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PVC Insulated Industrial Cable Catalogue 2012

The Cable Division (PVC Insulated Industrial Cable) Located in midst of tranquil hills of Aravali, is one of Indias largest Cables plant by Havells India Limited. Set up in 1996, the plant today manufactures all types of cables on some of the most modern, laser controlled automated machines, using best raw material from primary manufacturers ensuring best quality. Innovation is one of the core values and way of life at Havells. Moving with this philosophy, the company has invested in extensive R&D to develop best-in-class products and address the ever changing requirements of our discerning customers. Knowing well about critical application of our products, safety of our customers is of paramount importance to us. Our R&D team continuously strives to develop most innovative and safe products. Our engineers have developed special insulating compounds that have 0% halogen content and high on oxygen index. With many such innovations, Havells today offers a wide range of products that are highly insulated, anti-termite & anti rodent proof, fire retardant and eco-friendly.

ABOUT S3
With the advanced S3 technology, Havells wires ensure triple safety for you and your loved ones. This advanced S3 technology not only saves you and the environment from the harmful substances such as lead, mercury, cadmium and chromium but also reduces the leakage of current which can cause serious damage to you and to the installations in the house. It also comes with termite and rodent repulsion properties that ensures there is no short circuit that may lead to damage of property and human life.

HIGH INSULATION RESISTANCE In all cables, there is generally leakage of current from the live conductor through the insulation. In case of inferior quality of insulation the current leakage increases. This is unsafe and can cause damage to installations as well as become a threat to human life. International safety standards specifies that current leakage limit in hand held equipment is considered to be safe if the value is not more than 0.75 mA. Havells cables with S3 technology incorporate insulation of high quality which ensures that current leakage level is as low as 0.05 mA, which is almost 93% below the prescribed limit. Above has been certified by Central Power And Research Institute (CPRI) a premier laboratory recognised by the Govt. of India.

RoHS COMPLIANT Release of certain harmful substances such as lead, mercury, cadmium and chromium etc. in the plastics/equipment are dangerous to the environment and health. European union has adopted a directive on the restriction of the use of certain hazardous substances in electrical and electronics equipment commonly referred to as Restriction of Hazardous Substances directive or RoHS. Havells cables with S3 technology are certified by Bureau Veritas for RoHS compliance as per directive 2006/95/EC. This ensures that release of hazardous substances are eliminated to provide safety for human health and to give us green environment. An initiative for eco friendly environment by Havells.

ANTI TERMITE AND ANTI RODENT Termites and rodents cause extensive damage to paper, wood, plastic etc. In case of electrical installation, damaged caused by above pests may lead to short circuit which can become a cause for a major disaster, loss of property and human life. Havells cables with S3 technology provide insulation with termite and rodent repulsion properties. Certification regarding the above has been obtained from Central Power and Research Institute (CPRI)

FR PVC Insulated Industrial Cables 1100 Volts

PVC Insulated Industrial Cables

Single Core PVC Insulated Copper Conductor (Unsheathed) Industrial Cables, 1100 Voltage Grade
Basic Code Nominal Number/ Max. Approx. Cross Nom. Thickness overall Conduit/ Unenclosed Conductor Sectional Dia of of Diameter Trunking clipped directly to a Resistance area of cond. Insulation surface or on cable per KM at conductor strands* (Nom) trays 20C ZHFR sq. mm. 0.5 0.75 WHFFFN...A11X0 WHFFFN...A11X5 WHFFFN...A12X5 WHFFFN...A14X0 WHFFFN...A16X0 WHFFZN...A11X0 WHFFZN...A11X5 WHFFZN...A12X5 WHFFZN...A14X0 WHFFZN...A16X0 1.0** 1.5** 2.5** 4.0 6.0 mm 16/0.2 24/0.2 14/0.3 22/0.3 36/0.3 56/0.3 84/0.3 mm 0.6 0.6 0.7 0.7 0.8 0.8 0.8 mm 2.1 2.3 2.7 3.0 3.6 4.1 4.6 Amps 4 7 11 13 18 24 31 Amps 4 7 12 16 22 29 37 Ohms 39.00 26.00 18.10 12.10 7.41 4.95 3.30 Current Carrying Capacity 2 Cables Single Phase

FR WHFFDN...A1X50 WHFFDN...A1X75 WHFFDN...A11X0 WHFFDN...A11X5 WHFFDN...A12X5 WHFFDN...A14X0 WHFFDN...A16X0

FR-LSH

B ...Fill the colour code i.e. B = Blue ... Note: Available in 90 metres length in carton packaging & 180 metres project lengths in polywrap packaging. **Conductor Shall be class-II for 1.0, 1.5 & 2.5 Sqmm & for other size shall be of class V as per IS:8130. *The number and diameter of conductor strands are for reference only. Conductor resistance as per IS:8130 is the governing criteria. Construction :Conductor : Plain annealed copper conductor as per IS:8130 Insulation : Primary - Natural PVC with FR property Secondary - Skin colour coated PVC with FR property Insulation : Unicolour FRLSH PVC with two longitudinal line" Insulation : Unicolour polymaric compound with ZHLS property Colour : Red/Yellow/Blue/Black/Green Any other colour on specific request can also be supplied.

Skin Colour PVC Natural PVC Multistrand Flexible Copper Conductor

Single Core PVC Insulated Copper Conductor (Unsheathed) Flexible Industrial Cables, 1100 Voltage Grade
Nominal Cross Sectional area of conductor sq. mm. 10 16 25 35 50 Number/ Nom. Dia of cond. strands* mm 80/0.4 126/0.4 196/0.4 276/0.4 396/0.4 Current Carrying Capacity 2 Cables Single Phase Thickness of Insulation (Nom) mm 1.0 1.0 1.2 1.2 1.4 Approx. Overall Diameter mm 6.1 7.0 8.6 9.7 11.5 Unenclosed Clipped directly to a surface or on cable trays Amps 46 62 80 102 138 Max. Conductor Resistance per KM at 20C Ohms 1.91 1.21 0.780 0.554 0.386

Basic Code Life Line WHFFDN...B1010 WHFFDN...B1016 WHFFDN...B1025 WHFFDN...B1035 WHFFDN...B1050

B ...Fill the colour code i.e. B = Blue ... Note: Conductor as per class V of IS : 8130 confirming to IS : 694. 100 Mtr in polywrap packing & in bigger packing on request" *The number and diameter of conductor strands are for reference only. Conductor resistance as per IS:8130 is the governing criteria. Construction :Conductor : Plain annealed copper conductor as per IS:8130 Insulation : Primary - Natural Type A PVC. Secondary - Skin colour coated PVC (25 sq. mm & above are provided with unicolour Insulation only) Colour : Red/Yellow/Blue/Black/Green Any other colour on specific request can also be supplied. Subject to economical run.

Skin Colour PVC Natural PVC Multistrand Flexible Copper Conductor

PVC Insulated Industrial Cables

Single Core PVC Insulated Copper Conductor (Unsheathed) Flexible Industrial Cables, 1100 Voltage Grade
Basic Code Life Line WHFFDN...B1070 WHFFDN...B1095 WHFFDN...B1120 WHFFDN...B1150 WHFFDN...B1185 WHFFDN...B1240 Nominal Cross Sectionl area of conductor sq. mm. 70 95 120 150 185 240 Number/ Nom Dia of cond. strands* mm 360/0.5 475/0.5 608/0.5 750/0.5 925/0.5 1221/0.5 Thickness of Insulation (Nom) mm 1.4 1.6 1.6 1.8 2.0 2.2 Approx. Overall Diameter mm 13.0 14.9 16.4 18.3 20.1 22.9 Current Carrying Max Capacity Amps 214 260 305 355 415 500 Max. Conductor Resistance per K.M. at 20C Amps 0.272 0.206 0.161 0.129 0.106 0.0801

B ...Fill the colour code i.e. B = Blue ... Conductor as per class V of IS : 8130 confirming to IS : 694. Supplied in 100 metres length & in bigger packing on request with 5% tolerance. *The number and diameter of conductor strands are for reference only. Conductor resistance as per IS:8130 is the governing criteria.

Colour PVC

Multistrand Flexible Copper Conductor

Single Core PVC Insulated, Stranded Copper Conductor (Unsheathed) Industrial Cable, 1100 Voltage Grade
Nominal Cross Sectional area of conductor sq. mm. WHFMDN...A11X0 WHFMDN...A11X5 WHFMDN...A12X5 WHFMDN...A14X0 WHFMDN...A16X0 WHFMDN...A1010 WHFMDN...A1016 WHFMDN...A1025 WHFMDN...A1035 WHFMDN...A1050 1.0 1.5 2.5 4.0 6.0 10 16 25 35 50 No. of Strand /Nom. Dia of cond. Stands* mm 7/0.43 7/0.53 7/0.67 7/0.85 7/1.04 7/1.35 7/1.70 7/2.14 7/2.50 19/1.78 Thickness of Insulation (Nom) Approx. Overall Diameter mm 2.8 3.1 3.8 4.3 4.9 6.3 7.4 9.1 10.3 12.2 Current Carrying Capacity 2 Cables Single Phase Unenclosed Clipped directly to a surface or on cable trays Amps 12 16 22 29 37 46 62 80 102 138 Max. Conductor Resistance per K.M. at 20C Ohms 18.10 12.10 7.41 4.61 3.08 1.83 1.15 0.727 0.524 0.387

Basic Code

mm 0.7 0.7 0.8 0.8 0.8 1.0 1.0 1.2 1.2 1.4

B ...Fill the colour code i.e. B = Blue ... Note: 1-6 sq.mm in 90 metres and 10-50 sq.mm. in 100 metres & in bigger packing on request Manufactured against customers orders only for economical runs. *The number and diameter of conductor strands are for reference only. Conductor resistance as per IS:8130 is the governing criteria. Construction :Conductor : Plain annealed copper conductor as per IS:8130 Insulation : Primary - Natural PVC Type A PVC. Secondary - Skin colour coated PVC (25 sq. mm & above are provided with unicolour Insulation only) Colour : Red/Yellow/Blue/Black/Green Any other colour on specific request can also be supplied.
Colour coded Insulating grade PVC coating Natural PVC

Stranded Copper Conductor

PVC Insulated Industrial Cables

Multicore Round PVC Insulated Copper Conductor and PVC Sheathed Flexible Industrial Cables, 1100 Voltage Grade
Nominal Number Thickness Cross Nom. Dia of Sectional of cond. Insulation area of strands* (Nom) conductor sq. mm. WHMFDSKB_X50 WHMFDSKB_X75 WHMFDSKB_1X0 WHMFDSKB_1X5 WHMFDSKB_2X5 WHMFDSKB_4X0 WHMFDSKB_6X0 0.5 0.75 1.0 1.5 2.5 4.0 6.0 mm 16/0.20 24/0.20 32/0.20 30/0.25 50/0.25 56/0.30 84/0.30 mm 0.6 0.6 0.6 0.6 0.7 0.8 0.80 Nominal Thickness of Sheath Two Core Three Core Four Core Two Core Appx. Overall Diameter Three Core Four Core Current Rating AC Voltage Drop/ Amp/Meter DC or 3 Single Phase Phase AC AC mV 83 56 43 31 18 11 8 mV 72 48 37 26 16 9.6 7 Max. Conductor Resistance per KM at 20C Ohms 39.0 26.0 19.5 13.3 7.98 4.95 3.30

Basic Code

mm 0.9 0.9 0.9 0.9 1.0 1.0 1.1

mm 0.9 0.9 0.9 0.9 1.0 1.0 1.1

mm 0.9 0.9 0.9 1.0 1.0 1.0 1.2

mm 6.2 6.6 6.9 7.4 8.8 10.2 11.5

mm 6.5 6.9 7.3 7.8 9.4 10.9 12.2

mm 7.0 7.5 7.9 8.7 10.2 11.9 13.6

Amps 4 7 11 13 18 24 31

Note: Available in 100 metres length with black outer sheath & in bigger packing on request. Any colour on specific request can be supplied, in economical run. *The number and diameter of conductor strands are for reference only. Conductor resistance as per IS:8130 is the governing criteria. Conductor shall be of Class-V as per IS:8130

Conductor Conductor Insulation Sheath Sheath Filler

Three Core Flat PVC Insulated Flexible Industrial Cable for Submersible use, 1100 Voltage Grade
INSULATION Nominal area of conductor sq. mm. WHPNDSKB 31X5 WHPNDSKB 32X5 WHPNDSKB 34X0 WHPNDSKB 36X5 WHPNDSKB 3010 WHPNDSKB 3016 WHPNDSKB 3025 WHPNDSKB 3035 1.50 2.50 4.00 6.00 10.00 16.00 25.00 35.00 *Number/ Size of Wire for each Core mm 30/0.25 50/0.25 56/0.30 84/0.30 80/0.40 126/0.40 196/0.40 276/0.40 Thickness (Nom.) mm 0.6 0.7 0.8 0.8 1.0 1.0 1.2 1.2 Core dia. (Nom.) mm 2.8 3.5 4.2 4.7 6.0 7.0 8.6 9.7 SHEATH Approx Overall Dimension Width (Nom.) mm 10.1 12.2 14.6 16.2 20.2 23.4 28.5 32.1 Height (Nom.) mm 4.7 5.5 6.5 7.0 8.5 9.7 11.7 13.0 Max Conductor Resistance at 20C (Max.) Ohm/Km 13.3 7.98 4.95 3.30 1.91 1.21 0.780 0.554 Current Carrying Capacity at 40C Amps. 13 18 24 31 42 57 72 90

Basic Code

Note: Available in 500 5% metres packing in drums. Also available in 100 metres packing on request. *The number and diameter of conductor strands are for reference only. Conductor resistance as per IS:8130 is the governing criteria. Conductor shall be of Class-V as per IS:8130

Color Coating (Red, Yellow, Blue) Flexible Copper Conductor PVC insulation of Cores PVC Sheath (Black)

PVC Insulated Industrial Cables

Havells FR-LSH Insulated Cables (Flame Retardant-Low Smoke & Halogen) Life Guard FR-LSH Flexible cables are recommended for places with high human concentration like high rise buildings, offices, shopping malls, hospitals etc. Havells FR-LSH insulated cables are made from specially formulated PVC Polymers that restrict the toxic gases and smoke as they are self extinguishing and do not allow the fire to spread. Havells ZHFR Insulated Cables (Zero Halogen Flame Retardant) Life Shield This breakthrough comes as a result of our R&D efforts at the Alwar plant. Our engineers have developed a special compound which has practically 0% halogen content & has a very high oxygen index. Your personal Fire Fighter at home. Superior Protection from Fire - In India we have been using PVC compound for insulation which is a Flame Retardant material under normal atmospheric conditions. But when a fire occurs the oxygen percentage in its vicinity increases because of formation of air-drafts which makes general purpose PVC cables catch fire. FR & FR-LSH PVC Insulated Flexible Industrial cables have an oxygen index > 30 and offer some protection against propagation of the flame; however Havells ZHFR cables offer much superior protection against fire with oxygen index > 35. An oxygen mask helping people trapped in fire breathe. Non Toxic - Research shows that maximum number of causalities in Fire happen due to chocking caused by formation of Hazardous gases. PVC Flame Retardant Low Smoke and Halogen cables release lesser toxic gases compared to ordinary PVC cables. Smoke generation in case of FR-LSH cables is < 60%. As well release of halogen content is < 20%. In this aspect our ZHFR cables are 10 times more superior compared to FR-LSH cables as they contain practically 0% halogens and therefore in case of fire, release of Hazardous gases is < 1%. This ensures that people trapped in fire can breathe easy facilitating better chances of their rescue. Save the environment Every day thousands of tonnes of Hazardous Halogen gases are released in the environment resulting in depletion of the earths ozone layer (which protects us from cancer causing UV radiations of the Sun) a phenomenon popularly known as green house effect. Havells ZHFR PVC insulated industrial cables contain practically 0% halogens and therefore are environment friendly. So when you sell/buy these cables you not only protect your near & dear ones but also your

Some comparative technical features are given in the details below.

Special Range S. No. 1 2 3 4 5 6 7 8 9 Insulation Material Insulation Property Temperature Rating Thermal Stability Flame Retardancy Safety during Burning Requirement of critical oxygen index as per ASTMD-2863 to catch fire (%) Temperature Index Light Transmission (Visibility) during Cable as per ASTMD-2843 Burning (%) Release of Halogen Gas During Burning (%) Abrasion Resistance During Installation Feature Standard Range Flame Retardent FR Spl. PVC Good 70C Good Very Good Good >30 >250C NA NA Good Flame Retardent Low Smoke & Halogen FR-LSH Spl. PVC Good 70C Good Very Good Good >30 >250C >40 Good < 20% Good Good Low Smoke ZHFR Spl. Polymer Very Good 70C Very Good Excellent Excellent >35 >280C >80 Excellent < 1% Excellent Good

10 11

Co-Axial TV Cables

Sheath

PE Insulation

Application Used in cable TV operations, Computer net-working etc. Construction Solid annealed bare copper conductor polythelene insulated shielded with polyester backed aluminium tape and additional shielding with fine aluminium braid protected with polyester tape wrapping and sheathed with PVC.

Braid Al. Mylar Tape

Copper Conductor

Technical Data
S. No. 1 2 3 4 5 6 Type Size Inner Conductor Insulation Outer Conductor Outer Jacket Marking RG-59, RG-6, RG-11 Solid Copper Gas Injected Physical Foamed Polyethylene Bonded polyaluminium Tape, Braided with Aluminium Alloy Wire UV Resistant Black PVC Jacket Progressive Sequential Length Marketing on Every Metre

Electrical Parameters
S. No. 1 2 3 4 5 6 Type Inner Conductor Max. Resistance (Ohm/Km) @ 20C Inner Conductor Loop Resistance (Ohm/Km) @ 20C Nom. Capacitance (pF/mttr.) Nom. Impedance (phm) Nom. Velocity Ratio (%) Nom. Attenuation @ 25 (dB/100m) @55 Mhz @83 Mhz @187 Mhz @211 Mhz @250 Mhz @300 Mhz @350 Mhz @400 Mhz @450 Mhz @500 Mhz @550 Mhz 7 Structural Return Loss (db/100m) From 30 to 300 Mhz From 300 to 550 Mhz Bending Radius, min (mm) >26 >24 75 >28 >22 65 >30 >24 65 2.82 3.87 5.74 6.23 6.72 7.38 7.94 8.53 9.02 9.51 9.92 1.95 6.20 9.15 9.50 10.50 11.50 12.45 13.30 14.35 14.95 15.70 6.73 8.04 11.81 12.47 13.45 14.60 15.71 16.73 17.72 18.70 19.52 1.66 53 75 85 2.78 53 75 85 4.64 53 75 85 0.84 2.13 3.55 RG-11 Foam RG-6 Foam RG-59 Foam

Construction Parameters
S. No. 1 2 3 4 5 6 7 8 9 Type Foam Inner Conductor Nom. Diameter (mm) Dielectric Nom. Diameter (mm) Outer Conductor - First Outer Conductor - Second Nom. Coverage (%) Jacket Nom. Diameter (mm) RG-11 Foam Solid Bare Copper 1.63 Foam PE 7.11 Bonded AL Tape AL Braid 60 PVC (Black) 10.00 RG-6 Foam Solid Bare Copper 1.02 Foam PE 4.57 Bonded AL Tape AL Braid 60 PVC (Black) 7.00 RG-59 Foam Solid Bare Copper 0.80 Foam PE 3.55 Bonded AL Tape AL Braid 60 PVC (Black) 6.20

Note: Supplied in 90 metres & 305 metres project packaging.

Telephone Switch Board Cables

Available in 90 metres length in carton packaging & 180 metres project lengths in polywrap packaging.

Regional & Branch Offices: NORTH - REGIONAL OFFICE: Corporate Office: QRG Towers, 2D, Sector-126, Expressway, Noida-201304, Tel: 0120-4771000, Fax: 120-4772000 Delhi: Tel: 011-47676700, 23888200, Fax: 011-47676750, 23888250 Chandigarh: Tel: 0172 4232400-401, Fax: 0172-4232403 Dehradun: Tel: 0135-6670202, Fax: 0135-6670203 Noida / Haryana: Tel: 0120-4771000, Fax: 120-4772000 Ludhiana: Tel: 0161-4676001 / 6024, Fax: 0161-46766007 Jammu: Tel: 0191-2490424, Fax: 0191-2490405 Sri Nagar: Tel/Fax: 0194-2490431 Jaipur: Tel: 0141-3988210, Fax: 0141-2389024 Jodhpur: Tel: 0141-3914645, 3988210 Lucknow: Tel: 0522-2201032, 2200938 Kanpur: Tel: Airtel: 09935533751/52/53, 0512-2690128/129/130, Fax: 0512-2692800 EAST - REGIONAL OFFICE: Kolkata: ICC Tower, 5th Floor, 4 India Exchange Place, Kolkata-700001, Tel: 033-40129851/52, Fax: 033-40127339 Bhubaneshwar: Tel: 0674-2598104, 2598105, 2598106, Fax: 0674-2598107 Guwahati: Tel: 0361-2134521, 2458923, Fax: 0361-2460355 Siliguri: Tel: 0353-2525907, Fax: 0353-3290402 (RIM) Jamshedpur: Tel: 0657-6542492, 09234369436 Patna: Tel: 0612-2207221, 2207222, 2207223, Telefax: 0612-2655518 WEST - REGIONAL OFFICE: Mumbai: 302, Boston House, 3rd Floor Suren Roa CTS No. 260/261, Andheri (E) Mumbai-400093, Tel: 022-67298600-603 Ahmedabad: Tel: 079-40061111, 40060738-740, Fax: 079-40060741 Indore: Tel: 0731-2572340-41, 4009998 (Airtel), Fax: 0731-2551626 Rajkot: Tel: 0281-2481112, 2921212 Fax: 2481112 Nagpur: Tel: 0712-2224132, 2222692, 2222029 Pune: Tel: 020-64016413/14 Raipur: Tel: 0771-4243400 / 01, Telefax: 0771-4243402 Surat: Tel: 09979890137, Telefax: 0261-2350137 Jabalpur: Tel: 0761-4064491 SOUTH - REGIONAL OFFICE: Chennai: Sigapi Achi Building, No. 18/3, 6th Floor, Rukmani Lakshmipathy Road, Egmore, Chennai-600008, Tel: 044-42280600, Fax: 044-28524326 Bangalore: Tel: 080-49075000, 9844085913, Fax: 080-25582663 Coimbatore: Telefax: 0422-2305767, 2306199, 2305199 Hyderabad: Tel: 040-27533372, 27533355, 27533632,66320407/0408/6401/6402, Fax: 040-27533211 Kochi: Tel: 0484-4099000, 2393165, 2393068, Fax: 0484-2393170 Madurai: 0452 - 4267022, 4267023, 4267000 Vishakapatnam: Tel: 0891-6514339, Fax: 0891-2522547 Vizag: Tel: 0891-6514339, Fax: 0891-25522547 Vijayawada: Tel: 91+9247058847/57, Trichy: 0431-4267333, 4267330 Representative Offices: Goa Solapur Gwalior Hubli Davanagere Gulbarga Mysore Kathmandu Sambalpur Jalandhar Bhopal Calicut Trivandrum

WIR/ZHWRC00001/APRIL12/JULY12