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Sinntaelifla ENGINEERS Oftit RaftWir INDIA LIMITED

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INSPECTION AND TEST PLAN FOR PLANT COMMUNICATION SYSTEM

STANDARD SPECIFICATION NO.

6-81- 1072 Rev. 2


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INSPECTION AND TEST PLAN FOR PLANT COMMUNICATION SYSTEM

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2 1 0 Rev. No. 29.06.2012 28.09.07 25.07.02 Date Revised and Reissued Revised and Re-issued Issued for implementation Purpose AB AKG RG Prepared by RJD PPM AKC Checked by PIC MVKK AKB Standards Committee Convenor DM VC GRR Standards Bureau Chairman

Approved by

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1511fradda ENGINEERS $ 11gTa laiteuier WA LIMITED


A Govt of India Linde/taking)

INSPECTION AND TEST PLAN FOR PLANT COMMUNICATION SYSTEM

STANDARD SPECIFICATION NO.

6-81-1072 Rev. 2
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Abbreviations AS BASEEFA BIS CCE or CCOE CELL CIMFR CE DFT DT DPT ERTL FCRI FM FLP HT HIC ITP IP IC IGC IEC JEC LPT

: : : :

Alloy Steel British Approval Service for Electrical Equipment in Flammable Atmospheres Bureau of Indian Standard Chief Controller of Explosives Certification Engineers International Limited Central Institute of Mining & Fuel Research Carbon Equivalent Dry Film Thickness Destructive Testing Dye Penetrate Testing Electronics Regional Test Laboratory Fluid Control Research Institute Factory Mutual Flame Proof Heat Treatment Hydrogen Induced Cracking Inspection and Test Plan Ingress Protection Inspection Certification Inter Granular Corrosion International Electro technical Commission Japanese Electro technical Committee Liquid Penetrate Testing

MPT/MT MRT MTC MOC NPSH NDT NEMA PD PO PESO PQR PR PMI PVC QC TC TPI or TPIA UT UL VDR WPS WPQ XLPE

: : : : : : : : : : :

Magnetic Particle Testing Mechanical Run Test Material Test Certificate Material of Construction Net Positive Suction Head Non Destructive Testing National Electrical Manufacturers Association Partial Discharge Purchase Order Petroleum Explosive Safety Organization Procedure Qualification Record Purchase Requisition Positive Material Identification Poly Vinyl Chloride Quality Control Test Certificate Third Party Inspection Agency Ultrasonic Testing Under writer Laboratories Vendor Data Requirement Welding Procedure Specification Welders Performance Qualification Cross Linked Poly Ethylene

Inspection Standards Committee Convenor: Mr A K Chaudhary Members: Mr. S.C. Gupta Mr. G. Suresh
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Mr. RK Singh Mr. Rajeev Kumar

Mr. MP Jain (Projects) Mr. G. Poornachandra Rao

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Ograt

SW-zee

mienereaWenisevra)

ENGINEERS jaPeg v il, WA LIMITED


6chn of Inds Uncienalong)

INSPECTION AND TEST PLAN FOR PLANT COMMUNICATION SYSTEM

STANDARD SPECIFICATION NO.

6-81-1072 Rev. 2 Page 3 of 7

1.0 SCOPE This Inspection and Test Plan covers the minimum testing requirements of Plant communication System for communication between central control room and different process units/ Off sites of the plant. 2.0 REFERENCE DOCUMENTS PO/PR/ Standards referred there in/Job specifications/Approved documents. 3.0 INSPECTION AND TEST REQUIREMENTS SL NO. 1.0 2.0 QUANT UM OF CHECK -SCOPE OF INSPECTION RECORD -SUB SUPPLIER -SUPPLIER -EIL/TPIA --

STAGE/ ACTIVITY Procedures Material Inspection Incoming bought out material like Consoles/Cabinets, PCBs, PCs, Electronic components, Microphones, Loud speakers, Batteries, Power supplies/ UPS, Cable Glandsetc. In process Inspection hi process Inspection Final Inspection

CHARACTERISTICS

2.1

Physical, Functional and Dimensional Checks. Suitability for installation in hazardous area Review of Manufacturer's Certificates for relevant specification, etc.

As per Supplier's standard

Supplier's Test Records

H/R

3.0 3.1 4.0

System Assembly, Wiring

As per Supplier's Standard

Supplier's Test Records

--

El

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1ga laiifflear INDIA UMITED

45117trreek ENGINEERS

INSPECTION AND TEST PLAN FOR PLANT COMMUNICATION SYSTEM

STANDARD SPECIFICATION NO.

6-81-1072 Rev. 2
Page 4 of 7

SL NO.

STAGE/ ACTIVITY

CHARACTERISTICS Physical, Dimensional and BOM Verification Check calibration status of all testing equipment. General Arrangement as per approved configuration Verification of Software Licenses (versions) Verify specifications as per PR/Approved document. Single digit/Multi digit dialling Verify facility of programming messages through user friendly software Verify communication Interface with Central EPABX through pre selected telephone sets Call Recognition, Acknowledgement, Simulation of speech Diagram. Check functionality of Fault Diagnostic unit (Simulation) Edit/ Report Generation Paging of entire plant/Group of call stations Call back from field call station Communication between Master call stations(if specified) Generation of Alarm tones in case of

QUANT UM OF CHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EI1.4/TPIA

4.1

CommunicationPlant Acceptance Tests:-

100% by Supplier

Inspection Witness Test Records

4.2

Central control Tests

Exchange/Master station-Acceptance

100% by Supplier, in random by EIL/TPIA

Inspection Witness Test Records

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laPtaeleni , ENGINEERS a ttileSW INDIA LIMITED Jai.1)


IA GoN of India UnderliFung)

INSPECTION AND TEST PLAN FOR PLANT COMMUNICATION SYSTEM

STANDARD SPECIFICATION NO.

6-81-1072 Rev. 2
Page 5 of 7

SL NO.

STAGE/ ACTIVITY

CHARACTERISTICS Emergency Priority Communication between Master stations Selective communication between any two field stations Check all redundancy requirements of Main Processor, Power supplies etc. (As per approved documents/spec.) Verify programming facility thro' external PC for a) creation of new speech diagram b)Alteration of existing speech diagram without interrupting the system c) carrying out other functionalities as per spec. Verify diagnostic messages Check output impedance of amplifiers Cable termination arrangement in central amplifier panel. Verify space availability for 10% expansion Check operation of UPS(If specified)

QUANTUM OF CHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EIL/TPIA

Central control Tests

Exchange/Master station-Acceptance (Continued)

100% by Supplier, in random by EIL/TPIA

Inspection Witness Test Records H H

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INIPZIEtaft - ENGINEERS $11g-i a lagtag NW INDIA LIMITED


0,7,940
IA Govi

ot Mda L/Adeltsongi

INSPECTION AND TEST PLAN FOR PLANT COMMUNICATION SYSTEM

STANDARD SPECIFICATION NO.

6-81-1072 Rev. 2
Page 6 of 7

SL NO.

STAGE/ ACTIVITY

CHARACTERISTICS

QUANTUM OF CHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EIL/TPIA

4.3

Field call stations / Loud speakers - Acceptance Tests

Check suitability in hazardous area (If specified) Check provision of accessories like acoustic hood, canopy etc(if specified) Check communication with Master Control station/Other field call stations Selection of output in Loudspeakers Certificate from recognized test agency for suitability of equipment in hazardous area Approval of use from statutory body like PESO BIS licence for indigenous Flameproof equipment Certificate for suitability of required degree protection for field call stations

100% Functionality check -On sample hardware

Inspection Witness Test Records

4.4

Submission of Certificates & Documents

Samples

Certificates from test agencies

5.0

Painting Visual Paint shade / Thickness Protection against damage during transportation Suitable packing for outdoor storage areas with heavy rains/high ambient temperature unless otherwise agreed

Fainting and racking

100%

Packing list / Supplier s Records

1-i

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SSilfteidekENGINEHZS Ilga Were INDIA LIMITED


omen anevam,aom) IA GoA of Ina, Undorlaknal

INSPECTION AND TEST PLAN FOR PLANT COMMUNICATION SYSTEM

STANDARD SPECIFICATION NO.

6-81-1072 Rev. 2
Page 7 of 7

SL NO. 6.0 6.1

STAGE/ ACTIVITY Documentation and IC Documentation and IC

CHARACTERISTICS

QUANT UM OF CHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EIL/TPIA

Review of internal test reports. Issuance of IC

100%

Supplier test reports / Inspection Certificate

Legends: H- Hold (Do not proceed without approval), Random 10%, R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed after scheduled date). NOTES (As applicable): Wherever W/R or 11/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable. This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

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