Ensure that Initial Guess >0
4
NPSH(available) is at suction flange, for canister type pump, the depth of the canister provided shall ensure that NPSHA at pump impeller is sufficiently
more than the pump NPSHR.
Colebrook Equation is valid for Re No. > 4000. Hence, ensure that Re No. does not fall in the range of 2000 < Re <4000.
5
30% Margin for piping and fitting uncertainties is subjected to availability of isometrics. If isometrics are available, this margin
6
factor is unnecessary. (Factor = 1)
7
10% margin for flowrate

rnz integrated (m) sdn bhd


(325798-X)
Project / Contract No. P5214 / PCV / TOPAZ / 2007 / 401
Calc No
P5214-PR-CB-0044
Calc By
SS
Chk By
Apvd By

SSN
RZ

Date :
16/05/2012
Rev. :
D

CALCULATION SHEET
Subject :
Type
Client :

Closed Drain Transfer Pumps


PCVL

No.
DISCHARGE SECTION
ITEM
Pipe Segment
1
UNITS
2 Line Number
Disch line
3 Isometrics Availability (Y / N)
N
4 OPERATING DATA:
5 Design Capacity
2.5
m3/h
o
6 Pumping Temperature, TP
59.0
C
3
Fluid
Density
@
T
7
841
P
kg/m
8 Fluid Viscosity @ TP
cP
4.1
9 GENERAL DATA :
10 Pipe Roughness, e
m
4.57E-05
11
12 DISCHARGE DATA :
13 Head Details
14 Max. Discharge Tank Pressure
kPa(a)
15 Max. Discharge Static Elevation (Note 9) m
16 Pipe Details
17 Straight Length of Pipe
m
40.00
18 Nominal Pipe Diameter
inches
2
19 Inside Pipe Diameter
m
0.0428
20 Fittings Details
No. off
No. off
No. off
No. off
No. off
21 Ball Valve (Reduced Bore <40mm)
0
22 Ball Valve (Reduced Bore >50mm)
4
23 Gate Valve (Standard Bore)
0
24 Gate Valve (Reduced <40mm)
0
25 Globe Valve (Straight Pattern)
0
26 Globe Valve (Y Pattern)
0
27 Globe Valve (Angle Pattern)
0
28 Check Valve (Swing Type)
2
29 Check Valve (Ball or Piston <40mm)
0
30 Plug Valve (Regular Pattern)
0
31 Butterfly Valve (>150mm)
0
32 Tee-equal (Flow Straight-Through)
0
33 Tee-equal (Flow Through Side Outlet)
1
34 Elbow 90o, R = 1.5D
6
35 Elbow 45o, R =1.5D
0
o
36 Bend 90 , R = 4D
0
o
37 Bend 90 , R = 5D
0
o
38 Bend 180 , R = 4D
0
o
39 Bend 180 , R = 5D
0
40 Nozzle (Suction nozzle vessel/tank)
0
41 Expander (d/D = 1/2)
1
42 Expander (d/D = 3/4)
0
43 Reducer (d/D = 1/2)
0
44 Reducer (d/D = 3/4)
0
45 CALCULATIONS
46 Eq. Length of Fittings
m
33.4
47 Straight Length of Pipe
m
40.0
48 Total Length
m
73.4
49 Total Length with 30% Margin (Note 6)
m
95.4
50 Velocity
m/s
0.483
51 Reynolds No. (Note 5)
4,195
52 Relative Roughness, e/D
0.0011
53 Friction Factor - Initial Guess (Note 3)
0.0404
54 Diff Between LHS and RHS (Note 2 / Note 5)
0.0000
55 Converged Friction Factor
0.0404
56
57
58 Total Pipe Fittings Pressure Drop
kPa
8.83
59 Equipment / Instrument Pressure Drop
60 Control Valve (LCV)
kPa
0
61 Filter
kPa
0
62 Flow Element
kPa
0
63 Restriction Orifice
kPa
0
64 Heat Exchanger
kPa
0
65 Miscellaneous
kPa
0
66 Total
kPa
0
67 OUTPUT DATA :
68 Total Pressure Drop in the Dis. Section
kPa
8.83
69 Static Pressure in Discharge Line
kPa
70 Discharge Pressure
kPa(a)
71 Total Differential Pressure
kPa
72 Total Differential Head
mLC
73 Total Differential Head (Rated)
mLC
Note 8
74 Power Input at Shaft
kW
GENERAL NOTES:
8
Add 10% margin for uncertainities in the pipe fittings
9
Maximum elevation difference that exist in pipe routing between pump discharge flange and final destination.

Sht : 3 of 3
REV.
Pump Calcs

2.5
59.0
841
4.14

3101.3
9.50

No. off

8.83

0.00
8.83
78.35
3188.51
3083.02
373.82
411.20
4.710

Guideline for Roughness Values


Material Application

Roughness (mm)

Carbon Steel

0.046

Carbon Steel Flare / Vent Headers (Heavily Corroded)

0.46

Stainless Steel Flare Headers (Hot Rolled, Longitudinally Welded)

0.046

Stainless Steel (New Seamless and Cold Drawn)

0.041

Duplex Stainless Steel

0.041

Galvanised Carbon Steel

0.15

Epoxy Lined Pipe

0.15

Glass Reinforced Epoxy (GRE)

0.005

Flexible line (rough bore)

ID/20 (Note 1)

Note 1: ID is in inches. This formula is an approximate and shall be used for preliminary
calculations only. Vendor shall be consulted for exact figures.

Fittings Equivalent Length


Ball Valve (Reduced Bore <40mm)
Ball Valve (Reduced Bore >50mm)
Gate Valve (Standard Bore)
Gate Valve (Reduced Bore <40mm)
Globe Valve (Straight Pattern)
Globe Valve (Y Pattern)
Globe Valve (Angle Pattern)
Check Valve (Swing Type)
Check Valve (Ball or Piston <40mm)
Plug Valve (Regular Pattern)
Butterfly Valve (>150mm)
Tee-equal (Flow Straight Through)
Tee-equal (Flow Through Side Outlet)

1
1.625
1.125
0.325
1.625
8.5
4
3.625
3.375
8.5
1.125
0.5
0.5
1.625

1.5
2.6
1.8
0.52
2.6
13.6
6.4
5.8
5.4
13.6
1.8
0.8
0.8
2.6

2
3.25
2.25
0.65
3.25
17
8
7.25
6.75
17
2.25
1
1
3.25

3
5.2
3.6
1.04
5.2
27.2
12.8
11.6
10.8
27.2
3.6
1.6
1.6
5.2

4
6.5
4.5
1.3
6.5
34
16
14.5
13.5
34
4.5
2
2
6.5

Elbow 90o, R = 1.5D

0.5

0.8

1.6

Elbow 45o, R = 1.5D

0.4

0.64

0.8

1.28

1.6

Bend 90o, R = 4D

0.35

0.56

0.7

1.12

1.4

Bend 90o, R = 5D

0.4

0.64

0.8

1.28

1.6

Bend 180o, R = 4D

0.625

1.25

2.5

0.7
6.25
0.8
1.2
0.30
0.30
0.05

1.12
10
1.28
1.2
0.30
0.30
0.08

1.4
12.5
1.6
1.5
0.30
0.30
0.1

2.24
20
2.56
2.4
0.61
0.61
0.16

2.8
25
3.2
3.0
0.91
0.91
0.2

Bend 180 , R = 5D
Strainer (Pump suction Y-type & bucket type)
Nozzle (Suction nozzle vessel/tank)
Expander (d/D = 1/2)
Expander (d/D = 3/4)
Reducer (d/D = 1/2)
Reducer (d/D = 3/4)

6
9.75
6.75
1.95
9.75
51
24
21.75
20.25
51
6.75
3
3
9.75

8
13
9
2.6
13
68
32
29
27
68
9
4
4
13

10
16.25
11.25
3.25
16.25
85
40
36.25
33.75
85
11.25
5
5
16.25

12
19.5
13.5
3.9
19.5
102
48
43.5
40.5
102
13.5
6
6
19.5

14
22.75
15.75
4.55
22.75
119
56
50.75
47.25
119
15.75
7
7
22.75

16
26
18
5.2
26
136
64
58
54
136
18
8
8
26

18
29.25
20.25
5.85
29.25
153
72
65.25
60.75
153
20.25
9
9
29.25

20
32.5
22.5
6.5
32.5
170
80
72.5
67.5
170
22.5
10
10
32.5

22
35.75
24.75
7.15
35.75
187
88
79.75
74.25
187
24.75
11
11
35.75

10

11

2.4

3.2

4.8

5.6

6.4

7.2

8.8

2.1

2.8

3.5

4.2

4.9

5.6

6.3

7.7

2.4

3.2

4.8

5.6

6.4

7.2

8.8

3.75

6.25

7.5

8.75

10

11.25

12.5

13.75

4.2
37.5
4.8
4.3
1.22
1.22
0.30

5.6
50
6.4
5.8
1.52
1.52
0.61

7
62.5
8
7.3
2.13
1.83
0.61

8.4
75
9.6
8.5
2.44
2.13
0.61

9.8
87.5
11.2
9.8
2.8
2.45
0.7

11.2
100
12.8
11.2
3.2
2.8
0.8

12.6
112.5
14.4
12.6
3.6
3.15
0.9

14
125
16
14.0
4
3.5
1

15.4
137.5
17.6
15.4
4.4
3.85
1.1

1.5

25

40

50

80

100

150

200

24
39
27
7.8
39
204
96
87
81
204
27
12
12
39

30
48.75
33.75
9.75
48.75
255
120
108.75
101.25
255
33.75
15
15
48.75

32
52
36
10.4
52
272
128
116
108
272
36
16
16
52

36
58.5
40.5
11.7
58.5
306
144
130.5
121.5
306
40.5
18
18
58.5

42
68.25
47.25
13.65
68.25
357
168
152.25
141.75
357
47.25
21
21
68.25

48
78
54
15.6
78
408
192
174
162
408
54
24
24
78

54
87.75
60.75
17.55
87.75
459
216
195.75
182.25
459
60.75
27
27
87.75

60
97.5
67.5
19.5
97.5
510
240
217.5
202.5
510
67.5
30
30
97.5

12

15

16

18

21

24

27

30

9.6

12

12.8

14.4

16.8

19.2

21.6

24

8.4

10.5

11.2

12.6

14.7

16.8

18.9

21

9.6

12

12.8

14.4

16.8

19.2

21.6

24

15

18.75

20

22.5

26.25

30

33.75

37.5

16.8
150
19.2
16.8
4.8
4.2
1.2

21
187.5
24
21.0
6
5.25
1.5

22.4
200
25.6
22.4
6.4
5.6
1.6

25.2
225
28.8
25.2
7.2
6.3
1.8

29.4
262.5
33.6
29.4
8.4
7.35
2.1

33.6
300
38.4
33.6
9.6
8.4
2.4

37.8
337.5
43.2
37.8
10.8
9.45
2.7

42
375
48
42.0
12
10.5
3

10

12

14

16

18

20

22

24

30

250

300

350

400

450

500

550

600

750

32

36

42

48

54

60

800

900

1050

1200

1350

1500

DN(Inch)
1/8
1/4
3/8
1/2
0.75
1
11/4
1.5
2
2.5
3
3.5
4
5
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48

DN(mm)
6
8
10
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200

5S

18
23.4
30.1
38.9
45
57
68.78
84.47
97.38
110.08
135.76
162.76
213.56
266.3
315.98
347.68
398.02
448.82
498.44
549.24
598.52

10S
7.82
10.4
13.8
17.08
22.48
27.86
36.66
42.76
54.76
66.9
82.59
95.5
108.2
134.5
161.5
211.58
264.72
314.76
346.04
396.84
447.64
496.92
547.72
596.9

749.3

746.16

40S
6.84
9.22
12.48
15.76
20.96
26.64
35.08
40.94
52.48
62.68
77.71
86.52
102.26
128.2
154.08
202.74
254.56
304.86

80S
5.48
7.66
10.7
13.84
18.88
24.3
32.5
38.14
49.22
58.98
73.45
85.44
97.18
122.24
146.36
193.7
247.7
298.5

10

20

342.9
393.7
444.5
495.3
546.1
596.9
644.56
695.36
746.16
796.96
847.76
898.56

206.4
260.4
311.2
339.76
390.56
441.36
488.94
539.74
590.54
635
685.8
736.6
787.4
838.2
889

30

205.02
257.5
307.14
336.54
387.34
434.94
482.6
533.4
581.06
679.44
730.24
781.04
831.84
882.64

STD
6.84
9.22
12.48
15.76
20.96
26.64
35.08
40.94
52.48
62.68
77.71
90.12
102.26
128.2
154.08
202.74
254.56
304.84
336.54
387.34
438.14
488.94
539.74
590.54
641.34
692.14
742.94
793.74
844.54
895.34
946.14
996.94
1047.74
1098.74
1149.34
1200.14

40
6.84
9.22
12.48
15.76
20.96
26.64
35.08
40.94
52.48
62.68
77.71
90.12
102.26
128.2
154.08
202.74
254.56
303.28
333.34
381
428.66
477.82
574.64

777.84
828.64
876.3

60

198.48
247.7
295.36
325.42
373.08
419.1
466.76
514.34
560.38

XS
5.48
7.66
10.7
13.84
18.88
24.3
32.5
38.14
49.22
58.98
73.45
85.44
97.18
122.24
146.36
193.7
247.7
298.5
330.2
381
431.8
482.6
533.4
584.2
635
685.8
736.6
787.4
838.2
889
939.8
990.6
1041.4
1092.4
1143
1193.8

80
5.48
7.66
10.7
13.84
18.88
24.3
32.5
38.14
49.22
58.98
73.45
85.44
97.18
122.24
146.36
193.7
242.92
288.94
317.5
363.52
409.44
455.62
501.64
547.68

100

120

140

188.92
236.58
281.02
307.94
354.02
398.48
442.92
488.94
531.82

92.04
115.9
139.76
182.58
230.22
273.1
300.02
344.48
387.34
431.8
476.24
517.56

177.86
222.3
266.74
292.1
333.34
377.86
419.1
463.54
504.86

160

XXS

11.74
15.58
20.7
29.5
34.02
42.82
53.94
66.43

6.36
11.06
15.22
22.8
28
38.16
44.96
58.21

87.32
109.54
131.78
173.08
215.94
257.26
284.18
325.42
366.72
407.98
450.84
490.52

80.06
103.2
124.4
174.64
222.3
273.1