Secondary Electrial System Maintenance Manual QN1 SEC G 04 T

SEC
QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL
SECONDARY ELECTRICAL SYSTEM
MAINTENANCE MANUAL
Date: 2008-10-20
No.:QN1-SEC-G-04-TP-008
Rev. : A
SEC
INDEX
1 MAINTENANCE OF T60 DIGITAL TRANSFORMER MANAGEMENT RELAY ..........................- 1 1.1 SCOPE..................................................................................................................................................... - 1 1.2 GENERAL DESCRIPTION AND TECHNICAL SPECIFICATION OF T60 DIGITAL TRANSFORMER MANAGEMENT RELAY ..............................................................................................- 1 1.2.1 GENERAL DESCRIPTION ....................................................................................................................... - 1 1.2.2 GENERAL DESCRIPTION AND TECHNICAL SPECIFICATION OF T60 RELAY ............................................ - 2 1.3 REPAIR PERIOD AND ITEMS ..................................................................................................................... - 9 1.4 MAINTENANCE OF GENERATOR-TRANSFORMER UNIT PROTECTION ..................................................... - 12 1.4.1 MAINTENANCE PREPARATION............................................................................................................ - 12 1.4.2 APPEARANCE AND WIRING INSPECTION ............................................................................................ - 13 1.4.3 INSPECTION OF MECHANICAL PART ................................................................................................... - 13 1.4.4 INSPECTION AND CLEANING OF SECONDARY WIRING INSIDE PROTECTION SCREEN .......................... - 14 1.4.5 INSULATION RESISTANCE TESTING .................................................................................................... - 14 1.4.6 INITIAL POWER-ON INSPECTION ........................................................................................................ - 14 1.4.7 INSPECTION OF FEED AC VOLTAGE AND CURRENT ............................................................................ - 21 1.4.8 CALIBRATION OF PROTECTION SETTINGS .......................................................................................... - 22 1.4.9 FULL GROUP TEST ............................................................................................................................. - 26 1.4.10 CIRCUIT BREAKER DRIVE TEST ....................................................................................................... - 26 1.4.11 CHECK OF ALL SETTINGS AND SYSTEM SETUP ................................................................................ - 26 1.4.12 ON-LOAD TEST ................................................................................................................................ - 26 2 MAINTENANCE OF G60 DIGITAL TRANSFORMER MANAGEMENT RELAY ........................- 28 2.1 SCOPE................................................................................................................................................... - 28 2.2 GENERAL DESCRIPTION AND TECHNICAL SPECIFICATION OF G60 DIGITAL TRANSFORMER MANAGEMENT RELAY ........................................................................................................................................................ - 28 2.2.1 GENERAL DESCRIPTION ..................................................................................................................... - 28 2.2.2 GENERAL DESCRIPTION AND TECHNICAL SPECIFICATION OF G60 RELAY .......................................... - 29 2.3 REPAIR PERIOD AND ITEMS ................................................................................................................... - 38 4.CALIBRATION OF OVERCURRENT COMPONENT .......................................................................- 39 2.4 MAINTENANCE OF G60 RELAY ............................................................................................................. - 41 2.4.1 MAINTENANCE PREPARATION............................................................................................................ - 41 2.4.2 APPEARANCE AND WIRING INSPECTION ............................................................................................ - 42 2.4.3 INSPECTION OF MECHANICAL PART ................................................................................................... - 42 2.4.4 INSPECTION AND CLEANING OF SECONDARY WIRING INSIDE PROTECTION SCREEN .......................... - 43 2.4.5 INSULATION RESISTANCE TESTING .................................................................................................... - 43 2.4.6 INITIAL POWER-ON INSPECTION ........................................................................................................ - 43 -
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2.4.7 INSPECTION OF FEED AC VOLTAGE AND CURRENT ............................................................................ - 49 2.4.8 CALIBRATION OF PROTECTION SETTINGS .......................................................................................... - 51 2.4.9 FULL GROUP TEST ............................................................................................................................. - 58 2.4.10 CIRCUIT BREAKER DRIVE TEST ....................................................................................................... - 58 2.4.11 CHECK OF ALL SETTINGS AND SYSTEM SETUP ................................................................................ - 59 2.4.12 ON-LOAD TEST ................................................................................................................................ - 59 3 MAINTENANCE OF F35 DITIGAL MULTIPLE FEEDER MANAGEMENT RELAY .................- 60 3.1 SCOPE................................................................................................................................................... - 60 3.2 GENERAL DESCRIPTION AND TECHNICAL SPECIFICATION ..................................................................... - 60 3.2.1 GENERAL DESCRIPTION ..................................................................................................................... - 60 3.2.2 GENERAL DESCRIPTION AND TECHNICAL SPECIFICATION .................................................................. - 60 3.3 REPAIR PERIOD AND ITEMS ................................................................................................................... - 68 3.4 MAINTENANCE OF GENERATOR-TRANSFORMER UNIT PROTECTION ..................................................... - 70 3.4.1 MAINTENANCE PREPARATION............................................................................................................ - 70 3.4.2 APPEARANCE AND WIRING INSPECTION ............................................................................................ - 72 3.4.3 INSPECTION OF MECHANICAL PART ................................................................................................... - 72 3.4.4 INSPECTION AND CLEANING OF SECONDARY WIRING INSIDE PROTECTION SCREEN .......................... - 72 3.4.5 INSULATION RESISTANCE TESTING .................................................................................................... - 72 3.4.6 INITIAL POWER-ON INSPECTION ........................................................................................................ - 73 3.4.7 INSPECTION OF FEED AC VOLTAGE AND CURRENT ............................................................................ - 79 3.4.8 CALIBRATION OF PROTECTION SETTINGS .......................................................................................... - 81 3.4.9 FULL GROUP TEST ............................................................................................................................. - 82 3.4.10 CIRCUIT BREAKER DRIVE TEST ....................................................................................................... - 83 3.4.11 CHECK OF ALL SETTINGS AND SYSTEM SETUP ................................................................................ - 83 3.4.12 ON-LOAD TEST ................................................................................................................................ - 83 4 MAINTENANCE OF T35 TRANSFORMER MANAGEMENT RELAY ..........................................- 84 4.1 SCOPE................................................................................................................................................... - 84 4.2 GENERAL DESCRIPTION AND TECHNICAL SPECIFICATION OF T35 TRANSFORMER MANAGEMENT RELAY ... 84 4.2.1 GENERAL DESCRIPTION ..................................................................................................................... - 84 4.2.2 GENERAL DESCRIPTION AND TECHNICAL SPECIFICATION .................................................................. - 84 4.3 REPAIR PERIOD AND ITEMS ................................................................................................................... - 92 4.4 MAINTENANCE OF GENERATOR-TRANSFORMER UNIT PROTECTION ..................................................... - 93 4.4.1 MAINTENANCE PREPARATION............................................................................................................ - 93 4.4.2 APPEARANCE AND WIRING INSPECTION ............................................................................................ - 95 4.4.3 INSPECTION OF MECHANICAL PART ................................................................................................... - 95 4.4.4 INSPECTION AND CLEANING OF SECONDARY WIRING INSIDE PROTECTION SCREEN .......................... - 95 4.4.5 INSULATION RESISTANCE TESTING .................................................................................................... - 96 4.4.6 INITIAL POWER-ON INSPECTION ........................................................................................................ - 96 4.4.7 INSPECTION OF FEED AC VOLTAGE AND CURRENT .......................................................................... - 102 -
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4.4.8 CALIBRATION OF PROTECTION SETTINGS ........................................................................................ - 104 4.4.9 FULL GROUP TEST ........................................................................................................................... - 105 4.4.10 CIRCUIT BREAKER DRIVE TEST ..................................................................................................... - 106 4.4.11 CHECK OF ALL SETTINGS AND SYSTEM SETUP .............................................................................. - 106 4.4.12 ON-LOAD TEST .............................................................................................................................. - 106 5 MAINTENANCE OF MFC2000-2 TYPE MICROCOMPUTER-BASED AUXILIARY POWER QUICK SWITCHING DEVICE ..............................................................................................................- 107 5.1 SCOPE................................................................................................................................................. - 107 5.2 GENERAL DESCRIPTION AND TECHNICAL SPECIFICATION OF THE MFC2000-2 TYPE
MICROCOMPUTER-BASED AUXILIARY POWER QUICK SWITCHING DEVICE ................................................. - 107 -
5.2.1 GENERAL DESCRIPTION................................................................................................................... - 107 5.2.2 TECHNICAL SPECIFICATION OF THE MFC2000-2 TYPE MICROCOMPUTER-BASED AUXILIARY POWER QUICK SWITCHING DEVICE ...................................................................................................................... - 107 5.3 REPAIR CYCLE AND MAINTENANCE ITEMS ........................................................................................ - 109 5.4 MAINTENANCE OF THE MFC2000-2 MICROCOMPUTER-BASED AUXILIARY POWER QUICK SWITCHING DEVICE .................................................................................................................................................... - 110 5.4.1 MAINTENANCE PREPARATION ......................................................................................................... - 110 5.4.2 CHECK APPEARANCE AND CONNECTION ..........................................................................................- 111 5.4.3 TEST INSULATION RESISTANCE ....................................................................................................... - 113 5.4.4 CHECK PRELIMINARY ENERGIZATION .............................................................................................. - 113 5.4.5 TEST THE SAMPLING VALUE ........................................................................................................... - 114 5.4.6 CHECK DEVICE FUNCTIONS .............................................................................................................. - 117 5.4.7 BREAKER TRANSMISSION TEST ....................................................................................................... - 123 5.4.8 CHECK ALL THE SETTING VALUES AND SYSTEM SETUP .................................................................... - 124 5.4.9 ON-LOAD TEST ................................................................................................................................ - 124 6 MAINTENANCE OF SID-2CM TYPE AUTOMATIC QUASI-SYNCHRONIZATION DEVICE - 125 6.1 SCOPE................................................................................................................................................. - 125 6.2 GENERAL DESCRIPTION AND TECHNICAL SPECIFICATION OF SID-2CM AUTOMATIC QUASI-SYNCHRONIZATION DEVICE ......................................................................................................... - 126 6.2.1 GENERAL DESCRIPTION OF SID-2CM AUTOMATIC QUASI-SYNCHRONIZATION DEVICES ............... - 126 6.2.2 TECHNICAL SPECIFICATION OF SID-2CM AUTOMATIC QUASI-SYNCHRONIZATION DEVICES ......... - 126 6.3 REPAIR CYCLE AND MAINTENANCE ITEMS ........................................................................................ - 127 6.4 MAINTENANCE OF SID-2CM TYPE AUTOMATIC QUASI-SYNCHRONIZATION DEVICE ........................ - 128 6.4.1 MAINTENANCE PREPARATION ......................................................................................................... - 128 6.4.2 CHECK APPEARANCE AND CONNECTION ......................................................................................... - 128 6.4.3 CHECK AND CLEAN THE SMALL WIRING IN THE PROTECTION SCREEN .............................................. - 129 6.4.4 CHECK PRELIMINARY ENERGIZATION .............................................................................................. - 129 6.4.5 TEST THE SAMPLING VALUE ............................................................................................................ - 130 6.4.6 CHECK DEVICE FUNCTIONS .............................................................................................................. - 132 6.4.7 TEST OF SYNCHRONOUS CONNECTION WITH A SWITCH .................................................................... - 134 -
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6.4.8 CHECK ALL THE SETTING VALUES AND SYSTEM SETUP .................................................................... - 135 6.4.9 PSEUDO-SYNCHRONIZATION TEST .................................................................................................. - 135 7 MAINTENANCE OF WLX-2D TYPE DOUBLE-CHANNEL DIGITAL STATIC EXCITATION REGULATOR............................................................................................................................................- 136 7.1 SCOPE................................................................................................................................................. - 136 7.2 GENERAL DESCRIPTION AND TECHNICAL SPECIFICATION OF WLZ-2D TYPE EXCITATION REGULATOR .... 136 7.2.1 GENERAL DESCRIPTION................................................................................................................... - 136 7.2.2 TECHNICAL SPECIFICATION OF WLZ-2D TYPE EXCITATION DEVICE .............................................. - 139 7.3 REPAIR CYCLE AND MAINTENANCE ITEMS ........................................................................................ - 139 7.4 MAINTENANCE OF WLXZ-2D TYPE EXCITATION REGULATOR ......................................................... - 140 7.4.1 MAINTENANCE PREPARATION ......................................................................................................... - 140 7.4.2 CHECK APPEARANCE AND CONNECTION ......................................................................................... - 141 7.4.3 CHECK AND CLEAN THE SMALL WIRING IN THE PROTECTION SCREEN .............................................. - 142 7.4.4 ABNORMAL CONDITION HANDLING AND FAULT LOCATING DISPLAY ............................................. - 143 7.4.5 CHECK DEVICE FUNCTIONS .............................................................................................................. - 144 7.4.6 PRECAUTIONS TO THE COMMISSIONING OF EXCITATION REGULATOR .............................................. - 148 7.4.7 CHECK ALL THE SETTING VALUES AND SYSTEM SETUP .................................................................... - 148 7.4.8 ON-LOAD TEST ............................................................................................................................... - 148 8 MAINTENANCE OF LBD-MGR-8000 TYPE DYNAMIC RECORD AND ANALYSIS DEVICE- 150 8.1 SCOPE................................................................................................................................................. - 150 8.2 GENERAL DESCRIPTION AND TECHNICAL SPECIFICATION OF LBD-MGR-8000 TYPE DYNAMIC RECORD
AND ANALYSIS DEVICE ............................................................................................................................ - 150 -
8.2.1 GENERAL DESCRIPTION................................................................................................................... - 150 8.2.2 TECHNICAL SPECIFICATION OF LBD-MGR-8000 TYPE DYNAMIC RECORD AND ANALYSIS DEVICE - 150 8.3 REPAIR CYCLE AND MAINTENANCE ITEMS ........................................................................................ - 153 8.4 MAINTENANCE OF LBD-MGR-8000 TYPE DYNAMIC RECORD AND ANALYSIS DEVICE .................... - 154 8.4.1 MAINTENANCE PREPARATION.......................................................................................................... - 154 8.4.2 CHECK APPEARANCE AND CONNECTION .......................................................................................... - 156 8.4.3 CHECK AND CLEAN THE SMALL WIRING IN THE PROTECTION SCREEN .............................................. - 157 8.4.4 TEST INSULATION RESISTANCE ....................................................................................................... - 157 8.4.5 CHECK THE ENERGIZATION ............................................................................................................. - 158 8.4.6 CHECK DEVICE FUNCTIONS .............................................................................................................. - 159 8.4.7 CHECK ALL THE SETTING VALUES AND SYSTEM SETUP .................................................................... - 164 8.4.8 ON-LOAD TEST ............................................................................................................................... - 164 9 MAINTENANCE OF RED670 DEVICE .............................................................................................- 165 9.1 SCOPE................................................................................................................................................. - 165 9.2 GENERAL DESCRIPTION AND TECHNICAL SPECIFICATION OF RED670 DEVICE ................................. - 165 -
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9.2.1 GENERAL DESCRIPTION OF RED670 DEVICE .................................................................................. - 165 9.2.2 TECHNICAL SPECIFICATION OF RED670 DEVICE ............................................................................ - 165 9.3 REPAIR CYCLE AND MAINTENANCE ITEMS ........................................................................................ - 166 9.4 MAINTENANCE OF RED670 DEVICE .................................................................................................. - 167 9.4.1 MAINTENANCE PREPARATION ......................................................................................................... - 167 9.4.2 CHECK APPEARANCE AND CONNECTION ......................................................................................... - 169 9.4.3 INSPECTION OF MECHANICAL PARTS............................................................................................... - 169 9.4.4 CHECK AND CLEAN THE SMALL WIRING IN THE PROTECTION SCREEN .............................................. - 169 9.4.5 TEST INSULATION RESISTANCE ....................................................................................................... - 170 9.4.6 CHECK PRELIMINARY ENERGIZATION .............................................................................................. - 170 9.4.7 CHECK BY INPUTTING ALTERNATING VOLTAGE AND ALTERNATING CURRENT .............................. - 171 9.4.8 VERIFICATION OF PROTECTION SETTING ......................................................................................... - 171 9.4.9 FULL GROUP TEST........................................................................................................................... - 174 -
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1 Maintenance of T60 Digital Transformer Management Relay

1.1 Scope It stipulates the maintenance items and inspection requirements of GE Companys T60 digital transformer management relay. It is applicable to on-site inspection of T60 digital transformer management relay protecting device and repair of secondary loop thereof, by relay protectors. 1.2 General Description and Technical Specification of T60 Digital Transformer Management Relay 1.2.1 General Description T60 digital transformer management relay is mainly used for protection of main transformer and high-voltage house service transformer and its protection configuration is shown as the following table. No. C cabinet 1 Protection Name Generator transformer protection cabinet: T60 digital transformer management relay includes the following protections: (main transformer T60)

Generator transformer three-phase differential (three sides) Main transformer overexcitation Main transformer high-voltage side zero-sequence differential Main transformer overcurrent Circuit breaker starting failure System low voltage (block excitation loss) 20KV specified time grounding
T60 digital transformer management relay includes the following protections: (high-voltage house service transformer- T60)

High-voltage house service transformer differential protection (three sides)
High-voltage house service transformer low-voltage side zero-sequence differential (two) High-voltage house service transformer high-voltage side overcurrent
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No.
QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Protection Name High-voltage house service transformer low-voltage side branch overcurrent
D cabinet 1
Generator transformer protection cabinet: T60 digital transformer management relay includes the following protections: (main transformer T60)

Main transformer differential Main transformer high-voltage side zero-sequence overcurrent Main transformer overcurrent Main transformer overexcitation Circuit breaker starting failure System low voltage ((block excitation loss)) 20KV specified time grounding
1.2.2 General Description and Technical Specification of T60 Relay 1.2.2.1 General Description of T60 Relay T60 relay is digital relay that can be used to protect various kinds of large, medium and small-sized three-phase double winding or three-winding transformers, to handle the three-phase current of system neutral point and to protect the transformer with winding connecting with two circuit breakers, e.g. ring bus, and a half-circuit breaker wiring. Proportional and instantaneous differential protections are main protection, and moreover, T60 relay has overexcitation protection, restrictive ground protection and complete current, voltage and frequency protection and can provide reliable transformer protection. Besides, the device has non-standard phase deviation and can provide self-correction of 32-times CT mismatching. The measurement of voltage and current is basic function of the device and the current parameter may be effective value formed by full wave or amplitude value of fundamental wave and phase angle (vector). Analysis function includes 1024 event records with time scale, recording 64-cycle fault wave recording function, with programmable triggering, content and sampling frequency and the most 16-channel data capture. Diagnostic feature includes 1024 event sequence records with time scale and the internal clock used as time scale can be synchronous to IRIG-B signal. The accurate time scale can be used to determine the event sequence of the whole system, when an event happens, the snapshot of measuring parameter is recorded so as to reflect the state of relay by accurate time of event occurrence. Every event is also programmable to trigger the recording data
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capture function and the measuring parameter before and after occurrence of record event may be set for query by PC computer. These functions greatly reduce fault hunting time and in case the system goes wrong, the report generation is simplified. RS232 port on the panel may be used while setting programming and monitoring in the case of using portable computer and may be used to multi communication modules. The two RS485 ports at the back are standard port and both operating and engineering personnel have access to them respectively. All serial ports adopt Modbus RTU protocol; RS485 port may be connected with system computer at maximum speed rate of 115kbps and RS232 port has fixed baud rate-19.2kbps. Optional communication module contains a 10BaseF Ethernet interface used to provide rapid and reliable communication under noise environment. In addition, two 10BaseF optical fiber interfaces may be selected as redundancy. The Ethernet interface supports MMS/UCA 2.0, Modbus/TCP and TFTP protocols. The device may be connected by means of standard network browser (UR page). The user-defined port may support DNP3.0 or IEC60870-5-104 protocol, including serial port and Ethernet interface. Relay adopts flash memory technique, when new characteristic is added, it is allowed to make a change on site. Relay is type of 4RU and 19-inch frame, with movable panel to facilitate site installation. The modularization design makes it easy to replace or repair by professionals. The panel is provided with hinge convenient to reach plug-in unit or install on the door with limited depth in a moveable way. The panel is also provided with a moveable anti-dirt cover plate that must be removed when the keyboard or RS232 port is used. The relay panel should be installed on the panel or switch cabinet door in a semi-embedded way and the operators are allowed to used keyboard and RS232 interface. The relay is fixed to the panel by means of four screws provided along with device; The modularization design of relay allows card module. The module can be merely replaced with the same type of module in the groove set initially by the manufacturer. Once the right door lock is raised, the panel can be opened leftwards; Power supply module provides power supply for relay and dry joint input. The heavy fault alarm relay is Form-C type will be excited when the operating source is normal and the relay is started successfully, but no self-check severe error exists. In case a severe error is found by means of any online self-check or the operating source fails, the relay will be unexcited. CT/VT module may adopt standard grounding current input like phase current (8A type) input, or 10-times sensitive grounding current input (8B type). Each circuit of AC current input is all provided with an isolating transformer and an automatic short circuit mechanism used for shorting input circuit when the module is drawn out of box body. Current input is set with internal ground point. CT primary value is 1-50000A and secondary value is 1A or 5A, and all may be used. Each block of digital value I/O module has 24 terminal connections in all. Three terminals are
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arranged in each line, totaling eight lines. These three terminals in a specified line may be used as output of a relay. For example, for Form-C relay output, three terminals are respectively connected to normally opened (NO), normally closed (NC) contacts and common contact port of relay. For Form-A or SCR output, two terminals are used as normally opened contact output and the third one is used for current calibration in monitoring function. The configuration of contact input terminals is difference from each other. When the digital value I/O module has contact input function, they are divided into four groups and two lines of terminals are used. It is optimal that each input is completely isolated from any other input; however, it is required that each input should have two independent terminals, thus the quantity of input contact is limited on the basis of possible terminal quantity. Therefore, although each input is all isolated by optical coupler, for the sake of comprehensive consideration, four inputs in each group still share a common port, and in this way, it will be allowed in different groups to input wet contact (if needed) supplied with power by different power sources or both dry contact and wet contact. A 9-needle RS232C serial port is located in relay panel, used for communication with portable (PC) computer. Using the interface needs URPC software running on PC and provided along with relay. RS485 port realizes data sending and receiving by means of a piece of twisted pair wire. Remote computer, SCADA system or DLC may conduct continuous monitoring and control through the port. Panel keyboard and display interface is one of both man-machine interfaces supported by UR relay. Another interface may be realized by means of URPC software. All information is displayed on a 220-character vacuum fluorescent display window, so the information can also be seen clearly under relatively poor light. The information is displayed in English and it has no need of user's manual to help interpretation. When both keyboard and display window are not used, the default information predefined will be displayed. Any high-priority event-driven information will automatically cover default information and be displayed. The display information is paged according to main title, current value, settings, order and output. MENU key is used for browsing between main title pages. Each main title page is further divided into logic subgroup. MESSAGE keys (, , , ) are used for browsing between subgroups. VALUE key is used to display each variable by scrolling in setting programming state; to increase or reduce settings, and moreover, changing settings may be by use of keyboard entry. Enter key is used to store the changed settings. HELP key may be pressed at any movement to display help information. Key is used to start the next character in text editing state, or input a decimal point.
VALUE key is used to display alphanumeric value by scrolling in text editing state. a) The first LED board provides several LED indicator light clusters and press keys and one communication port. RESET key is used to reset locking output, LED indicator light or event information while the locking condition is released. USER key is used in circuit breaker control
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function. RS232 port may be connected with portable PC. STATUS Indicator Light: IN SERVICE: Indicate that control power source is on; all monitored I/O and internal systems are in good condition; relay is running. TRDUBLE: Show that relay has detected internal error. TEST MODE: Show that relay is in testing state. TRIP: Show that tripping type exit relay operation is selected. The indicator light is retentive, so while the indicator light is reset, no matter whether tripping exit relay is actuating or not, RESET order will be used. ALARM: Show that alarming type exit relay operation is selected. The indicator light is non-retentive. PICK UP: Show that some element is started. The light is non-retentive. EVENT CAUSE Indicator Light: Indicate the input type involved in actuating some element or a retention zone bit is waiting for resetting. VOLTAGE: Show including voltage quantity. CURRENT: Show including current quantity. FREQUENCY: Show including frequency. OTHER: Show including compound quantity. PHASE A: Show including phase A. PHASE B: Show including phase B.
PHASE C: Show including phase C. NEUTRAL/GROUND: Show including zero sequence component. b) The second LED board SETTINGS IN USE Indicator Light
Which group of settings and setting group in use by indication protection function of LED in the row are being edited by means of panel. The row has 8 LEDs, representing setting groups 1 8. General settings will be discussed in the section of subgroup element. Uninterrupted-on LED shows (by label) which setting group is used by subgroup element
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(namely current group). The setting group number may be changed by settings in setting group or by Flex Logic setting. Flash LED shows which setting group, if differing from current setting group, is being edited in panel display window. If both setting groups are the same, LED will be on continually. Note: not only the settings in some one setting group can be edited by means of panel but also different setting groups can be edited by means of communication channel. While some one setting group is displayed on PC, the state of SETTINGS IN USE indicator light will not be changed. BREAKER STATUS Indicator Light: OPEN and CLOSE indicator lights show the state of relevant circuit breaker when circuit breaker control function has been enabled and circuit breaker state monitoring contact has been led in relay. TROUBLE indicator light is on in the following cases: (A) circuit breaker control function is set to be active and Flex Logic operating variable selection is error indication or three phases are non-uniform through detection; (B) by detection by failure protection, circuit breaker is out of order. Here the indicator light is retentive, and only after failure starting condition is not met any more and a resetting order is given, can the indicator light be reset. RECLOSE Indicator Light
If ENABLED indicator light is on, it shows that reclosing function can be enabled and meet reclosing conditions. If DISABLED indicator light is on, it shows that reclosing function can be enabled but some conditions can not be met. IN PROGRESS indicator light shows that reclose has been started but circuit breaker is not closed. LOCKED OUT indicator light shows the locking condition is detected by reclosing. This indication state will be retentive till setting conditions are met. 1.2.2.2 Technical specification of T60 relay 1) Effective value of current: inter-phase, neutral point and grounding Precision: while 0.1-2.0 times greater than CT rated value: 0.25% of reading or 0.1% of rated value (adopt larger value); While above 2.0 times greater than CT rated value: 1.0% of reading 2) Effective value of voltage: Precision: 0.25% of reading (10V-208V) 3) Apparent power Precision: 1.0% of reading
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4) Frequency
Precision: V0.8-1.2pu: 0.01HZ (while voltage signal is used for frequency measurement) I0.1-0.25pu: 0.05HZ While I >0.25pu: 0.02HZ (while current signal is used for frequency measurement) 5) AC current Primary CT rated value: 150000A Secondary CT rated value: 1A or 5A Frequency range: 2065HZ Relay load: <0.2VA (primary rated) Conversion range: 0.02-46 times greater than CT rated symmetry effective value Current withstand: 20ms (250 times greater than rated value) 1s (100 times greater than rated value) Continuous (3 times greater than rated value) 6) AC voltage: Secondary VT rated value: 50.0~240.0V VT transformation ratio: 0.1~24000.0 Frequency range: 2065HZ Relay load: <0.25VA (below 120V) Conversion range: 1~275V Current withstand: continuous (260V against neutral point) 1min/h (420V against neutral point) 7) Contact input: Dry contact: maximum 1000 Wet contact: maximum 300VDC Optional threshold: 17V, 33V, 84V, 166V Acknowledgement time: <1ms 8) Power supply
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Nominal DC voltage: 125~250V, 0.7A Minimum/maximum DC voltage: 88/300V Nominal AC voltage: 100~240, 50~60Hz, 0.7A Minimum/maximum AC voltage: 88/26548~62Hz 9) Internal fuse (quick-acting) Rated value: Low range power supply: 7.5A/600V High range power supply: 5A/600V Switching capacity: AC: 100000A effective symmetry value DC: 10000A 10) A type relay Withstand current (0.2s): 30A/ANSI C37.90 Withstand current (continuous): 6A 40msL/R open circuit: 0.10ADC maximum 125V Actuation time: <4ms Contact material: silver aluminum 11) A type voltage monitoring Applied voltage: approx. 15~250VDC Leak current: approx. 1~2.5mA 12) A type current monitoring Current threshold value: approx. 80~100mA 13) C type and heavy fault alarm relay Withstand current (0.2s): 10A Withstand current (continuous): 6A 40msL/R open circuit: 0.10ADC maximum 125V Actuation time: <8ms
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Contact material: silver aluminum 14) C type fast relay Withstand current: 0.1A maximum (resistive load) Actuation time: <0.6ms Internal restrictive resistor: 2W, 100 15) External output of control power source (against dry contact input) Capacity: 100mA DC, 48VDC Insulation: 300VPK 16) Environment Operating temperature: -10~ +60 Ambient temperature for storage: -40~ +80 Humidity (free of dewing): maximum 95% Altitude: maximum 2000m Installation type: II 1.3 Repair Period and Items Total check and partial check of T60 digital transformer management relay are shown as the following table: No. 1 2 3 4 Name of Items Appearance and wiring inspection Inspection of mechanical part Inspection and cleaning of secondary wiring inside protection screen Insulation resistance testing Initial power-on inspection 5 1. Power-on testing of protection device 2. Inspection of protection device power on and off 3. Testing of inversion power source Total Check Partial Check
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4. Inspection of clock and communication 5. Inspection of software version 6. Input and modification of setting group 7. Setting and modification of protection logic Inspection of feed AC current and voltage 1. Relay null shift check 6 2. Testing of current and voltage accuracy 3. Check of amplitude of analog values, phase characteristic and recorder waveform Calibration of protection settings 1. Calibration of transformer differential protection Calibration of percent differential Calibration of instantaneous differential 2. Calibration of overcurrent component Calibration of time-delay overcurrent component (TOC) Calibration of component (IOC) 7 instantaneous overcurrent
Calibration of directional current component 3. Calibration of self-made overcurrent component zero sequence
Calibration of time-delay overcurrent component (TOC) Calibration of component (IOC) Calibration component of instantaneous overcurrent
zero-sequence
directional
4. Calibration of grounding overcurrent component Calibration of grounding time-delay overcurrent component
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QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL instantaneous
Calibration of grounding overcurrent component
Calibration of restrictive grounding component 5. Calibration of voltage component Calibration of phase voltage component Calibration of neutral point voltage component Calibration of auxiliary voltage component 6.Calibration component of overexcitation protecting
7. Calibration of frequency component Qverfrequency Low frequency 8. Calibration of digit counter settings 9. Output signal contact inspection Full group test 1. Drive of various protections by actual feed current, respectively test the put-in and non-put-in of protecting plate 2. Inspection of drive coordinating with other protecting devices and loops 9 10 11 Circuit breaker drive test Check of all settings and system setup On-load test
Repair period of device is shown as follows: Repair Category Total check Partial check Repair Period 6 years 1 year
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1.4 Maintenance of Generator-Transformer Unit Protection 1.4.1 Maintenance Preparation 1.4.1.1The relaying integrated test device should be adopted to ensure check quality. The device should have the following performance: 1) Phase adjusting range: 0~360; current amplitude adjusting range: 0~30A; voltage amplitude adjusting range: 0~120V 2) When the simulation fails, non-simultaneity between fault voltage and current should be less than 1ms. 3) The device can conduct the test of protection operating time. 4) Testing instrument should pass test and its accuracy should not be lower than 0.5 grade. 1.4.1.2 Protection test requirements are as follows: 1) Test branch should be provided with special safety switch and the selectivity of connected fuse must be guaranteed; it is not allowed to use DC branch power source of equipment in service as DC power source during check. 2) During test, the fed DC power source is all rated value, unless otherwise specified. 3) Test current and voltage of feeding device, unless otherwise specified, are all fed in from protection screen terminal. 4) In order to ensure check quality, each point in all characteristic tests should be retested for three times and the error between testing value every time and setting value should meet specified requirements. 5) All checks should be made in case the element or plug-in unit is in the state of being consistent with actual installation site. 6Error calculating formulas are as follows: Calculation of error percentage: Error percentage = (maximum value minimum value)/minimum value 100% Calculation of discrete value: Discrete value = (maximum value minimum value)/average value 100% Operating error value: Operating error value = (measured value set value)/ set value 100% 1.4.1.3 Precautions in test process
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1) The plug-in unit should not be inserted and pulled out until DC power source is shut off. While inserting and pulling out plug-in unit, the open circuit of AC current loop should be prevented. 2) Printer and each block of plug-in unit should keep clean to prevent dust. 3) In case there is something wrong in test process, do not replace chip at random; do find out the source of trouble first and make sure whether the chip needs to be replaced, if necessary, replace it with acceptable chip; the direction of chip insert should be correct and the contact should be reliable. 4) When the testers contact and replace integrated chip, the body electrostatic grounding measure should be taken to protect chip from damage due to body static electricity. 5) In principle, the electric soldering iron can not be used on site, when necessary in test process, the electric soldering iron with ground wire should be adopted or the electric soldering iron is powered off for welding. 6) The plug-in unit should not be inserted in wrong position in test process. 1.4.2 Appearance and Wiring Inspection 1.4.2.1 According to the device rear connection diagram and terminal block diagram provided by the designer, check the correctness of device wiring and inspect the correctness of inter-box cable connection position and boxes. 1.4.2.2 Both appearance quality and welding quality of components on each module of protecting device should be good and all modules should be inserted tightly. 1.4.2.3 Inspect whether internal wiring of protecting device is broken, short-circuit and poorly welded and whether the appearance of components is in good condition. 1.4.2.4 Check rated operating voltage of power supply module. 1.4.3 Inspection of Mechanical Part 1.4.3.1 The space between metal frame and current-carrying part such as electronic component, printed wire and welding point shall be greater than 3mm. 1.4.3.2 The components of protecting device should be fixed well, without any looseness; the device appearance should be regular, free of apparent damage and deformation. 1.4.3.3 The rear terminal block connection of protecting device should be reliable and the label shall be clear and correct. 1.4.3.4 Button and keyboard should handle well. 1.4.3.5 The contact between plug-in units and floor is in good condition, without looseness.
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1.4.4 Inspection and Cleaning of Secondary Wiring inside Protection Screen Protecting device and loop wiring shall be cleaned to prevent creepage and short circuit. The dust should not be cleaned with any solvent and firstly, should be blown away by electric blower, secondly brushed away lightly with banister brush and then blown off. The backboard socket and terminal inside panel cabinet may be blown by electric blower and can not be bumped with any object. The dust in other part of cabinet should be blown firstly and the dust in protecting device should be blown finally. 1.4.5 Insulation Resistance Testing 1.4.5.1 Pull out all plug-in units and put into special metallic membrane shielding bag. 1.4.5.2 Dismantle all ground points on panel. 1.4.5.3 Cut off DC power source, AC power source and voltage loops and cut off relevant connection between protecting device and other devices. 1.4.5.4 In protection screen terminal block, disconnect all externally led-in loops and cables and keep a record. Inside protection terminal block, respectively measure, with 1000V megameter, the insulation resistance between AC current loop, DC power source loop, tripping and closing loop, switching value input loop and signal loop and the insulation resistance of each loop against ground. The insulation resistance shall be greater than 10M. Note: When the insulation resistance of some one loop against ground is measured, any other loop should be grounded. 1.4.5.5 Detection of insulation resistance of the whole secondary loop: in protection screen terminal block, connect all current, voltage and DC loop terminals together and disconnect the ground point of current loop, and then measure, with 1000V megameter, the insulation resistance of the whole loop against ground. The insulation resistance should be greater than 1.0M. 1.4.6 Initial Power-on Inspection 1.4.6.1 After the device is powered on, T60 protecting device makes self-check first, after completion of self-check, the IN SERVICE light on the first LED board will be on, if the device has something wrong, the TOUBLE light will be on. In addition, the on-off state light of self-defined light will be on. No protection and abnormal signal light on the second LED board is on. 1.4.6.2 In case the switch is opened and closed, respectively test the on-off status of device power source vanishing and device fault contact. The contact status should have displacement. 1.4.6.3 Inspection of Inversion Power Source
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1.4.6.4 Inspection of Clock and Communication Access to background PC from RS232 port to examine REAL TIME CLOCK should be GPS clock and internal clock changes, but the time will not change; inspect whether each option setup of PRODUCT SETUP is correct and whether protection supervisor and communication to DCS are in good condition. 1.4.6.5 Inspection of Software Version The software version number examined from DEVICE Definition should conform to the software version number of background computer URPC. 1.4.6.6 Input and Modification of Setting Group 1) Input of Numerical Data Each numerical value setting has maximum value, minimum value and step length. These parameters define available range of settings. For example, selection information PRODUCT SETUP/DISPLAY PROPERTIES/FLASH MESSAGE TIME; press HELP key to see minimum value and maximum value. Press HELP key again to see the next help information. The numerical value settings may be edited and stored by two methods. 0-9 and . (decimal point) relay numeric keyboard has the same function with any electronic calculator. Input a digit once. The leftmost numerical digit is inputted firstly and the rightmost numerical digit is inputted finally. Press MESSAGE () key or ESCAPE key to return to original display value. VALUE(, ) key press VALUE() key to increase the displayed numerical value according to step length till it reaches allowable maximum value. When it is maximum value, press VALUE() key again to make setting start with minimum value. Press VALUE() key to reduce the displayed numerical value according to step length till it reaches minimum value. When it is minimum value, press VALUE() key to make setting start with maximum value.
For instance, set message flash time to be 6.5s and pressure number key according to the sequence of 6.5. Display message will change according to inputted numerical digit. The setting modification will not become effective until pressing ENTER key. Therefore, press ENTER key to store new setting. Flash message appearing from time to time shows being stored. If the inputted decimal place exceeds the limit of step length, it will wrap around automatically.
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Press MENU key to display the title of the required page. The title will flash from time to time and relevant display page will appear in display window. Press MENU key once again, and the next title page will be displayed.
Setting and current value message is organized in a hierarchical way. Main title page is marked with double-scroll bar symbol ( ) and sub-title page is marked with single scroll bar symbol ( ). Main title page is located in the highest layer of hierarchical structure and sub-title page is far lower than the layer. MESSAGE keys () are used to move among inter-group main title, sub-title, settings and current value. Press MESSAGE () key uninterruptedly on main title page, and detailed message will be displayed under the title. On the contrary, Press MESSAGE () key uninterruptedly, and it will return to main title page from setting or current value display. Highest Level Lowest Level (Settings)
The values of detail settings are a part of a group of numerical values and these numerical values are defined by name.
For instance, optional values of PASSWORD SECURITY/ACCESS LEVEL settings are: Restricted, Order, Setting and Factory Service. The detail numerical value is changed by VALUE() keys. VALUE() key is used to display the next option and VALUE() key is used to display the last option.
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If ACCESS LEVEL needs to be set as Setting, press VALUE() keys up to finding out an appropriate option. In the process, HELP key may be pressed at any moment to obtain help. The setting modification will not become effective until pressing ENTER key. Therefore, press ENTER key to store new setting. Flash message appearing from time to time shows being stored. Text settings include fixed-length and user-defined characters and may contain capital letter, lower case letter, figure and special character. In order to make relay meet the demand of users. Some text message may be programmed, e.g. MESSAGE SCRATCH PAD. To input text message, the following steps should be complied with: For instance: Input the text Breaker #1 1. Press . key to enter text edit mode. 2. Press VALUE or key till the character B appears; press . key to move cursor to the next position. 3. Repeat step 2 and input the rest characters: r,e,a,k,e,r,#,1. 4. Press ENTER key to store the text. If any problem, press HELP key for help; flash message will take turns to appear for seconds. For such text settings, press HELP key to display how to edit and store new setting. 2) Not Programmed Status of Relay Settings When the relay is powered on successfully, TROUBLE indicator light will be on while IN SERVICE indicator light will be off and the message will be displayed.
It means that relay is in not programmed status and defense mechanism prevents relay putting into operation before settings are inputted. The message will be reserved till relay is definitely in programmed status. In order to explain the overall process, an example is given for RELAY SETTINGS: NOT
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Programmed as follows: 1. Press MENU key till SETTINGS title flashes periodically and SETTINGS PRODUCT SETUP message is displayed. 2. Press MESSAGE key till PASSWORD SECURITY message is displayed. 3. Press MESSAGE key till INSTALLATION message is displayed.
4. Press MESSAGE key till RELAY SETTINGS:NOT Programmed message is displayed. 5. After RELAY SETTINGS:NOT Programmed message is displayed, press VALUE or key to select Programmed. 6. Press ENTER key. 7. After NEW SETTINGS BEEN STORED message is displayed, the relay will be in Programmed status and IN SERVICE indicator light will be on.
Initial password setting To explain the overall process, an example is given for changing setting password as follows: 1. Press MENU key till SETTINGS title flashes periodically and SETTINGS PRODUCT S message is displayed on screen. 2. Press MESSAGE key till ACCESS LEVEL: appears. 3. Press MESSAGE key till CHANG SETTING PASSWORD: appears.
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After the message appears, press VALUE or key to select YES. 4. Press ENTER and a prompt: ENTER NEW PASSWORD will appear in display window. 5. Key in the password comprised of figures (10 figures at most) and then press ENTER key. 6. When VERIFY NEW PASSWORD message appears, reenter new password and then press ENTER key. 7. When NEW PASSWORD HAS BEEN STORED appears, new setting password will become effective.
Changing of existing password Changing existing password may comply with the above-mentioned steps unless the under-mentioned. Before new password is inputted, a message will prompt to key in exiting password (for each security level). If the password is lost (forgotten), submit the encrypted password from PASSWORD SECURITY menu to manufacturing factory for decryption. 3) Input and Modification of Settings General setup of settings has PRODUCT SETUP and SYSTEM SETUP. These two items set the electric parameters such as communication network, wave recording setup, self defining of signal light and voltage and current of protection settings; 6 sets of different protection settings can be set for protecting device and multi settings groups are convenient for modification of protection settings in different operating conditions (e.g. the setup of electric system needs to be changed
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with change of season); enabled setting groups may be preset or selected by means of SETTING GROUPS menu. Each set of protection can be modified by means of front panel and background PC. If large numbers of settings need to be modified, it is suggested that new settings should be set on background PC and then uploaded to protecting device. 4) Setting and Modification of Protection Logic The realization of many relatively complex protection functions needs logic combination of single protection element and the function realization includes setting of logic element and editing of logic function in FLEXLOGIC option. In order to provide the greatest flexibility for UR relay users, the arrangement of internal digit logic is accompanied with fixed parameter and users programmable parameter. Single functional unit logic is designed in a fixed way and all other logics of digital input signal via element or combined element to digital output are variable. Users can control completely all variable logics by means of FlexLogicTM logic. Generally, system acknowledgement can generate analog input and digital input of analog and digital output. Much more complex logic required can be realized by means of FlexLogicTM logic. For instance, users want to lock the operation of inter-phase time overcurrent component and such two input states as closing state of contact input H7a and opening state of inter-phase undervoltage component may be programmed in FlexLogicTM logical equation. The FlexLogicTM logical equation will process AND operation for the above both inputs to generate an actual output, when inter-phase time overcurrent is programmed, virtual outputs may be selected for locking input. The Virtual Outputs can only be programmed by FlexLogicTM logical equation. FlexLogicTM logic lowers the requirements for auxiliary component and wiring, which make much more complex design become possible. By means of a series of equations comprised of operators and operands, FlexLogicTM logic allows users to customize equipment. Operands are input state, component state and output state. Arithmetic units are logic gate, timer and lock (with setting input and resetting input). Time sequence operating system allows designating any combination of specified operands as the input quantity of specified operators that can generate output. Final output of equation is a serial number register called VIRTUAL OUTPUT. Virtual output can be used as input operand in any equation including the equation that generates output quantity and can be also used as lock loop or any other type of feedback loop. The first step in the process of checking logic correctness is to check logic diagram of living example and thus make sure that operators of FlexLogicTM logic can execute the logic required. If the logic fails to be realized, it must be modified until the conditions are met. Once the check is completed, the number of input quantity of each logic gate should be calculated and the number of input quantity can not exceed the applicability and limit of FlexLogicTM logic; it seems to be unlikely to exceed the applicability but the case may happen. If the number of input quantity of some one logic gate is too great, these input quantities should be subdivided to equivalent multi logic gates. For example, if an AND gate with 25 input quantities is needed, connect input 1
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input 16 to an AND gate (16) and connect input 17 input 25 to another AND gate (9), and then connect the above both AND gates to AND gate (2). Check each operator between initial operand and final virtual output and thus determine whether the output of some one operator can be used as the output of the following multi operators. If so, the output of operator must be designated as Virtual Output. 32 identical FlexLogicTM logic timers are available for use in SETTINGFLEXLOGICFLEXLOGIC TIMERSFLEXLOGIC TIMER 1, numbering 132. These timers are used as operators of FlexLogicTM logical equation. 1.4.7 Inspection of Feed AC Voltage and Current 1.4.7.1 Use of main menu of real-time values Some real-time values are displayed in the option, e.g. viewing current path is ACTUAL VALUESMETERINGCURRENT; the path of some data of transformer is ACTUAL VALUESMETERINGTRANSFORMER, etc; event record may be also viewed and its path is ACTUAL VALUES RECORDEVENT RECORD and event record is referred to context data of the last 1024 events and is arranged in the form of journal number from the recent to the earliest, when all 1024 event records are filled in, the earliest record will be removed and a new record will be added. Each event record will display the identification/serial number and reason of event and date/time mark as well as event trigging. In addition, each final 256 tripping event is recorded instantaneously and the record contains the frequency, current and voltage information of event occurring at that instant; the voltage value of Y and wiring is all phase-to-phase value. 1.4.7.2 Null Shift Check In case input voltage and current of protecting device T60 are null, check current and voltage subitem in main menu option of real-time values; null shift values all should be within 0.01IN (or 0.05V). During check of null shift, it is required that null shift values should be retained within specified range within a period of time (several minutes). 1.4.7.3 Testing of Current and Voltage Accuracy Feed A, B and C three-phase current according to the terminal block number given in drawing and measure the accuracy of each winding current of transformer respectively in the case of 0.1In, 0.2In, In, 5In and 10In; the error between numerical value viewed from real-time values and measured value from external pointer should be less than 5%. When 70, 60, 30, 5 and 1V are respectively fed in three-phase voltage, measure the accuracy of voltage; the error between numerical value viewed from real-time values and measured value from external pointer should be less than 5%. Properly feed single-phase voltage and current and check the value accuracy of 3U0 and 3I0.
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In test process, if the measurement error of AC value is beyond specified range, first of all, check whether test connection, test method and external measuring pointer are correct and intact and whether test power source has waveform distortion, and do not be impatient to adjust or replace the components in protecting device. When 10IN and 5IN current is fed for check, current feed time should not exceed 10s; when 10IN current is fed, it is allowed to adopt special automatic adjusting and testing equipment for check. 1.4.7.4 Check of Amplitude of Analog Values, Phase Characteristic and Recorder Waveform Feed AC voltage and AC current according to the terminal number marked in drawing; increase AC voltage and AC current to rated value. For the change of test power source, the phase of in-phase voltage and current is respectively 0, 45, 80, 85 and 90; check the phase between voltage and current waveforms on the background PC and the phase sequence in itself, when the phase between voltage and current is changed, the error between numerical value viewed from real-time values and set phase angle shall not be greater than 3. 1.4.8 Calibration of Protection Settings 1.4.8.1 Calibration of Transformer Differential Protection 1) Calibration of Percent Differential The percent differential adopts setting group PERCENT DIFFERENTIAL component.
Operating characteristic of percent differential Differential current is the sum of current of all windings after compensated for amplitude and phase angle.
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Braking current is maximum current after compensated.
Starting Value Testing Feed current respectively from high and low voltage winding sides to start differential relay and PICK UP light on panel will be on; A, B and C three phases should be powered on respectively for testing; Testing of Percent Differential Curve The primary protection component of T60 is harmonic-braked double-slope percent differential component. Differential curve is composed of percent differential slope 1, inflection point 1, inflection point2 and slope 2, etc. and two kinds of independent harmonic braking characteristics are provided: inrush current braking characteristic and overexcitation braking characteristic. Each percent curve should be verified respectively in the case of A, B and C phases. Take high voltage side as braking current, with angle of 0 and take B branch as operating current, with angle of 180 to respectively test the operating condition of relay in both inflection points, at both sides of inflection point and in initial, middle and end points of fit curve. It should be fit to percent braking curve. Quadratic harmonic braking characteristic and quintuple harmonic braking characteristic are tested and the braking characteristic should meet harmonic percent relation. 1) Calibration of Instantaneous Differential The differential current of instantaneous differential component is calculated same as that of percent differential component, but it will not be braked by any harmonic braking characteristic in percent braking components. Its operation is just like an instantaneous overcurrent component and the component make relay operate very quickly when internal short circuit current is relatively great. Remove percent differential component and three phases should be tested when harmonic braking is available, and they should be quick-acting reliably. 1.4.8.2 Calibration of Overcurrent Component 1) Calibration of Time-delay Overcurrent Component (TOC) The inverse time overcurrent curve used in TOC component is IEEE, IEC, GE, IAC and I2T standard type curve, which simplifies lower level protection equipment and protection coordination. However, if no proper curve is optional, users can customize the characteristic of inverse time curve of FlexLogicTM curve. If simple protection is needed only, specified time curve may be a proper option.
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If TOC component is used for protection, the trip time under different currents should be checked and the characteristic of the curve drawn should conform to that of the curve adopted. 2) Calibration of Instantaneous Overcurrent Component (IOC) Instantaneous phase overcurrent component may be used as instantaneous component or specified time component and input current is fundamental wave phasor amplitude. The component is adopted for transformer ventilation and overload. During calibration, the operating value of overcurrent component and operating time of component should be tested. 3) Calibration of Directional Component When phase direction function is set as Enabled, operating current is greater than 5% rated current and polarization voltage is greater than given threshold value. Component output is determined by phase angle of operating and polarization signals as follows: When the difference between operating current and polarization voltage angles is within 90, component output is 0. For any other angle, component output is logic 1. 1.4.8.3 Calibration of Zero-sequence Overcurrent Component 1) Calibration of Zero-sequence Time Delay Overcurrent Component The component is NEUTRAL TOC and its current input quantity is 3I0 got through phase current calculation; the operating action of the component is curve characteristic. 2) Calibration of Zero-sequence Instantaneous Overcurrent Component The component may be used as instantaneous component without time delay or as specified time component. The positive sequence current brake is adopted to reach better effect and the operating quantity is positive sequence current amplitude subtracting small part (6.25) from zero sequence current amplitude. When single phase input is adopted, operating quantity is 0.9375 times more than operating value. The overcurrent part of zero sequence direction overcurrent protection just adopts the component. 3) Calibration of Zero-sequence Directional Overcurrent Component Directional element for zero-sequence directional overcurrent protection adopts 3I0 calculated and the positive sequence current brake is adopted to reach better effect. Simulate single phase grounding on site and change the angle of 3U0 and 3I0, the component should operate in positive direction region and operating angle should be basically in the vicinity of sensitive angle. 1.4.8.4 Calibration of Grounding Overcurrent Component
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1) Calibration of Grounding Time-delay Overcurrent Component The component is GROUND TOC and its current input quantity is gained by means of zero sequence CT; the operating action of the component is curve characteristic. 2) Calibration of Grounding Instantaneous Overcurrent Component The component is used for zero-sequence current protection. Operating value and operating value of the zero-sequence component should be calibrated. 3) Calibration of Restricted Grounding Component The component can eliminate CT saturation problem by means of time-delay output. The restrictive ground fault protection (RGF) can detect the sensitive ground fault of small grounding current with ease. It is used to detect the sensitive ground fault of small grounding current that can not be detected by percent differential. Test the starting value of zero sequence differential of A and B branches and check operating characteristic. 1.4.8.5 Calibration of Voltage Component 1) Calibration of Phase Voltage Component Phase voltage component may be divided into phase low-voltage and overvoltage component. Operating voltage, return voltage and operating time of voltage component should be calibrated. 2) Calibration of Neutral Point Voltage Component The neutral point overvoltage component can be used to defect system unbalanced voltage arising from ground fault or one phase or double-phase open circuit and the voltage adopts neutral point voltage 3U0 calculated by phase voltage. During setting of the component, a consideration must be given to PT error and normal unbalanced voltage and PT should be star connection. During setting calibration, single phase voltage should be fed to test the operating value and operating time. 3) Calibration of Auxiliary Voltage Component Auxiliary voltage is from open-delta voltage of voltage transformer, with auxiliary low voltage and auxiliary overvoltage. Calibration method is the same as that of other voltage components 1.4.8.6 Calibration of Overexcitation Protection Component Overexcitation protection is usually divided into specified time limit and inverse time limit for overexcitation protection; the specified time limit is more than times of V/HZ voltage starting value and how many minutes to delay for operating; during calibration, change the percent test starting value between V/HZ. During inverse time limit, the operating time in the case of different times of V/HZ (greater than starting value) should be calibrated. 1.4.8.7 Calibration of Frequency Component
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1) Overfrequency
Change frequency output of test power source to make overfrequency component operate and test the correctness of operating value. 2) Low Frequency Change frequency output of test power source to make low frequency component operate and test the correctness of operating value. 1.4.8.8 Calibration of Digit Counter Settings There are 8 identical digit counters. The digit counter calculates the number of state transition from logic 0 to logic 1. The digit counter can be used to calculate operating condition of component starting abd suchlike. 1.4.9 Full Group Test 1) Drive of various protections by actual feed current, respectively test the put-in and non-put-in of protecting plate. Simulate fault voltage and fault current from terminal block and verify the protection should operate exit when protecting plate is in put-in state, otherwise the protection will not start exit. After put in tripping plate, switch tripping loop should be in on state. 2) Drive of coordination with other protecting devices and loops Finish each complete protection function drive by means of coordination with other protecting devices and operating box. 1.4.10 Circuit Breaker Drive Test Turn on operating power source switches of all switches and power source of protecting device; actually close circuit breaker, and verify the operating correctness by each protection start. With two circuits of DC tripping power source, respectively test the operating correctness of switch. 1.4.11 Check of All Settings and System Setup After all test items are completed, unload the settings from RS232 port to HD by use of PC and check the correctness of each phase setup. Name the settings by date for check with on-site settings during the next maintenance. 1.4.12 On-load Test After the transformer is on load to a certain extent, inspect phase sequence and phase of all
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three-phase current and voltage fed in protection screen. By means of real-time value menu inside protecting device, respectively inspect the current at each side of differential and the current and voltage of all main and standby protections; angle difference between homolateral Ua, Ub and Uc should be 1200 and Ua leads Ub that leads Uc, which should meet positive sequence relation; angle difference between homolateral Ia, Ib and Ic should be 1200 and Ia leads Ib that leads Ic, which should meet positive sequence relation; during normal operation, current phase angle at both sides of transformer should be 1800, if not, carefully inspect whether secondary CT and PT polarities are connected in the wrong way and whether secondary cable from terminal box to screen terminal block is connected in error. The difference current of differential protection during normal operation should be checked. The difference current value should be less than 3%In (In is secondary rated current value), which is normal, if the difference current value is too great, carefully inspect whether loop and balance coefficient at each side are set correctly. If any problem, settle it immediately.
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2 Maintenance of G60 Digital Transformer Management Relay

2.1 Scope It stipulates the maintenance items and inspection requirements of GE Companys G60 digital transformer management relay. It is applicable to on-site inspection of G60 digital transformer management relay protecting device and repair of secondary loop thereof, by relay protectors. 2.2 General Description and Technical Specification of G60 Digital Transformer Management Relay 2.2.1 General Description G60 digital transformer management relay is mainly used for protection of generator and its protection configuration is shown as the following table. No. A cabinet 1 Protection Name Generator transformer protection cabinet: G60 digital generator management relay includes the following protections: (generator G60)

Generator differential Generator100% stator grounding Generator negative-sequence current (specified/inverse)
Generator excitation loss (generator low-voltage and negative-sequence voltage block) Generator overexcitation (specified/inverse) Generator out of synchronism Generator reverse power Sequential-trip reverse power Generator inter-turn (with negative-sequence power direction block) Generator overvoltage Impedance
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No.

QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Protection Name Generator overload Generator circuit breaker failure protection PT disconnection detection and block
B cabinet 1
Generator transformer protection cabinet: G60 digital generator management relay includes the following protections: (generator G60)

Generator differential Generator100% stator grounding Generator negative-sequence current (specified/inverse)
Generator excitation loss (generator low-voltage and negative-sequence voltage block) Generator overexcitation (specified/inverse) Generator out of synchronism Generator reverse power Sequential-trip reverse power Generator inter-turn (with negative-sequence power direction block) Generator overvoltage Impedance Generator overload Generator circuit breaker failure protection PT disconnection detection and block
2.2.2 General Description and Technical Specification of G60 Relay 2.2.2.1 General Description of G60 Relay G60 management relay, based on microprocessor relay, provides protection, monitoring, control and real-time record for AC generator, and moreover, provides fault wave recording for current, voltage and frequncey protection. The measurement of voltage and current is basic function of the device and the current
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parameter may be effective value formed by full wave or amplitude value of fundamental wave and phase angle (vector). Analysis function includes 1024 event records with time scale, recording 64-cycle fault wave recording function, with programmable triggering, content and sampling frequency and the most 16-channel data capture. Diagnostic feature includes 1024 event sequence records with time scale and the internal clock used as time scale can be synchronous to IRIG-B signal. The accurate time scale can be used to determine the event sequence of the whole system, when an event happens, the snapshot of measuring parameter is recorded so as to reflect the state of relay by accurate time of event occurrence. Every event is also programmable to trigger the recording data capture function and the measuring parameter before and after occurrence of record event may be set for query by PC computer. These functions greatly reduce fault hunting time and in case the system goes wrong, the report generation is simplified. RS232 port on the panel may be used while setting programming and monitoring in the case of using portable computer and may be used to multi communication modules. The two RS485 ports at the back are standard port and both operating and engineering personnel have access to them respectively. All serial ports adopt Modbus RTU protocol; RS485 port may be connected with system computer at maximum speed rate of 115kbps and RS232 port has fixed baud rate-19.2kbps. Optional communication module contains a 10BaseF Ethernet interface used to provide rapid and reliable communication under noise environment. In addition, two 10BaseF optical fiber interfaces may be selected as redundancy. The Ethernet interface supports MMS/UCA 2.0, Modbus/TCP and TFTP protocols. The device may be connected by means of standard network browser (UR page). The user-defined port may support DNP3.0 or IEC60870-5-104 protocol, including serial port and Ethernet interface. Relay is type of 4RU and 19-inch frame, with movable panel to facilitate site installation. The modularization design makes it easy to replace or repair by professionals. The panel is provided with hinge convenient to reach plug-in unit or install on the door with limited depth in a moveable way. The panel is also provided with a moveable anti-dirt cover plate that must be removed when the keyboard or RS232 port is used. The relay panel should be installed on the panel or switch cabinet door in a semi-embedded way and the operators are allowed to used keyboard and RS232 interface. The relay is fixed to the panel by means of four screws provided along with device; The modularization design of relay allows card module. The module can be merely replaced with the same type of module in the groove set initially by the manufacturer. Once the right door lock is raised, the panel can be opened leftwards; Power supply module provides power supply for relay and dry joint input. The heavy fault alarm relay is Form-C type will be excited when the operating source is normal and the relay is started successfully, but no self-check severe error exists. In case a severe error is found by means of any online self-check or the operating source fails, the relay will be unexcited.
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CT/VT module may adopt standard grounding current input like phase current (8A type) input, or 10-times sensitive grounding current input (8B type). Each circuit of AC current input is all provided with an isolating transformer and an automatic short circuit mechanism used for shorting input circuit when the module is drawn out of box body. Current input is set with internal ground point. CT primary value is 1-50000A and secondary value is 1A or 5A, and all may be used. Each block of digital value I/O module has 24 terminal connections in all. Three terminals are arranged in each line, totaling eight lines. These three terminals in a specified line may be used as output of a relay. For example, for Form-C relay output, three terminals are respectively connected to normally opened (NO), normally closed (NC) contacts and common contact port of relay. For Form-A or SCR output, two terminals are used as normally opened contact output and the third one is used for current calibration in monitoring function. The configuration of contact input terminals is difference from each other. When the digital value I/O module has contact input function, they are divided into four groups and two lines of terminals are used. It is optimal that each input is completely isolated from any other input; however, it is required that each input should have two independent terminals, thus the quantity of input contact is limited on the basis of possible terminal quantity. Therefore, although each input is all isolated by optical coupler, for the sake of comprehensive consideration, four inputs in each group still share a common port, and in this way, it will be allowed in different groups to input wet contact (if needed) supplied with power by different power sources or both dry contact and wet contact. A 9-needle RS232C serial port is located in relay panel, used for communication with portable (PC) computer. Using the interface needs URPC software running on PC and provided along with relay. RS485 port realizes data sending and receiving by means of a piece of twisted pair wire. Remote computer, SCADA system or DLC may conduct continuous monitoring and control through the port. Panel keyboard and display interface is one of both man-machine interfaces supported by UR relay. Another interface may be realized by means of URPC software. All information is displayed on a 220-character vacuum fluorescent display window, so the information can also be seen clearly under relatively poor light. The information is displayed in English and it has no need of user's manual to help interpretation. When both keyboard and display window are not used, the default information predefined will be displayed. Any high-priority event-driven information will automatically cover default information and be displayed. The display information is paged according to main title, current value, settings, order and output. MENU key is used for browsing between main title pages. Each main title page is further divided into logic subgroup. MESSAGE keys (, , , ) are used for browsing between subgroups. VALUE key is used to display each variable by scrolling in setting programming state; to increase or reduce settings, and moreover, changing settings may be by use of keyboard entry. Enter key is used to store the changed settings. HELP key may be pressed at any movement to display help information.
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Key is used to start the next character in text editing state, or input a decimal point. VALUE key is used to display alphanumeric value by scrolling in text editing state. a) The first LED board provides several LED indicator light clusters and press keys and one communication port. RESET key is used to reset locking output, LED indicator light or event information while the locking condition is released. USER key is used in circuit breaker control function. RS232 port may be connected with portable PC. STATUS Indicator Light: IN SERVICE: Indicate that control power source is on; all monitored I/O and internal systems are in good condition; relay is running. TRDUBLE: Show that relay has detected internal error. TEST MODE: Show that relay is in testing state. TRIP: Show that tripping type exit relay operation is selected. The indicator light is retentive, so while the indicator light is reset, no matter whether tripping exit relay is actuating or not, RESET order will be used. ALARM: Show that alarming type exit relay operation is selected. The indicator light is non-retentive. PICK UP: Show that some element is started. The light is non-retentive. EVENT CAUSE Indicator Light: Indicate the input type involved in actuating some element or a retention zone bit is waiting for resetting. VOLTAGE: Show including voltage quantity. CURRENT: Show including current quantity. FREQUENCY: Show including frequency. OTHER: Show including compound quantity. PHASE A: Show including phase A. PHASE B: Show including phase B.
PHASE C: Show including phase C. NEUTRAL/GROUND: Show including zero sequence component. b) The second LED board SETTINGS IN USE Indicator Light:
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Which group of settings and setting group in use by indication protection function of LED in the row are being edited by means of panel. The row has 8 LEDs, representing setting groups 1 8. General settings will be discussed in the section of subgroup element. Uninterrupted-on LED shows (by label) which setting group is used by subgroup element (namely current group). The setting group number may be changed by settings in setting group or by Flex Logic setting. Flash LED shows which setting group, if differing from current setting group, is being edited in panel display window. If both setting groups are the same, LED will be on continually. Note: not only the settings in some one setting group can be edited by means of panel but also different setting groups can be edited by means of communication channel. While some one setting group is displayed on PC, the state of SETTINGS IN USE indicator light will not be changed. BREAKER STATUS Indicator Light: OPEN and CLOSE indicator lights show the state of relevant circuit breaker when circuit breaker control function has been enabled and circuit breaker state monitoring contact has been led in relay. TROUBLE indicator light is on in the following cases: (A) circuit breaker control function is set to be active and Flex Logic operating variable selection is error indication or three phases are non-uniform through detection; (B) by detection by failure protection, circuit breaker is out of order. Here the indicator light is retentive, and only after failure starting condition is not met any more and a resetting order is given, can the indicator light be reset. RECLOSE Indicator Light
If ENABLED indicator light is on, it shows that reclosing function can be enabled and meet reclosing conditions. If DISABLED indicator light is on, it shows that reclosing function can be enabled but some conditions can not be met. IN PROGRESS indicator light shows that reclose has been started but circuit breaker is not closed. LOCKED OUT indicator light shows the locking condition is detected by reclosing. This indication state will be retentive till setting conditions are met.
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Configuration diagram for protection is as follows: Explanation: equipment number and function Equipment Number 21P 24 Function Equipment Number 46 50G Function
Phase distance backup Overexcitation
Generaor unbalance Instantaneous overcurrent Instantaneous current Instantaneous overcurrent grounding
25
Synchronous check
50N
neutral
point
27P
Low voltage
50P
inter-phase
27TN
Triple harmonic low-voltage Auxiliary low voltage
neutral
point
50/27
Applying-suddenly voltage
27X 32 40
51G 51P 59N
Grounding time overcurrent Phase time overcurrent Neutral point overvoltage
Sensitive power direction Excitation loss
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59P
QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL 67P Inter-phase overcurrent Power detection swing directional
Inter-phase overvoltage
59X
Auxiliary overvoltage
68/78
(oscillation)
59_2 64TN 67N
Negative sequence overvoltage Stator grounding Neutral point directional overcurent
81O 81U 87S
Overfrequency Low frequency Stator winding differential
2.2.2.2 Technical specification of G60 relay 1) Effective value of current: inter-phase, neutral point and grounding Precision: while 0.1-2.0 times greater than CT rated value: 0.25% of reading or 0.1% of rated value (adopt larger value); While above 2.0 times greater than CT rated value: 1.0% of reading 2) Effective value of voltage: Precision: 0.25% of reading (10V-208V) 3) Apparent power Precision: 1.0% of reading 4) Frequency Precision: V0.8-1.2pu: 0.01HZ (while voltage signal is used for frequency measurement) I0.1-0.25pu: 0.05HZ While I>0.25pu: 0.02HZ (while current signal is used for frequency measurement) 5) AC current Primary CT rated value: 150000A Secondary CT rated value: 1A or 5A Frequency range: 2065HZ Relay load: <0.2VA (primary rated) Conversion range: 0.02-46 times greater than CT rated symmetry effective value Current withstand: 20ms (250 times greater than rated value) 1s (100 times greater than rated value) Continuous (3 times greater than rated value)
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6) AC voltage:
Secondary VT rated value: 50.0~240.0V VT transformation ratio: 0.1~24000.0 Frequency range: 2065HZ Relay load: <0.25VA (below 120V) Conversion range: 1~275V Current withstand: continuous (260V against neutral point) 1min/h (420V against neutral point) 7) Contact input: Dry contact: maximum 1000 Wet contact: maximum 300VDC Optional threshold: 17V, 33V, 84V, 166V Acknowledgement time: <1ms 8) Power supply Nominal DC voltage: 125~250V, 0.7A Minimum/maximum DC voltage: 88/300V Nominal AC voltage: 100~240, 50~60Hz, 0.7A Minimum/maximum AC voltage: 88/26548~62Hz 9) Internal fuse (quick-acting) Rated value: Low range power supply: 7.5A/600V High range power supply: 5A/600V Switching capacity: AC: 100000A effective symmetry value DC: 10000A 10) A type relay Withstand current (0.2s): 30A/ANSI C37.90
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Withstand current (continuous): 6A 40msL/R open circuit: 0.10ADC maximum 125V Actuation time: <4ms Contact material: silver aluminum 11) A type voltage monitoring Applied voltage: approx. 15~250VDC Leak current: approx. 1~2.5mA 12) A type current monitoring Current threshold value: approx. 80~100mA 13) C type and heavy fault alarm relay Withstand current (0.2s): 10A Withstand current (continuous): 6A 40msL/R open circuit: 0.10ADC maximum 125V Actuation time: <8ms Contact material: silver aluminum 14) C type fast relay Withstand current: 0.1A maximum (resistive load) Actuation time: <0.6ms Internal restrictive resistor: 2W, 100 15) External output of control power source (against dry contact input) Capacity: 100mA DC, 48VDC Insulation: 300VPK 16) Environment Operating temperature: -10~ +60 Ambient temperature for storage: -40~ +80 Humidity (free of dewing): maximum 95% Altitude: maximum 2000m
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Installation type: II
2.3 Repair Period and Items Total check and partial check of G60 digital transformer management relay are shown as the following table: No. 1 2 3 4 Name of Items Appearance and wiring inspection Inspection of mechanical part Inspection and cleaning of secondary wiring inside protection screen Insulation resistance testing Initial power-on inspection 1. Power-on testing of protection device 2. Inspection of protection device power on and off 5 3. Testing of inversion power source 4. Inspection of clock and communication 5. Inspection of software version 6. Input and modification of setting group 7. Setting and modification of protection logic Inspection of feed AC current and voltage 1. Relay null shift check 6 2. Testing of current and voltage accuracy 3. Check of amplitude of analog values, phase characteristic and recorder waveform Calibration of protection settings 1. Calibration of generator distance impedance component 2. Calibration of generator out-of-synchronism oscillation component Total Check Partial Check
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QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL of generator sator differential
3. Calibration protection
4.Calibration of overcurrent component Calibration of time-delay overcurrent component (TOC) Calibration of component (IOC) instantaneous overcurrent
Calibration of directional current component 5. Calibration of zero sequence overcurrent component Calibration of time-delay overcurrent component (TOC) Calibration of component (IOC) Calibration component of instantaneous overcurrent
zero-sequence
directional
6. Calibration of grounding overcurrent component Calibration of grounding time-delay overcurrent component Calibration of grounding overcurrent component instantaneous
7. Calibration of generator negative-sequence component 8. Calibration of voltage component Calibration of phase voltage component Calibration component Calibration component of zero-sequence overvoltage
of
negative-sequence
voltage
Calibration of auxiliary voltage component 9. Calibration of overexcitation protection
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component
10. Calibration component
of
excitation
loss
protection
11. Calibration of applying-suddenly protection component
voltage
12. Calibration of high-sensitivity power directional component 13. Calibration of 100% stator grounding protection component 14. Calibration of frequency component Overfrequency Low frequency 15. Calibration of digit counter settings 16. Inspection of output signal contact Full group test 1. Drive of various protections by actual feed current, respectively test the put-in and non-put-in of protecting plate 2. Inspection of drive coordinating with other protecting devices and loops 9 10 11 Circuit breaker drive test Check of all settings and system setup On-load test
Repair period of device is shown as follows: Repair Category Total check Partial check Repair Period 6 years 1 year
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2.4 Maintenance of G60 Relay 2.4.1 Maintenance Preparation 2.4.1.1 The relaying integrated test device should be adopted to ensure check quality. The device should have the following performance: 1) Phase adjusting range: 0~3600; current amplitude adjusting range: 0~30A; voltage amplitude adjusting range: 0~120V 2) When the simulation fails, non-simultaneity between fault voltage and current should be less than 1ms. 3) The device can conduct the test of protection operating time. 4) Testing instrument should pass test and its accuracy should not be lower than 0.5 grade. 2.4.1.2 Protection test requirements are as follows: 1) Test branch should be provided with special safety switch and the selectivity of connected fuse must be guaranteed; it is not allowed to use DC branch power source of equipment in service as DC power source during check. 2) During test, the fed DC power source is all rated value, unless otherwise specified. 3) Test current and voltage of feeding device, unless otherwise specified, are all fed in from protection screen terminal. 4) In order to ensure check quality, each point in all characteristic tests should be retested for three times and the error between testing value every time and setting value should meet specified requirements. 5) All checks should be made in case the element or plug-in unit is in the state of being consistent with actual installation site. 6Error calculating formulas are as follows: Calculation of error percentage Error percentage = (maximum value minimum value)/minimum value 100% Calculation of discrete value: Discrete value = (maximum value minimum value)/average value 100% Operating error value: Operating error value = (measured value set value)/ set value 100% 2.4.1.3 Precautions in test process
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1) The plug-in unit should not be inserted and pulled out until DC power source is shut off. While inserting and pulling out plug-in unit, the open circuit of AC current loop should be prevented. 2) Printer and each block of plug-in unit should keep clean to prevent dust. 3) In case there is something wrong in test process, do not replace chip at random; do find out the source of trouble first and make sure whether the chip needs to be replaced, if necessary, replace it with acceptable chip; the direction of chip insert should be correct and the contact should be reliable. 4) When the testers contact and replace integrated chip, the body electrostatic grounding measure should be taken to protect chip from damage due to body static electricity. 5) In principle, the electric soldering iron can not be used on site, when necessary in test process, the electric soldering iron with ground wire should be adopted or the electric soldering iron is powered off for welding. 6) The plug-in unit should not be inserted in wrong position in test process. 2.4.2 Appearance and Wiring Inspection 2.4.2.1 According to the device rear connection diagram and terminal block diagram provided by the designer, check the correctness of device wiring and inspect the correctness of inter-box cable connection position and boxes. 2.4.2.2 Both appearance quality and welding quality of components on each module of protecting device should be good and all modules should be inserted tightly. 2.4.2.3 Inspect whether internal wiring of protecting device is broken, short-circuit and poorly welded and whether the appearance of components is in good condition. 2.4.2.4 Check rated operating voltage of power supply module. 2.4.3 Inspection of Mechanical Part 2.4.3.1 The space between metal frame and current-carrying part such as electronic component, printed wire and welding point shall be greater than 3mm. 2.4.3.2 The components of protecting device should be fixed well, without any looseness; the device appearance should be regular, free of apparent damage and deformation. 2.4.3.3 The rear terminal block connection of protecting device should be reliable and the label shall be clear and correct. 2.4.3.4 Button and keyboard should handle well. 2.4.3.5 The contact between plug-in units and floor is in good condition, without looseness.
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2.4.4 Inspection and Cleaning of Secondary Wiring inside Protection Screen Protecting device and loop wiring shall be cleaned to prevent creepage and short circuit. The dust should not be cleaned with any solvent and firstly, should be blown away by electric blower, secondly brushed away lightly with banister brush and then blown off. The backboard socket and terminal inside panel cabinet may be blown by electric blower and can not be bumped with any object. The dust in other part of cabinet should be blown firstly and the dust in protecting device should be blown finally. 2.4.5 Insulation Resistance Testing 2.4.5.1 Pull out all plug-in units and put into special metallic membrane shielding bag. 2.4.5.2 Dismantle all ground points on panel. 2.4.5.3 Cut off DC power source, AC power source and voltage loops and cut off relevant connection between protecting device and other devices. 2.4.5.4 In protection screen terminal block, disconnect all externally led-in loops and cables and keep a record. Inside protection terminal block, respectively measure, with 1000V megameter, the insulation resistance between AC current loop, DC power source loop, tripping and closing loop, switching value input loop and signal loop and the insulation resistance of each loop against ground. The insulation resistance shall be greater than 10M. Note: When the insulation resistance of some one loop against ground is measured, any other loop should be grounded. 2.4.5.5 Detection of insulation resistance of the whole secondary loop: in protection screen terminal block, connect all current, voltage and DC loop terminals together and disconnect the ground point of current loop, and then measure, with 1000V megameter, the insulation resistance of the whole loop against ground. The insulation resistance should be greater than 1.0M. 2.4.6 Initial Power-on Inspection 2.4.6.1 After the device is powered on, G60 protecting device makes self-check first, after completion of self-check, the IN SERVICE light on the first LED board will be on, if the device has something wrong, the TOUBLE light will be on. In addition, the on-off state light of self-defined light will be on. No protection and abnormal signal light on the second LED board is on. 2.4.6.2 In case the switch is opened and closed, respectively test the on-off status of device power source vanishing and device fault contact. The contact status should have displacement. 2.4.6.3 Inspection of Inversion Power Source
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2.4.6.4 Inspection of Clock and Communication Access to background PC from RS232 port to examine REAL TIME CLOCK should be GPS clock and internal clock changes, but the time will not change; inspect whether each option setup of PRODUCT SETUP is correct and whether protection supervisor and communication to DCS are in good condition. 2.4.6.5 Inspection of Software Version The software version number examined from DEVICE Definition should conform to the software version number of background computer URPC. 2.4.6.6 Input and Modification of Setting Group 1) Input of Numerical Data Each numerical value setting has maximum value, minimum value and step length. These parameters define available range of settings. For example, selection information PRODUCT SETUP/DISPLAY PROPERTIES/FLASH MESSAGE TIME; press HELP key to see minimum value and maximum value. Press HELP key again to see the next help information. The numerical value settings may be edited and stored by two methods. 0-9 and . (decimal point) relay numeric keyboard has the same function with any electronic calculator. Input a digit once. The leftmost numerical digit is inputted firstly and the rightmost numerical digit is inputted finally. Press MESSAGE () key or ESCAPE key to return to original display value. VALUE(, ) key press VALUE() key to increase the displayed numerical value according to step length till it reaches allowable maximum value. When it is maximum value, press VALUE() key again to make setting start with minimum value. Press VALUE() key to reduce the displayed numerical value according to step length till it reaches minimum value. When it is minimum value, press VALUE() key to make setting start with maximum value.
For instance, set message flash time to be 6.5s and pressure number key according to the sequence of 6.5. Display message will change according to inputted numerical digit. The setting modification will not become effective until pressing ENTER key. Therefore, press ENTER key to store new setting. Flash message appearing from time to time shows being stored. If the inputted decimal place exceeds the limit of step length, it will wrap around automatically. Press MENU key to display the title of the required page. The title will flash from time to time
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and relevant display page will appear in display window. Press MENU key once again, and the next title page will be displayed. Setting and current value message is organized in a hierarchical way. Main title page is marked with double-scroll bar symbol ( ) and sub-title page is marked with single scroll bar symbol ( ). Main title page is located in the highest layer of hierarchical structure and sub-title page is far lower than the layer. MESSAGE keys () are used to move among inter-group main title, sub-title, settings and current value. Press MESSAGE () key uninterruptedly on main title page, and detailed message will be displayed under the title. On the contrary, Press MESSAGE () key uninterruptedly, and it will return to main title page from setting or current value display. Highest Level Lowest Level (Settings)
If ACCESS LEVEL needs to be set as Setting, press VALUE() keys up to finding out an appropriate option. In the process, HELP key may be pressed at any moment to obtain help. The setting modification will not become effective until pressing ENTER key. Therefore, press ENTER key to store new setting. Flash message appearing from time to time shows being stored. Text settings include fixed-length and user-defined characters and may contain capital letter,
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lower case letter, figure and special character. In order to make relay meet the demand of users. Some text message may be programmed, e.g. MESSAGE SCRATCH PAD. To input text message, the following steps should be complied with: For instance: Input the text Breaker #1 1. Press . key to enter text edit mode. 2. Press VALUE or key till the character B appears; press . key to move cursor to the next position. 3. Repeat step 2 and input the rest characters: r,e,a,k,e,r,#,1. 4. Press ENTER key to store the text. If any problem, press HELP key for help; flash message will take turns to appear for seconds. For such text settings, press HELP key to display how to edit and store new setting. 2) Not Programmed Status of Relay Settings When the relay is powered on successfully, TROUBLE indicator light will be on while IN SERVICE indicator light will be off and the message will be displayed.
It means that relay is in not programmed status and defense mechanism prevents relay putting into operation before settings are inputted. The message will be reserved till relay is definitely in programmed status. In order to explain the overall process, an example is given for RELAY SETTINGS: NOT Programmed as follows: 1. Press MENU key till SETTINGS title flashes periodically and SETTINGS PRODUCT SETUP message is displayed. 2. Press MESSAGE key till PASSWORD SECURITY message is displayed. 3. Press MESSAGE key till INSTALLATION message is displayed.
4. Press MESSAGE key till RELAY SETTINGS:NOT Programmed message is displayed. 5. After RELAY SETTINGS:NOT Programmed message is displayed, press VALUE or key to select Programmed.
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6. Press ENTER key. 7. After NEW SETTINGS BEEN STORED message is displayed, the relay will be in Programmed status and IN SERVICE indicator light will be on.
After the message appears, press VALUE or key to select YES. 4. ENTER NEW PASSWORDPress ENTER and a prompt: ENTER NEW PASSWORD will appear in display window. 5. Key in the password comprised of figures (10 figures at most) and then press ENTER key. 6. When VERIFY NEW PASSWORD message appears, reenter new password and then press ENTER key. 7. When NEW PASSWORD HAS BEEN STORED appears, new setting password will become effective.
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Changing of existing password Changing existing password may comply with the above-mentioned steps unless the under-mentioned. Before new password is inputted, a message will prompt to key in exiting password (for each security level). If the password is lost (forgotten), submit the encrypted password from PASSWORD SECURITY menu to manufacturing factory for decryption. 3) Input and Modification of Settings General setup of settings has PRODUCT SETUP and SYSTEM SETUP. These two items set the electric parameters such as communication network, wave recording setup, self defining of signal light and voltage and current of protection settings; 6 sets of different protection settings can be set for protecting device and multi settings groups are convenient for modification of protection settings in different operating conditions (e.g. the setup of electric system needs to be changed with change of season); enabled setting groups may be preset or selected by means of SETTING GROUPS menu. Each set of protection can be modified by means of front panel and background PC. If large numbers of settings need to be modified, it is suggested that new settings should be set on background PC and then uploaded to protecting device. 4) Setting and Modification of Protection Logic The realization of many relatively complex protection functions needs logic combination of single protection element and the function realization includes setting of logic element and editing of logic function in FLEXLOGIC option. In order to provide the greatest flexibility for UR relay users, the arrangement of internal digit logic is accompanied with fixed parameter and users programmable parameter. Single functional unit logic is designed in a fixed way and all other logics of digital input signal via element or combined element to digital output are variable. Users can control completely all variable logics by means of FlexLogicTM logic. Generally, system acknowledgement can generate analog input and digital input of analog and digital output. Much more complex logic required can be realized by means of FlexLogicTM logic. For instance, users want to lock the operation of inter-phase time overcurrent component and such
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two input states as closing state of contact input H7a and opening state of inter-phase undervoltage component may be programmed in FlexLogicTM logical equation. The FlexLogicTM logical equation will process AND operation for the above both inputs to generate an actual output, when inter-phase time overcurrent is programmed, virtual outputs may be selected for locking input. The Virtual Outputs can only be programmed by FlexLogicTM logical equation. FlexLogicTM logic lowers the requirements for auxiliary component and wiring, which make much more complex design become possible. By means of a series of equations comprised of operators and operands, FlexLogicTM logic allows users to customize equipment. Operands are input state, component state and output state. Arithmetic units are logic gate, timer and lock (with setting input and resetting input). Time sequence operating system allows designating any combination of specified operands as the input quantity of specified operators that can generate output. Final output of equation is a serial number register called VIRTUAL OUTPUT. Virtual output can be used as input operand in any equation including the equation that generates output quantity and can be also used as lock loop or any other type of feedback loop. The first step in the process of checking logic correctness is to check logic diagram of living example and thus make sure that operators of FlexLogicTM logic can execute the logic required. If the logic fails to be realized, it must be modified until the conditions are met. Once the check is completed, the number of input quantity of each logic gate should be calculated and the number of input quantity can not exceed the applicability and limit of FlexLogicTM logic; it seems to be unlikely to exceed the applicability but the case may happen. If the number of input quantity of some one logic gate is too great, these input quantities should be subdivided to equivalent multi logic gates. For example, if an AND gate with 25 input quantities is needed, connect input 1 input 16 to an AND gate (16) and connect input 17 input 25 to another AND gate (9), and then connect the above both AND gates to AND gate (2). Check each operator between initial operand and final virtual output and thus determine whether the output of some one operator can be used as the output of the following multi operators. If so, the output of operator must be designated as Virtual Output. 32 identical FlexLogicTM logic timers are available for use in SETTINGFLEXLOGIC FLEXLOGIC TIMERSFLEXLOGIC TIMER 1, numbering 132. These timers are used as operators of FlexLogicTM logical equation. 2.4.7 Inspection of Feed AC Voltage and Current 2.4.7.1 Use of main menu of real-time values Some real-time values are displayed in the option, e.g. viewing current path is ACTUAL VALUESMETERINGCURRENT; the path of some data of transformer is ACTUAL VALUESMETERINGTRANSFORMER, etc; event record may be also viewed and its path is ACTUAL VALUES RECORDEVENT RECORD and event record is referred to context
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data of the last 1024 events and is arranged in the form of journal number from the recent to the earliest, when all 1024 event records are filled in, the earliest record will be removed and a new record will be added. Each event record will display the identification/serial number and reason of event and date/time mark as well as event trigging. In addition, each final 256 tripping event is recorded instantaneously and the record contains the frequency, current and voltage information of event occurring at that instant; the voltage value of Y and wiring is all phase-to-phase value. 2.4.7.2 Null Shift Check In case input voltage and current of protecting device G60 are null, check current and voltage subitem in main menu option of real-time values; null shift values all should be within 0.01IN (or 0.05V). During check of null shift, it is required that null shift values should be retained within specified range within a period of time (several minutes). 2.4.7.3 Testing of Current and Voltage Accuracy Feed A, B and C three-phase current according to the terminal block number given in drawing and measure the accuracy of each winding current of transformer respectively in the case of 0.1In, 0.2In, In, 5In and 10In; the error between numerical value viewed from real-time values and measured value from external pointer should be less than 5%. When 70, 60, 30, 5 and 1V are respectively fed in three-phase voltage, measure the accuracy of voltage; the error between numerical value viewed from real-time values and measured value from external pointer should be less than 5%. Properly feed single-phase voltage and current and check the value accuracy of 3U0 and 3I0. In test process, if the measurement error of AC value is beyond specified range, first of all, check whether test connection, test method and external measuring pointer are correct and intact and whether test power source has waveform distortion, and do not be impatient to adjust or replace the components in protecting device. When 10IN and 5IN current is fed for check, current feed time should not exceed 10s; when 10IN current is fed, it is allowed to adopt special automatic adjusting and testing equipment for check. 2.4.7.4 Check of Amplitude of Analog Values, Phase Characteristic and Recorder Waveform Feed AC voltage and AC current according to the terminal number marked in drawing; increase AC voltage and AC current to rated value. For the change of test power source, the phase of in-phase voltage and current is respectively 0, 45, 80, 85 and 90; check the phase between voltage and current waveforms on the background PC and the phase sequence in itself, when the phase between voltage and current is changed, the error between numerical value viewed from real-time values and set phase angle shall not be greater than 3.
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2.4.8 Calibration of Protection Settings 2.4.8.1 Calibration of Generator Distance Impedance The component is used for directional impedance protection. The setup is divided into two sections, with cut line, sensitive angle and other settings. Impedance characteristic has ellipse, circle, tangential circle and quadrangle features, etc. During calibration, feed three-phase voltage and three-phase current; change voltage value and simulate entering impedance boundary, and here protection component should act; test the size of impedance in the case of difference phases and draw circle characteristic curve. 2.4.8.2 Calibration of Generator out-of-synchronism Oscillation Component
POWER SWING DETECT component in setting group is adopted. The out-of-synchronism oscillation circle adopts asynchronous boundary circle impedance characteristic. During oscillation, simulate out-of-synchronism oscillation process and make voltage and current angles skim over asynchronous boundary circle to verify the correctness of settings. 2.4.8.3 Calibration of Stator Differential Protection
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The percent differential adopts GENERATOR STATOR DIFFERENTIAL component in setting group. The stator differential characteristic curve (shown as Figure 5-46) is double-slope characteristic and its main purpose is to dodge out of unbalanced current arising from CT saturation when the exterior is short-circuited. The stator differential adds CT saturation detection function, when CT is saturated through detection, G60 will detect continuously the current phase angle of generator terminal and neutral point side, if the angle is displayed within region, a trip order will be given. Differential current is the sum of current of all windings after compensated for amplitude and phase angle.
1) Starting Value Testing Feed current respectively from high and low voltage winding sides to start differential relay and PICK UP light on panel will be on; A, B and C three phases should be powered on respectively for testing; 2) Testing of Percent Differential Curve The primary protection component of G60 is harmonic-braked double-slope percent differential component. Differential curve is composed of percent differential slope 1, inflection point 1, inflection point2 and slope 2, etc. and two kinds of independent harmonic braking characteristics are provided: inrush current braking characteristic and overexcitation braking characteristic.
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Each percent curve should be verified respectively in the case of A, B and C phases. Take the current fed from machine terminal as braking current, with angle of 0 and take the current fed from neutral point as operating current, with angle of 180 to respectively test the operating condition of relay in both inflection points, at both sides of inflection point and in initial, middle and end points of fit curve. It should be fit to percent braking curve. 2.4.8.4 Calibration of Overcurrent Component 1) Calibration of Time-delay Overcurrent Component (TOC) The inverse time overcurrent curve used in TOC component is IEEE, IEC, GE, IAC and I2T standard type curve, which simplifies lower level protection equipment and protection coordination. However, if no proper curve is optional, users can customize the characteristic of inverse time curve of FlexLogicTM curve. If simple protection is needed only, specified time curve may be a proper option.
If TOC component is used for protection, the trip time under different currents should be checked and the characteristic of the curve drawn should conform to that of the curve adopted. The manufacturers instruction for curve characteristic should be provided. PICKUP setting of phase TOC may be reduced by voltage braking characteristic in a dynamic way. It is realized by means of multiplier (Mvr) generated by phase-to-phase voltage braking characteristic curve. Starting value is Mvr multiplied by PICK UP setting. The voltage braking overcurrent protection of generator just adopts the component. 2) Calibration of Instantaneous Overcurrent Component (IOC) Instantaneous phase overcurrent component may be used as instantaneous component or specified time component and input current is fundamental wave phasor amplitude. The component is adopted for transformer ventilation and overload. During calibration, the operating value of overcurrent component and operating time of component should be tested. 3) Calibration of Directional Component For phase directional component A, B and C phases (one each phase), in the case of reaction steady state and fault, set phase current flow direction as BLOCK, and input will control operating action of phase current component.
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When phase direction function is set as Enabled, operating current is greater than 5% rated current and polarization voltage is greater than given threshold value. Component output is determined by phase angle of operating and polarization signals as follows: When the difference between operating current and polarization voltage angles is within 90, component output is 0. For any other angle, component output is logic 1. 2.4.8.5 Calibration of Zero-sequence Overcurrent Component 1) Calibration of Zero-sequence Time Delay Overcurrent Component The component is NEUTRAL TOC and its current input quantity is 3I0 got through phase current calculation; the operating action of the component is curve characteristic. And moreover, once started, protection component output will be always in starting state till hot memory of component is reset completely. When operating current descends to below starting setting, PKP operation will not be reset at once unless TOC RESET is set as Instantaneous. 2) Calibration of Instantaneous Overcurrent Component The component may be used as instantaneous component without time delay or as specified time component. The positive sequence current brake is adopted to reach better effect and the operating quantity is positive sequence current amplitude subtracting small part (6.25) from zero sequence current amplitude. When single phase input is adopted, operating quantity is 0.9375 times more than operating value. During calibration, simulate single phase grounding and test operating value and operating time. 3) Calibration of Zero-sequence Directional Overcurrent Component Directional element for zero-sequence directional overcurrent protection adopts 3I0 calculated and the positive sequence current brake is adopted to reach better effect. Simulate single phase grounding on site and change the angle of 3U0 and 3I0, the component should operate in positive direction region and operating angle should be basically in the vicinity of sensitive angle. 2.4.8.6 Calibration of Grounding Overcurrent Component 1) Calibration of Grounding Time-delay Overcurrent Component The component is GROUND TOC and its current input quantity is gained by means of zero sequence CT; the operating action of the component is curve characteristic. Grounding current input value may be fundamental wave vector or effective value. Two resetting methods including time delay and instantaneous are optional. 2) Calibration of Grounding Instantaneous Overcurrent Component
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The component is used for zero-sequence current protection. Operating value and operating value of the zero-sequence component should be calibrated. 2.4.8.7 Calibration of Generator Negative sequence Component The protection adopts setting group GENERATOR UNBALANCE.
Negative sequence of generator is mainly used to prevent rotor burning due to generator overload. The inverse time limit of the protection is usually used for stripping and specified time limit is usually used for signaling. The inverse time limit is mainly determined by the following formula. Inom is rated current of generator. K means a constant provided by generator manufacturer and used for reaction generator to bear negative sequence capacity. During inverse time limit calibration, respectively calibrate the time of protection operation in the case of different current and the curve drawn should meet curve requirement. During specified time limit calibration, test operating value and operating time. 2.4.8.8 Calibration of Voltage Component 1) Calibration of Phase Voltage Component Phase voltage component may be divided into phase low-voltage and overvoltage component. Operating voltage, return voltage and operating time of voltage component should be calibrated. 2) Calibration of Neutral Point Voltage Component The neutral point overvoltage component can be used to defect system unbalanced voltage arising from ground fault or one phase or double-phase open circuit and the voltage adopts neutral point voltage 3U0 calculated by phase voltage. During setting of the component, a consideration must be given to PT error and normal unbalanced voltage and PT should be star connection. During setting calibration, single phase voltage should be fed to test the operating value and operating time. 3) Calibration of Negative Sequence Voltage Component The loss of phase, negative phase sequence or voltage unbalance may be detected by negative sequence voltage. During calibration, feed A, B and C three-phase voltage in negative phase sequence and test operting value and operating time. 4) Calibration of Auxiliary voltage Component
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Auxiliary voltage is from open-delta voltage of voltage transformer, with auxiliary low voltage and auxiliary overvoltage. Calibration method is the same as that of other voltage components. 2.4.8.9 Calibration of Overexcitation Protection Component
Overexcitation protection is usually divided into specified time limit and inverse time limit for overexcitation protection; the specified time limit is more than times of V/HZ voltage starting value and how many minutes to delay for operating; during calibration, change the percent test starting value between V/HZ. During inverse time limit, the operating time in the case of different times of V/HZ (greater than starting value) should be calibrated. 2.4.8.10 Calibration of Excitation Loss Protection Component Excitation loss protection operating characteristic Setting I: The setting is usually used to detect excitation loss in the case of 30% or above load. It is by means of MHO characteristic insulation diameter being equal to generator per-unit impedance and the offset of down-throw element is Xd and transient reactance. A time delay is added to setting I to be convenient for block protection in the case of PT disconnection (50ms). Setting 2: The setting is usually used to detect excitation loss in the case of full load. It is by means of MHO characteristic insulation diameter being equal to generator synchronous reactance and the offset of down-throw element is Xd and transient reactance. During system oscillation, the measured impedance locus may enter the circle for a short time, so at least 0.5s time delay should be added. During calibration, feed three-phase voltage and three-phase current; make current lag behind voltage and simulate actual operating mode. Then reduce voltage and make impedance
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respectively enter great circle and small circle to verify the operating value, namely impedance operating value, of current and voltage in the case of different angles; the circle drawn should meet the set excitation loss protection characteristic. 2.4.8.11 Calibration of Applying-suddenly Voltage Component The protection is mainly used to protect generator from mis-closing in the case of turning or speed reducing. The protection has two conditions: three-phase voltage must be lower than starting value of voltage component simultaneously. The current of any phase should exceed set current setting. During setting calibration, starting values of voltage and current should be calibrated respectively and the operation of testing protection by means of combination should be provided with auxiliary switch contact block. 2.4.8.12 Calibration of High-sensitivity Power Directional Component The protection component is a protection that can react to active power and it can be used for reverse power protection. The characteristic angle of power direction is adjustable; minimum value of minimum operating power may be set as positive and negative value. Power direction correcting angle can make RCA characteristic angle adjusted according to 0.05step length. The setting is particularly useful in the case of causing angle measurement error arising from compensating CT and PT. G60 power directional component adopts the sum of characteristic angle RCA and correcting angle. If the component is used for reverse power protection, RCA is set as 180. For reverse power protection, protection setting may be set as: setting 1 is usually used for signaling and setting 2 is usually used for tripping. During calibration, feed single-phase voltage and single-phases current, when the power value calculated by P=3UI reaches given setting after starting, the protection should act. 2.4.8.13 Calibration of 100% Stator Grounding Component For AC sampling source of stator grounding protection, the voltage measured at generator terminal should be set as PHASE VT BANK and stator grounding protection should calculate third harmonic voltage through the voltage. The voltage at side of neutral point should be set as AUX VT BANK and stator grounding protection should calculate third harmonic voltage of neutral point side through the voltage. G60 makes use of the ratio of neutral-point third harmonic voltage to generator-terminal third harmonic voltage as well as neutral-point overvoltage together to form 100 stator grounding. In practice, actual sampling value may be read from ACTUAL VALUES of G60. During calibration, apply third harmonic voltage respectively from generator-terminal side and neutral-point side. Operating condition shall meet harmonic operating condition.
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2.4.8.14 Calibration of Frequency Component 1) Overfrequency Change frequency output of test power source to make overfrequency component operate and test the correctness of operating value. 1) Low frequency Change frequency output of test power source to make low frequency component operate and test the correctness of operating value. 2.4.8.15 Calibration of Digit Counter Settings There are 8 identical digit counters. The digit counter calculates the number of state transition from logic 0 to logic 1. The digit counter can be used to calculate operating condition of component starting and suchlike, to calculate state change of external contact of circuit breaker auxiliary switch and suchlike, or to calculate pulse of kilowatt hour meter, etc. 2.4.8.16 Inspection of Output Signal Contact Put in each protecting plate and inspect the contact operating condition after each protection acts, and moreover, test the correctness of contact to DCS and contact to fault wave recorder. 2.4.9 Full Group Test 1) Drive of various protections by actual feed current, respectively test the put-in and non-put-in of protecting plate Simulate fault voltage and fault current from terminal block and verify the protection should operate exit when protecting plate is in put-in state, otherwise the protection will not start exit. After put in tripping plate, switch tripping loop should be in on state. 2) Drive of coordination with other protecting devices and loops Finish each complete protection function drive by means of coordination with other protecting devices and operating box. 2.4.10 Circuit Breaker Drive Test Turn on operating power source switches of all switches and power source of protecting device; actually close circuit breaker, and verify the operating correctness by each protection start. With two circuits of DC tripping power source, respectively test the operating correctness of switch.
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2.4.11 Check of All Settings and System Setup After all test items are completed, unload the settings from RS232 port to HD by use of PC and check the correctness of each phase setup. Name the settings by date for check with on-site settings during the next maintenance. 2.4.12 On-load Test After the transformer is on load to a certain extent, inspect phase sequence and phase of all three-phase current and voltage fed in protection screen. By means of real-time value menu inside protecting device, respectively inspect the current at each side of differential and the current and voltage of all main and standby protections; angle difference between homolateral Ua, Ub and Uc should be 1200 and Ua leads Ub that leads Uc, which should meet positive sequence relation; angle difference between homolateral Ia, Ib and Ic should be 1200 and Ia leads Ib that leads Ic, which should meet positive sequence relation; during normal operation, current phase angle at both sides of transformer should be 1800, if not, carefully inspect whether secondary CT and PT polarities are connected in the wrong way and whether secondary cable from terminal box to screen terminal block is connected in error. The difference current of differential protection during normal operation should be checked. The difference current value should be less than 3%In (In is secondary rated current value), which is normal, if the difference current value is too great, carefully inspect whether loop and balance coefficient at each side are set correctly. If any problem, settle it immediately.
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3 Maintenance of F35 Ditigal Multiple Feeder Management Relay

3.1 Scope It stipulates the maintenance items and inspection requirements of GE Companys F35 digital multiple feeder management relay. It is applicable to on-site inspection of F35 digital multiple feeder management relay protecting device and repair of secondary loop thereof, by relay protectors. 3.2 General Description and Technical Specification 3.2.1 General Description F35 digital multiple feeder management relay is mainly used for excitation transformer protection and its protection configuration is as follows: No. 1 Protection Name F35 digital transformer management relay Excitation transformer overcurrent 3.2.2 General Description and Technical Specification 3.2.2.1 General Description F35 feeder management relay is a microcomputer-based relay designed aiming at feeder protection. When voltage measurement is available, five feeders can be protected; when voltage measurement is unavailable, six feeders can be protected. The relay provides overvoltage protection, low voltage protection, directional current protection, fault diagnosis and RTU functions, and moreover, provides phase current, zero sequence current, grounding zero sequence current, negative sequence current, instantaneous and delay current protections and can provide multi current curves or self-defined curves for choice by users. Besides, the relay is provided with automatic reclosing, synchronous check and line fault distance finding functions, etc. Analysis function includes 1024 event records with time scale, recording 64-cycle fault wave recording function, with programmable triggering, content and sampling frequency and the most 16-channel data capture. Diagnostic feature includes 1024 event sequence records with time scale and the internal clock used as time scale can be synchronous to IRIG-B signal. The accurate time scale can be used to determine the event sequence of the whole system, when an event happens, the snapshot of measuring parameter is recorded so as to reflect the state of relay by accurate time of event occurrence. Every event is also programmable to trigger the recording data
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capture function and the measuring parameter before and after occurrence of record event may be set for query by PC computer. These functions greatly reduce fault hunting time and in case the system goes wrong, the report generation is simplified. RS232 port on the panel may be used while setting programming and monitoring in the case of using portable computer and may be used to multi communication modules. The two RS485 ports at the back are standard port and both operating and engineering personnel have access to them respectively. All serial ports adopt Modbus RTU protocol; RS485 port may be connected with system computer at maximum speed rate of 115kbps and RS232 port has fixed baud rate-19.2kbps. Optional communication module contains a 10BaseF Ethernet interface used to provide rapid and reliable communication under noise environment. In addition, two 10BaseF optical fiber interfaces may be selected as redundancy. The Ethernet interface supports MMS/UCA 2.0, Modbus/TCP and TFTP protocols. The device may be connected by means of standard network browser (UR page). The user-defined port may support DNP3.0 or IEC60870-5-104 protocol, including serial port and Ethernet interface. Relay adopts flash memory technique, when new characteristic is added, it is allowed to make a change on site. Testingcharacteristic can verify and test setting value and operating characteristic. Relay is type of 4RU and 19-inch frame, with movable panel to facilitate site installation. The modularization design makes it easy to replace or repair by professionals. The panel is provided with hinge convenient to reach plug-in unit or install on the door with limited depth in a moveable way. The panel is also provided with a moveable anti-dirt cover plate that must be removed when the keyboard or RS232 port is used. The relay panel should be installed on the panel or switch cabinet door in a semi-embedded way and the operators are allowed to used keyboard and RS232 interface. The relay is fixed to the panel by means of four screws provided along with device; The modularization design of relay allows card module. The module can be merely replaced with the same type of module in the groove set initially by the manufacturer. Once the right door lock is raised, the panel can be opened leftwards; Power supply module provides power supply for relay and dry joint input. The heavy fault alarm relay is Form-C type will be excited when the operating source is normal and the relay is started successfully, but no self-check severe error exists. In case a severe error is found by means of any online self-check or the operating source fails, the relay will be unexcited. CT/VT module may adopt standard grounding current input like phase current (8A type) input, or 10-times sensitive grounding current input (8B type). Each circuit of AC current input is all provided with an isolating transformer and an automatic short circuit mechanism used for shorting input circuit when the module is drawn out of box body. Current input is set with internal ground point. CT primary value is 1-50000A and secondary value is 1A or 5A, and all may be used.
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Each block of digital value I/O module has 24 terminal connections in all. Three terminals are arranged in each line, totaling eight lines. These three terminals in a specified line may be used as output of a relay. For example, for Form-C relay output, three terminals are respectively connected to normally opened (NO), normally closed (NC) contacts and common contact port of relay. For Form-A or SCR output, two terminals are used as normally opened contact output and the third one is used for current calibration in monitoring function. The configuration of contact input terminals is difference from each other. When the digital value I/O module has contact input function, they are divided into four groups and two lines of terminals are used. It is optimal that each input is completely isolated from any other input; however, it is required that each input should have two independent terminals, thus the quantity of input contact is limited on the basis of possible terminal quantity. Therefore, although each input is all isolated by optical coupler, for the sake of comprehensive consideration, four inputs in each group still share a common port, and in this way, it will be allowed in different groups to input wet contact (if needed) supplied with power by different power sources or both dry contact and wet contact. A 9-needle RS232C serial port is located in relay panel, used for communication with portable (PC) computer. Using the interface needs URPC software running on PC and provided along with relay. RS485 port realizes data sending and receiving by means of a piece of twisted pair wire. Remote computer, SCADA system or DLC may conduct continuous monitoring and control through the port. Panel keyboard and display interface is one of both man-machine interfaces supported by UR relay. Another interface may be realized by means of URPC software. All information is displayed on a 220-character vacuum fluorescent display window, so the information can also be seen clearly under relatively poor light. The information is displayed in English and it has no need of user's manual to help interpretation. When both keyboard and display window are not used, the default information predefined will be displayed. Any high-priority event-driven information will automatically cover default information and be displayed. The display information is paged according to main title, current value, settings, order and output. MENU key is used for browsing between main title pages. Each main title page is further divided into logic subgroup. MESSAGE keys (, , , ) are used for browsing between subgroups. VALUE key is used to display each variable by scrolling in setting programming state; to increase or reduce settings, and moreover, changing settings may be by use of keyboard entry. Enter key is used to store the changed settings. HELP key may be pressed at any movement to display help information. Key is used to start the next character in text editing state, or input a decimal point. VALUE key is used to display alphanumeric value by scrolling in text editing state. a) The first LED board provides several LED indicator light clusters and press keys and one communication port. RESET key is used to reset locking output, LED indicator light or event
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information while the locking condition is released. USER key is used in circuit breaker control function. RS232 port may be connected with portable PC. STATUS Indicator Light: IN SERVICE: Indicate that control power source is on; all monitored I/O and internal systems are in good condition; relay is running. TRDUBLE: Show that relay has detected internal error. TEST MODE: Show that relay is in testing state. TRIP: Show that tripping type exit relay operation is selected. The indicator light is retentive, so while the indicator light is reset, no matter whether tripping exit relay is actuating or not, RESET order will be used. ALARM: Show that alarming type exit relay operation is selected. The indicator light is non-retentive. PICK UP: Show that some element is started. The light is non-retentive. EVENT CAUSE Indicator Light: Indicate the input type involved in actuating some element or a retention zone bit is waiting for resetting. VOLTAGE: Show including voltage quantity. CURRENT: Show including current quantity. FREQUENCY: Show including frequency. OTHER: Show including compound quantity. PHASE A: Show including phase A. PHASE B: Show including phase B.
Which group of settings and setting group in use by indication protection function of LED in the row are being edited by means of panel. The row has 8 LEDs, representing setting groups 1 8. General settings will be discussed in the section of subgroup element.
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Uninterrupted-on LED shows (by label) which setting group is used by subgroup element (namely current group). The setting group number may be changed by settings in setting group or by Flex Logic setting. Flash LED shows which setting group, if differing from current setting group, is being edited in panel display window. If both setting groups are the same, LED will be on continually. Note: not only the settings in some one setting group can be edited by means of panel but also different setting groups can be edited by means of communication channel. While some one setting group is displayed on PC, the state of SETTINGS IN USE indicator light will not be changed. BREAKER STATUS Indicator Light: OPEN and CLOSE indicator lights show the state of relevant circuit breaker when circuit breaker control function has been enabled and circuit breaker state monitoring contact has been led in relay. TROUBLE indicator light is on in the following cases: (A) circuit breaker control function is set to be active and Flex Logic operating variable selection is error indication or three phases are non-uniform through detection; (B) by detection by failure protection, circuit breaker is out of order. Here the indicator light is retentive, and only after failure starting condition is not met any more and a resetting order is given, can the indicator light be reset. RECLOSE Indicator Light
If ENABLED indicator light is on, it shows that reclosing function can be enabled and meet reclosing conditions. If DISABLED indicator light is on, it shows that reclosing function can be enabled but some conditions can not be met. IN PROGRESS indicator light shows that reclose has been started but circuit breaker is not closed. LOCKED OUT indicator light shows the locking condition is detected by reclosing. This indication state will be retentive till setting conditions are met. Protection configuration:
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Explanation:equipment number and function Equipment Number 27P2 Function Equipment Number 51N2 Function
Phase low voltage
Zero-sequence overcurrent Switch
time
delay
27X 50G2
Auxiliary low voltage Grounding overcurrent Zero-sequence overcurrent Inter-phase overcurrent instantaneous
52 59N
Zero-sequence overvoltage
50N2
instantaneous
59X
Auxiliary overvoltage
50P2
instantaneous
79
Automatic reclose
51P2 51G2
Inter-phase time delay overcurrent Grounding time delay overcurrent
81U6
Low frequency
3.2.2.2 Technical Specification 1) Effective value of current: inter-phase, neutral point and grounding Precision: while 0.1-2.0 times greater than CT rated value: 0.25% of reading or 0.1% of rated value (adopt larger value); While above 2.0 times greater than CT rated value: 1.0% of reading 2) Effective value of voltage: Precision: 0.25% of reading (10V-208V) 3) Apparent power
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Precision: 1.0% of reading 4) Frequency Precision: V0.8-1.2pu: 0.01HZ (while voltage signal is used for frequency measurement) 0.1-0.25pu: 0.05HZ While>0.25pu: 0.02HZ (while current signal is used for frequency measurement) 5) AC current Primary CT rated value: 150000A Secondary CT rated value: 1A or 5A Frequency range: 2065HZ Relay load: <0.2VA (primary rated) Conversion range: 0.02-46 times greater than CT rated symmetry effective value Current withstand: 20ms (250 times greater than rated value) 1s (100 times greater than rated value) Continuous (3 times greater than rated value) 6) AC voltage: Secondary VT rated value: 50.0~240.0V VT transformation ratio: 0.1~24000.0 Frequency range: 2065HZ Relay load: <0.25VA (below 120V) Conversion range: 1~275V Current withstand: continuous (260V against neutral point) 1min/h (420V against neutral point) 7) Contact input: Dry contact: maximum 1000 Wet contact: maximum 300VDC Optional threshold: 17V, 33V, 84V, 166V Acknowledgement time: <1ms
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8) Power supply
Nominal DC voltage: 125~250V, 0.7A Minimum/maximum DC voltage: 88/300V Nominal AC voltage: 100~240, 50~60Hz, 0.7A Minimum/maximum AC voltage: 88/26548~62Hz 9) Internal fuse (quick-acting) Rated value: Low range power supply: 7.5A/600V High range power supply: 5A/600V Switching capacity: AC: 100000A effective symmetry value DC: 10000A 10) A type relay Withstand current (0.2s): 30A/ANSI C37.90 Withstand current (continuous): 6A 40msL/R open circuit: 0.10ADC maximum 125V Actuation time: <4ms Contact material: silver aluminum 11) A type voltage monitoring Applied voltage: approx. 15~250VDC Leak current: approx. 1~2.5mA 12) A type current monitoring Current threshold value: approx. 80~100mA 13) C type and heavy fault alarm relay Withstand current (0.2s): 10A Withstand current (continuous): 6A 40msL/R open circuit: 0.10ADC maximum 125V
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Actuation time: <8ms Contact material: silver aluminum 14) C type fast relay Withstand current: 0.1A maximum (resistive load) Actuation time: <0.6ms Internal restrictive resistor: 2W, 100 15) External output of control power source (against dry contact input) Capacity: 100mA DC, 48VDC Insulation: 300VPK 16) Environment Operating temperature: -10~ +60 Ambient temperature for storage: -40~ +80 Humidity (free of dewing): maximum 95% Altitude: maximum 2000m Installation type: II 3.3 Repair Period and Items Total check and partial check are shown as the following table: No. 1 2 3 4 Name of Items Appearance and wiring inspection Inspection of mechanical part Inspection and cleaning of secondary wiring inside protection screen Insulation resistance testing Initial power-on inspection 5 1. Power-on testing of protection device 2. Inspection of protection device power on and off 3. Testing of inversion power source Total Check Partial Check
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4. Inspection of clock and communication 5. Inspection of software version 6. Input and modification of setting group 7. Setting and modification of protection logic Inspection of feed AC current and voltage 1. Relay null shift check 6 2. Testing of current and voltage accuracy 3. Check of amplitude of analog values, phase characteristic and recorder waveform Calibration of protection settings 1. Calibration of phase overcurrent component Calibration of time-delay overcurrent component (TOC) Calibration of component (IOC) instantaneous overcurrent
Calibration of directional current component 2. Calibration of self-made overcurrent component zero sequence
Calibration of time-delay overcurrent component (TOC) Calibration of component (IOC) instantaneous overcurrent
3. Calibration of grounding overcurrent component Calibration of grounding time-delay overcurrent component Calibration of grounding instantaneous overcurrent component 4. Calibration of voltage component Calibration of phase voltage component Calibration of neutral point voltage component
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Calibration of auxiliary voltage component 5. Calibration of low frequency component 6. Inspection of output signal contact Full group test 1. Drive of various protections by actual feed current, respectively test the put-in and non-put-in of protecting plate 2. Inspection of drive coordinating with other protecting devices and loops 9 10 11 Circuit breaker drive test Check of all settings and system setup On-load test
Repair period of device is shown as follows: Repair Category Total check Partial check 3.4 Maintenance of Generator-Transformer Unit Protection 3.4.1 Maintenance Preparation 3.4.1.1 The relaying integrated test device should be adopted to ensure check quality. The device should have the following performance: 1) Phase adjusting range: 0~3600; current amplitude adjusting range: 0~30A; voltage amplitude adjusting range: 0~120V. 2) When the simulation fails, non-simultaneity between fault voltage and current should be less than 1ms. 3) The device can conduct the test of protection operating time. 4) Testing instrument should pass test and its accuracy should not be lower than 0.5 grade. 3.4.1.2 Protection test requirements are as follows: 1) Test branch should be provided with special safety switch and the selectivity of connected fuse must be guaranteed; it is not allowed to use DC branch power source of equipment in service Repair Period 6 years 1 year
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as DC power source during check. 2) During test, the fed DC power source is all rated value, unless otherwise specified. 3) Test current and voltage of feeding device, unless otherwise specified, are all fed in from protection screen terminal. 4) In order to ensure check quality, each point in all characteristic tests should be retested for three times and the error between testing value every time and setting value should meet specified requirements. 5) All checks should be made in case the element or plug-in unit is in the state of being consistent with actual installation site. 6Error calculating formulas are as follows: Calculation of error percentage Error percentage = (maximum value minimum value)/minimum value 100% Calculation of discrete value: Discrete value = (maximum value minimum value)/average value 100% Operating error value: Operating error value = (measured value set value)/ set value 100% 3.4.1.3 Precautions in test process 1) The plug-in unit should not be inserted and pulled out until DC power source is shut off. While inserting and pulling out plug-in unit, the open circuit of AC current loop should be prevented. 2) Printer and each block of plug-in unit should keep clean to prevent dust. 3) In case there is something wrong in test process, do not replace chip at random; do find out the source of trouble first and make sure whether the chip needs to be replaced, if necessary, replace it with acceptable chip; the direction of chip insert should be correct and the contact should be reliable. 4) When the testers contact and replace integrated chip, the body electrostatic grounding measure should be taken to protect chip from damage due to body static electricity. 5) In principle, the electric soldering iron can not be used on site, when necessary in test process, the electric soldering iron with ground wire should be adopted or the electric soldering iron is powered off for welding. 6) The plug-in unit should not be inserted in wrong position in test process.
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3.4.2 Appearance and Wiring Inspection 3.4.2.1 According to the device rear connection diagram and terminal block diagram provided by the designer, check the correctness of device wiring and inspect the correctness of inter-box cable connection position and boxes. 3.4.2.2 Both appearance quality and welding quality of components on each module of protecting device should be good and all modules should be inserted tightly. 3.4.2.3 Inspect whether internal wiring of protecting device is broken, short-circuit and poorly welded and whether the appearance of components is in good condition. 3.4.2.4 Check rated operating voltage of power supply module. 3.4.3 Inspection of Mechanical Part 3.4.3.1 The space between metal frame and current-carrying part such as electronic component, printed wire and welding point shall be greater than 3mm. 3.4.3.2 The components of protecting device should be fixed well, without any looseness; the device appearance should be regular, free of apparent damage and deformation. 3.4.3.3 The rear terminal block connection of protecting device should be reliable and the label shall be clear and correct. 3.4.3.4 Button and keyboard should handle well. 3.4.3.5 The contact between plug-in units and floor is in good condition, without looseness. 3.4.4 Inspection and Cleaning of Secondary Wiring inside Protection Screen Protecting device and loop wiring shall be cleaned to prevent creepage and short circuit. The dust should not be cleaned with any solvent and firstly, should be blown away by electric blower, secondly brushed away lightly with banister brush and then blown off. The backboard socket and terminal inside panel cabinet may be blown by electric blower and can not be bumped with any object. The dust in other part of cabinet should be blown firstly and the dust in protecting device should be blown finally. 3.4.5 Insulation Resistance Testing 3.4.5.1 Pull out all plug-in units and put into special metallic membrane shielding bag. 3.4.5.2 Dismantle all ground points on panel. 3.4.5.3 Cut off DC power source, AC power source and voltage loops and cut off relevant
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connection between protecting device and other devices. 3.4.5.4 In protection screen terminal block, disconnect all externally led-in loops and cables and keep a record. Inside protection terminal block, respectively measure, with 1000V megameter, the insulation resistance between AC current loop, DC power source loop, tripping and closing loop, switching value input loop and signal loop and the insulation resistance of each loop against ground. The insulation resistance shall be greater than 10M. Note: When the insulation resistance of some one loop against ground is measured, any other loop should be grounded. 3.4.5.5 Detection of insulation resistance of the whole secondary loop: in protection screen terminal block, connect all current, voltage and DC loop terminals together and disconnect the ground point of current loop, and then measure, with 1000V megameter, the insulation resistance of the whole loop against ground. The insulation resistance should be greater than 1.0M. 3.4.6 Initial Power-on Inspection 3.4.6.1 After the device is powered on, F35 protecting device makes self-check first, after completion of self-check, the IN SERVICE light on the first LED board will be on, if the device has something wrong, the TOUBLE light will be on. In addition, the on-off state light of self-defined light will be on. No protection and abnormal signal light on the second LED board is on. 3.4.6.2 In case the switch is opened and closed, respectively test the on-off status of device power source vanishing and device fault contact. The contact status should have displacement. 3.4.6.3 Inspection of Inversion Power Source 3.4.6.4 Inspection of Clock and Communication Access to background PC from RS232 port to examine REAL TIME CLOCK should be GPS clock and internal clock changes, but the time will not change; inspect whether each option setup of PRODUCT SETUP is correct and whether protection supervisor and communication to DCS are in good condition. 3.4.6.5 Inspection of Software Version The software version number examined from DEVICE Definition should conform to the software version number of background computer URPC. 3.4.6.6 Input and Modification of Setting Group 1) Input of Numerical Data
Each numerical value setting has maximum value, minimum value and step length. These parameters define available range of settings. For example, selection information PRODUCT SETUP/DISPLAY PROPERTIES/FLASH MESSAGE TIME; press HELP key to see minimum
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value and maximum value. Press HELP key again to see the next help information. The numerical value settings may be edited and stored by two methods. 0-9 and . (decimal point) relay numeric keyboard has the same function with any electronic calculator. Input a digit once. The leftmost numerical digit is inputted firstly and the rightmost numerical digit is inputted finally. Press MESSAGE () key or ESCAPE key to return to original display value. VALUE(, ) key press VALUE() key to increase the displayed numerical value according to step length till it reaches allowable maximum value. When it is maximum value, press VALUE() key again to make setting start with minimum value. Press VALUE() key to reduce the displayed numerical value according to step length till it reaches minimum value. When it is minimum value, press VALUE() key to make setting start with maximum value.
For instance, set message flash time to be 6.5s and pressure number key according to the sequence of 6.5. Display message will change according to inputted numerical digit. The setting modification will not become effective until pressing ENTER key. Therefore, press ENTER key to store new setting. Flash message appearing from time to time shows being stored. If the inputted decimal place exceeds the limit of step length, it will wrap around automatically. Press MENU key to display the title of the required page. The title will flash from time to time and relevant display page will appear in display window. Press MENU key once again, and the next title page will be displayed. Setting and current value message is organized in a hierarchical way. Main title page is marked with double-scroll bar symbol ( ) and sub-title page is marked with single scroll bar symbol ( ). Main title page is located in the highest layer of hierarchical structure and sub-title page is far lower than the layer. MESSAGE keys () are used to move among inter-group main title, sub-title, settings and current value. Press MESSAGE () key uninterruptedly on main title page, and detailed message will be displayed under the title. On the contrary, Press MESSAGE () key uninterruptedly, and it will return to main title page from setting or current value display. Highest Level Lowest Level (Settings)
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If ACCESS LEVEL needs to be set as Setting, press VALUE() keys up to finding out an appropriate option. In the process, HELP key may be pressed at any moment to obtain help. The setting modification will not become effective until pressing ENTER key. Therefore, press ENTER key to store new setting. Flash message appearing from time to time shows being stored. Text settings include fixed-length and user-defined characters and may contain capital letter, lower case letter, figure and special character. In order to make relay meet the demand of users. Some text message may be programmed, e.g. MESSAGE SCRATCH PAD. To input text message, the following steps should be complied with: For instance: Input the text Breaker #1 1. Press . key to enter text edit mode. 2. Press VALUE or key till the character B appears; press . key to move cursor to the next position. 3. Repeat step 2 and input the rest characters: r,e,a,k,e,r,#,1. 4. Press ENTER key to store the text.
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If any problem, press HELP key for help; flash message will take turns to appear for seconds. For such text settings, press HELP key to display how to edit and store new setting. 2) Not Programmed Status of Relay Settings When the relay is powered on successfully, TROUBLE indicator light will be on while IN SERVICE indicator light will be off and the message will be displayed.
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data of the last 1024 events and is arranged in the form of journal number from the recent to the earliest, when all 1024 event records are filled in, the earliest record will be removed and a new record will be added. Each event record will display the identification/serial number and reason of event and date/time mark as well as event trigging. In addition, each final 256 tripping event is recorded instantaneously and the record contains the frequency, current and voltage information of event occurring at that instant; the voltage value of Y and wiring is all phase-to-phase value. 3.4.7.2 Null Shift Check In case input voltage and current of protecting device F35 are null, check current and voltage subitem in main menu option of real-time values; null shift values all should be within 0.01IN (or 0.05V). During check of null shift, it is required that null shift values should be retained within specified range within a period of time (several minutes). 3.4.7.3 Testing of Current and Voltage Accuracy Feed A, B and C three-phase current according to the terminal block number given in drawing and measure the accuracy of each winding current of transformer respectively in the case of 0.1In, 0.2In, In, 5In and 10In; the error between numerical value viewed from real-time values and measured value from external pointer should be less than 5%. When 70, 60, 30, 5 and 1V are respectively fed in three-phase voltage, measure the accuracy of voltage; the error between numerical value viewed from real-time values and measured value from external pointer should be less than 5%. Properly feed single-phase voltage and current and check the value accuracy of 3U0 and 3I0. In test process, if the measurement error of AC value is beyond specified range, first of all, check whether test connection, test method and external measuring pointer are correct and intact and whether test power source has waveform distortion, and do not be impatient to adjust or replace the components in protecting device. When 10IN and 5IN current is fed for check, current feed time should not exceed 10s; when 10IN current is fed, it is allowed to adopt special automatic adjusting and testing equipment for check. 3.4.7.4 Check of Amplitude of Analog Values, Phase Characteristic and Recorder Waveform Feed AC voltage and AC current according to the terminal number marked in drawing; increase AC voltage and AC current to rated value. For the change of test power source, the phase of in-phase voltage and current is respectively 0, 45, 80, 85 and 90; check the phase between voltage and current waveforms on the background PC and the phase sequence in itself, when the phase between voltage and current is changed, the error between numerical value viewed from real-time values and set phase angle shall not be greater than 3.
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3.4.8 Calibration of Protection Settings 3.4.8.1 Calibration of Overcurrent Component 1) Calibration of Time-delay Overcurrent Component (TOC) The inverse time overcurrent curve used in TOC component is IEEE, IEC, GE, IAC and I2T standard type curve, which simplifies lower level protection equipment and protection coordination. However, if no proper curve is optional, users can customize the characteristic of inverse time curve of FlexLogicTM curve. If simple protection is needed only, specified time curve may be a proper option. If TOC component is used for protection, the trip time under different currents should be checked and the characteristic of the curve drawn should conform to that of the curve adopted. 2) Calibration of Instantaneous Overcurrent Component (IOC) Instantaneous phase overcurrent component may be used as instantaneous component or specified time component and input current is fundamental wave phasor amplitude. The component is adopted for transformer ventilation and overload. During calibration, the operating value of overcurrent component and operating time of component should be tested. 3) Calibration of Directional Component When phase direction function is set as Enabled, operating current is greater than 5% rated current and polarization voltage is greater than given threshold value. Component output is determined by phase angle of operating and polarization signals as follows: When the difference between operating current and polarization voltage angles is within 90, component output is 0. For any other angle, component output is logic 1. 3.4.8.2 Calibration of Neutral Point Overcurrent Component 1) Calibration of Neutral PointTime-delay Overcurrent Component The component is NEUTRAL TOC and its current input quantity is 3I0 through phase current calculation; the operating action of the component is curve characteristic. 2) Calibration of Neutral Point Instantaneous Overcurrent Component The component may be used as instantaneous component without time delay or as specified time component. The positive sequence current brake is adopted to reach better effect and the operating quantity is positive sequence current amplitude subtracting small part (6.25) from zero sequence current amplitude. When single phase input is adopted, operating quantity is 0.9375 times more than operating value.
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3.4.1.8.3Calibration of Grounding Overcurrent Component 3.4.1.8.3.1 Calibration of Grounding Time-delay Overcurrent Component The component is GROUND TOC and its current input quantity is gained by means of zero sequence CT; the operating action of the component is curve characteristic. 3.4.8.3 Calibration of Grounding Instantaneous Overcurrent Component The component is used for zero-sequence current protection. Operating value and operating value of the zero-sequence component should be calibrated. 3.4.8.4 Calibration of Voltage Component 1) Calibration of Phase Voltage Component Phase voltage component may be divided into phase low-voltage and overvoltage component. Operating voltage, return voltage and operating time of voltage component should be calibrated. 2) Calibration of Neutral Point Voltage Component The neutral point overvoltage component can be used to defect system unbalanced voltage arising from ground fault or one phase or double-phase open circuit and the voltage adopts neutral point voltage 3U0 calculated by phase voltage. During setting of the component, a consideration must be given to PT error and normal unbalanced voltage and PT should be star connection. During setting calibration, single phase voltage should be fed to test the operating value and operating time. 3) Calibration of Auxiliary Voltage Component Auxiliary voltage is from open-delta voltage of voltage transformer, with auxiliary low voltage and auxiliary overvoltage. Calibration method is the same as that of other voltage components. 3.4.8.5 Calibration of Low Frequency Component Change frequency output of test power source to make low frequency component operate and test the correctness of operating value. 3.4.8.6 Inspection of Output Signal Contact Put in each protecting plate and inspect the contact operating condition after each protection acts, and moreover, test the correctness of contact to DCS and contact to fault wave recorder. 3.4.9 Full Group Test 1) Drive of various protections by actual feed current, respectively test the put-in and non-put-in of protecting plate Simulate fault voltage and fault current from terminal block and verify the protection should
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operate exit when protecting plate is in put-in state, otherwise the protection will not start exit. After put in tripping plate, switch tripping loop should be in on state. 2) Drive of coordination with other protecting devices and loops
Finish each complete protection function drive by means of coordination with other protecting devices and operating box. 3.4.10 Circuit Breaker Drive Test Turn on operating power source switches of all switches and power source of protecting device; actually close circuit breaker, and verify the operating correctness by each protection start. With two circuits of DC tripping power source, respectively test the operating correctness of switch. 3.4.11 Check of All Settings and System Setup After all test items are completed, unload the settings from RS232 port to HD by use of PC and check the correctness of each phase setup. Name the settings by date for check with on-site settings during the next maintenance. 3.4.12 On-load Test After the transformer is on load to a certain extent, inspect phase sequence and phase of all three-phase current and voltage fed in protection screen. By means of real-time value menu inside protecting device, respectively inspect the current at each side of differential and the current and voltage of all main and standby protections; angle difference between homolateral Ua, Ub and Uc should be 1200 and Ua leads Ub that leads Uc, which should meet positive sequence relation; angle difference between homolateral Ia, Ib and Ic should be 1200 and Ia leads Ib that leads Ic, which should meet positive sequence relation; during normal operation, current phase angle at both sides of transformer should be 1800, if not, carefully inspect whether secondary CT and PT polarities are connected in the wrong way and whether secondary cable from terminal box to screen terminal block is connected in error. The difference current of differential protection during normal operation should be checked. The difference current value should be less than 3%In (In is secondary rated current value), which is normal, if the difference current value is too great, carefully inspect whether loop and balance coefficient at each side are set correctly. If any problem, settle it immediately.
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4 Maintenance of T35 Transformer Management Relay 4.1 Scope It stipulates the maintenance items and inspection requirements of GE Companys T35 transformer management relay. It is applicable to on-site inspection of T35 transformer management relay protecting device and repair of secondary loop thereof, by relay protectors. 4.2 General Description and Technical Specification of T35 Transformer Management Relay 4.2.1 General Description T35 transformer management relay is mainly used for excitation transformer protection and its protection configuration is as follows. No. 1 Protection Name F35 digital transformer management relay Excitation transformer overcurrent 4.2.2 General Description and Technical Specification 4.2.2.1 General Description T35 transformer management relay provides transformer differential protection, phase overcurrent protection, zero sequence overcurrent protection, fault diagnosis and RTU function. Analysis function includes 1024 event records with time scale, recording 64-cycle fault wave recording function, with programmable triggering, content and sampling frequency and the most 16-channel data capture. Diagnostic feature includes 1024 event sequence records with time scale and the internal clock used as time scale can be synchronous to IRIG-B signal. The accurate time scale can be used to determine the event sequence of the whole system, when an event happens, the snapshot of measuring parameter is recorded so as to reflect the state of relay by accurate time of event occurrence. Every event is also programmable to trigger the recording data capture function and the measuring parameter before and after occurrence of record event may be set for query by PC computer. These functions greatly reduce fault hunting time and in case the system goes wrong, the report generation is simplified. RS232 port on the panel may be used while setting programming and monitoring in the case of using portable computer and may be used to multi communication modules. The two RS485 ports at the back are standard port and both operating and engineering personnel have access to them respectively. All serial ports adopt Modbus RTU protocol; RS485 port may be connected with
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system computer at maximum speed rate of 115kbps and RS232 port has fixed baud rate-19.2kbps. Optional communication module contains a 10BaseF Ethernet interface used to provide rapid and reliable communication under noise environment. In addition, two 10BaseF optical fiber interfaces may be selected as redundancy. The Ethernet interface supports MMS/UCA 2.0, Modbus/TCP and TFTP protocols. The device may be connected by means of standard network browser (UR page). The user-defined port may support DNP3.0 or IEC60870-5-104 protocol, including serial port and Ethernet interface. Relay adopts flash memory technique, when new characteristic is added, it is allowed to make a change on site. Test characteristic can verify and test setting value and operating verify characteristic. Relay is type of 4RU and 19-inch frame, with movable panel to facilitate site installation. The modularization design makes it easy to replace or repair by professionals. The panel is provided with hinge convenient to reach plug-in unit or install on the door with limited depth in a moveable way. The panel is also provided with a moveable anti-dirt cover plate that must be removed when the keyboard or RS232 port is used. The relay panel should be installed on the panel or switch cabinet door in a semi-embedded way and the operators are allowed to used keyboard and RS232 interface. The relay is fixed to the panel by means of four screws provided along with device; The modularization design of relay allows card module. The module can be merely replaced with the same type of module in the groove set initially by the manufacturer. Once the right door lock is raised, the panel can be opened leftwards; Power supply module provides power supply for relay and dry joint input. The heavy fault alarm relay is Form-C type will be excited when the operating source is normal and the relay is started successfully, but no self-check severe error exists. In case a severe error is found by means of any online self-check or the operating source fails, the relay will be unexcited. CT/VT module may adopt standard grounding current input like phase current (8A type) input, or 10-times sensitive grounding current input (8B type). Each circuit of AC current input is all provided with an isolating transformer and an automatic short circuit mechanism used for shorting input circuit when the module is drawn out of box body. Current input is set with internal ground point. CT primary value is 1-50000A and secondary value is 1A or 5A, and all may be used. Each block of digital value I/O module has 24 terminal connections in all. Three terminals are arranged in each line, totaling eight lines. These three terminals in a specified line may be used as output of a relay. For example, for Form-C relay output, three terminals are respectively connected to normally opened (NO), normally closed (NC) contacts and common contact port of relay. For Form-A or SCR output, two terminals are used as normally opened contact output and the third one is used for current calibration in monitoring function. The configuration of contact input terminals is difference from each other. When the digital value I/O module has contact input function, they are divided into four groups and two lines of terminals are used. It is optimal that
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each input is completely isolated from any other input; however, it is required that each input should have two independent terminals, thus the quantity of input contact is limited on the basis of possible terminal quantity. Therefore, although each input is all isolated by optical coupler, for the sake of comprehensive consideration, four inputs in each group still share a common port, and in this way, it will be allowed in different groups to input wet contact (if needed) supplied with power by different power sources or both dry contact and wet contact. A 9-needle RS232C serial port is located in relay panel, used for communication with portable (PC) computer. Using the interface needs URPC software running on PC and provided along with relay. RS485 port realizes data sending and receiving by means of a piece of twisted pair wire. Remote computer, SCADA system or DLC may conduct continuous monitoring and control through the port. Panel keyboard and display interface is one of both man-machine interfaces supported by UR relay. Another interface may be realized by means of URPC software. All information is displayed on a 220-character vacuum fluorescent display window, so the information can also be seen clearly under relatively poor light. The information is displayed in English and it has no need of user's manual to help interpretation. When both keyboard and display window are not used, the default information predefined will be displayed. Any high-priority event-driven information will automatically cover default information and be displayed. The display information is paged according to main title, current value, settings, order and output. MENU key is used for browsing between main title pages. Each main title page is further divided into logic subgroup. MESSAGE keys (, , , ) are used for browsing between subgroups. VALUE key is used to display each variable by scrolling in setting programming state; to increase or reduce settings, and moreover, changing settings may be by use of keyboard entry. Enter key is used to store the changed settings. HELP key may be pressed at any movement to display help information. Key is used to start the next character in text editing state, or input a decimal point. VALUE key is used to display alphanumeric value by scrolling in text editing state. a) The first LED board provides several LED indicator light clusters and press keys and one communication port. RESET key is used to reset locking output, LED indicator light or event information while the locking condition is released. USER key is used in circuit breaker control function. RS232 port may be connected with portable PC. STATUS Indicator Light: IN SERVICE: Indicate that control power source is on; all monitored I/O and internal systems are in good condition; relay is running. TRDUBLE: Show that relay has detected internal error.
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TEST MODE: Show that relay is in testing state. TRIP: Show that tripping type exit relay operation is selected. The indicator light is retentive, so while the indicator light is reset, no matter whether tripping exit relay is actuating or not, RESET order will be used. ALARM: Show that alarming type exit relay operation is selected. The indicator light is non-retentive. PICK UP: Show that some element is started. The light is non-retentive. EVENT CAUSE Indicator Light: Indicate the input type involved in actuating some element or a retention zone bit is waiting for resetting. VOLTAGE: Show including voltage quantity. CURRENT: Show including current quantity. FREQUENCY: Show including frequency. OTHER: Show including compound quantity. PHASE A: Show including phase A. PHASE B: Show including phase B.
Which group of settings and setting group in use by indication protection function of LED in the row are being edited by means of panel. The row has 8 LEDs, representing setting groups 18. General settings will be discussed in the section of subgroup element. Uninterrupted-on LED shows (by label) which setting group is used by subgroup element (namely current group). The setting group number may be changed by settings in setting group or by Flex Logic setting. Flash LED shows which setting group, if differing from current setting group, is being edited in panel display window. If both setting groups are the same, LED will be on continually. Note: not only the settings in some one setting group can be edited by means of panel but also different setting groups can be edited by means of communication channel. While some one setting group is displayed on PC, the state of SETTINGS IN USE indicator light will not be
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changed.
BREAKER STATUS Indicator Light: OPEN and CLOSE indicator lights show the state of relevant circuit breaker when circuit breaker control function has been enabled and circuit breaker state monitoring contact has been led in relay. TROUBLE indicator light is on in the following cases: (A) circuit breaker control function is set to be active and Flex Logic operating variable selection is error indication or three phases are non-uniform through detection; (B) by detection by failure protection, circuit breaker is out of order. Here the indicator light is retentive, and only after failure starting condition is not met any more and a resetting order is given, can the indicator light be reset. RECLOSE Indicator Light
If ENABLED indicator light is on, it shows that reclosing function can be enabled and meet reclosing conditions. If DISABLED indicator light is on, it shows that reclosing function can be enabled but some conditions can not be met. IN PROGRESS indicator light shows that reclose has been started but circuit breaker is not closed. LOCKED OUT indicator light shows the locking condition is detected by reclosing. This indication state will be retentive till setting conditions are met. Protection configuration:
Chinese 3I_0
English Measured 3I_0 Calculate braking current value Calculate operating current value Calculate quadratic and quintuple harmonics Measurement Transmitter input
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T35
Flexible component T35 transformer management relay
Explanation: equipment number and function Equipment number 51G Function Equipment number sequence 51P Function
Zero overcurrent
Specified time ovecurrent
inter-phase
87T
Percent differential
4.2.2.2 Technical Specification 1) Effective value of current: inter-phase, neutral point and grounding Precision: while 0.1-2.0 times greater than CT rated value: 0.25% of reading or 0.1% of rated value (adopt larger value); While above 2.0 times greater than CT rated value: 1.0% of reading 2) Effective value of voltage: Precision: 0.25% of reading (10V-208V) 3) Apparent power Precision: 1.0% of reading 4) Frequency Precision: V0.8-1.2pu: 0.01HZ (while voltage signal is used for frequency measurement) 0.1-0.25pu: 0.05HZ While>0.25pu: 0.02HZ (while current signal is used for frequency measurement) 5) AC current Primary CT rated value: 150000A Secondary CT rated value: 1A or 5A Frequency range: 2065HZ Relay load: <0.2VA (primary rated) Conversion range: 0.02-46 times greater than CT rated symmetry effective value Current withstand: 20ms (250 times greater than rated value) 1s (100 times greater than rated value)
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QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Continuous (3 times greater than rated value)
6) AC voltage: Secondary VT rated value: 50.0~240.0V VT transformation ratio: 0.1~24000.0 Frequency range: 2065HZ Relay load: <0.25VA (below 120V) Conversion range: 1~275V Current withstand: continuous (260V against neutral point) 1min/h (420V against neutral point) 7) Contact input: Dry contact: maximum 1000 Wet contact: maximum 300VDC Optional threshold: 17V, 33V, 84V, 166V Acknowledgement time: <1ms 8) Power supply Nominal DC voltage: 125~250V, 0.7A Minimum/maximum DC voltage: 88/300V Nominal AC voltage: 100~240, 50~60Hz, 0.7A Minimum/maximum AC voltage: 88/26548~62Hz 9) Internal fuse (quick-acting) Rated value: Low range power supply: 7.5A/600V High range power supply: 5A/600V Switching capacity: AC: 100000A effective symmetry value DC: 10000A 10) A type relay
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Withstand current (0.2s): 30A/ANSI C37.90 Withstand current (continuous): 6A 40msL/R open circuit: 0.10ADC maximum 125V Actuation time: <4ms Contact material: silver aluminum 11) A type voltage monitoring Applied voltage: approx. 15~250VDC Leak current: approx. 1~2.5mA 12) A type current monitoring Current threshold value: approx. 80~100mA 13) C type and heavy fault alarm relay Withstand current (0.2s): 10A Withstand current (continuous): 6A 40msL/R open circuit: 0.10ADC maximum 125V Actuation time: <8ms Contact material: silver aluminum 14) C type fast relay Withstand current: 0.1A maximum (resistive load) Actuation time: <0.6ms Internal restrictive resistor: 2W, 100 15) External output of control power source (against dry contact input) Capacity: 100mA DC, 48VDC Insulation: 300VPK 16) Environment Operating temperature: -10~ +60 Ambient temperature for storage: -40~ +80 Humidity (free of dewing): maximum 95%
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Altitude: maximum 2000m Installation type: II 4.3 Repair Period and Items Total check and partial check of T35 transformer management relay are shown as the following table: No. 1 2 3 4 Name of Items Appearance and wiring inspection Inspection of mechanical part Inspection and cleaning of secondary wiring inside protection screen Insulation resistance testing Initial power-on inspection 1. Power-on testing of protection device 2. Inspection of protection device power on and off 5 3. Testing of inversion power source 4. Inspection of clock and communication 5. Inspection of software version 6. Input and modification of setting group 7. Setting and modification of protection logic Inspection of feed AC current and voltage 1. Relay null shift check 6 2. Testing of current and voltage accuracy 3. Check of amplitude of analog values, phase characteristic and recorder waveform Calibration of protection settings 7 1. Calibration percent differential Test of percent differential curve Total Check Partial Check
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Calibration of instantaneous differential 2. Calibration of overcurrent component 3. Calibration of grounding overcurrent component Calibration of grounding time-delay overcurrent component Calibration of grounding instantaneous overcurrent component 4. Inspection of output signal contact Full group test 1. Drive of various protections by actual feed current, respectively test the put-in and non-put-in of protecting plate 2. Inspection of drive coordinating with other protecting devices and loops 9 10 11 Circuit breaker drive test Check of all settings and system setup On-load test
Repair period of device is shown as follows: Repair Category Total check Partial check 4.4 Maintenance of Generator-Transformer Unit Protection 4.4.1 Maintenance Preparation 4.4.1.1 The relaying integrated test device should be adopted to ensure check quality. The device should have the following performance: 1) Phase adjusting range: 0~3600; current amplitude adjusting range: 0~30A; voltage amplitude adjusting range: 0~120V 2) When the simulation fails, non-simultaneity between fault voltage and current should be less than 1ms. Repair Period 6 years 1 year
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3) The device can conduct the test of protection operating time. 4) Testing instrument should pass test and its accuracy should not be lower than 0.5 grade. 4.4.1.2 Protection test requirements are as follows: 1) Test branch should be provided with special safety switch and the selectivity of connected fuse must be guaranteed; it is not allowed to use DC branch power source of equipment in service as DC power source during check. 2) During test, the fed DC power source is all rated value, unless otherwise specified. 3) Test current and voltage of feeding device, unless otherwise specified, are all fed in from protection screen terminal. 4) In order to ensure check quality, each point in all characteristic tests should be retested for three times and the error between testing value every time and setting value should meet specified requirements. 5) All checks should be made in case the element or plug-in unit is in the state of being consistent with actual installation site. 6Error calculating formulas are as follows: Calculation of error percentage Error percentage = (maximum value minimum value)/minimum value 100% Calculation of discrete value: Discrete value = (maximum value minimum value)/average value 100% Operating error value: Operating error value = (measured value set value)/ set value 100% 4.4.1.3 Precautions in test process 1) The plug-in unit should not be inserted and pulled out until DC power source is shut off. While inserting and pulling out plug-in unit, the open circuit of AC current loop should be prevented. 2) Printer and each block of plug-in unit should keep clean to prevent dust. 3) In case there is something wrong in test process, do not replace chip at random; do find out the source of trouble first and make sure whether the chip needs to be replaced, if necessary, replace it with acceptable chip; the direction of chip insert should be correct and the contact should be reliable. 4) When the testers contact and replace integrated chip, the body electrostatic grounding
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measure should be taken to protect chip from damage due to body static electricity. 5) In principle, the electric soldering iron can not be used on site, when necessary in test process, the electric soldering iron with ground wire should be adopted or the electric soldering iron is powered off for welding. 6) The plug-in unit should not be inserted in wrong position in test process. 4.4.2 Appearance and Wiring Inspection 4.4.2.1 According to the device rear connection diagram and terminal block diagram provided by the designer, check the correctness of device wiring and inspect the correctness of inter-box cable connection position and boxes. 4.4.2.2 Both appearance quality and welding quality of components on each module of protecting device should be good and all modules should be inserted tightly. 4.4.2.3 Inspect whether internal wiring of protecting device is broken, short-circuit and poorly welded and whether the appearance of components is in good condition. 4.4.2.4 Check rated operating voltage of power supply module. 4.4.3 Inspection of Mechanical Part 4.4.3.1 The space between metal frame and current-carrying part such as electronic component, printed wire and welding point shall be greater than 3mm. 4.4.3.2 The components of protecting device should be fixed well, without any looseness; the device appearance should be regular, free of apparent damage and deformation. 4.4.3.3 The rear terminal block connection of protecting device should be reliable and the label shall be clear and correct. 4.4.3.4 Button and keyboard should handle well. 4.4.3.5 The contact between plug-in units and floor is in good condition, without looseness. 4.4.4 Inspection and Cleaning of Secondary Wiring inside Protection Screen Protecting device and loop wiring shall be cleaned to prevent creepage and short circuit. The dust should not be cleaned with any solvent and firstly, should be blown away by electric blower, secondly brushed away lightly with banister brush and then blown off. The backboard socket and terminal inside panel cabinet may be blown by electric blower and can not be bumped with any object. The dust in other part of cabinet should be blown firstly and the dust in protecting device should be blown finally.
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4.4.5 Insulation Resistance Testing 4.4.5.1 Pull out all plug-in units and put into special metallic membrane shielding bag. 4.4.5.2 Dismantle all ground points on panel. 4.4.5.3 Cut off DC power source, AC power source and voltage loops and cut off relevant connection between protecting device and other devices. 4.4.5.4 In protection screen terminal block, disconnect all externally led-in loops and cables and keep a record. Inside protection terminal block, respectively measure, with 1000V megameter, the insulation resistance between AC current loop, DC power source loop, tripping and closing loop, switching value input loop and signal loop and the insulation resistance of each loop against ground. The insulation resistance shall be greater than 10M. Note: When the insulation resistance of some one loop against ground is measured, any other loop should be grounded. 4.4.5.5 Detection of insulation resistance of the whole secondary loop: in protection screen terminal block, connect all current, voltage and DC loop terminals together and disconnect the ground point of current loop, and then measure, with 1000V megameter, the insulation resistance of the whole loop against ground. The insulation resistance should be greater than 1.0M. 4.4.6 Initial Power-on Inspection 4.4.6.1 After the device is powered on, T35 protecting device makes self-check first, after completion of self-check, the IN SERVICE light on the first LED board will be on, if the device has something wrong, the TOUBLE light will be on. In addition, the on-off state light of self-defined light will be on. No protection and abnormal signal light on the second LED board is on. 4.4.6.2 In case the switch is opened and closed, respectively test the on-off status of device power source vanishing and device fault contact. The contact status should have displacement. 4.4.6.3 Inspection of Inversion Power Source 4.4.6.4 Inspection of Clock and Communication Access to background PC from RS232 port to examine REAL TIME CLOCK should be GPS clock and internal clock changes, but the time will not change; inspect whether each option setup of PRODUCT SETUP is correct and whether protection supervisor and communication to DCS are in good condition. 4.4.6.5 Inspection of Software Version The software version number examined from DEVICE Definition should conform to the software version number of background computer URPC.
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4.4.6.6 Input and Modification of Setting Group 1) Input of Numerical Data Each numerical value setting has maximum value, minimum value and step length. These parameters define available range of settings. For example, selection information PRODUCT SETUP/DISPLAY PROPERTIES/FLASH MESSAGE TIME; press HELP key to see minimum value and maximum value. Press HELP key again to see the next help information. The numerical value settings may be edited and stored by two methods. 0-9 and . (decimal point) relay numeric keyboard has the same function with any electronic calculator. Input a digit once. The leftmost numerical digit is inputted firstly and the rightmost numerical digit is inputted finally. Press MESSAGE () key or ESCAPE key to return to original display value. VALUE(, ) key press VALUE() key to increase the displayed numerical value according to step length till it reaches allowable maximum value. When it is maximum value, press VALUE() key again to make setting start with minimum value. Press VALUE() key to reduce the displayed numerical value according to step length till it reaches minimum value. When it is minimum value, press VALUE() key to make setting start with maximum value.
For instance, set message flash time to be 6.5s and pressure number key according to the sequence of 6.5. Display message will change according to inputted numerical digit. The setting modification will not become effective until pressing ENTER key. Therefore, press ENTER key to store new setting. Flash message appearing from time to time shows being stored. If the inputted decimal place exceeds the limit of step length, it will wrap around automatically. Press MENU key to display the title of the required page. The title will flash from time to time and relevant display page will appear in display window. Press MENU key once again, and the next title page will be displayed. Setting and current value message is organized in a hierarchical way. Main title page is marked with double-scroll bar symbol ( ) and sub-title page is marked with single scroll bar symbol ( ). Main title page is located in the highest layer of hierarchical structure and sub-title page is far lower than the layer. MESSAGE keys () are used to move among inter-group main title, sub-title, settings and current value. Press MESSAGE () key uninterruptedly on main title page, and detailed message will be displayed under the title. On the contrary, Press MESSAGE () key uninterruptedly, and it will return to main title page from setting or current value display.
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Highest Level
QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Lowest Level (Settings)
If ACCESS LEVEL needs to be set as Setting, press VALUE() keys up to finding out an appropriate option. In the process, HELP key may be pressed at any moment to obtain help. The setting modification will not become effective until pressing ENTER key. Therefore, press ENTER key to store new setting. Flash message appearing from time to time shows being stored. Text settings include fixed-length and user-defined characters and may contain capital letter, lower case letter, figure and special character. In order to make relay meet the demand of users. Some text message may be programmed, e.g. MESSAGE SCRATCH PAD. To input text message, the following steps should be complied with: For instance: Input the text Breaker #1 1. Press . key to enter text edit mode. 2. Press VALUE or key till the character B appears; press . key to move cursor to the next position.
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3. Repeat step 2 and input the rest characters: r,e,a,k,e,r,#,1. 4. Press ENTER key to store the text. If any problem, press HELP key for help; flash message will take turns to appear for seconds. For such text settings, press HELP key to display how to edit and store new setting. 2) Not Programmed Status of Relay Settings When the relay is powered on successfully, TROUBLE indicator light will be on while IN SERVICE indicator light will be off and the message will be displayed.
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data of the last 1024 events and is arranged in the form of journal number from the recent to the earliest, when all 1024 event records are filled in, the earliest record will be removed and a new record will be added. Each event record will display the identification/serial number and reason of event and date/time mark as well as event trigging. In addition, each final 256 tripping event is recorded instantaneously and the record contains the frequency, current and voltage information of event occurring at that instant; the voltage value of Y and wiring is all phase-to-phase value. 4.4.7.2 Null Shift Check In case input voltage and current of protecting device T35 are null, check current and voltage subitem in main menu option of real-time values; null shift values all should be within 0.01IN (or 0.05V). During check of null shift, it is required that null shift values should be retained within specified range within a period of time (several minutes). 4.4.7.3 Testing of Current and Voltage Accuracy Feed A, B and C three-phase current according to the terminal block number given in drawing and measure the accuracy of each winding current of transformer respectively in the case of 0.1In, 0.2In, In, 5In and 10In; the error between numerical value viewed from real-time values and measured value from external pointer should be less than 5%. When 70, 60, 30, 5 and 1V are respectively fed in three-phase voltage, measure the accuracy of voltage; the error between numerical value viewed from real-time values and measured value from external pointer should be less than 5%. Properly feed single-phase voltage and current and check the value accuracy of 3U0 and 3I0. In test process, if the measurement error of AC value is beyond specified range, first of all, check whether test connection, test method and external measuring pointer are correct and intact and whether test power source has waveform distortion, and do not be impatient to adjust or replace the components in protecting device. When 10IN and 5IN current is fed for check, current feed time should not exceed 10s; when 10IN current is fed, it is allowed to adopt special automatic adjusting and testing equipment for check. 4.4.7.4 Check of Amplitude of Analog Values, Phase Characteristic and Recorder Waveform Feed AC voltage and AC current according to the terminal number marked in drawing; increase AC voltage and AC current to rated value. For the change of test power source, the phase of in-phase voltage and current is respectively 0, 45, 80, 85 and 90; check the phase between voltage and current waveforms on the background PC and the phase sequence in itself, when the phase between voltage and current is changed, the error between numerical value viewed from real-time values and set phase angle shall not be greater than 3.
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4.4.8 Calibration of Protection Settings 4.4.8.1 Calibration of Percent Differential
The percent differential adopts PERCENT DIFFERENTIAL component in setting group. Percent differential operating characteristic Differential current is the sum of current of all windings after compensated for amplitude and phase angle.
Starting Value Testing Feed current respectively from high and low voltage winding sides to start differential relay and PICK UP light on panel will be on; A, B and C three phases should be powered on respectively for testing; 1) Testing of Percent Differential Curve The primary protection component of T35 is harmonic-braked double-slope percent differential component. Differential curve is composed of percent differential slope 1, inflection point 1, inflection point2 and slope 2, etc. and two kinds of independent harmonic braking characteristics are provided: inrush current braking characteristic and overexcitation braking characteristic.
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Each percent curve should be verified respectively in the case of A, B and C phases. Take high voltage side as braking current, with angle of 0 and take B branch as operating current, with angle of 180 to respectively test the operating condition of relay in both inflection points, at both sides of inflection point and in initial, middle and end points of fit curve. It should be fit to percent braking curve. Quadratic harmonic braking characteristic and quintuple harmonic braking characteristic are tested and the braking characteristic should meet harmonic percent relation. 2) Calibration of Instantaneous Differential The differential current of instantaneous differential component is calculated same as that of percent differential component, but it will not be braked by any harmonic braking characteristic in percent braking components. Its operation is just like an instantaneous overcurrent component and the component make relay operate very quickly when internal short circuit current is relatively great. Remove percent differential component and three phases should be tested when harmonic braking is available, and they should be quick-acting reliably. 4.4.8.2 Calibration of Time-delay Overcurrent Component (TOC) The inverse time overcurrent curve used in TOC component is IEEE, IEC, GE, IAC and I2T standard type curve, which simplifies lower level protection equipment and protection coordination. However, if no proper curve is optional, users can customize the characteristic of inverse time curve of FlexLogicTM curve. If simple protection is needed only, specified time curve may be a proper option. If TOC component is used for protection, the trip time under different currents should be checked and the characteristic of the curve drawn should conform to that of the curve adopted. 4.4.8.3 Calibration of Grounding Overcurrent Component 1) Calibration of Grounding Time-delay Overcurrent Component Its current input quantity is gained by means of zero sequence CT; the operating action of the component is curve characteristic. 2) Calibration of Grounding Instantaneous Overcurrent Component The component is used for zero-sequence current protection. Operating value and operating value of the zero-sequence component should be calibrated. 4.4.8.4 Inspection of Output Signal Contact Put in each protecting plate and inspect the contact operating condition after each protection acts, and moreover, test the correctness of contact to DCS and contact to fault wave recorder. 4.4.9 Full Group Test 1) Drive of various protections by actual feed current, respectively test the put-in and
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non-put-in of protecting plate Simulate fault voltage and fault current from terminal block and verify the protection should operate exit when protecting plate is in put-in state, otherwise the protection will not start exit. After put in tripping plate, switch tripping loop should be in on state. 2) Drive of coordination with other protecting devices and loops Finish each complete protection function drive by means of coordination with other protecting devices and operating box. 4.4.10 Circuit Breaker Drive Test Turn on operating power source switches of all switches and power source of protecting device; actually close circuit breaker, and verify the operating correctness by each protection start. With two circuits of DC tripping power source, respectively test the operating correctness of switch. 4.4.11 Check of All Settings and System Setup After all test items are completed, unload the settings from RS232 port to HD by use of PC and check the correctness of each phase setup. Name the settings by date for check with on-site settings during the next maintenance. 4.4.12 On-load Test After the transformer is on load to a certain extent, inspect phase sequence and phase of all three-phase current and voltage fed in protection screen. By means of real-time value menu inside protecting device, respectively inspect the current at each side of differential and the current and voltage of all main and standby protections; angle difference between homolateral Ua, Ub and Uc should be 1200 and Ua leads Ub that leads Uc, which should meet positive sequence relation; angle difference between homolateral Ia, Ib and Ic should be 1200 and Ia leads Ib that leads Ic, which should meet positive sequence relation; during normal operation, current phase angle at both sides of transformer should be 1800, if not, carefully inspect whether secondary CT and PT polarities are connected in the wrong way and whether secondary cable from terminal box to screen terminal block is connected in error. The difference current of differential protection during normal operation should be checked. The difference current value should be less than 3%In (In is secondary rated current value), which is normal, if the difference current value is too great, carefully inspect whether loop and balance coefficient at each side are set correctly. If any problem, settle it immediately.
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5 Maintenance of MFC2000-2 Type Microcomputer-based Auxiliary Power Quick Switching Device

5.1 Scope It prescribes the maintenance contents and inspection requirements for the MFC2000-2 type microcomputer-based auxiliary power quick switching device manufactured by Wisdom System Co., Ltd. It is for relay protectors to conduct field inspection of the MFC2000-2 type microcomputer-based auxiliary power quick switching device and maintain its secondary circuit. 5.2 General Description and Technical Specification of microcomputer-based auxiliary power quick switching device 5.2.1 General Description This specification is applied to the inspection and maintenance of the MFC2000-2 type microcomputer-based auxiliary power quick switching device manufactured by Wisdom System Co., Ltd. The device is used for auxiliary power switching in power plants or used in other industrial departments, e.g. power switching in the occasions with plenty of high-voltage motor loads in the chemical, coal and metallurgy industries. The requirements for power switching are tightened in these occasions. The power switching should not cause operation interruption or device breakage arising from the impulsion. The device adopts double CPU structure; the principal and subordinate CPU work harmonically, which ensures both the reliability of switching and the flexibility of switching speed and configuration. In terms of software, the device adopts advanced technology to combine assembling and C phase in order to guarantee the speed requirement and fully exert powerful functions of C phase as well. As for the functions, the device has such additional practical functions as branch current measurement and waveform recording; with regard to man-machine interface, the device has a large liquid crystal screen with a Chinese menu; the screen is able to display the main connection and working parameters and states in a real-time; while at the aspect of communication, the device has both 485 interface for accessing to DCS system and 232 interface for accessing to the portable computers. The device also has the application software of upper computer to conduct realtime monitoring, fixed value modification, waveform recording analysis, storage and printing etc. 5.2.2 Technical Specification of the MFC2000-2 Type Microcomputer-Based Auxiliary Power Quick Switching Device 5.2.2.1 Operational Environment and Conditions Ambient temperature: -10+50 the MFC2000-2 Type
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Relative humidity: 5%95% Atmosphere: 86106Kpa 5.2.2.2 DC Source of the Device
Rated Voltage: DC220V/DC110V Permissible deviation: -20%+10% Ripple coefficient: not more than 5% 5.2.2.3 Rated AC Input Alternating current: 5A Alternating voltage: 100 V or 57.7 V Frequency: 50Hz 5.2.2.4 Power Consumption Alternating current circuit: not more than 1VA in each phase in the case of I=5A Alternating voltage circuit: not more than 1VA in each phase in the case of U=100V DC source circuit: not more than 30W during normal operation and not more than 50W during switching 5.2.2.5 Overload Capacity Alternating current circuit: Work continuously in the case of 2 times of rated current; 10s is allowed in the case of 10 times of rated current and 1s is allowed in the case of 40 times of rated current. Alternating voltage circuit: work continuously in the case of 1.5 times of rated voltage. DC source circuit: work continuously in the case of 80% to 115% of the rated voltage. 5.2.2.6 Accuracy of Measurement Voltage and current: not exceed 2% Frequency: not exceed 0.1Hz Phase angle: not more than 0.5 Time delay: not more than 2ms 5.2.2.7 Capacity of Output Contact Tripping and closing outlet: DC220110V, 5A (Switching on)
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Signal: DC220110V, 50W (disconnection) 5.2.2.8 Quick Switching Time Accident synchronous transfer: 12 ms time delay set by the user closing time of emergency switch (the start contact of external protection closes until the emergency switch is switched on) Accident series connection transfer: 12 mstripping time of operating switch + closing time of emergency switch (the start contact of external protection closes until the emergency switch is switched on) 5.2.2.9 Overall Dimension The overall dimension of a standard Siemens crib is 482.6W177.8H300Dmm. 5.3 Repair Cycle and Maintenance Items The total and part inspections of MFC2000-2 type microcomputer-based auxiliary power quick switching device are shown in the following table. Serial No. 1 2 3 Item Name Check appearance and connection Check and clean the small wiring in the protection screen Test insulation resistance Check preliminary energization 1. Check the setting of fixed value 4 2. Check the printer 3. Check the time setting of GPS 4.Check the manager 5 communication with protection Total Inspection Part Inspection
Test the sampling value Check device functions
1. Normal switching 2. Accident switch
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3. Abnormal condition switch 4. Abnormal switch position 5. Check power loss of backup power 6. PT disconnection 7. Protective blocking 8. Check the signals 7 8 9 Breaker transmission test Check all the setting values and system setup On-load test
The repair cycle of the device is shown as below: Maintenance Type Total Inspection Part Inspection Repair Cycle 6 years 1 year
5.4 Maintenance of the MFC2000-2 Microcomputer-Based Auxiliary Power Quick Switching Device 5.4.1 Maintenance Preparation 5.4.1.1 A whole-set relay protection test set should be selected in order to guarantee inspection quality; while the test set should possess the following properties: 1) Phase adjusting range is 0~3600; the adjusting range of current amplitude is 0~30A; and the adjusting range of voltage amplitude is 0~120V. The asynchronization between the breakdown voltage and current should be less than 1ms in the case of fault simulation. The test set should be able to test the operate time of protection. Testing instruments should be qualified through inspection with accuracy not less than grade 0.5.
2)
3) 4)
5.4.1.2 The requirements for protection test are as below: 1) The testing branch should have a special safety switch; the connecting cutout must be optional. The branch DC power supply for the operating equipment should not be used as the DC source at the time of inspection.
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2)
If there is no particular instruction, the applied DC sources all adopt the rated values in the test. The test current and voltage input into the test set should be applied from the terminal of protection screen if not particularly required. The characteristic test for each point should repeat for three times in order to guarantee inspection quality; thereof, the error between the numerical value of each test and the setting value should meet prescribed requirements. All the tests should be conducted in the case of the element or insertion piece locating in the actual mounting positions.
3)
4)
5)
5.4.1.3 Precautions during Test 1) Cut off DC source before inserting or pulling insertion pieces; prevent loop disconnection of AC current at the time of inserting or pulling insertion pieces. Keep the printer and each insertion piece clean, and adopt dust prevention measures. Do not replace chip randomly in the case of a problem occurring in the test; instead, try to find out the cause first; it must be replaced with a selected qualified chip if necessary; ensure correct direction to insert the chip and reliable contact. The testing personnel should have physical anti-static grounding measures during replacing the integrated chip to prevent the damage to the chip arising from physical static electricity. In principle, the electric soldering iron should not be used in the field during testing; if necessary, the electric soldering iron should have ground wire or be powered down before welding. Do not insert the insertion pieces into a wrong place in the course of test.
2) 3)
4)
5)
6)
5.4.2 Check Appearance and Connection 5.4.2.1 Screen Board There is no breakage on the appearance; and element cabinet should be installed straightly and firmly. 5.4.2.2 Group Terminal Block 7) 1) The group terminal blocks should be highly qualified and be installed in the right places; the number and mounted position should accord with the contents in the drawing. 2) The connection pieces and screws of the group terminal blocks should be tightened.
8)
5.4.2.3 Insertion Pieces
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The models and positions of the insertion pieces should accord with design. All the parts of the device are fixed firmly without loosening; the shape of the device should be regular without obvious breakage and deformation; all the elements should be well welded. Check whether the connection of the back plate of the protective device breaks, or has short circuit and bad welding phenomenon. All the insertion pieces can be inserted and pulled flexibly; the location between the insertion pieces and sockets is in good condition. The insertion depth should be proper.
3)
4)
5.4.2.4 Screen Connection Tighten and clean relevant terminals of loop and check whether the labels of the cable core and the conductor are correct and complete, in high quality and in accordance with that in the drawing; check whether the cable terminal and the cable label on the path laid along the cable are correct and complete. 5.4.2.5 Marking All the elements, connection pieces, group terminal blocks, conductor joints, cables and their connection and the signal indication on the device panel should have explicit markings; the marked writing should be clear without any errors. 5.4.2.6 Connection piece 1) All the connection pieces should be highly qualified and installed in place. The quantity and the installation positions should accord with the contents in the drawing. The protection tie straps should operate flexibly and reliably.
2)
5.4.2.7 Ground Wire 1) 2) The case of the protective device must connect to ground reliably. Check whether the ground points of the terminals and cables are reliable.
5.4.2.8 Electric Screen in DCS 1) 2) The wiring diagram of the primary part accords with the contents in the drawing. The names, quantity and positions of the monitoring points of the current, voltage and power in the screen should meet the design specification. Alarm signals names, quantity and positions should meet the design specification.
3)
5.4.2.8 Check and clean the small wiring in the protection screen Clean the protective device and loop connection in case of such poor phenomena as
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creepage and short circuit; note not to wash the dust with any solvents, instead, blow dust with a electric blower first, then slightly brush it with a soft brush and finally blow it clean. The sockets and terminals of the back plates in the panel and cabinet can be blown clean with the electric blower but cannot be touched by any objects. The dust blowing for other parts of the cabinet should be conducted first; but the blowing for the protection screen is quite the reverse. 5.4.3 Test Insulation Resistance 5.4.3.1 Pull out all the insertion pieces and enclose them in a special metallic membrane shielding bag. 5.4.3.2 Dismantle all the ground points on the screen. 5.4.3.3 Disconnect the circuits of DC source, AC current and voltage etc and the relevant connection between the protective device and other devices. 5.4.3.4 Disconnect all the externally incoming circuits and cables at the point of group terminal block of the protection screen and make record carefully; measure the insulation resistance between every two groups of circuit and insulation resistance to ground of every group of circuit in Alternating current circuit, DC source circuit, tripping and closing circuit, switching value input circuit and signal circuit with a 1000V Megger at the inner side of the protection group terminal block. The insulation resistance should be more than 10M. Note: other groups of circuit should connect to ground at the time of testing the insulation resistance to ground of a single group of circuit. 5.4.3.5 The test for the insulation resistance of the whole secondary circuit; connect the terminals of all the current, voltage and DC circuits and dismantle the ground point of current circuit at the point of group terminal block of the protection screen; and measure the insulation resistance to ground of the whole circuit with a 1000V Megger; the insulation resistance should be more than 1.0M. 5.4.4 Check preliminary energization 5.4.4.1 Check the setting of fixed value All the setting values and modes (control word) of the device can be set on the liquid crystal screen with buttons according to the menu prompt; input correct password before modification; the password is four digits; device password is 0000 at the time of leaving factory; users can modify it according to the need in application. Process of setting the fixed values: 1) Select the menu Fixed Value Setting and press the key Confirm;
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2) 3) 4) 5)
Input correct password, press the key Confirm, OK will appear; Press the up and down arrows to shift the cursor to the items to set. Press the left and right arrow keys to shift the cursor to the items to modify; Press + or - to increase or decrease number and finally press the confirmation key; the operation succeeds when OK occurs. Check the Printer
5.4.4.2
Link up the connection wire of the device and printer, install paper in the printer and open the Event Recollection to print the events; the printer should print event record. Wipe off the dust in the guide bar or the printing head of the printer with absorbent cotton dipped with alcohol and dot the guide bar of the printer with a little watch oil. 5.4.4.3 Check the Time Setting of GPS The device realizes time synchronization with pulse per minute; check whether the device time is consistent with GPS time; adjust the device time to a difference within 30S from the GPS time; the watch of CPU will automatically accord with GPS time after several minutes. 5.4.4.4 Check the communication with protection manager If the communication connection with the protection of generator-transformer unit in the communication protection manager is 1, the communication is normal. Open the connection wire between the protective device and the manager or switch off the power supply of the protective device; Communication Fault will display; the protection of each outlet will be transmitted in turn in the Outlet Transmission of the protection cabinet; and there is operated alarm for the protection in the protection manager. 5.4.5 Test the Sampling Value 5.4.5.1 Measurement of Voltage Amplitude (measurement error: 5%) Fiducial Value Test Item Connecting Terminal Voltage (%) 30 Auxiliary voltage bus 30 100 100 Operating 30 Frequency (Hz) 45 50 40 50 45 - 114 Measured Value (%)
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QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL 30 100 100 30 50 40 50 45 50 40 50
Backup power voltage
30 100 100
5.4.5.2 Frequency Measurement Test Item Fiducial Value Connecting Terminal Auxiliary bus voltage Voltage (%) 30 30 100 100 30 Operating source voltage 30 100 100 30 Backup power voltage 30 100 100 5.4.5.3 Measurement of Phase Difference The effect of voltage is taken into account. Fiducial Value Test Item Connecting Terminal Selected quantity reference Phase Difference () 0 0 90 90 180 Voltage (%) 50 100 50 100 50 - 115 Measured Value () Frequency (Hz) 45 50 45 50 45 50 45 50 45 50 45 50 Measured Value (Hz)
Operating source voltage
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QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL 180 270 270 0 0 90 100 50 100 50 100 50 100 50 100 50 100
Backup power voltage
Selected quantity
reference
90 180 180 270 270
5.4.5.4 To consider the effect of frequency Fiducial Value Test Item Connecting Terminal Measured Value () Phase Difference () 0 0 90 Auxiliary bus voltage 90 180 180 270 270 0 0 90 Operating source voltage 90 180 180 270 270 Frequency (Hz) 40 50 40 50 40 50 40 50 40 50 40 50 40 50 40 50
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5.4.6 Check device functions 5.4.6.1 Normal Switching The normal switching is conducted manually on the control board, DCS system or the panel of device. It is bi-directional, either from the operating source to the backup power or otherwise. Check by means of normal synchronous transfer and parallel connection transfer. 1) Parallel Connection Transfer
Switch Operating to Emergency in the drawing or otherwise in case of switching backup power to operating source. Parallel connection automatic transfer: start the device manually; if the conditions of parallel connection transfer are met, the device will close the emergency (operating) switch and then trip the operating (emergency) switch automatically after a time delay; if the just closed emergency (operating) switch trips, the device will not trip the operating (emergency) switch automatically. If the conditions of parallel connection transfer are not met after start-up, the device will block signaling and enter into the state of waiting for resetting. Parallel connection semi-automatic transfer: start the device manually. If the conditions of parallel connection transfer are met, the operations to close the emergency (operating) switch and trip the operating (emergency) switch will be completed manually. If the operator fails to trip the operating (emergency) switch within the prescribed time, the device will give out alarm signals; if the conditions of parallel connection transfer are not met after the start-up, the device will block signaling and enter into the state of waiting for resetting.
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YES
NO
t1
NO
NO
YES
t1>500ms
t2
YES NO NO
t3
NO
t3>
YES
YES
t2>500ms
YES
Chinese
English Manual start-up Meet the condition of parallel connection transfer
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t1 / t3 t2 t3
QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Switch Failure Device Blocking Give out order to close the emergency switch Blocking Waiting Start t1 Emergency switch has closed. Automatic Automatic/semi-automatic Semi-automatic Trip delay Start t3 Switch Failure Device Blocking Give out order to trip the operating switch Blocking Waiting The operating switch has tripped. Start t2 t3 is more than the setting time delay The operating switch has tripped. Switch Failure Device Blocking Switch Failure Device Blocking Switch Completion Device Blocking Blocking Waiting Blocking Waiting Blocking Waiting
2) Normal Synchronous Transfer Start the device manually; the device first gives out the order to trip the operating (emergency) switch, and then gives out the order to close emergency (operating) switch in the case that the switching conditions are met. The first tripping and later closing can be realized by setting a time delay before the closing order.
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There are three conditions to realize normal synchronous transfer, i.e. quick switching, synchronization capture switch and residual voltage switch; the device will transfer to synchronization capture or residual voltage in the case that the quick switching fails. 5.4.6.2 Accident Switch Accident switching is started by protection outlet or low voltage. The single direction switch is from the operating source to the backup power only. The operation block diagram is as below:

YES
NO
NO
NO
NO YES
NO
YES YES
t1
NO
NO
t2
NO
t1>500ms
YES
YES
NO
t2>500ms
YES
Chinese
English
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t1 t2
QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Automatic start-up Give out order to trip the operating switch Time delay in closing the emergency switch Quick switching commissioning Meet the condition of quick switching Synchronization capture commissioning Meet the condition of synchronization capture Meet the condition of residual voltage Give out order to close the emergency switch Start t1 The emergency switch has closed Start t2 The operating switch has tripped. Switch Failure Device Blocking Low-voltage load shedding module Start decoupling function and give out order to trip the emergency switch Device Blocking Switch Failure Device Blocking Blocking Waiting Blocking Waiting
When the device is in the normal working condition, the operating switch is in the closing position and the emergency switch is in the open position, the device has no abnormal signals. Make the protection starting contact short connected on the group terminal block to simulate protection operation. The device will trip the switch of operating source, and then switch on the backup power and give out actuating signal and blocking signal in the case that the operating switch has tripped and the switching conditions are met. There are three conditions for the series connection transfer, i.e. quick switching, synchronization capture switch and residual voltage switch. 5.4.6.3 Abnormal Condition Switch
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The abnormal condition switch will start up automatically when an abnormal condition is detected. It is unidirectional, that is, from the operating source to the backup power. The abnormal conditions are as below: 1) Loss power of auxiliary bus; when the three-phase voltage of the auxiliary bus are all less than the setting value and the time exceeds the setting time delay, the device will conduct series connection or synchronization transfer according to the selected mode. The switching conditions are quick switching, synchronization capture switch and residual voltage switch. Miss trip of operating source switch; in the case of miss trip of operating source switch arising from various causes (including artificial incorrect operation), the device will switch on the backup power when the switching conditions are met. The switching conditions are quick switching, synchronization capture switch and residual voltage switch.
2)
5.4.6.4 Abnormal Switch Position (position blocking/decoupling) One of necessary conditions for the device actuating switching is to switch on and open either the operating switch or the emergency switch and close the PT isolator; the latter is integrant. The device will block the outlet and give out central control signal Device Blocking and be in a state waiting for resetting if the latter fails to meet the requirement in normal conditions (with an exception to the miss trip of operating switch). In addition, if it is discovered that the switch that should be either closed or opened fails to do it, the device will handle it according to different switching modes and give out blocking signals of abnormal position. For example, in the synchronous transfer or parallel connection transfer, if the switch that should trip fails to do it, there will be two sources in parallel; at this instance, the device will execute the decoupling function and trip the just closed switch. 5.4.6.5 Check Power Loss of Backup Power If the backup power loses power when the operating source is switched on or otherwise, the device will fail to conduct switching operation and will give out alarm signals and be locked. However, the device will automatically operate provided that the power source returns to normal and fails to enter into the state of waiting for resetting. Considering the maintenance conditions of standby section PT, the application and cancel of this function can be selected in the Mode Setting menu. After the Backup Power Loss Blocking function is canceled, the device is still able to realize quick switching, synchronization capture switch and residual voltage switch provided that the loss of power fails to happen to the backup power; however, the device can just conduct residual voltage switch in the case of power loss of backup power. 5.4.6.6 PT Disconnection When one-phase or two-phase disconnection happens to the auxiliary bus PT, the device will block the alarm and enter into the state of waiting for resetting. If one-phase or two-phase voltage of the auxiliary bus PT is removed when the device is in the normal working condition, and the
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operating switch is in the closing position and the emergency switch is in the open position, the device will give out blocking signal. 5.4.6.7 Protective Blocking The protective blocking is external binary input. In the case that some protections operate (such as branch overcurrent and bus difference etc), the idle contacts given by these protections will block the device for fear of miss input of the backup power into the faulty bus. The device will give out Protective Blocking signal and enter into resetting wait state. 5.4.6.8 Check the signals Check whether the signals of device proper and the signal indication in the menu of DCS quick switching device are correct (the operation in the DCS should be conducted by operating personnel, who confirms the signals). Serial No. 1 2 3 4 5 6 Name Switch completes Protection Loss of voltage Miss trip Protective blocking Trip the switch operating Conclusion Serial No. 9 10 11 12 13 14 Name Coupling blocking Bus voltage PT input The operating switch is available The emergency switch is available The operating switch is normal The emergency switch is normal Close the operating switch Conclusion
Close the emergency switch Trip the emergency switch
15
16
5.4.7 Breaker Transmission Test The following tests are conducted with a switch (without load). Switching Direction Switching Mode Switching Process Conclusion
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Manually start the parallel Close backup power branch Operating source connection semi-automatic automatically and pull the operating to backup power transfer source branch manually Manually start the parallel Close the backup power branch and Operating source connection automatic trip operating source branch to backup power transfer automatically Operating source Low-voltage start-up to backup power Operating source Misoperation starting to backup power Operating source Emergency to backup power connection Operating source Protective blocking to backup power Trip the operating source and close the backup power automatically Trip the operating source and close the backup power automatically series Trip the operating source first and then close the backup power Do not switch
Operating source Decoupling blocking Do not switch to backup power (parallel connection) Manually start the parallel Close the operating source branch Backup power to connection semi-automatic automatically and pull the backup operating source transfer power branch manually Manually start the parallel Backup power to Close the operating source branch and connection automatic operating source trip the backup power branch transfer 5.4.8 Check all the setting values and system setup Recover all the connections before the starting-up of the units, that is, all the connection pieces, terminals, connection wires and stuck relays that are temporarily disconnected and added in the course of inspection must return to normal. The protection settings shall be modified, signed and printed for record according to the new setting notification. The expected results of inspection should be made in advance in order to ensure the accuracy of device inspection. 5.4.9 On-load Test 5.4.9.1 Measure and check the voltage and phase of operating source, backup power and bus with load to see whether they are correct.
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Voltage Operating source Backup power Bus Uab Bus Ubc Bus Uca
QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Angledegree
AmplitudeV
5.4.9.2 The following function tests are conducted in the case of actual on-load (when the auxiliary equipment operates stably and the unit load is less than 50%; the tests can be given up if not permitted). Switching Direction Switching Mode Switching Process Conclusion
Operating source backup power
Trip the operating source first and then to Accident series close the backup power and connection transfer high-voltage side of standby transformer Manually start the Close the operating source branch to parallel connection automatically and pull the backup semi-automatic power branch manually transfer
Backup power operating source
6 Maintenance of SID-2CM Type Automatic Quasi-Synchronization Device

6.1 Scope It prescribes the maintenance contents and inspection requirements for the SID-2CM type automatic quasi-synchronization device manufactured by Shenzhen Intelligent Device Development Co., Ltd. It is for the relay protectors to conduct field inspection of SID-2CM type automatic quasi-synchronization device and maintain its secondary circuit.
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QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Technical Specification of SID-2CM Automatic
6.2 General Description and Quasi-Synchronization Device
6.2.1 General Description of SID-2CM Automatic Quasi-Synchronization Devices The synchronization system, manufactured by Shenzhen Intelligent Device Development Co., Ltd., is comprised of a SID-2CM automatic quasi-synchronization device and a SID-2CM microcomputer-based multifunctional synchronization meter. It can realize synchronization of quasi-synchronization device automatically and manual synchronization by operating personnel as well. SID-2CM automatic quasi-synchronization device controller enables no-surge synchronization with a strictly precise mathematical model, which ensures to capture the zero phase difference occurred first at the time of frequency difference synchronization. 6.2.2 Technical Specification of SID-2CM Automatic Quasi-Synchronization Devices
6.2.2.1 The TV secondary voltage input into both sides of breaker is 100V or 100/
V; one side is
line voltage and the other side is phase voltage. Since the torque angle of system side TV secondary voltage can be set at each parallel connection point, it is unnecessary to separate the transformer and phase-shifting transformer. 6.2.2.2 All the input switching values (selection of parallel points, remote resetting, starting-up of synchronized operation, acknowledgement of single-side no-voltage closing, acknowledgement of no-load closing and breaker auxiliary contact etc) are normally opened idle contacts. 6.2.2.3 The control signals of output switching value (acceleration, deceleration, step-up, step-down, closing, threshold-crossing load angle, alarming and loss of power etc) use the normally opened idle contacts of small electromagnetic relay (normally closed contact for loss of power). The contact rating is 220V AC, 5A or 220V DC, 0.5A; while the contact rating is 250V DC.5A in the case that an optical isolating non-contract MOS relay is used in the closing circuit. 6.2.2.4 RS-232 and RS-485 each has a communication interface. 6.2.2.5 The operating source is 48220 V AC or DC source with power consumption than 20VA 6.2.2.6 Insulation strength: light current circuit to ground: 500V 50Hz/ minute Heavy current circuit to ground: 2000V 50Hz/ minute Between the light and heavy current circuits: 1000V 50Hz/ minute 6.2.2.7 Operational environment: not more
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Working temperature: -10C50C Storage temperature: -20C70C Relative humidity: not more than 90% 6.3 Repair Cycle and Maintenance Items The total and part inspections of the SID-2CM type automatic quasi-synchronization device are shown in the following table: Serial No. 1 2 3 4 Item Name Check appearance and connection Check and clean the small wiring in the protection screen Check preliminary energization Test the sampling value Check device functions 1. Inspect synchronous circuit relay 5 2. Test voltage regulating function 3. Test the frequency adjustment function 4. Common frequency test 6 7 8 Test of synchronous connection with a switch Check all the setting values and system setup Pseudo-synchronization test The repair cycle of the device is shown as below: Maintenance Type Total Inspection Part Inspection Repair Cycle 6 years 1 year Total Inspection Part Inspection
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6.4 Maintenance of SID-2CM Type Automatic Quasi-Synchronization Device 6.4.1 Maintenance Preparation 6.4.1.1 A whole-set relay protection test set should be selected in order to guarantee inspection quality; while the test set should possess the following properties: 1) 2) 3) The phase adjusting range is 0~3600 ; the adjusting range of voltage amplitude is 0~1.2UN The test set should be able to test the operate time. The testing instruments should be qualified through inspection with accuracy not less than grade 0.5.
6.4.1.2 Precautions during Test 1) Cut off DC source before inserting or pulling insertion pieces; prevent short circuit of alternating voltage circuit at the time of inserting or pulling AC insertion pieces The testing personnel should have physical anti-static grounding measures during replacing the integrated chip to prevent the damage to the chip arising from physical static electricity. In principle, the electric soldering iron should not be used in the field during the test; if necessary, the electric soldering iron should have ground wire or be powered down before welding. Do not insert the insertion pieces into wrong places in the course of test. The operating personnel of automatic relay protective device should ask for the approval of operator on duty before inspecting the running device, and transact work tickets and perform work permission procedures according to the working regulations on electric safety. They cannot conduct inspection work before the operator on duty trips all the closing circuits and makes sure safety.
2)
3)
4) 5)
6.4.2 Check Appearance and Connection 6.4.2.1 Check whether the device connection, cable connection positions between inspection boxes are correct according to device back wiring diagram and diagram of group terminal block 6.4.2.2 Check whether the appearance and welding quality of the parts and components on the modules of protective device are good enough; make sure all the modules are stuck in firmly. 6.4.2.3 Check whether the connection inside the protective device disconnects, or has short circuit and poor welding phenomena; check whether the appearances of the parts and components are in good conditions. 6.4.2.4 Verify the rated operating voltage of the power module.
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6.4.2.5 The space between such conductive parts as the electronic elements, printed wiring and welding points and metal frame should be more than 3mm. 6.4.2.6 Check whether the fixed parts of protective device are fixed firmly without loosening and whether the device appearance is upright and has no obvious breakage and deformation phenomena. 6.4.2.7 Make sure that the back group terminal block of protective device is connected reliably and the label should be clear. 6.4.2.8 Buttons and keyboard should work flexibly with good hand feeling. 6.4.2.9 The insertion pieces should contact the floor properly without loosening. 6.4.3 Check and clean the small wiring in the protection screen Clean the protective device and loop connection in case of such poor phenomena as creepage and short circuit; note not to wash the dust with any solvents, instead, blow dust with a electric blower first, then slightly brush it with a soft brush and finally blow it clean. The sockets and terminals of the back plates in the panel and cabinet can be blown clean with the electric blower but cannot be touched by any objects. The dust blowing for other parts of the cabinet should be conducted first; but the blowing for the protection screen is quite the reverse. 6.4.4 Check preliminary energization Test the display function of buttons on the panel The synchronization parameter of the set objects will display by pressing the buttons. The screen simultaneously and automatically can display all the important data in the course of synchronizatin. The screen should automatically display synchronous information after success of synchronization; if the synchronization fails, the screen also can display automatically the cause of failing to realize synchronization or display synchronous data and information by pressing keys in the case of no synchronous operation. Fill in the test results in the following table: Serial No. 1 2 3 Item Display synchronization parameter Automatically display synchronous data Press keys to display synchronous data Results
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4 5
QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Automatically display synchronous records Press keys to display synchronous records
6.4.5 Test the sampling value 6.4.5.1 Measurement of Voltage Amplitude (measurement error: 5%) Test Item Connection Terminal Auxiliary bus voltage Fiducial Value Voltage 30 30 100 100 30 Operating source voltage 30 100 100 30 Backup power voltage 6.4.5.2 Frequency Measurement Test Item Fiducial Value Connection Terminal Auxiliary bus voltage Voltage 30 30 100 100 30 Operating source voltage Backup 30 100 100 30 Connection 45 50 45 50 45 50 45 50 45 Measured Value (%) 30 100 100 (%) Frequency 45 50 40 50 45 50 40 50 45 50 40 50 Measured Value (%)
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QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL 30 100 100 50 45 50
6.4.5.2 Phase Difference Measurement The effect of voltage is taken into consideration. Fiducial Value Test Item Connecting Terminal Phase Difference () 0 0 90 Operating source voltage Selected quantity reference 90 180 180 270 270 0 0 90 Backup power voltage Selected quantity reference 90 180 180 270 270 6.4.5.3 To Consider the Effect of Frequency Fiducial Value Test Item Connecting Terminal Auxiliary bus voltage Phase Difference () 0 0 90 90 Frequency (Hz) 40 50 40 50 - 131 Measured Value () Voltage (%) 50 100 50 100 50 100 50 100 50 100 50 100 50 100 50 100 Measured Value ()
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QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL 180 180 270 270 0 0 90 40 50 40 50 40 50 40 50 40 50 40 50
Operating source voltage
90 180 180 270 270
6.4.6 Check device functions 6.4.6.1 Inspect synchronous circuit relay Coil resistance K Operating Voltage V Return voltage V Operate Time (ms) Appearance Inspection
Relay Name
Model
Number
Closing relay DC relay input
Accelerating relay Deceleration relay Booster relay Turndown relay 6.4.6.2 Test voltage regulating function Check whether the device has or executes voltage regulating function by setting Automatic Voltage Regulating in the channel parameter; the voltage is not regulated if the Automatic
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Voltage Regulating is NO, and the voltage difference exceeds the allowable difference. The extent of voltage regulating depends on the control factor of voltage sharing. The test of voltage regulating function is as below in the case that the Automatic Voltage Regulating is YES The voltage at waiting parallel connection side and system side is less than overvoltage rating and more than low voltage rating. When the voltage at the waiting parallel connection side exceeds the system side voltage and allowable voltage difference, the device will give out High Voltage signal and step down the outlet; while if the voltage at the waiting parallel connection side is less than system side voltage and exceeds the allowable voltage difference, the device will give out Low Voltage signal and step up the outlet. The test results are filled in the following table. Serial No. 1 2 3 4 6.4.6.3 Test the frequency adjustment function Check whether the device has or executes frequency adjustment function by setting Automatic Frequency Adjustment in the channel parameter; the frequency is not regulated if the Automatic Frequency Adjustment is NO. The extent of frequency adjustment depends on the control factor of frequency sharing. In addition, if generator frequency is less than 49HZ or more than 51HZ, the display screen will show low frequency or high frequency, but not control the outlet via frequency adjustment. The test of frequency adjustment function is as below in the case that the Automatic Frequency Adjustment is YES. The device will give out High Frequency signal and decelerate the outlet when the frequency at the waiting parallel connection side exceeds system side frequency and allowable frequency difference; and if the frequency at the waiting parallel connection side is less than system side frequency and exceeds the allowable frequency difference, the device will give out Low Frequency signal and accelerate the outlet. The test results are filled in the following table. Serial No. Voltage at the waiting parallel connection side Ug Twinkling of indicator light Speed regulation output Results Voltage at the waiting parallel connection side Ug Magnitude V Twinkling of indicator light Step-down Voltage output Step-up regulating Results Step-down
FrequencyHz Step-up
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Magnitude V 1 2 3 4 5
QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Frequency Hz
Acceleration
Deceleration
Acceleration
Deceleration
6.4.6.4 Leading Time Test: The test results are filled in the following table. System side voltage Us Serial No. Magnitude V 1 2 3 6.4.6.5 Common Frequency Test The device will automatically accelerate the frequency at the waiting parallel connection side to break the stalemate that the frequency at the waiting parallel connection side is consistent with or very close to the system side frequency. The extent of frequency adjustment depends on the parameter Pulse Width of Cofrequency Adjustment; the more the pulse width of cofrequency adjustment is, the bigger sinusoidal pulse width of frequency adjustment is. When the voltage at waiting parallel connection side and system side voltage are ratings, and the frequency at waiting parallel connection side and system side frequency are consistent, the device will give out Common Frequency signal and accelerate the outlet. 6.4.7 Test of synchronous connection with a switch Switch on the control source of generator outlet breaker and simulate the synchronization of the synchronization device via applied voltage; enable the voltage at waiting parallel connection side and system side voltage to be ratings and voltage included angle to be 180 and make the frequency at waiting parallel connection side and system side frequency within the setting scope, and then power on to test the operating outlet of synchronization device in the case of zero angle and close the breaker. Frequency Hz Voltage at waiting parallel connection side Ug Magnitude V Frequency Hz Leading time mS
Results
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6.4.8 Check all the setting values and system setup Check the accuracy of each item and verify the fixed value list and recover all the dismantled or short connected stubs after all the tests are finished. 6.4.9 Pseudo-Synchronization Test Check whether the synchronization device works normally and put it into operation if it is normal after the parallel simulation with applied voltage gets right and the units start the actual parallel conditions. To check whether the pseudo-synchronization conditions are complete: disconnect the knife-switch at the generator outlet and switch on the operating source of breaker switch to conduct switch synchronization operation on the DCS electrical running screen; check whether the sending of closing pulse in the synchronization device is correct; make waveform recording on the system side voltage, the voltage at waiting parallel connection side, breaker auxiliary contacts and closing outlet of synchronization device. Analyze and check whether the operation of the synchronization device is correct via the recorded waveform.
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7 Maintenance of WLX-2D Type Double-Channel Digital Static Excitation Regulator

7.1 Scope It prescribes the maintenance contents and requirements on WLZ-2D type double-channel digital static excitation regulator manufactured by EEF of Hebei University of Technology. It is for the relay protectors to conduct field maintenance for WLZ-2D type double-channel digital static excitation system and maintain its secondary circuit. 7.2 General Description and Technical Specification of WLZ-2D Type Excitation Regulator 7.2.1 General Description The 300MW generator operating excitation regulator is a WLZ-2D type double-channel digital static excitation system that is manufactured by the EEF of Hebei University of Technology. The excitation regulator adopts double-channel digital AVR. Each channel is completely independent and operates singly to realize all the control functions; both automatic control channels (Channel A and B) communicate and conduct thermal tracking mutually. In the double-channel system, one of the channels is for running and the other is for hot reserve. The automatic tracking function of the system can ensure stable switching among the automatic, automatic/manual and manual operation. The switching is either conducted by operators or by system automatically in the case of faults. Normal operation of the excitation regulator adopts automatic mode of channel A. 300MW generator excitation system is comprised of an exciting transformer, a controllable silicon rectifier device, a field suppression cabinet and an excitation regulator. The main functions of the excitation system include constant voltage PID, constant current PI regulation, active power compensation and reactive difference regulation, rotor current limiter, stator current limiter, software setting meeting the requirements of flexible initiation of excitation, zero-initial voltage boosting, automatic tracking and line charging, P/Q limiter, V/Hz limiter, excitation monitoring and protection. 7.2.1.1 The automatic mode of microcomputer excitation regulator AVR is to momentarily adjust and change the trigger angle of flow of the controllable silicon rectifying bridge according to the variation of generators terminal voltage in order to change the exciting current and stabilize the voltage of generator stator. 7.2.1.2 The manual mode of microcomputer excitation regulator (AVR) is to regulate relevant parameters according to the current variation in generator stator in the case of noload, and to regulate parameters according to generators reactive power. The constant power factor and
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constant reactive power mode can be set even in the case of load on generator. 7.2.1.3 The microcomputer excitation regulator adopts digital double-channel AVR; each channel is completely independent and realize all the control functions independently. Both automatic control channels (channel A and B) communicate and conduct thermal tracking mutually. In this double-channel system, one of the channels is for running and the other is for hot reserve. The automatic tracking function of the system enables stable switching between either auto to auto or auto to manual. The switching can be conducted either manually by operators or automatically by the system in the case of faults. 7.2.1.4 Main Functions of Microcomputer Excitation Regulator 1) V/F Limitation
V/F limiter is used to prevent the overexcitation caused from low frequency in the case of noload on generator. When the generator frequency f , which equals to 50Hz-47.5Hz, varies, the V/F limiter does not participate in the regulation; and when the generator frequency f equals to 47.5Hz-46Hz, V/F limiter will reduce the generators terminal voltage as per certain proportion; when f is less than 46Hz, the regulator will enter into an inversion condition. 2) Inverse Time Lag Limitation of Exciting Current
This limit pattern sets the limit heating value I fth and maximum permissible accumulated thermal capacity E max of the excitation winding. There is no limiter action during normal operation of generator. The effective set point of the excitation limitation is ceiling value I f max . If overexcitation operation happens to the generator arising from system faults, the exciting current will exceed the heating value I fth ; the bias value is i , the thermal accumulation begins in the case of E = i d t , the more the exciting current deviates the heating value, the faster the
2
accumulated output value E rises. Compared the results of heat accumulation E and the maximum permissible thermal capacity of the exciting current E max , when E exceeds E max , the exciting current limiter operates, its set point will drop from I f max to I fth and enable the exciting current to be limited to I fth . The bigger i is, the shorter the time for the heat accumulation E reaching the maximum thermal capacity E max is, that is, to realize the limited characteristic of inverse time lag. If the exciting current reduces to a normal value (less than I fth ), the output value E of the
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accumulator will decrease according to the cooling constant. Assumed that the accumulated value E exists (i.e. ED is more than 0), and the voltage drop rate du/dt is more than the set value, the limiter will automatically exit the response force excitation in the case that the system breaks down again. At this instance, the permissible force excitation time is inversely proportional to the value of
E .
3 Low Excitation Limitation The regulator is set by sections according to the limit curve needed for operation. If generators operating points exceed the curve and conduct leading phase operation, the low excitation limiter will instantly regulate the operating points of the units to the curve; the reducing excitation is invalid and the increasing excitation limiter exits temporarily. 4 Instantaneous Limitation for the Ceiling value of Maximum Exciting Current This limit pattern sets the ceiling value of exciting current I f max = K e I fN (Ke is force excitation times). When the exciting current reaches the ceiling value, the limiter will operate immediately after time delay determination and limit the exciting current to K e I fN . 5) PT Disconnection Protection
The main control case inputs sampling measured voltage value U1 (excitation PT) and U2 (appliance PT) into the adapter via analog value; the main control case detects U1-U2and U2-U1momentarily. When the PT terminal corresponding toU1-U2moves towards the set threshold value, the excitation PT disconnects. At this instance, the channel switching logic will automatically complete channel switching. 6) Regulation of Constant Zero Reactive Power
As the stator current limiter cannot affect the active power, if the active current exceeds the setting limit value of stator current, the regulator will conduct regulation of constant zero reactive power for fear of incorrect operation of the limiter. 7) Priority Designation
The priority of limiter is superior to voltage regulation and the overexcitation limiter is superior to that of underexcitation limiter. Compared the deviation signals of overexcitation of exciting current and inductive overexcitation of stator current in the overexcitation limiter, the smaller is prior; and the biggest is prior among the deviation signals of the minimum exciting current, stator current capacity and P/Q limit in the underexcitation limiter. When the generator has inductive reactive power, the one has smaller deviation between the prior in the overexcitation limiter and voltage regulator enjoys the highest priority and begins PID regulation. While when the generator has capacitive reactive power, the one has bigger deviation between the prior in the low-excitation limiter and voltage regulator enjoys the highest priority and begins PID regulation.
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7.2.2 Technical Specification of WLZ-2D Type Excitation Device The parameters of the excitation device are shown as below: Serial No. 1 2 3 4 Item Regulation accuracy 0.5% Regulation range Force excitation 10%~130% of rated voltage 1.6~2 times, >=10seconds Contents
Range of difference 15%~+15%, stepless regulation Flexible build-up of Realize no overshoot and vibration basically; the time of regulation excitation is not more than 5 seconds. 10% step The overshoot is not more than step quantity; the vibration is 3 to 5 times; the time of regulation is less than 5 seconds. (Static excitation system) rise time is less than 0.8 seconds; the fall time is less than 0.15 seconds. The excitation system ensures long-time operation of 1.1 times rated operating condition.
Voltage response
Overload capacity
Relevant parameters of generator rotor No load exciting voltage Rated exciting voltage No load exciting current Rated exciting current Force exciting current Force exciting voltage Force excitation ceiling voltage times Force excitation permissible time V V A A A V Time Second 113 302 987 2510 5020 755 2 20
7.3 Repair Cycle and Maintenance Items The total and part inspections of WLZ-2D type excitation device are shown in the following
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table. Serial No. 1 2
Item Name Check appearance and connection Check and clean the small wiring in the protection screen Abnormal condition handling and fault locating display Device function inspection 1. Operating instruction 2. Test prophase inspection
Total Inspection
Part Inspection
3. State inspection 4.Channel function inspection 5. Test recovery 6. Operating instruction to excitation input
5 6 7
Precautions to the commissioning of excitation regulator Check all the setting values and system setup On-load test
The repair cycle of the device is as below: Maintenance Type Total Inspection Part Inspection Repair Cycle 6 years 1 year
7.4 Maintenance of WLXZ-2D Type Excitation Regulator 7.4.1 Maintenance Preparation 7.4.1.1 The requirements for protection test are as follows: 1) The testing branch should have a special safety switch; the connecting cutout must be optional. The branch DC power supply for the operating equipment should not be used as the
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DC source at the time of inspection. 2) If there is no particular instruction, the applied DC sources all adopt the rated values in the test. The test current and voltage input into the test set should be applied from the terminal of protection screen if not particularly required. The characteristic test for each point should repeat for three times in order to guarantee inspection quality; thereof, the error between the numerical value of each test and the setting value should meet prescribed requirements. All the tests should be conducted in the case of the element or insertion piece locating in the actual mounting positions.
3)
4)
5)
2) 3)
4)
5)
6)
7.4.2 Check Appearance and Connection 7.4.2.1 Screen Board There is no breakage on the appearance; and element cabinet should be installed straightly and firmly. 7.4.2.2 Group Terminal Block 1) The group terminal blocks should be highly qualified and be installed in the right places; the number and mounted position should accord with the contents in the drawing. The connection pieces and screws of the group terminal blocks should be tightened.
2)
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7.4.2.3 Insertion Pieces 1) 2)
The models and positions of the insertion pieces should accord with design. All the parts of the device are fixed firmly without loosening; the shape of the device should be regular without obvious breakage and deformation; all the elements should be well welded. Check whether the connection of the back plate of the protective device breaks, or has short circuit and bad welding phenomenon. All the insertion pieces can be inserted and pulled flexibly; the location between the insertion pieces and sockets is in good condition. The insertion depth should be proper.
3)
4)
7.4.2.4 Screen Connection Tighten and clean relevant terminals of loop and check whether the labels of the cable core and the conductor are correct and complete, in high quality and in accordance with that in the drawing; check whether the cable terminal and the cable label on the path laid along the cable are correct and complete. 7.4.2.5 Marking All the elements, connection pieces, group terminal blocks, conductor joints, cables and their connection and the signal indication on the device panel should have explicit markings; the marked writing should be clear without any errors. 7.4.2.6 Ground Wire 1) 2) The case of the protective device must connect to ground reliably. Check whether the ground points of the terminals and cables are reliable.
3)
7.4.3 Check and clean the small wiring in the protection screen Clean the protective device and loop connection in case of such poor phenomena as creepage and short circuit; note not to wash the dust with any solvents, instead, blow dust with a electric blower first, then slightly brush it with a soft brush and finally blow it clean. The sockets and terminals of the back plates in the panel and cabinet can be blown clean with the electric blower but cannot be touched by any objects.
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The dust blowing for other parts of the cabinet should be conducted first; but the blowing for the protection screen is quite the reverse. 7.4.4 Abnormal Condition Handling and Fault Locating Display 7.4.4.1 General Principle The following instruction helps to judge the fault positions in the excitation system; it aims to find out the parts that should be replaced. Conductors connecting points are always the sources of faults. External parts and conductor connection should be examined provided that the signal indicated faults are not typical. The faulty electronic parts can be replaced with spare insertion pieces. Excitation operators must know well the operation, control and indication of excitation system and ensure correct handling with proper procedures in the case of the faults so as to prevent unnecessary loss. Fault classification The WLZ-2D type microcomputer excitation device has a perfect self-detection function; It is able to display the faults on the liquid crystal display window on the front panel or main control case, which helps maintenance personnel to determine the fault points rapidly. The alarming indicates fault contents and possible causes. 7.4.4.2 Channel Faults 1) Channel power failure Power loss of input power Q51/Q52; Excessively low DC output voltage +5V,+12V,-12Vof power source 2) Pulse faults Loss of phase or disappearance of Usyn synchronous signals; Fault of pulse preamplification unit A15/A25(PPA); Fault of pulse detector unit A16/A26(PS) 3) Host Faults Software or hardware fault; Power failure; P.T disconnection 4) Hardware faults
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QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Abnormal A/D/A; Fault of parallel port I/O
5)
Software fault Action of software watchdog;
6)
P.T disconnection Disconnection of the adaptive potential transformer used for the excitation P.T; Disconnection of the adaptive potential transformer used for the appliance P.T; Loose terminal connection and poor contact of signal; Disconnection of excitation or appliance P.T;
7.4.4.3 1)
Alarming on Channel Abnormal Operation
Underexcitation limit Mains voltage fluctuation, normal operation of underexcitation limiter; Fault of measurement circuit;
2)
Overexcitation limit Faults of corresponding measurement circuits; Frequency is less than 47.5Hz; normal operation;
3)
Maximum rotor current limit Mains voltage drops; the maximum rotor current limit operates normally; Measurement faults;
7.4.5 Check device functions The commissioning work should be undertaken by the trained personnel only. 7.4.5.1 Operating Instruction
The FWLZ-2D excitation device has switchers QA1 and QA2 in the excitation regulation panel, i.e.; the switch has three positions: The excitation system is in running condition when QA is in the position of Commissioning. The excitation system is in exsection condition when QA is in the position of Exsection. The excitation system is in test condition when QA is in the position of Test.
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Conduct functional inspection for the WLZ-2D excitation regulator according to the following steps. 7.4.5.2 Test Prophase Inspection Affirm that QA is in the position of Exsection; Affirm that the AC input switch of rectifier bridge is in the tripping condition; Affirm that the connection of test loop is error free; Affirm that the field suppression switch QM is in the tripping condition; Input 380V AC power supply and 220V DC operating source and make corresponding inspection; Close switches according to the following sequence: put QA1 and QA2 in Test position and Q53 and Q56 in closing position. Switch on QD101 in the power cubicle. 7.4.5.3 State Inspection Check the following parts to affirm initially the channel status after channel power supply is switched on. 1) Indication of channel power supply: after the channel power supply is switched on, the power panel G10 (PSP01)+5V LED (green) will be light, which indicates that the channel power supply is normal. Indication of main control case: the liquid crystal display window of the main control case will produce main menu preferences 15 minutes after switching-on of channel power supply; the displayed parameters can be selected with the operation keyboard on the main control case. I/O status indication: the left insertion piece of channel standard case is switching value I/O optical-electrical isolation board; the front panel LED displays and marks corresponding Chinese interpretations, by which the status of I/O is observed and affirmed. Pointer before the regulator screen. Terminal voltmeter: to indicate the actual measurement position. The channel functions will be inspected if the above conditions are error free through inspection. 7.4.5.4 1) Channel Function Inspection
2)
3)
4)
Thyristor rectifier bridge The power source of the thyristor rectifier bridge is from the testing transformer T1. Anode
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voltage of the thyristor rectifier bridge is AC 23.3V. The terminal voltage signals of special PT1 for the excitation are exsected; instead, a 100V secondary voltage of testing transformer T1 is used as the analogue signals of terminal voltage in the course of the test. In the automatic or manual channel, press respectively the increasing excitation and reducing excitation buttons to measure the direct current output of the rectifier bridge with either a voltmeter or an oscilloscope and watch the continuous variation of output voltage. Note: since the test conducted is an open loop test, the output voltage of rectifier bridge will not vary until a period of increasing excitation or reducing excitation. 2) Signal Inspection
Check whether there are fault signals on the screen after QA is closed; press button Signal Reset first to reset the displayed signals if any; the test can be conducted normally if the alarming signals disappear after resetting; while if the alarming signals fail to disappear after resetting, the corresponding circuits and units should be inspected to find out the faults. 3) Inversion
Press Increasing Excitation button respectively in the manual and automatic channels to maximize the output voltage of the rectifier bridge; press remote Inversion button or the Inversion button in front of the screen, the output voltage of the rectifier bridge will immediately change to 0V. At this instance, the automatic and manual settings in front of the screen automatically reset to 90% of terminal voltage or 90% of the rated value of no load exciting current. 4) Channel switching
Normal channel switching: conduct channel switching test with "CH1" and "CH2" buttons in front of the screen and in the distance. The condition is normal provided that the switching succeeds. Channel fault switching: respectively in channel 1 and 2. Simulate channel power failure respectively during the operation of the channels; the excitation regulator will switch the operation to the stand-by channel immediately and simultaneously give out channel fault signal. 5) Increasing excitation, reducing excitation, automatic tracking between channels and setting value Indication
Press buttons Increasing Excitation and Reducing Excitation in front of the screen or in the distance when channel I or channel II is running; the setting values of the standby channel should track the running channels automatically with the increasing and reducing of channels setting values. The setting value variation is detected via the liquid crystal display window of the main
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control case. 7.4.5.5 Test Recovery
Conduct the commissioning test according to the following steps after the above tests are finished. 1) 2) 3) 4) Set QA switch in the Commissioning position and disconnect Q53 and Q56; Close the anode switch; Input stabilized voltage power supply into the channel; Press Reset button if fault signals occur in front of the screen.
7.4.5.6 Operating Instruction to Excitation Commissioning The following inspections should be conducted before commissioning. 1) Affirm that the input power sources (Q50, Q51, Q52, SG1 and SG2) of excitation regulating screen are switched on, the final pulse power sources (Q41,Q42 and Q43) of the power cubicle are switched on and that the power source Q55 of LEM exciting current adapter is switched on. Affirm that the anode knife-switch of thyristor rectifier bridge, and DC side knife-switch are in the closing positions; and the QD 1(2, 3) in three power cubicles are disconnected; Affirm that switches QA 1 and QA 2 are in the Commissioning positions; Input channel power supply (SG1 and SG2); the voltage indication is normal; Press inversion button in front of the screen; Close the AC excitation initiating switch of the field suppression cabinet if AC power supply is used to initiate excitation; Disconnect Q56 and Q 53 in the regulator cubicle. Commissioning operation: 1) Excitation commissioning
2)
3) 4) 5) 6)
7)
Select channel by pressing "CH1" and "CH2" buttons in front of the screen; the initial value for initiating excitation automatically is 90% of the rated voltage; and the initial value for initiating excitation manually is 20% of no load rated exciting current. Press Excitation Input button when the rotating speed of generator is more than 95%, then the regulator will automatically regulate it to the set target value. 2) Channel switching Same with test procedures
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3)
Increasing excitation and reducing excitation Same with test procedures.
4)
Field suppression operation in the case of normal shutdown.
Affirm that the active power and reactive power transfer to zero in the case of normal shutdown; press Inversion button after unit separation, the excitation system will suppress the field automatically or shut down and interlock the inverter to suppress the field. Note: relevant operations in front of the screen are all conducted in the central control room. Instruction to exsection operation Closing all the switches in the excitation regulator and put the switch QA in Exsection position, the excitation regulator will exit the operation. 7.4.6 Precautions to the commissioning of excitation regulator 7.4.6.1 Close the control cabinet properly and put it into operation; 7.4.6.2 The generator is without load; all the input and output of the excitation device are in good condition and have no short circuit; 7.4.6.3 The power supply of field suppression switch and regulator is normal; 7.4.6.4 Have no alarming and fault information; 7.4.6.5 The excitation is switched to remote automatic control mode; 7.4.6.6 The generator has a rated rotating speed. 7.4.7 Check all the setting values and system setup Recover all the connections before the starting-up of the units, that is, all the connection pieces, terminals, connection wires and stuck relays that are temporarily disconnected and added in the course of inspection must return to normal. The protection settings shall be modified, signed and printed for record according to the latest setting notification. The expected results of inspection should be made in advance in order to ensure the accuracy of device inspection. 7.4.8 On-Load Test Conduct excitation initiating inspection after the static inspection for the device is qualified; keep the generator at rated rotating speed, input power supply of the excitation device normally and there is no abnormal alarm; select automatic operating mode of excitation in the DCS and manipulate the excitation device to initiate excitation and step up; watch terminal voltage and make sure that OV steps up stably to the set voltage without overshoot; check and make sure the
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three-phase voltage balance and has no fluctuation; manually regulate the steady step-up or step-down of the three-phase voltage at increasing excitation or reducing excitation terminals.
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8 Maintenance of LBD-MGR-8000 Type Dynamic Record and Analysis Device

8.1 Scope It prescribes the maintenance contents and inspection requirements for LBD-MGR-8000 type dynamic record and analysis device manufactured by Baoding LBD Electric Co., Ltd. It is for replay protectors to conduct field inspection for LBD-MGR-8000 type dynamic record and analysis device and maintain its secondary circuit. 8.2 General Description and Technical Specification of LBD-MGR-8000 Type Dynamic Record and Analysis Device 8.2.1 General Description The dynamic record and analysis device of LBD-MGR-8000 microcomputer generator transformer unit is manufactured by Baoding LBD Electric Co., Ltd. It is mainly applied to recording the faults of electric power system or voltage in abnormal conditions and current data and the sequence of operation of relevant protections and automatic safety device, reappearing electric parameters variation process in the course of faulty and abnormal operation and completing comprehensive analysis of recorded data in order to provide basis for determining fault causes and properly analyzing and evaluating the operation of the protection and automatic device. 8.2.2 Technical Specification of LBD-MGR-8000 Type Dynamic Record and Analysis Device 8.2.2.1 Maximum Sampling Frequency: 20kHz A/D conversion accuracy: 16 digits Switching value event resolution: 0.05ms Harmonic resolution: 99 times. 8.2.2.2 Data Recording Mode The data recording mode of device include steady-state data record and transient state data record; the recorded data has mark of absolute time. 8.2.2.3 Record of Steady-State Data The device is able to record the generators key electric parameters, e.g. voltage, current, active power, reactive power and frequency etc; the data recording intervals can be set as 0.02s and 1s. 8.2.2.4 Transient-State Data Record 8.2.2.5 Recording Mode of Transient-State Data
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The device records continuous faults respectively in section A, B, C and D in the case of fault dynamic data record. If the power grid has a great disturbance, the device will automatically begin recording process and record data according to the following modes. Section A: status data before the starting of great disturbance; the recording time is 40 500msecs, which is set by users. Section B: status data after great disturbance; the recording time is 10010000msecs, which is set by users. Section C: status data after great disturbance; the recording time is 120secs, which is set by users. Section D: if a vibration happens to the system, the recording time is 1030mins; the sampling frequency is 50/10/1Hz, which is settable. The sampling frequency of section B and C are respectively 20/10/5/2kHz and 1/0.5kHz; they are both settable. 8.2.2.6 Starting Conditions The first starting: start automatically and execute in a sequence through section A , B to C if it accords with any of the starting criteria. Repeated start: if a new automatic starting condition is met in the course of record, the device will repeat the execution through section A, B to C and complete record; it will stop recording transient-state data if no new automatic starting conditions occur. 8.2.2.7 Nominal Parameter Alternating voltage: Un=57.7V,100V; 2 times rated voltage, work for long. Alternating current: In=5A,1A; 2 times rated current, work for long; 20 times overload, retaining time is 10S; 40 times overload, retaining time is 1S. DC voltage: 01000V, 010 mA and 420mA; DC current: 075mV and 420mA; Signals of non-electric parameters: transformer output such as temperature and pressure; Switching value: normally opened and normally closed passive idle contact.
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8.2.2.8 Operating Source AC 220V, permissible deviation: -20+10 50Hz, permissible deviation: -5+5 DC 220V or DC 110V; permissible deviation: -20+10. 8.2.2.9 Starting of Analog value 1) Starting of positive sequence parameters: overvoltage start and low-voltage start of positive sequence voltage. Starting of negative sequence parameters: including starting of steady-state parameters of negative sequence voltage and current. Starting of zero sequence parameters: zero sequence voltage parameter and zero sequence current parameter. Starting of oscillations: within 1.5S, current variation 10%; Starting of frequency difference and frequency variation rate: watch whether the system frequency deviates from normal frequency range. Ground start of stator winding: out-of-bound stating of foundational wave zero sequence voltage, starting of terminal third-harmonic voltage, starting of ratio between terminal and neutral third-harmonic voltage. Starting of low-frequency overcurrent: set directing at short circuit fault in the course of starting-up of generator transformer units. Starting of overexcitation: monitor the abnormal conditions of generator and transformer overexcitation. Starting of generator loss of excitation and low excitation: rotor interelectrode under-voltage starting, reactive power counter starting.
2)
3)
4) 5)
6)
7)
8)
9)
10) Starting of reverse power: start reverse power criterion by determining the direction of terminal active power of generator. 11) Ground start of rotor winding: rotor winding ground fault takes the rotor positive voltage to earth, negative voltage to earth and voltage between the anode and cathode as the starting parameters. 12) Overload starting of stator and rotor winding: take the generator terminal current and DC exciting current of rotor winding as the starting parameters to determine the faults. 13) Other starting: the input analog value into any circuit can be the starting parameters; the starting mode includes abrupt change start-up and starting of steady-state parameters.
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8.2.2.10 Starting of Switching Value Any circuit or multi-circuit switching value can be set as starting parameters. The starting mode of switching value includes switch on starting and switch off starting. 8.2.2.11 Manual Starting Manually start data record. 8.2.2.12 Alarm Signals Provide independent relay contact (passive normally opened idle contact) at the time of output of power failure alarm signals, starting signals of waveform record and fault alarm signals, which can be connected to the central signal circuit. 8.2.2.13 Have complete data analysis function; fault distance measurement can be computed in an all-round way with multiple algorithm; it has high measurement accuracy with error 2% of metallic ground. 8.2.2.14 Realize multiple modes of time setting, including GPS module time setting, pulse time setting and serial port time setting; And realize synchronous sampling in the whole power grid via the synchronous clock of GPS global satellite; the recorded data with the absolute clock enables off-site dynamic recording devices to realize synchronous data analysis. 8.2.2.15 Communication The device is able to offer an Ethernet interface with standard TCP/IP protocol; it adopts IEC870-5-103 communication protocol. The waveform recording device can be either connected to local MIS network to share data or switched in MIS network to realize off-site control via the Ethernet card, which ensures remote communication of data file and realizes remote browsing, setting modification, status examination, manual starting and automatic data uploading. 8.2.2.16 Operating Environment Ambient temperature: -5C+45C; Relative humidity: 90 % 8.3 Repair Cycle and Maintenance Items The total and part inspections of LBD-MGR-8000 type dynamic record and analysis device are shown in the following table: Serial No. 1 Item Name Check appearance and connection Total Inspection Part Inspection
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2 3
Check and clean the small wiring in the protection screen Test insulation resistance Check the energization 1. Null shift inspection 2. Check the consistency of phases of Alternating voltage and current 3. Check the switching value input circuit 4. Printing inspection 5. Date and clock adjustment Check device functions 1. Preparation for starting test
2. Steady-state parameter upper limit starting test 3. Starting test of abrupt change 4. Sequence parameters and other starting tests 5. Manual starting inspection
6 7
Check all the setting values and system setup On-load test The repair cycle of the device is shown as below:
Maintenance Type Total Inspection Part Inspection
Repair Cycle 6 years 1 year
8.4 Maintenance of LBD-MGR-8000 Type Dynamic Record and Analysis Device 8.4.1 Maintenance Preparation 8.4.1.1 A whole-set relay protection test set should be selected in order to guarantee inspection quality; while the test set should possess the following properties: 1) Phase adjusting range is 0~3600; the adjusting range of current amplitude is 0~30A; and the adjusting range of voltage amplitude is 0~120V.
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2)
The asynchronization between the breakdown voltage and current should be less than 1ms in the case of fault simulation. The test set should be able to test the operate time of protection. Testing instruments should be qualified through inspection with accuracy not less than grade 0.5.
3) 4)
8.4.1.2 The requirements for protection test are as below: 1) The testing branch should have a special safety switch; the connecting cutout must be optional. The branch DC power supply for the operating equipment should not be used as the DC source at the time of inspection. If there is no particular instruction, the applied DC sources all adopt the rated values in the test. The test current and voltage input into the test set should be applied from the terminal of protection screen if not particularly required. The characteristic test for each point should repeat for three times in order to guarantee inspection quality; thereof, the error between the numerical value of each test and the setting value should meet prescribed requirements. All the tests should be conducted in the case of the element or insertion piece locating in the actual mounting positions.
2)
3)
4)
5)
2) 3)
4)
5)
6)
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8.4.2 Check appearance and connection 8.4.2.1 Screen Board There is no breakage on the appearance; and element cabinet should be installed straightly and firmly. 8.4.2.2 Group Terminal Block 1) The group terminal blocks should be highly qualified and be installed in the right places; the number and mounted position should accord with the contents in the drawing. The connection pieces and screws of the group terminal blocks should be tightened.
2)
8.4.2.3 Insertion Pieces 1) 2) The models and positions of the insertion pieces should accord with design. All the parts of the device are fixed firmly without loosening; the shape of the device should be regular without obvious breakage and deformation; all the elements should be well welded. Check whether the connection of the back plate of the protective device breaks, or has short circuit and bad welding phenomenon. All the insertion pieces can be inserted and pulled flexibly; the location between the insertion pieces and sockets is in good condition. The insertion depth should be proper.
3)
4)
8.4.2.4 Screen Connection Tighten and clean relevant terminals of loop and check whether the labels of the cable core and the conductor are correct and complete, in high quality and in accordance with that in the drawing; check whether the cable terminal and the cable label on the path laid along the cable are correct and complete. 8.4.2.5 Marking All the elements, connection pieces, group terminal blocks, conductor joints, cables and their connection and the signal indication on the device panel should have explicit markings; the marked writing should be clear without any errors. 8.4.2.6 Connection piece 1) All the connection pieces should be highly qualified and installed in place. The quantity and the installation positions should accord with the contents in the drawing. The protection tie straps should operate flexibly and reliably.
2)
8.4.2.7 Ground Wire 1) The case of the protective device must connect to ground reliably.
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2)
Check whether the ground points of the terminals and cables are reliable.
3)
8.4.3 Check and clean the small wiring in the protection screen Clean the protective device and loop connection in case of such poor phenomena as creepage and short circuit; note not to wash the dust with any solvents, instead, blow dust with a electric blower first, then slightly brush it with a soft brush and finally blow it clean. The sockets and terminals of the back plates in the panel and cabinet can be blown clean with the electric blower but cannot be touched by any objects. The dust blowing for other parts of the cabinet should be conducted first; but the blowing for the protection screen is quite the reverse. 8.4.4 Test Insulation Resistance 8.4.4.1 Make sure that the power of all the current transformers is cut off, and that the alternating voltage circuit disconnects and separates properly from other circuits before the insulation of secondary circuit is inspected Attentions should be paid to the following aspects in the course of insulation test. 1) 2) The connection of test wire should be tightened; Discharge the test circuits to ground after each item of insulation test is finished.
8.4.4.2 As for the acceptance inspection of newly installed devices, disconnect all the externally incoming circuits and cables of the group terminal blocks of the screen cabinets, and connect all the terminals of current, voltage and signal circuits; measure the following insulation resistance with a 1000V megohmmeter, the resistance should be more than 10M. (1) (2) Circuits resistance to ground Resistance among circuits.
8.4.4.3 In the case of regular inspection, dismantle all the external connection of the terminals of current, voltage and DC control circuits at the group terminal blocks of the cabinets, and disconnect the ground points of voltage and current circuits; measure circuits resistance insulation to ground with a 1000V megohmmeter; the insulation resistance should be more than 1M.
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8.4.4.4 With regard to the signal circuits with contact output, measure the resistance to ground of each core of the cable and the insulation resistance between two cores with a 1000V megohmmeter; the insulation resistance should not be less than 1M; measure the cores insulation resistance to ground only in the case of regular inspection. 8.4.5 Check the Energization 8.4.5.1 Null Shift Inspection The device has no any energizing quantity (short circuit of alternating voltage circuit and open circuit of alternating current circuit); start waveform record manually; the value of null shift should meet requirements; the voltage should be within 0.05V and current should be within 0.05A. 8.4.5.2 Linear Range Inspection of Alternating Voltage and Current Make the terminals of all phase voltage circuits in the device realize homopolarity parallel connection and input alternating voltage; and make the terminals of all the current circuits in series in towards polarity and input alternating current; the measurement range and error should accord with the requirements in the following table. Test for the homopolarity parallel voltage in each phase voltage circuit Input voltage Error requirement 3.00V 10 10.0V 2.5 30.0V 1 60.0V 0.5 90.0V 1 120V 5
Voltage circuit test for the open delta 3UO Input voltage Error requirement 5.00V 20.0V 50.0V 100.0V 150.0V 180V
10
2.5
0.5
2.5
Test for series connection of current circuits in towards polarity Input Voltage Error requirement 0.1IN 10 0.2IN 2.5 0.5IN 1 1.0IN 0.5 5IN 1 10IN 2.5
8.4.5.3 Check the Consistency of Phases of Alternating Voltage and Current Realize homopolarity parallel connection of the terminals of phase voltage circuits and input rated alternating voltage; enable series connection of the terminals of current circuits in towards polarity and input rated alternating current; simulate pure resistance load and start waveform record manually and check whether the phases of voltage and current waveform recorded in the
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device are consistent.
The phase measurement error should not be more than 5. 8.4.5.4 Inspection of Switching Value Input Circuit Make the binary input terminals short connected in proper order at the point of group terminal block; check whether the waveform recorder starts normally and whether the message displays correctly. 8.4.5.5 Printing Inspection Select printer and printing font first; mount paper in the printer and print the settings of analog value and switching value. Print a section of waveform recorded by fault recorder with waveform analysis software. 8.4.5.6 Date and Clock Adjustment Sent into GPS signals, the device will compare the time automatically. Break off the device after adjusting the clock, and power up after a period of time to check whether the travel time of clock is accurate; the power failure time should be at least 5 minutes. To change the time of device manually and enable a time difference not more than 30secs between the device and GPS; however, the device is able to modify the time after several minutes to keep consistent with GPS time. 8.4.6 Check device functions 8.4.6.1 Preparation for Starting Test According to the instruction to the setting of fixed values, revise the attributes of analog value and switching value first, then check the defaulting (the starting threshold voltage of analog value is set as 0V) according to the settings and start the test. 8.4.6.2 Steady-State Parameter Upper Limit Starting Test Input setting into the inspected channel and set the fixed values of other channels as 0. Starting of upper limit of steady-state parameters: input voltage or current that is 10% less than the fixed values and increase energizing quantity slowly until the device starts; watch starting accuracy. Starting of lower limit of analog value: input voltage or current that is 10% more than the fixed values and reduce energizing quantity slowly until the device starts; watch the starting accuracy. Set the fixed value as 0 after the test is finished; the starting accuracy of above test is not more than 2%.
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8.4.6.3 Starting Test of Abrupt Change Input fixed values into the inspected channel and set the fixed values of other channels as 0cm. Input the fixed value of voltage or current abrupt change according to the fixed value list when inspecting the starting of abrupt change; abruptly apply energizing quantity that exceeds the fixed value to start the device and watch its starting accuracy. Set the fixed value as 0 after the test is finished; the starting accuracy of above test is not more than 20%. 8.4.6.4 Sequence Parameters and Other Starting Tests Positive sequence overvoltage: apply parallel energizing quantity to the three-phase voltage, start from the value that is 10% less than the fixed value and increase energizing quantity slowly until the device starts, and then watch its starting accuracy. Positive sequence under voltage: apply balanced energizing quantity to the three-phase voltage, start from the value that is 10% more than the fixed value, increase energizing quantity slowly until the device starts, and then watch its starting accuracy. Negative sequence current steady-state parameter: apply negative sequence energizing quantity to the three-phase current; start from the value that is 10% less than the fixed value, increase the energizing quantity slowly until the device starts, and then watch its starting accuracy. Negative voltage steady-state parameter: apply negative sequence energizing quantity to the three-phase voltage, start from the value that is 10% less than the fixed value, increase the energizing quantity slowly until the device starts, and then watch its starting accuracy. Starting of frequency difference: input 50Hz voltage (50V) into A phase, change the frequency of the energizing quantity until the device starts, and then watch the starting accuracy. Starting of frequency change rate: input 50Hz voltage (50V) into A phase, change the frequency of the energizing quantity until the device starts, and then watch the starting accuracy. 8.4.6.5 Fill the Test Results in the Following Table (or modified according to the starting setting): Component Starting Type Overvoltage A starting Starting of abrupt change Overvoltage starting Setting Value Operating Value Error
Generator phase voltage
Generator B phase voltage
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QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Starting of abrupt change Overvoltage starting Starting of abrupt change
Generator C phase voltage
Generator phase voltage
L Overvoltage starting Overcurrent A starting Starting of abrupt change Overcurrent starting Starting of abrupt change Overcurrent starting Starting of abrupt change Overvoltage starting Starting of abrupt change Overvoltage starting Starting of abrupt change Overvoltage starting Starting of abrupt change
Generator phase current
Generator phase current
Generator C phase current
Generator neutral voltage
point
6.6KV section A, A phase voltage
6.6KV section A, B phase voltage
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6.6KV section A, C phase voltage
QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Overvoltage starting Starting of abrupt change Overvoltage starting Overcurrent starting Starting of abrupt change Overvoltage starting Starting of abrupt change Overvoltage starting Starting of abrupt change Overvoltage starting Starting of abrupt change Overvoltage starting Starting of abrupt change
6.6KV section A, L phase voltage
6.6KV section B, A phase voltage
6.6KV section B, B phase voltage
6.6KV section B, C phase voltage
6.6KV section B, L phase voltage
Overcurrent High side A starting phase current of main transformer Starting of abrupt change High side B phase current of Overcurrent starting
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main transformer
QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Starting of abrupt change Overcurrent starting Low-voltage starting Starting of abrupt change Overcurrent starting Starting of abrupt change Overvoltage starting Starting of abrupt change Overvoltage starting Overvoltage starting Starting of abrupt change Overvoltage starting Starting of abrupt change
High side C phase current of main transformer
Zero sequence current
Generator exciting current
Generator exciting voltage
High side B phase voltage of main transformer High side B phase voltage of main transformer
High side C phase voltage of main transformer
Overvoltage High side L starting phase voltage of main transformer Starting of abrupt change 8.4.6.6 Manual Starting Inspection
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Clicking this item enables manual starting of waveform record; the starting-up lamp will be light; the device will start waveform record; print waveform recording document with analysis software and observe and check the name correspondence; check whether the amplitude and phase are correct and whether the waveform recording time accords with the setting values. 8.4.7 Check all the setting values and system setup Recover all the connections before the starting-up of the units, that is, all the connection pieces, terminals, connection wires and stuck relays that are temporarily disconnected and added in the course of inspection must return to normal. The protection settings shall be modified, signed and printed for record according to the new setting notification. The expected results of inspection should be made in advance in order to ensure the accuracy of device inspection. 8.4.8 On-Load Test 8.4.8.1 Verify the Phase Name of Alternating Voltage As for the protection of modified PT circuit; check the AC phase voltage and line voltage on the terminal of protection screen; and verify whether the phase name of the alternating voltage on the screen is consistent with that of the three-phase voltage of correct PT miniature busbar. 8.4.8.2 Check the Amplitudes of Alternating Voltage and Current Measure and check whether the amplitudes of voltage and current are correct based on the actual load; check whether the transformation ratios of CT and PT are accurate; and enter device measurement menu to check whether the amplitude indication of voltage and current is correct. 8.4.8.3 Inspect the Phases of Alternating Voltage and Current Conduct phase test for the alternating voltage and current in the course of above test.
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9 Maintenance of RED670 Device

9.1 Scope It prescribes the maintenance contents and inspection requirements for RED670 device manufactured by ABB Company. It is for relay protectors to conduct field maintenance of RED670 device and maintain its secondary circuit. 9.2 General Description and Technical Specification of RED670 Device 9.2.1 General Description of RED670 Device RED670 device is applied to protecting, controlling and monitoring the overhead line and cables of the network structure of diversified voltage grade in the electric power system, or to heavy-load and multi-terminal lines (the tripping mode can be single-phase, two-phase and three-phase); it is also applicable to protecting the cable feeder line of generator step-up transformers. The split-phase current-differential protection is very sensitive to high resistance ground faults and is able to provide reliable phase-selection information. Six groups of braking current enable independent input of each CT current in the three-terminal line of multiple breaker connection or the five-terminal line of single breaker connection. Remote data communication is based on C37.94 standard; the channel has redundant configuration for key lines. The charging capacitor compensation function ensures protective devices high sensitivity to long-distance overhead line and cable lines. All-around distance protection can be used as an independent primary protection or backup protection in the case of remote communication faults. The eight remote trip or switching value signals can be sent between the devices. The single-phase, two-phase/three-phase reclosing includes priority circuits used for the connections of multiple breakers, which enables rapid or slow reclosing. The device has such a powerful protection function library as highly sensitive interphase and ground current quick-break protection, four-section directional and non-directional lag phase-to-phase protection and zero sequence ground overcurrent protection, thermal overload and two-section low voltage and overvoltage protection etc, which meet users demand of application. The device also has a complete control and linkage function to realize complete main and backup control in combination with synchronous measurement. Graphic advanced logic programming function enables the realization of special user logic, e.g. the automatic tripping operation of the isolator, breaker looping-in and changeover busbar etc in the multiple breaker connection. The graphic tools guarantee rapid and simple inspection and commissioning of these logics. 9.2.2 Technical Specification of RED670 Device 9.2.2.1 Analog Value Input
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1)
Current: 1A/5A Operation range: 0-100Ir; Allowable overload: 4Ir, continuous; 100Ir lasting for 1 second; Power consumption: less than 150mVA(Ir=5A);<20mVA(Ir=1A);
2)
Alternating voltage: Ur = 110V Operation range: (0 340) V Allowable overload: 420V, continuous, 450V, for 10 seconds; Power consumption: < 0.1VA(110V); Frequency: fr = 50/60 Hz + 5%
9.2.2.2 DC Source EL( input) EL=(24-60)V EL=(90-250)V Power consumption: typical 50W Surge of auxiliary DC source: <5A 0.1s 9.3 Repair Cycle and Maintenance Items The total inspection and part inspection of RED670 device are shown in the following table. Serial No. 1 2 3 4 Item Name Check appearance and connection Inspection of mechanical parts Check and clean the small wiring in the protection screen Test insulation resistance Check preliminary energization 5 1. Energization inspection of protective devices 2. Power supply and failure inspection of protective devices Total Inspection Part Inspection
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3. Clock and communication inspection 6 Accuracy testing of current and voltage Verification of protection setting 7 1. Verification of differential protection 2. Verification of distance protection Full group test 1. Inspect the transmission of various protections for the actual flow and respectively test the protection tie straps to see whether they operate or not 2. Inspect the cooperative transmission with other protective devices and circuits 9 10 11 Breaker transmission test Check all the setting values and system setup On-load test
The repair cycle of the device is shown as below: Maintenance Type Total Inspection Part Inspection 9.4 Maintenance of RED670 Device 9.4.1 Maintenance Preparation 9.4.1.1 A whole-set relay protection test set should be selected in order to guarantee inspection quality; while the test set should possess the following properties: 1) Phase adjusting range is 0~3600; the adjusting range of current amplitude is 0~30A; and the adjusting range of voltage amplitude is 0~120V. The asynchronization between the breakdown voltage and current should be less than 1ms in the case of fault simulation. The test set should be able to test the operate time of protection. Repair Cycle 6 years 1 year
2)
3)
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4)
Testing instruments should be qualified through inspection with accuracy not less than grade 0.5.
9.4.1.2 The requirements for protection test are as below: 1) The testing branch should have a special safety switch; the connecting cutout must be optional. The branch DC power supply for the operating equipment should not be used as the DC source at the time of inspection. If there is no particular instruction, the applied DC sources all adopt the rated values in the test. The test current and voltage input into the test set should be applied from the terminal of protection screen if not particularly required. The characteristic test for each point should repeat for three times in order to guarantee inspection quality; thereof, the error between the numerical value of each test and the setting value should meet prescribed requirements. All the tests should be conducted in the case of the element or insertion piece locating in the actual mounting positions. The formula to calculate the error is as below: The calculation of percentage error:
2)
3)
4)
5)
6)
Percentage error=(maximum numerical value-minimum numerical value)/ minimum numerical value 100% The calculation of discrete value Discrete value= (maximum numerical value-minimum numerical value)/mean value100% The calculation of actuated error Value of actuated error = (each measured value-setting value)/setting value100% 9.4.1.3 1) Precautions during Test
Cut off DC source before inserting or pulling insertion pieces; prevent loop disconnection of AC current at the time of inserting or pulling insertion pieces. Keep the printer and each insertion piece clean, and adopt dust prevention measures. Do not replace chip randomly in the case of a problem occurring in the test; instead, try to find out the cause first; it must be replaced with a selected qualified chip if necessary; ensure correct direction to insert the chip and reliable contact. The testing personnel should have physical anti-static grounding measures during replacing the integrated chip to prevent the damage to the chip arising from physical static electricity.
2) 3)
4)
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5)
In principle, the electric soldering iron should not be used in the field during testing; if necessary, the electric soldering iron should have ground wire or be powered down before welding. Do not insert the insertion pieces into a wrong place in the course of test.
6)
9.4.2 Check Appearance and Connection 9.4.2.1 Check whether the device connection, cable connection positions between inspection boxes are correct according to device back wiring diagram and diagram of group terminal block. 9.4.2.2 Check whether the appearance and welding quality of the parts and components on the modules of protective device are good enough; make sure all the modules are stuck in firmly. 9.4.2.3 Check whether the connection inside the protective device disconnects, or has short circuit and poor welding phenomena; check whether the appearances of the parts and components are in good conditions. 9.4.2.4 Verify the rated operating voltage of the power module. 9.4.3 Inspection of Mechanical Parts 9.4.3.1 The space between such conductive parts as the electronic elements, printed wiring and welding points and metal frame should be more than 3mm. 9.4.2.3 Check whether the fixed parts of protective device are fixed firmly without loosening and whether the device appearance is upright and has no obvious breakage and deformation phenomena. 9.4.3.3 Make sure that the back group terminal block of protective device is connected reliably and the label should be clear. 9.4.3.4 Buttons and keyboard should work flexibly with good hand feeling. 9.4.3.5 The insertion pieces should contact the floor properly without loosening. 9.4.4 Check and clean the small wiring in the protection screen Clean the protective device and loop connection in case of such poor phenomena as creepage and short circuit; note not to wash the dust with any solvents, instead, blow dust with a electric blower first, then slightly brush it with a soft brush and finally blow it clean. The sockets and terminals of the back plates in the panel and cabinet can be blown clean with the electric blower but cannot be touched by any objects. The dust blowing for other parts of the cabinet should be conducted first; but the blowing for the protection screen is quite the reverse.
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9.4.5 Test Insulation Resistance 9.4.5.1 Pull out all the insertion pieces and enclose them in a special metallic membrane shielding bag. 9.4.5.2 Dismantle all the ground points on the screen. 9.4.5.3 Disconnect the circuits of DC source, AC current and voltage etc and the relevant connection between the protective device and other devices. 9.4.5.4 Disconnect all the externally incoming circuits and cables at the point of group terminal block of the protection screen and make record carefully; measure the insulation resistance between every two groups of circuit and insulation resistance to ground of every group of circuit in Alternating current circuit, DC source circuit, tripping and closing circuit, switching value input circuit and signal circuit with a 1000V Megger at the inner side of the protection group terminal block. The insulation resistance should be more than 10M. Note: other groups of circuit should connect to ground at the time of testing the insulation resistance to ground of a single group of circuit. 9.4.5.5 The test for the insulation resistance of the whole secondary circuit; connect the terminals of all the current, voltage and DC circuits and dismantle the ground point of current circuit at the point of group terminal block of the protection screen; and measure the insulation resistance to ground of the whole circuit with a 1000V Megger; the insulation resistance should be more than 1.0M. 9.4.6 Check preliminary energization 9.4.6.1 After the device is powered on, the protective device operates and the indicator light twinkles normally; interface indication is correct and clear; there is no anomaly or alarm signals. 9.4.6.2 Check the power failure of device and the connection or disconnection of fault contact in the case that the switch is closed and opened; there should be displacement in contact condition. 9.4.6.3 Clock and Communication Inspection The device time is accurate, and so is GPS time setting; the device is able to adjust the time to keep consistent with GPS time after the time is modified; check whether the communication condition of device and background processor is normal. 9.4.6.4 Inspection of Inverted Power Supply Disconnect tripping outlet circuit of the protective device and the connection with DC sources of other protective devices; the testing DC source should have a special switch and be incoming on the terminal of the protection screen. 1) Self-starting performance test in the case of slow rising of DC source
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The testing DC power source slowly rises from zero to 80% of the rated magnitude of voltage; the green indicator light HEALTY on the panel of P546 device panel should be light at this time. 2) Self-starting performance test in the case of switching on DC source
Regulate the testing DC source to 80% of the rated voltage and switch on the switch of DC source; the green indicator light HEALTY of P546 device should be light. 3) Stability test of inverted power supply
The protective device will operate normally when the DC source voltage is respectively 80%, 100% and 115% of the rated voltage. 9.4.7 Check by Inputting Alternating Voltage and Alternating Current 9.4.7.1 Null Shift Inspection Examine the current and voltage subitems in the option of main menu of real time values under the condition of no input of voltage and current into the protective device; the values of null shift are required to be within 0.01IN(or 0.05V); it is required to stabilize the values of null shift within the regulated range for a period of time (several minutes) at the time of null shift inspection. 9.4.7.1 Accuracy Test of Current and Voltage Input A, B and C three-phase current according to the number of ground terminal blocks in the drawing and measure the accuracy of current in the case of 0.1In, 0.2In, In, 5In and 10In; the error between measured real-time numerical values and the values measured with external meter should be less than 5%; and input 70, 60, 30, 5 and 1V voltage to three phase voltage to measure the accuracy of voltage; the measurement error should be equally less than 5%. Properly input single-phase voltage and current into 3U0 and 3I0 to check the numerical accuracy. If the measurement error of alternating current component exceeds the scope of requirement, check whether the test connection, test method and external measuring meter are correct or in good condition and whether the test power source has waveform aberration; make sure not to rush replacement of parts and components in the protective device. The time to input 10IN and 5IN current should not exceed 10s in the course of inspection; thereof, special commissioning equipment can be used to conduct inspection in case of inputting 10IN current. 9.4.8 Verification of Protection Setting 9.4.8.1 Verification of Differential Protection
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Optical fiber split phase differential protection: make the receiving and transmitting fiber pigtail of the optical transmitter and receiver short connected to form self-transmitting and self-receiving mode. The channel definition is self-loop. Simulated Quantity Differential disconnection quick 1.05 0.95 1.05 0.95 9.4.8.2 Verification of Distance Protection Distance protection: input fault current I=5A. Simulated Fault Quantity Ground section I 0.95Zzd1 1.05Zzd1 Ground section II 0.95Zzd2 1.05Zzd2 Operating Condition Reference Time (ms) 10-25 Measured Time (ms) Fault Operating Condition Operate Time (ms)
Pickup current
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Ground section III
QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL 0.95Zzd3 1.05Zzd3
Section phases
between
0.95Zzdpp1 1.05Zzdpp1 0.95Zzdpp2 1.05Zzdpp2 0.95Zzdpp3 1.05Zzdpp3
10-25ms
Section II between phases Section III between phases
Input fault current I=20A and fault voltage U=0V to simulate respectively single-phase ground, two-phase, two-phase ground and three-phase reverse faults; the distance protection does not operate; the result is 9.4.8.3 PT Disconnection Monitoring 1) Starting of PT disconnection monitoring
Input three-phase balanced voltage and then reduce the amplitude of one of one-phase voltage; the threshold value of voltage starting-up should be 45% of 63.5Vi.e.28.6V5. 2) Operate time of PT disconnection
Switch three-phase balanced voltage to one-phase PT disconnection in order to measure the operate time. 3) Inspection of PT disconnection and blocking function Input two-phase voltage to simulate interphase Z1 fault; Z1 shall not operate. Same with the above, simulate two-phase and three-phase PT disconnection respectively to test the operating value, operate time and blocking function. Item Phase One-phase PT disconnection Two-phase A phase B phase C phase AB Operating Value Return Value Operate Time Blocking Function Error
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PT disconnection Three-phase PT disconnection BC CA
ABC
9.4.9 Full Group Test 9.4.9.1 Measurement of full group operate time This test is to measure the full group operate time from the fault simulation to the operation protection of breaker trip circuit. Put the differential protection function into operation and withdraw all the other protection functions; simulate single-phase ground fault and set the fault current I as IN to measure the full group operate time. 9.4.9.2 Logic and Switching Value Output Inspection Put the protection function of the protective device into operation and set setting values according to the requirements in the Setting Letter; simulate diversified faults in order to check the operation accuracy of output contact of the protective device. Fault Type Phase A Single-phase ground B C AB Two-phase short circuit Binary Output Signal of Protection Screen TRIP, A phase tripping TRIP, B phase tripping TRIP, C phase tripping TRIP, A phase tripping, B phase tripping, C phase tripping TRIP, A phase tripping, B phase tripping, C phase tripping TRIP, A phase tripping, B phase tripping, C phase tripping TRIP, A phase tripping, B phase tripping, C phase tripping Remote tripping, A phase tripping, B phase tripping, C phase tripping Check Result
BC
CA Three-phase short circuit Remote tripping
ABC
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Channel fault CT disconnection PT disconnection
QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL Channel fault CT disconnection
PT disconnection
9.4.10 Breaker Transmission Test Put the protection function of protective device into operation and set the setting values according to the requirements of setting letter; put the tripping and closing straps of the protective device into operation and input positive central signal power. 1) 2) 3) Respectively simulate A, B and C phase single-phase instantaneous ground faults; Simulate C phase permanent ground fault; Simulate AB interphase instantaneous ground fault; Monitor the central signal and relevant actuating signals in the course of breaker linkage test. 9.4.11 Check all the setting values and system setup Check each protection setting one by one with keys on the panel to see whether they are consistent with the fixed value list; print a copy of the fixed values, verify and file it. 9.4.12 On-Load Test 9.4.12.1 Verification of Phase Name of Alternating Voltage Examine the alternating phase voltage and line voltage on the terminal of the protection screen and check whether the phase of alternating voltage on the screen is consistent with that of the three-phase voltage of correct PT miniature busbar. 9.4.12.2 Amplitude Inspection of Alternating Voltage and Current Measure and check the accuracy of voltage and current amplitudes based on the actual load; check the accuracy of transformation ratio of CT and PT and enter the measurement menu of the protective device to check the accuracy of voltage and current amplitudes. 9.4.12.3 Check the Phases of Alternating Voltage and Current Test the phases of voltage and current simultaneously in the above test and verify the accuracy based on the actual load; enter the measurement menu of the protective device to check the accuracy of phase indication of voltage and current. Fill the test results in the following table: Phase VoltageV CurrentA The angle that the voltage leads the current
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A B C N
QUANG NINH THERMAL POWER JOINT STOCK COMPANY 2300 MW SECONDARY ELECTRICAL SYSTEM MAINTENANCE MANUAL UA-IA UB-IB UC-IC UN-IN
Inspection of difference current Enter the submenu of differential protection and measurement when the protective device operates in a normal condition to examine the current value at this side, opposite side current value, differential current value and restraint current value and confirm on the accuracy of the connection of current circuits at both sides of the line.
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Secondary Electrial System Maintenance Manual QN1 SEC G 04 T

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SECONDARY ELECTRICAL SYSTEM

1 Maintenance of T60 Digital Transformer Management Relay

High-voltage house service transformer differential protection (three sides)

4. Calibration of grounding overcurrent component Calibration of grounding time-delay overcurrent component

Calibration of grounding overcurrent component

Braking current is maximum current after compensated.

2 Maintenance of G60 Digital Transformer Management Relay

Generator differential Generator100% stator grounding Generator negative-sequence current (specified/inverse)

Generator differential Generator100% stator grounding Generator negative-sequence current (specified/inverse)

Phase distance backup Overexcitation

Generaor unbalance Instantaneous overcurrent Instantaneous current Instantaneous overcurrent grounding

Triple harmonic low-voltage Auxiliary low voltage

51G 51P 59N

Grounding time overcurrent Phase time overcurrent Neutral point overvoltage

Sensitive power direction Excitation loss

59_2 64TN 67N

Negative sequence overvoltage Stator grounding Neutral point directional overcurent

81O 81U 87S

Overfrequency Low frequency Stator winding differential

Calibration of auxiliary voltage component 9. Calibration of overexcitation protection

10. Calibration component

11. Calibration of applying-suddenly protection component

Braking current is maximum current after compensated.

3 Maintenance of F35 Ditigal Multiple Feeder Management Relay

Phase low voltage

Zero-sequence overcurrent Switch

Inter-phase time delay overcurrent Grounding time delay overcurrent

Specified time ovecurrent

4.4.8 Calibration of Protection Settings 4.4.8.1 Calibration of Percent Differential

Braking current is maximum current after compensated.

5 Maintenance of MFC2000-2 Type Microcomputer-based Auxiliary Power Quick Switching Device

Relative humidity: 5%95% Atmosphere: 86106Kpa 5.2.2.2 DC Source of the Device

Test the sampling value Check device functions

1. Normal switching 2. Accident switch

5.4.2.3 Insertion Pieces

Backup power voltage

Operating source voltage

Backup power voltage

90 180 180 270 270

English Manual start-up Meet the condition of parallel connection transfer

Close the emergency switch Trip the emergency switch

Operating source backup power

Backup power operating source

6 Maintenance of SID-2CM Type Automatic Quasi-Synchronization Device

6.2 General Description and Quasi-Synchronization Device

Operating source voltage

90 180 180 270 270

Closing relay DC relay input

7 Maintenance of WLX-2D Type Double-Channel Digital Static Excitation Regulator

Software fault Action of software watchdog;

Alarming on Channel Abnormal Operation

Increasing excitation and reducing excitation Same with test procedures.

Field suppression operation in the case of normal shutdown.

8 Maintenance of LBD-MGR-8000 Type Dynamic Record and Analysis Device

Maintenance Type Total Inspection Part Inspection

Repair Cycle 6 years 1 year

Generator phase voltage

Generator B phase voltage

Generator C phase voltage

Generator phase voltage

Generator phase current

Generator phase current

Generator C phase current