RAUPEX Heating and Plumbing Systems

RAUPEX Pipe and the EVERLOC Fitting System

Certications NSF International - Standard 14 'Plastics Piping System Components and Related Materials and Standard 61 'Health Effects' CSA International - B 137.5-M97 'Cross-linked Polyethylene (PEX) Tubing Systems for Pressure Applications Codes and Approvals ICBO (International Congress of Building Ofcials) Evaluation Service Evaluation Report No. 5200 PEX pipe is identied as a suitable material in the following model codes: IAPMO (International Association of Plumbing & Mechanical Ofcials) 2000 Uniform Plumbing Code SBCCI (Southern Building Code Congress International) 1997 Standard Plumbing Code and Standard Mechanical Code BOCA (Building Ofcials and Code Administrators) 1993 National Plumbing Code and National Mechanical Code IPC (International Plumbing Code) & IMC 1997, by BOCA, SBCCI and ICBO National Plumbing Code of Canada 1995 as well as compliance with the criteria listed in the National Building Code of Canada 1995 HUD (U.S. Department of Housing and Urban Development) Material Release (MR) 1296 Ratings RAUPEX has been subjected to long-term hydrostatic testing by CSA and has a listing with PPI (Plastic Pipe Institute) according to TR-3/99, and has the following continuous use ratings: 80 psi at 200F (550 kPa at 93.3C) 100 psi at 180F (690 kPa at 82.2C) 160 psi at 73.4F (1105 kPa at 23C) Standards & Testing ASTM (American Society for Testing and Materials) F 876-97, 'Standard Specication for Cross-linked Polyethylene (PEX) Tubing' ASTM F 877-97a, 'Standard Specication for Cross-linked Polyethylene (PEX) Plastic Hot and Cold Water Distribution Systems' DIN (Deutsches Institut Fr Normung) 53 387, 'Articial weathering and aging of plastics and elastomers by exposure to ltered xenon arc radiation' (includes ultraviolet testing) DIN 4726, 'Pipelines of plastic materials used in warm water oor heating systems; general requirements' (includes oxygen tightness testing of the RAUPEX B oxygen barrier) SGS U.S. Testing Company Inc. testing for: Acute Inhalation Toxicity Testing as specied in New York State Uniform Fire Prevention and Building Code, Article 15, Part 1120, Combustion Toxicity Testing, 9 NYCRR 1120 (2), Report # 203117 Ignition Properties of Plastics as specied in ASTM D 1929-91a, Report # 740597-1 Smoke Density of Plastic Material as specied in ASTM D 2843-93, Report # 740597-2 Intertek Testing Services/Warnock Hersey Surface Burning Characteristics according to ULC (Underwriters Laboratories of Canada), ULC-S102.1 M88, Report # 493-7575 and in accordance with ASTM E 84-94, Report # J97021912-001. * Code listings and designations subject to change

The REHAU Advantage Lots of companies make PEX pipe these days. But at REHAU, we've taken PEX technology further than anyone else. We've tested, rened and perfected our pipe for over 30 years to give you a superior system. In fact, we pioneered PEXso when you're dealing with REHAU, you'll know you are dealing with the triedand-true industry leader. RAUPEX is REHAU's trade name for its specially formulated cross-linked polyethylene (PEXa) pipe manufactured using the highly controlled Engel (peroxide) method. This technology produces a permanent, three-dimensional structure that greatly enhances temperature capability and long-term strength. RAUPEX is resistant to kinking and cracking, and is much stronger and more exible than pipe that has not undergone the same chemical metamorphosis, making it an ideal construction product. RAUPEX is also available with an oxygen diffusion barrier, designated as RAUPEX B. RAUPEX and RAUPEX B are produced in ISO 9001 certied manufacturing facilities (International Standards Organization). The following are applicable to both RAUPEX and/or RAUPEX B.

Quality Assurance Standards The highest standard that RAUPEX is subjected to is REHAU's own in-house testing and quality assurance, by which we continuously test and measure the quality of our pipe. Resistance to Aging REHAU counteracts aging inuences with special heat-stabilizing agents that are added during the manufacturing process. Gas and Water Permeability RAUPEX B features a co-extruded barrier of ethylene vinyl alcohol (EVAL) that virtually eliminates the diffusion of oxygen through the pipe wall (less than 0.025 mg/l day). Thermal Properties Because of the strong cross-linking bonds in RAUPEX, it does not melt in the same way as other polymers. Nor does it get brittle at any possible installation temperature. In fact, the full working range of RAUPEX is -184F to 248F (-120C to 120C). Mechanical Properties RAUPEX is tough and exible, even with repeated bending, and can withstand typical job site abuse. It's more exible than pipe cross-linked electronically or by other cross-linking methods. Chemical Resistance RAUPEX resists conventional solvents, detergents, antifreeze agents and corrosion inhibitors. Even at high temperatures, RAUPEX resists hydrous solutions of salts, acids and alkali. A chemical resistance chart is available.

Size 3/8" 1/2" 3/4" 5/8" 1"

RAUPEX 100', 300', 500', 1000' coils 100', 300', 500', 1000' coils 20' straight lengths 100', 300', 500', 1000' coils 20' straight lengths 100', 500', 750' coils 20' straight lengths

RAUPEX B 300' , 500', 1000' coils 300' , 500', 1000' coils 100' , 300', 500' 1000' coils 500', 750', 1000' coils 100', 500', 750' coils

Freeze Resistance RAUPEX pipe will expand when frozen, rather than cracking or splitting. This may protect a plumbing system in an unheated space EVERLOC Fitting System REHAU's proprietary EVERLOC tting system is the perfect way to ensure a permanent connection that will not require retightening. Our compressionsleeve technique employs the memory effect inherent in RAUPEX. The pipe is cold-expanded then the brass tting or valve is inserted into the pipe. Because of the pipe's "memory," it will then shrink securely onto the tting within seconds. The compression sleeve is then compressed over the pipe.

Use the EVERLOC tting system with condence to bury it in a thermal mass or encapsulate it behind walls (check compliance with local codes). RAUPLEX pipe used in conjuction with EVERLOC ttings is approved for use in domestic and commercial hot water recirculation systems. Permanent connection. The greatest inside diameter of any PEX tting provides maximum ow. The EVERLOC tting will not leak when installed properly.

Radiant Floor Heating (RFH)

RFH directly affects the mean radiant temperature (MRT) of a room by heating the exposed surfaces. The oor is directly heated and the walls and ceiling are heated by radiant energy (transfer) from the oor. Therefore, occupants benet not only from the increase in ambient room temperature created by RFH systems but also from the increase in the MRT. RAUPEX stands up to strenuous use making it well suited for hydronic heating systems. When used in conjunction with manually or thermostatically controlled supply- and return-ow valves that distribute water through the pipe and back to a boiler, the system transforms the entire oor into a warmwater, low temperature radiator.

Applications Our system can be used in a wide variety of building types including residences, schools, auditoriums, churches, retirement homes, supermarkets, hospitals, barns, warehouses and factories. Heat Sources The REHAU radiant oor heating system can be the primary heat source for the room or it can serve in combination with other auxiliary heating systems offering greater exibility in selecting heat output.

Two conditions must be kept in mind for any heat source you choose to use in conjunction with REHAU RFH system: The heat source must be properly sized to supply the heat required, including auxiliary requirements such as domestic hot water. Typical heat sources include low and high temperature boilers, designated hot water tanks, heat pumps, solar and, in certain regions, geothermal. The maximum ow temperature in the oor heating circuit is regulated by modern control systems to assure optimum comfort, to avoid damage to the pipe or oor, and to prevent excessive oor temperatures.

Thin slab over suspended wood oor 4

Slab-on-Grade installation

Joist space method

Snow and Ice Melt (SIM)

REHAU SIM systems are hydronic systems designed to augment the removal of snow and ice by circulating a heat transfer uid (usually antifreeze and water) through RAUPEX pipe. With proper design and installation, our SIM systems will provide long-term performance and reliability in maintaining snow and ice free areas. Beyond the safety benets, SIM systems can reduce indoor maintenance costs (no salt or water tracked inside), eliminate the costs of snow removal, reduce liability exposure and offer unmatched convenience.

The economics of installation and operation of a hydronic SIM system can often be better than that of traditional snow and ice removal methods. Applications include: Driveways Hospital entrances Parking garage ramps Wheelchair ramps Parking lots Sidewalks and steps Helicopter landing pads Resort community roadways Car washes Hot tub/pool surrounds Runways Any surface, public or private, residential or commercial, that you want free of snow and ice buildup

Flexible Options SIM systems can be installed in any number of different substrates including concrete, sandbeds and even under asphalt. A typical SIM control system works with conventional heating equipment. Automatic sensors not only turn the system on when snow starts and turn it off when surfaces are dry, but also adjust the uid temperature to adapt to changing conditions.

Installation underneath pavers

Concrete overpour installation

Turf Conditioning

To extend the growing season of natural grass surfaces, RAUPEX pipe is installed within the soil layer of the turf. Fluid is circulated at varying temperatures through specially engineered headers, gently warming the roots to provide an optimal root zone temperature. This prevents the grass from going into dormancy, which causes imbrittlement and leaves it susceptible to damage from foot trafc. Heat energy is retained throughout the soil layer, which also promotes a deeper root structure and healthier plants. When turf conditioning is used in combination with tarping the eld during extreme weather conditions, we can design an effective system for any type of turf and for virtually any climate. How It Works The eld is divided into multiple zones and is typically monitored by digital controls that monitor outdoor conditions and soil temperatures, and vary the supply uid temperature to deliver an accurate and optimal root zone temperature. The system is capable of being monitored on or off site, and controls boiler and pump operation as well as failure alarms.

Benets Gently warms plants to prevent dormancy and promotes healthy growth throughout the cold winter months. Reduces costly overseeding and re-sodding of turf. Prevents frozen turf, melts snow and ice on the eld and provides cost savings by not having to employ traditional methods of snow and ice removal. Soft, healthy turf reduces the chance of player injury Youll know you have chosen the best in product quality as well as value-added service with REHAU an experienced leader in hydronic turf conditioning with multiple installations around the world.

Turf Canopy Root Zone RAUPEX Pipe

Gravel/Drainage

Turf Conditioning installation 6

Plumbing with RAUPEX

RAUPEX is an excellent pipe for hot and cold water distribution systems with distinct advantages over both metal pipes and polymer pipes produced by other methods. It's versatile, durable and more resistant to chemical damage than copper. In fact, we've proven in over two decades of eld testing that our PEX system, unlike CPVC or copper, will deliver all of these advantagesthe rst time and every time. RAUPEX: Promotes a higher level of water purity and superior ow. Does not pit or stress corrode. Is resistant to scaling and deposit buildup when used with both hard and softened water. Minimizes the noise transmitted through pipes. Is capable of withstanding temperatures and pressures (including surge pressures) commonly found in domestic plumbing systems. Is certied by NSF and CSA to be free of toxins and heavy metals and is safe for drinking water. Minimizes heat transmission losses through the pipe wall, compared to metal pipes. Resists the expansion of freezing. EVERLOC in Plumbing Applications In domestic water plumbing systems, drinking water will come in contact with ttings. For this reason, EVERLOC ttings are made of low-lead brass that is also dezincication-resistant. Elbows and tees are forged for high strength while straight ttings are machined from solid stock. All ttings in a plumbing system are subject to stress from mechanical loading. Through quality engineering and manufacturing, EVERLOC ttings are designed to resist the effects of stress cracking. All EVERLOC ttings and valves are certied to ASTM F 877 and CSA B 137.5

INSULPEX

INSULPEX is pre-insulated RAUPEX pipe with a solid, not layered, jacket of polyurethane (CFC-free) foam insulation. This continuous, seamless layer of insulation provides high resistance to heat loss with the advantages of exible RAUPEX pipe. DUO pipes combine both supply and return pipes in one jacket for efcient and compact installation, while single pipes are used in large diameters. INSULPEX: Has a long life expectancy at typical operating temperatures and pressures. Does not corrode and is resistant to aggressive soil and water. Is 5-6 times lighter than copper and much lighter than steel. Comes in convenient coil of various lengths to reduce installation time and minimize connections.

INSULPEX connections are made using REHAUs proprietary EVERLOC tting system. EVERLOC ttings are virtually worry-free, assemble quickly and easily and provide excellent ow. The exibility and physical characteristics of INSULPEX give it the same distinctive advantages over metal pipes that RAUPEX has. INSULPEX is ideal for: Snow and Ice Melt Applications District Heating Hydronic Piping Process Piping Marine Piping

About REHAU

A pioneer with 50 years of experience in polymer technology, REHAU has led the industry in developing extrusions for such diverse applications as: industrial and municipal pipe; automotive components; vinyl windows and doors; and radiant oor heating. With 39 manufacturing plants and 81 sales ofces worldwide, REHAU's team of professionals stand ready to help. As part of our excellent tradition of service, we are committed to providing you with a superior product and prompt, responsive technical support.

We look at whole systems, not just isolated pieces. That's why we designed our durable RAUPEX pipe and worry-free EVERLOC tting system to work together, to be the tool of choice for expert, leak-free installations. Before your next project, call uswe're ready to help. In addition to comprehensive design manuals that guide you through each phase of your planning, we also have RFH WarmSource, a Windows-based software program to help you estimate heating system requirements. Working together, we can bring tomorrow's technology to today's heating plans.

Refer to actual product markings and product packaging for specic listings and certications.

DIN 4726

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B 137.5

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REHAU Incorporated 2003

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Printed in USA

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