Beruflich Dokumente
Kultur Dokumente
380Vdc Limiting
With Two Year Warranty
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INDEX
1 Safety Warnings and Notes 1.1 2 Safety Symbols 4 5 6
Voltage Limiter Overview 2.1 Voltage Limiter Description 2.2 Identification and Markings 2.3 Applications and uses Unpacking the Voltage Limiter 3.1 Components Supplied 3.2 Components not Supplied 3.3 Unpacking Installation Instructions 4.1 Tools Required 4.2 Typical Installation Example 4.3 Mounting the Controller 4.4 Electrical Wiring 4.5 Commissioning Wire and Cable Sizing 5.1 Voltage Limiter Wiring 5.2 Lightning Protection 5.3 Wire Size Technical specification Trouble shooting Maintenance Warranty Conditions 8
13
6 7 8 9
15 17 17 18
Annexures Annexure 1: Declaration of Conformity Annexure 2: Kestrel Patented Voltage Limiter Annexure 3: Gridtie Inverters Annexure 4: Declaration of Conformity CE Annexure 5: Warranty Registration 18 19 20 21 22
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Disclaimer Kestrel Wind Turbines makes every effort to give accurate information in this manual and is in no way liable for any error or omission. The user of this manual assumes full responsibility and risk We appeal to your common sense to read and apply the safety notes. Consult professional engineers and take advice if you are unsure.
This product controls high voltages that can cause severe electrical shock or death. Do not tamper with the product. Always isolate the product before removing any cover. 1 Safety and Warning Notes
Accidents can easily occur and there are always dangers associated with any type of electrical equipment. Consult installation professionals if you are lack experience or confidence. Use good handling methods and avoid physical injury during installation and maintenance/repair procedures. Be responsible when using all tools whether manual or powered. Electrical Safety Read and adhere to the installation instructions for this product. Do not work on the system when the wind turbine is running or when lightning is possible. The wire size used for connections must be correct for the powers supplied. The smaller the wire diameter, the higher the wire losses and therefore the heat generated in the wire. Use correct wire sizes throughout the installation. In general, respect the system and use common sense. Consult a qualified electrician if you are unsure. Installation Hazards Be sure to read and adhere to the installation instructions for this product. Always work carefully and have an assistant wherever possible. Always re-check the work as you progress. Slack bolts, poor workmanship and loose electrical connections must be avoided. Operational Safety It is quite normal for the voltage limiter to become hot during certain operation modes. This is quite normal but be aware of high temperatures. System Checks are best carried out in calm weather
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conditions. Avoid any unnecessary maintenance or inspection during windy weather. Be aware that internal voltages can cause a shock.
Hot surface
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3.3 Unpacking
Open the packaging container and check for any transit damage. The parts contained are listed in section 3.1 and on the included packing slip. Lay out and identify the parts.
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Do not place any objects on the top of the enclosure. The unit relies on the free passage of air through the heat sink for cooling. Note that the limiter uses cooling fans. Make sure that the bottom air entry is kept free. Unit cooling relies on the free passage of air through the cabinet.
Check again that the wall hanger is secure to the fixing surface. Now raise the voltage limiter and clip the upper rear angle on to the wall hanger. Centre the limiter and fit the single bottom fixing screw through the limiter enclosure, screwing it fast into the wall hanger.
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CONSULT SECTION 5 FOR WIRE SIZE RECOMMENDATIONS The voltage limiter is provided with two pairs of +VE and -VE clearly marked terminals for "TURBINE" and "OUTPUT" at the bottom right of the cabinet. The TURBINE BRAKE switch is designated S1 and the OUTPUT CIRCUIT BREAKER is designated Q1. The turbine brake switch stops the turbine by creating an electrical short on the turbine input. When operated, this prevents high turbine open circuit voltages being developed. The wind turbine must not be rotating during this installation. If turbine access is not possible, short both turbine power wires together. Observe the Polarity at all times. Only connect +VE RED cables to +VE RED terminals and -VE BLACK cables to -VE BLACK terminals. PLEASE FOLLOW THE INSTRUCTIONS BELOW ! a) Arrange the wires from the turbine and the output cables ready for connection. b) Check that the turbine wires are shorted. Check that the output wires are isolated from the charge controller or gridtie inverter. c) Check that the limiter OUTPUT CIRCUIT BREAKER (Q1) is switched OFF and that the TURBINE BRAKE SWITCH (S1) is switched ON. d) Connect the output wires to the limiter output terminals +VE and VE observing polarity. e) Connect an electrical earth wire to the marked earth screw terminal provided. f) Separate the turbine wires and connect the turbine negative wire to the limiter turbine negative terminal. g) Finally connect the turbine positive wire to the controller turbine positive terminal.
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h) Check that the turbine brake switch S1 is ON and that the output circuit breaker Q1 is off. (There is no reaction) i) Complete the external wiring to the gridtie inverter. Follow the manufacturers instructions for this work. After all wiring is complete and secure, check that no foreign materials are inside the cabinet. Re-install the front cover.
4.5 Commissioning
The turbine brake switch should be on and the output C/B should be off after the installation. The front cover has been replaced.
Switch the brake switch off. The turbine will now activate depending on the wind speed. Verify that the turbine is rotating. Now Switch the output C/B on. The gridtie inverter will then start to initialise. Verify that power is being supplied to the utility by the inverter. The voltage limiter fans will operate when voltage limiting is taking place. Otherwise, there is nothing to observe when the limiter is functioning. The instructions are reversed for de-commissioning. First isolate the additional equipment, switch the limiter output breaker off and then operate the turbine brake switch. A disconnected turbine should always be shorted.
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Adhere to the earthing/grounding instructions for the chosen inverter. Consult the inverter manual.
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Wire Size between the 0704 380V Voltage limiter and the Inverter (15A maximum current)
Wire Size Table for Kestrel Voltage Limiter 3kW 250Vdc 13A
One Way Distance 20m (66ft) 40m (130ft) 1% Power loss 4.0mm (11) 10mm (7) 2% Power loss 2.5mm (13) 4.0mm (11) 3% Power loss 1.5mm (15) 2.5mm (13)
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6 Technical Specification
General: Linear controlled voltage limiter to telecommunication specification with 3kW capability for the overvoltage protection of suitable series connected gridtie inverters. Product Identification Maximum Power Input voltage and variation Efficiency Input frequency Input power factor Output Voltage Factory set (no user adjustment) Output voltage ripple Output voltage regulation User control LED Indication Cooling Maximum Ambient IP Rating Indoor Installation only IP31 673Wx584Hx368D 0704-3000-380 ID 3000W (0-1kVdc) >99% at full load N/A dc input N/A dc input 0 - 380Vdc Max. N/A +0% - 10%
Turbine brake and output isolate/circuit breaker None Natural Convection with fan assist 45deg C
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7 Troubleshooting
THE KESTREL TYPE 0704 VOLTAGE LIMITER MAY BE SERIOUSLY DAMAGED FROM POLARITY REVERSAL. (wrong connection of +ve and ve wiring). LIMITER DEGRADATION CAN OCCUR FROM IMPROPER INSTALLATION CAUSING OVERHEATING. IF FOR ANY REASON THE WIND TURBINE IS DISCONNECTED, SHORT THE GENERATOR OUTPUT WIRES. THIS WILL LOAD THE GENERATOR AND MINIMISE ROTATION.
Q The cooling fans never switch on. A The turbine brake switch is ON. The fans are automatic and only operate when voltage limiting occurs. Q The Output circuit breaker trips. A There is a fault on the output cables. The output cables are reversed. Q The limiter is always working at a high temperature. A The unit is diverting energy. The output circuit breaker has tripped. The inverter has failed. The mains utility has failed. The inverter is wrongly programmed. Internal limiter components have failed. Q Will I damage the limiter if I disconnect the inverter? A No, the limiter will continue to control with nothing connected to the output. It may however become quite hot as it has to divert all the energy from the wind turbine.
8 Maintenance
NOTE: The limiter controls high voltages and the internal components can cause a shock hazard. Be aware and consult a professional if you are in any way unsure.
The Kestrel Type 0704 voltage limiter is designed for continuous operation on 100% duty cycle and requires no regular part replacement. Keep the unit clean and ensure that no foreign objects reduce the airflow through the bottom inlet grill or the top front outlet. Clean the case only with a soft damp cloth. Do not use any form of solvent. This product controls and limits voltages that can cause a shock. Always take extreme care when the cover is removed. In the unlikely event of failure, the unit should be returned to the dealer or direct to the factory for repairs.
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9 Warranty
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Annexure 2: Kestrel Patented Voltage Limiter Kestrel Voltage Limiter Type: 0704-3000-380 ID Sustainable/renewable energy sources such as wind turbines and hydro-generators produce uncontrolled electrical energy. Gridtie inverters cannot endure any ovevoltage on their input. The Kestrel Type 0704 Voltage Limiter ensures that the turbine is capped to a maximum voltage of 380Vdc at all times. This voltage is well within the maximum sustainable input voltage of many gridtie inverters. The Kestrel Type 0704 voltage limiter uses electronic means to control the incoming voltage. The product uses mature technology causing no electrical disturbance during operation. Power from the wind turbine is delivered through the product to the gridtie inverter. The limiter monitors the turbine voltage and supplies power to the gridtie inverter. The inverter then processes (inverts) the incoming dc power into outgoing ac power. Any excess energy is converted to heat in the voltage limiter. The unit is highly efficient and allows the wind turbine to supply grid power over the full range of incident wind speeds. Since the voltage limiter is external to the generator, it can be sited close to the gridtie inverter. The product is housed in a steel enclosure for wall mounting and includes a turbine brake switch and an output circuit breaker. It is extremely reliable in operation and incorporates a failsafe design. Unit cooling is achieved by natural convection and fan assist. Contact your Kestrel dealer for more information. Additional components may be required to comply with certain local electrical codes. Consult your dealer.
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Annexure 3: Gridtie Inverters Kestrel does not manufacture gridtie inverters. The inverter that is installed must be suitable for connection to a wind turbine. The main requirements for a suitable inverter are given below.
Continuous power rating Input dc voltage range (minimum) Input dc current rating Control algorithm
Your Kestrel dealer or the factory can comment the characteristic of any control algorithm. No input rectifier is necessary. The Kestrel e400i turbine and the voltage limiter both output dc current. Images are for illustration only. No product endorsment by Kestrel or any gridtie inverter manufacturer is implied. Consult your dealer for recommendations on inverters.
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Please complete and return this warranty sheet within three months after the product delivery date or within one month following the commissioning date. Kestrel will be pleased to receive images of your installation!
Name of Product: _________________________________ Product Serial Number _________________________________ Delivery Date____________or Commissioning Date___________
Name and Address of Owner ________________________________________________ ________________________________________________ ________________________________________________
Installation / Site Address (GPS co-ordinates are appreciated) _________________________________________________ _________________________________________________ _________________________________________________
Send to: Kestrel Wind Turbines, P.O. Box 3191, North End Port Elizabeth, 6056, Eastern Cape, South Africa Or email to: kestrel.marketing@eveready.co.za
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