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INSPECTION AND TEST PLAN FOR HIGH VOLTAGE CAPACITOR BANKS

STANDARD SPECIFICATION NO.

6-81-1020 Rev. 2
Page 1 of 6

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INSPECTION AND TEST PLAN FOR HIGH VOLTAGE CAPACITOR BANKS

' 2 1 0 Rev. No. 29.06.2012 24.12.07 12.08.02 Date Revised and Reissued Revised and Re-issued Issued for implementation Purpose

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AKG RB Prepared by

HVJ CRM AKC Checked by

IAKC MVKK AKB Standards Committee Convenor

DM VC GRR Standards Bureau Chairman

Approved by

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL All rights reserved

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Abbreviations AS BASEEFA BIS CCE or CCOE CELL CIMFR CE DFT DT DPT ERTL FCRI FM FLP HT HIC ITP IP IC IGC IEC JEC LPT

INDIA LIMI TED


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INSPECTION AND TEST PLAN FOR HIGH VOLTAGE CAPACITOR BANKS


MPT/MT MRT MTC MOC NPSH NDT NEMA PO PESO PQR PR PMI PVC QC RT TC TPI or TPIA UT UL VDR WPS WPQ XLPE : : : : : :

STANDARD SPECIFICATION NO.

6-81-1020 Rev. 2
Page 2 of 6

Alloy Steel British Approval Service for Electrical Equipment in Flammable Atmospheres Bureau of Indian Standard Chief Controller of Explosives Certification Engineers International Limited Central Institute of Mining & Fuel Research Carbon Equivalent Dry Film Thickness Destructive Testing Dye Penetrate Testing Electronics Regional Test Laboratory Fluid Control Research Institute Factory Mutual Flame Proof Heat Treatment Hydrogen Induced Cracking Inspection and Test Plan Ingress Protection Inspection Certification Inter Granular Corrosion International Electro technical Commission Japanese Electro technical Committee Liquid Penetrate Testing

Magnetic Particle Testing Mechanical Run Test Material Test Certificate Material of Construction Net Positive Suction Head Non Destructive Testing National Electrical Manufacturers Association Purchase Order Petroleum Explosive Safety Organization Procedure Qualification Record Purchase Requisition Positive Material Identification Poly Vinyl Chloride Quality Control Radiography Testing Test Certificate Third Party Inspection Agency Ultrasonic Testing Under writer Laboratories Vendor Data Requirement Welding Procedure Specification Welders Performance Qualification Cross Linked Poly Ethylene

Inspection Standards Committee Convenor : Members: Mr. S.C. Gupta Mr. G. Suresh
Format No. 8-00-0001-F7 Rev. 0

Mr. A.K. Chaudhary Mr. RK Singh Mr. Rajeev Kumar Mr. MP Jain (Projects) Mr. G. Poornachandra Rao

Copyright El L All rights reserved

ENGINEERS $11g7 ittig, INDIA LIMITED


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Govl of India unclytalang)

INSPECTION AND TEST PLAN FOR HIGH VOLTAGE CAPACITOR BANKS

STANDARD SPECIFICATION NO.

6-81-1020 Rev. 2
Page 3 of 6

1.0 SCOPE This Inspection and Test Plan covers the minimum testing requirements of High Voltage Shunt Capacitor Banks along with Series Reactor and RVT. 2.0 REFERENCE DOCUMENTS PO/PR/ Standards referred there in/Job specifications/Approved documents. 3.0 INSPECTION AND TEST REQUIREMENTS SL NO. 1.0 2.0 QUANT UM OF CHECK -SCOPE OF INSPECTION RECORD -SUB SUPPLIER -SUPPLIER -EIL/TPIA --

STAGE/ ACTIVITY Procedures Material Inspection

CHARACTERISTICS --

2.1

Incoming material like dielectric material polypropylene, Non PCB Impregnation material, Aluminum Plates and bus bars, Copper, Laminations, Paper Insulation, and major bought outs like Insulators, Bushings, Circuit Breaker, Relays Lightening Arrestor, Isolator, Discharge resistors, etc.

Physical Chemical, Dielectric properties, Purity, Review of Manufacturer's test certificates, etc. as per relevant specifications

100%

TC's/ Inspection & Test records / Lab Test Records

H/R

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL All rights reserved

T- ENGINEERS '1/451512:14S

fEllairgir INDIA LIMITED


IA GEM of Ina. Unclad...SO

INSPECTION AND TEST PLAN FOR HIGH VOLTAGE CAPACITOR BANKS QUANT UM OF CHECK

STANDARD SPECIFICATION NO.

6-81-1020 Rev. 2
Page 4 of 6

SL NO.
3.0 3.1

STAGE/ ACTIVITY In process Inspection


Fabrication of Tanks for series reactor and RVT, fabrication of Relay& Control Panels/Desk, Cable boxes

CHARACTERISTICS

RECORD

SCOPE OF INSPECTION SUB SUPPLIER EIL/TPIA SUPPLIER

Visual Dimensional Paint shade and surface finish Cable entry, Cable lugs, Cable Glands size, Lifting Hooks

100%

Suppliers Test Records

--

4.0

Final Inspection
Visual arrangement/rating plate details Check calibration status of all testing equipment. Sealing test Test for capacitance measurement Insulation resistance DC Voltage test between terminals AC Voltage test between terminals and container for capacitor unit and banks. Test for efficacy of discharge device Measurement of tangent of dielectric loss angle (tan 8) Checks for Control panel/desk housing Circuit breaker, relays Verify for make/ model of Relays, Circuit breaker.

4.1

Capacitor Units (AcceptanceTests)

100% by supplier and on random basis by EIL/TPIA

Test Records / Inspection Witness Record

H/W

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL All rights reserved

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IA Gan 01Inds undeplakingj

INSPECTION AND TEST PLAN FOR HIGH VOLTAGE CAPACITOR BANKS

STANDARD SPECIFICATION NO.

6-81-1020 Rev. 2
Page 5 of 6

SL NO.

STAGE/ ACTIVITY

CHARACTERISTICS Visual Dimensional Paint Shade/surface finish Oil leakage Measurement of Inductance, conductor resistance Inter turn Voltage withstand test Ratio check for RVT Dielectric tests for Reactor/RV Dimensional Galvanizing check Paint thickness ( in panel) Capacitor Units: Thermal stability tests Capacitor loss tangent (tan 6) at elevated temperature Lightning impulse voltage test between terminals and container Short circuit discharge test Reactors/RVT: Temperature rise Lightening impulse test Q factor measurement Determination of errors as per accuracy

QUANT UM OF CHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EIL/TPIA

4.2

Series Reactor, RVT

100% by supplier and on random basis by EIL/TPIA

Test Records / Inspection Witness Record

4.3

Structural steel /Panel

100% by supplier and on random basis by EIL/TPIA

Test Records / Inspection Witness Record

4.4

Type Tests

1 Sample / Rating

Inspection witness

record/Test certificates from Test agencies T

H/R**

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL All rights reserved

81ftll killaleg illev INDIA IBC

15115iziefith ENGINEERS

ED

INSPECTION AND TEST PLAN FOR HIGH VOLTAGE CAPACITOR BANKS

STANDARD SPECIFICATION NO.

6-81-1020 Rev. 2
Page 6 of 6

SL NO. 5.0 5.1 6.0 6.1

STAGE/ ACTIVITY Painting Painting of panels (prior to assembly) Documentation and IC Documentation and IC

CHARACTERISTICS

QUANTUM OF CHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EIL/TPIA

Pre treatment, primer and final paint, shade, thickness

100%

Supplier test records

Review of Internal Test Reports & IC issuance.

MTCs

100%

Supplier's Test Records / Inspection Certificate

** Witness if called for in job specifications. In such cases specified Type test will be considered as part of Acceptance Test. Legends. H- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed after scheduled date). NOTES (As applicable): Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable. This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL All rights reserved