Installation Operation Maintenance

Trane Variable Water Flow System

HFCF - 200-1400 cfm (Central Control)

HFCF02 HFCF03 HFCF04

HFCF05 HFCF06 HFCF08

HFCF10 HFCF12 HFCF14

November 2010

MC-SVX05A-EN

Warnings, Cautions and Notices

Warnings, Cautions and Notices. Note that warnings, cautions and notices appear at
appropriate intervals throughout this manual. Warnings are provided to alert installing contractors to potential hazards that could result in personal injury or death. Cautions are designed to alert personnel to hazardous situations that could result in personal injury, while notices indicate a situation that could result in equipment or property-damage-only accidents. Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.

WARNING

Personal Protective Equipment (PPE) Required!

Installing/servicing this unit could result in exposure to electrical, mechanical and chemical hazards. Before installing/servicing this unit, technicians MUST put on all Personal Protective Equipment (PPE) recommended for the work being undertaken. ALWAYS refer to appropriate MSDS sheets and OSHA guidelines for proper PPE. When working with or around hazardous chemicals, ALWAYS refer to the appropriate MSDS sheets and OSHA guidelines for information on allowable personal exposure levels, proper respiratory protection and handling recommendations. If there is a risk of arc or flash, technicians MUST put on all necessary Personal Protective Equipment (PPE) in accordance with NFPA70E for arc/flash protection PRIOR to servicing the unit.

Failure to follow recommendations could result in death or serious injury.

WARNING

Proper Field Wiring and Grounding Required!

All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/ state electrical codes. Failure to follow code could result in death or serious injury.

2010 Trane All rights reserved

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Warnings, Cautions and Notices

MC-SVX05A-EN

Table of Contents
Model Number Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Drain Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Unit Dimensions and Weight Information . . . . . . . . . . . . . . . . . . . . . . . . 10

Unit Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coil Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 15 15 15

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Main Control Board Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Function Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 22 23 23

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Model Number Description

H 1 F 2 C 3 F 4 03 5,6 L 7 3 8 N 9 N 10 1 11 E 12 E 13 N 14 B 15 N 16 N 17 V 18

Digit 1 Unit Type

H F C F = = = Horizontal unit Fan Coil unit Concealed

Digit 12 Factory Supplied Valve

E = 2 Pipe System (Trane Variable Water Flow System Control) Note: Including Networked Thermostat with LCD TM56 (with 7m Communication Wire and 2-way Solenoid Valve) T = 2 Pipe System (Trane Variable Water Flow System Control) Note: Including 2-way solenoid valve without network thermostat LCD TM56.

Digit 2 Fan Coil Unit Digit 3 Product Type Digit 4 Design Sequence Digit 5,6 Size/Nominal Airflow
02 03 04 05 06 08 10 12 14 L R 2 3 4 N A B C D E F G H J N H 1 2 = = = = = = = = = = = = = = = = = = = = = = = = = = = = 200 cfm 300 cfm 400 cfm 500 cfm 600 cfm 800 cfm 1000 cfm 1200 cfm 1400 cfm Left Hand Connection Right Hand Connection 2 Rows Cooling 3 Rows Cooling 4 Rows Cooling None 0.5 kW heater (02) 1.0 kW heater (03) 1.4 kW heater (04) 1.6 kW heater (05) 1.8 kW heater (06) 2.8 kW heater (08) 3.2 kW heater (10) 3.6 kW heater (12) 4.6 kW heater (14) Standard Static Pressure High Static Pressure 220~240/50/1 220~240/60/1

Digit 13 Control
E = Trane Variable Water Flow System Control None With Rear Plenum Only With Rear Plenum/6 mm Nylon Filter With Rear Plenum/20 mm Aluminum Filter With Bottom Return Plenum Only With Bottom Return Plenum 6 mm Nylon Filter With Bottom Return Plenum 20 mm Aluminum Filter Std. Galvanized Steel w/7 mm PE Insulation & Extended 200 mm Std. Galvanized Steel w/7 mm PE Insulation & Extended 310 mm Stainless Steel w/7 mm PE Insulation & Extended 200 mm Stainless Steel w/7 mm PE Insulation & Extended 310 mm None Normal Application Earthwise China APR MAIR LAR

Digit 14 Return Plenum/Filters

N A B C D E F = = = = = = =

Digit 7 Connection Side

Digit 8 Coil Rows

Digit 9 Electric Heater (size)

B C E F = = = =

Digit 15 Drain Pan

Digit 16 Digital Air Outlet

N N E V A B C = = = = = = =

Digit 10 Motor Type

Digit 17 Application

Digit 11 Voltage/Hz/Phase

Digit 18 Region

MC-SVX05A-EN

General Information
This service manual covers the installation, operation and maintenance of the Trane HFCF chilled water Fan Coil. Review this manual before installing the fan coil unit. Fabricated with a rigid galvanized steel casing, the DIDW centrifugal fans have balanced, galvanized steel, and forward curved blades. The fan board and the top of coil casing are insulated with high-density non-flammable foam. An optional return air plenum is available to allow the connection different types of filter. IEC 60335 safety certified.

Motor
The motor is a permanent split capacitor for maximum efficiency and low noise with sealed sleeve bearing and permanent lubrication. The motor capacitor is totally enclosed in a metal shield, and attached to the motor. The motor lead out wires are enclosed by flexible metal conduit and provide protection against damage. Ball bearing is optional. CE and CAS safety certified.

Coil
The coil can have 2,3 or 4 rows, with copper tubes mechanically bonded into slit aluminum fin collars. Water inlet/outlet connections are 3/4-inch female pipe thread (JIS B 0203-1966). Header assembly is a one-piece casting, which enables to connect steel pipe directly. Coil assembly is tested over 20 kg/ cm2 (20 Bar) and is recommended for operation up to 13 kg/cm2 (13 Bar) working pressure. A manual air vent is fitted with a drain line to the drain pan to avoid any water drips when venting. A water drain is located at the bottom of the coil header.

Drain Pan
The single piece, seamless drain pan is 25mm deep with 0.8mm thickness galvanized steel c/w internal epoxy resin coating. The standard insulation material is 5mm thickness, 27 kg/m3 density PE foam. The drain pan has one 3/4-inch male pipe thread (JIS B 0203- 1966) connection. Figure 1. HFCF unit

Fan assembly Filter(Option)

Motor Plenum(Option) Air outlet flange

Terminal box

Coil

Drain water valve Drain pan

Air vent Coil head support

Electric heater(Option)

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Installation
Installation Checklist
The following checklist is provided as an abbreviated guide to the detailed installation procedures given in this manual. This list should be used by the installer to ensure that all necessary procedures have been completed. For more complete information, refer to the appropriate sections in this manual.

WARNING

Hazardous Voltage!
Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury. Units are checked for shipping damage. Unit location is prepared for weight, leveling and service access. Unit is mounted securely to the ceiling support rods. Ductwork connections are complete. Coil connections are complete and tight. Condensate drain pan connections are complete and tight. Electrical connections completed (fan switches, thermostats, heaters). Ground connection completed. Unit casing is level. Motor-blower assembly rotates freely. Debris on the fan wheel and drain pan are cleared. Start-up preparation is complete and unit is in the proper operating mode. Owner-operator is instructed on unit operation.

Notice: Use Copper Conductors Only!

Unit terminals are not designed to accept other types of conductors. Failure to use copper conductors could result in equipment damage.

Receiving And Handling

Trane HFCF Fan Coil units are packaged in individual cartons for maximum protection during shipment, as well as for easy handling and storage on the job site. To protect against loss from in-transit damage, complete the following upon receipt of the units: 1. Inspect individual pieces of the shipment before accepting it. Check for rattles, bent corners on cartons or other visible indications of shipping damage. 2. If a carton has apparent damage, open it immediately and inspect the contents before accepting the unit. Do not refuse the shipment. Make specific notations concerning the damage on the freight bill. Check the unit casing, fan rotation, coils, drain pan, filters and all options. 3. Inspect the unit for concealed damage before it is stored and as soon as possible after delivery. 4. Do not remove damaged material from the receiving location if possible. It is the receiver's responsibility to provide reasonable evidence that concealed damage was not discovered after delivery. 5. If concealed damage is discovered, stop unpacking the shipment. Retain all internal packing and cartons. Take photos of the damaged material if possible. 6. Notify the carrier's terminal of damage immediately by phone and mail if any damage is found. Request an immediate joint inspection of the damage by the carrier and consignee.
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7.

Notify the Trane sales representative of the damage and arrange for repair. Do not repair the unit until damage is inspected by the carrier's representative.

Installation Considerations
For proper installation and operation, check each of the following before mounting the units: 1. Allow adequate space for the unit and free air or service clearances. See Figure 5, p. 11, Figure 6, p. 12 and Figure 7, p. 13 for general unit dimensions. For servicing and routine maintenance, provide access to the unit through removable panels in the ceiling. 2. Before installing any unit ensure proper preparation has been made at each unit location for piping and electrical connections. 3. Check that the supporting structure is strong enough to support unit weights, as given on Figure 5, p. 11, Figure 6, p. 12 and Figure 7, p. 13. 4. All units must be mounted LEVEL to assure proper drainage and operation. 5. Ducting connected to units (where applicable) should not exceed the external static pressure rating of the unit. 6. Condensate protection for the chilled water valves and piping must be provided by installer. A drain pan extension provided by installer should be located under the valves or else the valves and piping should be thoroughly insulated. 7. Units with valve package are equipped with long drain pan which can carry the condensation from water valves. Insulation of valve package is not required.

8. The air outlet beyond the drain panel must be insulated by the installer.

Mounting

WARNING

Heavy Object!
Make sure the mounting location is strong enough to support the weight information(Table 1, p. 11, Table 2, p. 12 and Table 3, p. 13.) If unsure, check with a structural engineer. Failure to do so could result in unit falling off its locations which could result in death or serious injury. The Trane model HFCF units are designed to be suspended from the ceiling on 3/8-16 threaded rods furnished by the installer. Holes are provided at the top of the unit, see Figure 5, p. 11, Figure 6, p. 12 and Figure 7, p. 13 for cutout dimensions and locations. To install the Trane model HFCF , complete the following: 1. Install the suspension rods or other suspension devices provided by the installer. 2. Put the upper W3/8 nuts and W3/8 lock washers on suspension rods to prevent unit from upward tilting during unit operation or duct installation, as shown on Figure 3, p. 10. 3. Hoist the unit into position. See Figure 5, p. 11, Figure 6, p. 12 and Figure 7, p. 13 for unit weights. 4. Put on the lower W3/8 lock washers and then W3/8 nuts to secure the unit, as shown on Figure 3, p. 10, typical installation. 5. Level the unit casing to avoid poor condensate drainage by adjusting lower nuts up/down, and then tighten the upper nuts. Note: Level the unit by checking on the unit casing. Do not use the coil or drain pan for leveling as they are pitched to provide proper drainage.

Duct Connections
Minimum 24 gauge galvanized sheet metal duct (supplied by the installer) can be attached to duct collars provided at the unit air outlet and inlet, see Figure 6, p. 12 and Figure 7, p. 13 for duct collar

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Installation

dimensions. To attach, slip the duct over the outlet collar and fasten the duct and collar together with screws. Filed supplied transition fittings should be used in installations where unit duct collars do not match discharge air-grille collars. When attaching an Air Supply Chamber and flexible ducts, slip the duct over the unit outlet collar and then fasten the duct and collar together with screws or rivets, as shown on Figure 4, p. 10 Duct Work - A. A return duct can be attached to the return air collar provided at the unit. To attach, slip the return duct over the return air collar and fasten the duct and collar together with screws.

Piping
Coil Connections
To complete piping connections, attach the water piping with 3/4-inch MPT connection to the coil. The water inlet is on the bottom and water outlet on the top of the coil. Coil connection size and coil connection locations provided in Figure 6, p. 12. Water inlet/outlet connections of unit with valve package are 3/4-inch MPT. 3/4-inch FPT union should be provided by installer.

Valve installation point: Electric 2-way valve must be installed on the chilled water pipe of HFCF for network control. Please refer to Figure 2, p. 9 the following diagram when installing the electric 2-way valve.
Figure 2. Valve installation point 1.Return water 2.Supply water 3.Power 4.Electric 2-way valve 5.Fan coil

Note: Electric 2-way valve requires to be installed in the return water pipe of the fan coil. Proper insulation is needed for the body and coil of electric 2-way valve and the electric 2-way valve should be installed within the drain pan to prevent condensing water drips.

Condensate Drain Connections

Either PVC pipe or steel pipe with 3/4- inch FPT connection can be used as a drain line. Attach the drain line to the drain connection with tape-sealant to prevent leakage. A drain line pitch with a minimum slope of 1:50 is recommended.

Electrical Connections
For wiring and installation, refer to the wiring diagram decals on each unit. Also see Figure 8, p. 14 for wiring diagrams. A grounding point, which must be properly connected to the building grounding system, has been provided with a mark on the vertical side of the inlet collar. All electrical connections are to be made in accordance with local electrical codes and ordinances.

WARNING

Hazardous Voltage!
Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

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Installation

Notice: Use Copper Conductors Only!

Unit terminals are not designed to accept other types of conductors. Failure to use copper conductors could result in equipment damage. Note: The reserved space for power supply cords is 20 mm in diameter. Note: Table shows the range of the fan coil units with different heater options. Please refer to the current and use the proper power supply cords.

Unit Dimensions and Weight Information

Figure 3. Typical installation

Supporting Structure

Ceiling

Return Air Detail A: Unit

Expansion Joint

Supply Air

Suspension Rod

Lock Washer Nut

Figure 4. Duct work

Air Supply Chamber A

Detail A
Top Panel

Screw Chamber

10

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Installation

Figure 5. HFCF without return plenum

Centrifugal Fan

Motor

Control Box Hanger Holes(Qty.4) See View A

Unit: mm

211 Header of drain water (3/4 MPT) 12 A 43 B C 29 10

View A 18

14 11 487 464 111 24 192

Outlet 145 216 6 Outlet 14 Coil Drain Pan Outlet water Collar 3/4-inch female pipe thread(FPT) 270 Inlet water Collar 3/4-inch female pipe thread(FPT) 147 230

Table 1.

HFCF without return plenum

External Dimensions (mm) Net Weight (kg) Normal Static Pressure C
648 883 983 1103 1153 1433 1683 1853 1983

Net Weight (kg) High Static Pressure 2 Rows

13 17 18 20 21 29 32 36 38

Unit Model
HFCF02 HFCF03 HFCF04 HFCF05 HFCF06 HFCF08 HFCF10 HFCF12 HFCF14

A
458 693 793 913 963 1243 1493 1663 1793

B
485 720 820 940 990 1270 1520 1690 1820

2 Rows
12 16 17 19 20 28 30 35 37

3 Rows
13 18 19 21 22 30 33 38 40

4 Rows
14 20 21 23 24 32 36 41 43

3 Rows
14 19 20 22 23 31 35 39 41

4 Rows
15 21 22 24 25 33 38 42 44

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Installation

Figure 6. HFCF with bottom plenum

Hanger Holes(Qty.6) See View A Return Plenum Centrifugal Fan
D

Motor

Unit: mm

188

Control Box

View A 18
211 14

Header of drain water (3/4 MPT) 11

A 43 B C 29 10 111 543 520 24 248

12

Outlet
216 6 145 147 230 248

Outlet
14 270 198

Bottom return intake

Coil

Drain Pan

Outlet water Collar 3/4-inch female pipe thread(FPT)

Inlet water Collar 3/4-inch female pipe thread(FPT)

Table 2.

HFCF with bottom plenum

External Dimensions (mm) Mounting Distance (mm) C
648 883 983 1103 1153 1433 1683 1853 1983

Net Weight (kg) Normal Static Pressure 2 Rows

15 20 21 24 25 34 37 43 45

Net Weight (kg) High Static Pressure 2 Rows

16 21 22 24 25 35 39 44 46

Unit Model
HFCF02 HFCF03 HFCF04 HFCF05 HFCF06 HFCF08 HFCF10 HFCF12 HFCF14

A
458 693 793 913 963 1243 1493 1663 1793

B
485 720 820 940 990 1270 1520 1690 1820

D
547 782 882 1002 1052 1332 1582 1752 1882

3 Rows
16 22 23 26 27 36 40 46 48

4 Rows
17 24 25 28 29 38 43 49 51

3 Rows
17 24 25 28 29 38 43 49 51

4 Rows
18 25 26 28 29 39 45 50 52

12

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Installation

Figure 7.

HFCF with rear plenum

Hanger Holes(Qty.6) See View A Motor D Filters

Return Plenum

Centrifugal Fan

Unit: mm

188 Control Box View A

18
211 Header of drain water (3/4 MPT) 12 A 43 B C 29 10 111 522 499 24 226

14

11

Rear return intake

216 6

Outlet 145

147

198 230 243

Outlet 14 Coil Drain Pan Outlet water Collar 3/4-inch female pipe thread(FPT) 270 Inlet water Collar 3/4-inch female pipe thread(FPT)

Table 3.

HFCF with rear plenum

External Dimensions (mm) Mounting Distance (mm) C
648 883 983 1103 1153 1433 1683 1853 1983

Net Weight (kg) Normal Static Pressure 2 Rows

15 20 21 24 25 34 37 43 45

Net Weight (kg) High Static Pressure 2 Rows

16 21 22 24 25 35 39 44 46

Unit Model
HFCF02 HFCF03 HFCF04 HFCF05 HFCF06 HFCF08 HFCF10 HFCF12 HFCF14

A
458 693 793 913 963 1243 1493 1663 1793

B
485 720 820 940 990 1270 1520 1690 1820

D
547 782 882 1002 1052 1332 1582 1752 1882

3 Rows
16 22 23 26 27 36 40 46 48

4 Rows
17 24 25 28 29 38 43 49 51

3 Rows
17 24 25 28 29 38 43 49 51

4 Rows
18 25 26 28 29 39 45 50 52

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Installation

Figure 8. Model HFCF wiring diagrams

14

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Unit Start Up
Preparation
Before starting the unit, complete the above mentioned Installation, p. 7 to ensure the proper startup preparation is completed.

Operation
Fan coil operation can be controlled by the thermostat or the central controller. For the operation instruction refer to the Wired Controller Users Manual (MC-SVU02*-EN) and Central Controller Users Manual (MC-SVU03*-EN). For the unit with electric heater option, a high temperature cutout with automatic reset is provided to de-energize electric heat in the event of an overheat condition. In addition to the automatic reset cutout, the unit is also equipped with another high temperature cutout with manual reset. These two temperature cutouts provide dual protection for electric heat operation. If the ambient temperature is higher than 26C, the electric heater should not be turned on. If the coil is circulated by hot water, the water temperature should not exceed 60C.

Coil Venting
When water is first introduced into a coil, air is sometimes trapped in the coil tubing. This trapped air has a tendency to collect at the highest point in the coil. Therefore, a manual air vent is installed at the highest point of the header. When there appears to be air trapped in the coil, resulting in bubbling or clanking noises within the unit, release air from the manual air vent by rotating the knob. A pair of pliers can be used if the knob is too tight to turn by hand. Turn knob counter clockwise 1-2 turns and allow air to flow out of the air vent until a steady stream of water appears. Then retighten knob.

Control Installation Guide

For instruction on installing the controllers, refer to the wired controller IOM (MS-SVX32*-EN) and Central Controller IOM (MS-SVX33*-EN).

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Maintenance
Periodic Maintenance Checklist
The following checklist is provided as a recommended maintenance schedule. Detailed instructions for specific maintenance procedures are given after the checklist. The following checklist is provided as a recommended maintenance schedule. Detailed instructions for specific maintenance procedures are given after the checklist. Every month: Inspect the unit air filter. Clean or replace clogged filter element. Check the drain pan to be sure that it is clean and free to carry the flow of condensate through the drain line. Inspect the unit casing for corrosion. Clean or repair to provide unit protection. Inspect the fan wheel and housing for damage. Rotate the fan wheel manually to be sure no obstructions block its movement. Inspect the coil fins for excessive dirt or damage. Remove dirt and straighten fins. Clean and tighten all electrical connections. Drain and treat the whole system to control pipe scaling.

Every year:

Notice: Proper Water Treatment

The use of untreated or improperly treated water in coils could result in scaling, erosion, corrosion, algae or slime. It is recommended that the services of a qualified water treatment specialist be engaged to determine what water treatment, if any, is required. Trane assumes no responsibility for equipment failures which result from untreated or improperly treated water or saline or brackish water.

Maintenance Procedures
Change/Clean Filters
Change or clean air filters at least twice a year. Filters will require more frequent care under high load conditions or dirty air. A clogged air filter reduces airflow, cooling capacity and increases energy usage. Permanent (cleanable), or replaceable media filters are acceptable for all units. To change filters with replaceable media:

WARNING

Hazardous Voltage!
Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury. 1. Disconnect electrical power source. 2. Loosen two screws and brackets at the rear of return plenum. 3. Pull out the filter and frame from the return plenum. 4. Remove two screws from the frame. 5. Replace media in the frame. 6. Follow the opposite procedure to reinstall the filter frame

16

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7.

Re-connect the electrical power source. To clean permanent filters, remove the filter media and wash it in water to remove dust, dirt and lint; allow to dry thoroughly before reinstalling in the unit.

Change Entire Fan Board

Figure 9. Fan board assembly
Fan Board 1

2 5 Motor Seat 7 6 Fan Wheel Motor 4

Fan Housing

The entire fan board can be changed by completing the following steps:

WARNING

Hazardous Voltage!
Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury. 1. Turn off the electrical power source and then disconnect the motor wires. Allow the rotating fan wheel to stop. 2. Disconnect the grounding wire. 3. Remove the return plenum, if applicable. 4. Loosen the screws fastened on the keyholes at four corners of the fan board, as shown in Figure 9, p. 17. 5. Remove other screws from the upper side of the fan board, if applicable, as shown in Figure 9, p. 17.

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CAUTION

Heavy Object!
Due to the dimensions and weight of the fan board, two installers are required to perform this step. Failure to do so could result in minor to moderate injury. 6. Lift up the fan board about 14mm and then pull the entire fan board from the unit through the keyholes. 7. Follow the opposite procedures to reinstall the new fan board. Clean up debris on the coil and the inside of unit casing before installing the fan board. Also check for debris on the fan wheel before start-up.

Change Fan Housing/Fan Wheel

The fan housing/fan wheel can be replaced, without removing the entire fan board from the unit, by completing the following steps:

WARNING

Hazardous Voltage!
Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury. 1. Turn off the electrical power source and then disconnect the motor wires. Allow the rotating fan wheel to stop. 2. Remove the filter and return plenum from the unit, if applicable. 3. Loosen the bolt, located in the center of the fan wheel, which fastens the fan wheel and motor shaft together. 4. Remove the four screws that fasten the fan housing and fan board together, as shown in Figure 9, p. 17 5. Pull out the fan housing about 20mm from the fan board and then remove the fan housing and wheel from the motor shaft. 6. Once the fan housing is separated from the fan board and motor shaft, the fan wheel can then be taken out of the fan housing by the following steps. Remove two screws on top panel of the fan housing, as shown on Figure 9, p. 17 Lift up the flexible top panel and then remove the fan wheel out of the fan housing. 7. After replacing the fan housing or fan wheel, follow the opposite procedures to re-install. When reassembling the fan housing, make sure the fan wheel is balanced and centered in the fan housing and not rubbing on either side. Clean up debris on the fan wheel before startup.

Change Motor
The fan coil will not operate properly without a functionally normal motor. If the motor fails, order a replacement from the Trane. The motor should be replaced by completing the following steps: 1. Turn off the electrical power source and then disconnect the motor wires. Allow the rotating fan wheel to stop. 2. Disconnect the grounding wire on motor shell. 3. For the motor with two fans, one of the fans must be removed first before changing the motor. Follow the Change Fan Housing/Fan Wheel steps to remove one fan out of the unit and motor shaft. 4. Loosen the bolt, on the other fan wheel, from the motor shaft.

18

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Maintenance

5. Loosen the screw and nut on two clamps which hold the motor and motor seat together, as shown in Figure 9, p. 17. 6. Open the clamps and then remove the clamps out of motor seats, as shown on Figure 9, p. 17. Hold the motor with one hand, when removing the second clamp, to prevent the motor from dropping off. 7. Take the motor and shaft out of the fan which is still connected to the unit. 8. Follow the opposite procedures to reinstall the new motor. After replacing the motor, make sure the fan wheel is balanced and centered in the fan housing and not rubbing on either side.

Motor oil
Bearings are sealed for life and do not require periodic lubrication.

Clean Coil
A clogged or dirty coil will reduce the cooling capacity. Clean coil by completing the following steps:

WARNING

Hazardous Voltage!
Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury. 1. Turn off the electrical power source and then disconnect the motor wires. Allow the rotating fan wheel to stop. 2. Remove screws which fasten the top panel and unit casing together. 3. Remove screws which fasten the top panel and outlet collar together, if applicable. 4. Lift up and remove the top panel from unit. 5. Clean coil: Clean coil by brushing fins with a stiff nylon brush. Clean coil with a vacuum cleaner. Coil may also be cleaned by using a high pressure air hose and nozzle, if a compressed air source is available. Straighten any bent fin. 6. Re-install the top panel and fasten all necessary screws. 7. Re-connect the electrical power source. If the clearance between the supporting structure and the top panel of unit is too small to do service, follow the procedures of Change Entire Fan Board to remove the fan board and then follow the clean coil procedures to clean coil from the air inlet.

It should be pointed out that if the air filter is used and taken care of properly, the coils will not need cleaning.

Drain Pan
The drain pan should be cleaned to allow condensate flow. If it is clogged, steps should be taken to clear the debris so that condensate will flow out easily.

Service Parts
Replacement parts are available through the Trane or local Sales Representative. When ordering parts, the service part number and description must be provided.

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Maintenance

Maintenance Contract
It is strongly recommended that you sign a maintenance contract with your local Trane Service Agency. This contact provides regular maintenance of your installation by a specialist trained in servicing Trane equipment Regular maintenance will ensure that most malfunctions are detected and corrected in good time, and minimizes the possibility of serious damage. Regular maintenance ensures the maximum operating life and efficiency of equipment.

Training
Equipment described in this manual is the result of many years of research and continuous development. To assist you in maintaining your equipment at peak operating levels, Trane has operation training available through the local Trane Sales Office. This training could be provided at nominal charge. The principle aim of this is to give operators and maintenance technicians a better knowledge of the equipment they are using, or that is under their charge. For further information, contact your nearest Trane Sales Office.

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The HFCF series fan coil unit is installed in the terminal block of the fan coil unit. It is comprised of the following components:

Main controller board

Controls the indoor fan, water valve, auxiliary heater and other like-equipment The main controller board is connected with the Trane HCCS control bus by means of an RS485 socket. The controller can connect to the Trane HCCS control bus by means of the RS485 socket for network control functionality.

Transformer
Provides power to the main controller Input: 220 Volt AC, 50 Hz-60 Hz Output: 10.5 Volt AC

Room temperature sensor (optional)

Measures the room temperature Figure 10. Main controller board

Main Control Board Wiring

Table 4. Main control board wiring
Input:
L: N: CN1: CN2: AC line, male tab AC neutral, male tab Transformer primary, socket Transformer secondary, socket

continued on next page

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Table 4.

Main control board wiring (continued)

Input:
CN3: CN4: CN5: TM-56 wired controller, socket RS485 for HCCS Bus, socket Room temperature sensor, socket

Output:
FAN_L: FAN_M: FAN_H: HEAT: V_OFF: V_ON: RUN_IN: RUN_OUT: Fan low-speed output, male tab Fan medium-speed output, male tab Fan high-speed output, male tab Electric heater output, male tab (2-tube system); Heating valve output, male tab (4-tube system) Water valve NC (Normally Closed) output, male tab (2-tube system) Cooling valve NC (Normally Closed) output, male tab (4-tube system) Water valve NO (Normally Open) output, male tab (2-tube system) Cooling valve NO (Normally Open) output male tab (4-tube system) Operating state output (220VAC 3Amax), male tab Operating state output (220VAC 3Amax), male tab

Setup
Address Setting
SW1: Address Switch. Use the 8-bit DIP switch on the HCCS control bus to set the indoor unit device number. Maximum setting is 99 (setting 11000110) as shown in the table below. Note: Each of the device numbers on the Trane HCCS control bus must be unique, and cannot be duplicated; otherwise this will lead to abnormal operation of the indoor unit. Setting an address larger than 99 will cause an address error.

Address description:
Address = X11 + X22 + X34 + X48 + X516 + X632 + X764 Xn=1 corresponds when the switch setting is ON, whereby, the opposite is Xn=0. Table 5. SW1: Indoor unit address setting
SW1 Setting Device No.
0 (Central Controller Displays 00) 1 (Central Controller Displays 01) 2 (Central Controller Displays 02) 3 (Central Controller Displays 03) 4 (Central Controller Displays 04) 5 (Central Controller Displays 05) 6 (Central Controller Displays 06) 7 (Central Controller Displays 07) 8 (Central Controller Displays 08) 9 (Central Controller Displays 09) 10 (Central Controller Displays 10) 11 (Central Controller Displays 11) 12 (Central Controller Displays 12)

1
OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF

2
OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF

3
OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON

4
OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON

5
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

6
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

7
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

8
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

continued on next page

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Table 5.

SW1: Indoor unit address setting (continued)

SW1 Setting Device No. 1
ON OFF ON OFF ON OFF ON

2
OFF ON ON OFF OFF ON ON

3
ON ON ON OFF OFF OFF OFF

4
ON ON ON OFF OFF OFF OFF

5
OFF OFF OFF ON ON ON ON

6
OFF OFF OFF OFF OFF OFF OFF

7
OFF OFF OFF OFF OFF OFF OFF

8
OFF OFF OFF OFF OFF OFF OFF

13 (Central Controller Displays 13) 14 (Central Controller Displays 14) 15 (Central Controller Displays 15) 16 (Central Controller Displays 16) 17 (Central Controller Displays 17) 18 (Central Controller Displays 18) 19 (Central Controller Displays 19)

Function Setting
SW2: Function Switch Set the function settings for the indoor unit using switches SW2-1 through SW2-8 on the main control board (ADC_ID_C01). Note: This switch must be set correctly according to the unit configuration, otherwise it will lead to abnormal operation of the indoor unit. Table 6.
OFF
SW2-1 SW2-2 SW2-3 SW2-4 SW2-5 SW2-6 SW2-7 SW2-8 2-tube System (default condition) Heat Pump Model No auto-recovery for power loss Indoor temperature sensor is wired thermostat With water valve (default condition) Indoor unit and outdoor unit interlocked control Celsius temperature display Wired controller can operate indoor unit

ON
4-tube System (not applicable) Cooling Only Model Power loss auto-recovery (Unit in ON state) Indoor temperature sensor on the main control board Without water valve Indoor unit and outdoor unit not interlocked control Fahrenheit temperature display Wired controller cannot operate indoor unit

Note: If selecting "4-tube system", the "Indoor unit and outdoor unit not interlocked control" must be selected. If not, the indoor unit may function abnormally. Note: If selecting "Indoor unit and outdoor unit interlocked control", the "With water valve" must be selected with the water valve installed. If not, the indoor unit may function abnormally.

Troubleshooting
Table 7. Troubleshooting
Description
Ambient Temperature Sensor Fault 1. Power off the indoor unit 2. Change room temperature sensor

Fault Code
7E

Action

EF EE (Wired Controller display only)

Communication fault between indoor 1. Power off the indoor unit unit controller and outdoor unit 2. Check the communication cable controller 3. Check the settings of DIP switch SW1. Communication fault between wired 1. Power off the indoor unit controller and main control board 2. Check the communication cable Mode can not be changed 1. Check the mode of outdoor unit to see if it conflicts with desired indoor unit mode

Note: The fault code shall be displayed on either Central Controller or Wired Controller

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Literature Order Number Date Supersedes www.trane.com For more information, contact your local Trane office or e-mail us at comfort@trane.com

MC-SVX05A-EN November 2010 New

Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. Only qualified technicians should perform the installation and servicing of equipment referred to in this literature.