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INSPECTION AND TEST PLAN FOR MV VARIABLE FREQUENCY DRIVE SYSTEM

STANDARD SPECIFICATION NO.

6-81-1038 Rev. 1
Page 1 of 6

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INSPECTION AND TEST PLAN FOR MV VARIABLE FREQUENCY DRIVE SYSTEM

1 0 Rev. No.

29.06.12 08.12.2008 Date

Revised and Re-issued Issued for implementation Purpose RB Prepared by

HVJ SKD , Checked by

KC

DM VC Standards Bureau Chairman

SKP Standards Committee Convenor

Approved by

Format No. 8-00-0001-F7 Rev. 0

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1512CAM ENGINEERS lea kilfflegliie INDIA IJMITED


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INSPECTION AND TEST PLAN FOR MV VARIABLE FREQUENCY DRIVE SYSTEM

STANDARD SPECIFICATION NO.

6-81 . 1038 Rev. 1


Page 2 of 6

Abbreviations AS BASEEFA BIS CCE or CCOE CELL CIMFR CE DFT DT DPT ERTL FCRI FM FLP HIC ITP IP IC IGC IEC JEC LPT Alloy Steel British Approval Service for Electrical Equipment in Flammable Atmospheres Bureau of Indian Standards Chief Controller of Explosives Certification Engineers International Limited Central Institute of Mining & Fuel Research Carbon Equivalent Dry Film Thickness Destructive Testing Dye Penetrate Testing Electronics Regional Test Laboratory Fluid Control Research Institute Factory Mutual Flame Proof Hydrogen Induced Cracking Inspection and Test Plan Ingress Protection Inspection Certification Inter Granular Corrosion International Electro technical Commission Japanese Electro technical Committee Liquid Penetrate Testing MPT/MT MRT MTC MOC NPSH NDT NEMA PO PESO PQR PR PMI PVC QC RT TC TPI or TPIA UT UL VDR WPS WPQ XLPE Magnetic Particle Testing Mechanical Run Test Material Test Certificate Material of Construction Net Positive Suction Head Non Destructive Testing National Electrical Manufacturers Association Purchase Order Petroleum Explosive Safety Organization Procedure Qualification Record Purchase Requisition Positive Material Identification Poly Vinyl Chloride Quality Control Radiography Testing Test Certificate Third Party Inspection Agency Ultrasonic Testing Under writer Laboratories Vendor Data Requirement Welding Procedure Specification Welders Performance Qualification Cross Linked Poly Ethylene

Inspection Standards Committee Convenor . Members: Mr. S.C. Gupta Mr. G. Suresh Mr. RK Singh Mr. Rajeev Kumar Mr. MP Jain (Projects) Mr. G. Poornachandra Rao Mr. A.K. Chaudhary

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INSPECTION AND TEST PLAN FOR MV VARIABLE FREQUENCY DRIVE SYSTEM

STANDARD SPECIFICATION NO.

6-81-1038 Rev. 1
Page 3 of 6

1.0 SCOPE This Inspection and Test Plan covers the minimum testing & inspection requirements of MV Variable Frequency Drive System(VFD). 2.0 REFERENCE DOCUMENTS PO/PR & Standards referred there in /Job specifications / Approved documents. 3.0 INSPECTION AND TEST REQUIREMENTS SL NO. 1.0 2.0 STAGE/ ACTIVITY Procedures Material Inspection Incoming Material like fabricated panels, IGHT/SCRs, relays, Meters, CT/PT, transducers, transformer unit, rectifier unit, filter etc. Inprocess Inspection CHARACTERISTICS -QUANT UM OF CHECK -RECORD -SCOPE OF INSPECTION SUB EIL/TPIA SUPPLIER SUPPLIER ----

2.1

Material Identification Operational checks.

100%

Material Test Certificates / Test records

H/R

3.0

3.1

VFD Assembly

Visual ,Dimensional, Bill of material

100%

Test Records

Format No. 8-00-0001-F7 Rev. 0

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INSPECTION AND TEST PLAN FOR MV VARIABLE FREQUENCY DRIVE SYSTEM


QUANTUM OF CHECK

STANDARD SPECIFICATION NO.

6-81-1038 Rev. 1
Page 4 of 6

SL NO. 4.0

STAGE/ ACTIVITY Final Inspection

CHARACTERISTICS

RECORD

SCOPE OF INSPECTION SUB SUPPLIER EIL/TPIA SUPPLIER

4.1

VFD (Acceptance Tests)**

Visual and dimensional Check calibration status of all testing equipment. Bill of Material. Simulation check of control signals Check of Speed/1pm at different frequency at constant Torque/ Voltage/ Power Mode, as applicable Memory function check of fault diagnostics Insulation Test Light Load and Functional test Load characteristics Load duty test Check Auxiliary Devices Check the properties of the control equipment Check the Protective Devices Check control and functional requirements High voltage test Leakage and pressure test for cooling system where provided Automatic restart/re-acceleration Noise Level Measurement Load current versus speed at different frequency a constant torque/ Voltage/Power Mode as applicable. Efficiency Temperature rise Voltage division Line side current distortion content

100% By Supplier and on Random Basis by TPLVEIL

Inspection test records

4.2

VFD (Type Tests)

One sample from each type/rating

Inspection test records

li

Format No. 8-00-0001-F7 Rev. 0

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OPIzIeTat ENGINEERS Igar INDIA LIMITED

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INSPECTION AND TEST PLAN FOR MV VARIABLE FREQUENCY DRIVE SYSTEM


QUANTUM OF CHECK

STANDARD SPECIFICATION NO.

6-81-1038 Rev. 1
Page 5 of 6

SL NO.

STAGE/ ACTIVITY

CHARACTERISTICS Power factor Dynamic performance test Current limit and current loop test Speed loop test capability to ride through voltage dips upto 20% Noise Level Measurement Capability to restart the system and resynchronize converter onto running motor after a voltage interruption. Harmonic measurement at output of VFD for Voltage and Current String test / Integral Test is to be carried out along with job motor, if required as per PR/ Job requirement Degree of protection certificate as per latest IS/IEC. Type test certificates from recognized independent test house such as ERTL, CIMFR,BASEEFA,FM/UL, PTB, ATEX etc for rated current test, power loss determination, temperature rise, EM Immunity and EM Emission

RECORD

SCOPE OF INSPECTION SUB SUPPLIER EIL/TPIA SUPPLIER

4.3

Submission of certificates /documents

Samp Sample/Proto type

Statutory Approval Certificates / Type Test Certificates

5.0 5.1

Painting Painting of VFD Panels Pre treatment, primer and final paint, shade, thickness 100% Test records H R

Format No. 8-00-0001-F7 Rev. 0

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lfrZIEgillb ENGINEERS BIg to WIeggliti INDIA LIMITED

INSPECTION AND TEST PLAN FOR MV VARIABLE FREQUENCY DRIVE SYSTEM

STANDARD SPECIFICATION NO.

6-81-1038 Rev. 1
Page 6 of 6

SL NO. 6.0 6.1

STAGE/ ACTIVITY Documentation and IC Documentation and IC

CHARACTERISTICS

QUANTUM OF CHECK

RECORD

SCOPE OF INSPECTION SUB SUPPLIER EIL/TPIA SUPPLIER

Review of Internal Test Reports and MTCs. IC issuance

100%

Supplier's Test Records / Inspection Certificate (IC)

** All the load tests/ Functional Checks are to be carried out either with the job motor or with Shop Motor Legends: H- Hold (Do not proceed without approval), Random -10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed after scheduled date). NOTES (As applicable): Wherever W/R or 11/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable. This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

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