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S W INDIA LIMITED eu lat51-et


INRn (971:517mJeoni) IA Govt of Inds Undertilong)

INSPECTION AND TEST PLAN FOR EPABX SYSTEM

STANDARD SPECIFICATION NO.

6-81- 1074 Rev. 1


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INSPECTION AND TEST PLAN FOR EPABX SYSTEM

1 0 Rev. No.

29.06.2012 01.12.2008 Date

Revised and Reissued Issued for implementation Purpose

, AB SA Prepared by

Cifr RJD
SKD Checked by

avJ-L AC SKP Standards Committee Convenor DM VC Standards Bureau Chairman

Approved by

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL All rights reserved

16dRzie eh ENGINEERS
=WO

tiliregTeTiV INDIA LIMITED


IA Govi of InrSa undegalongj

INSPECTION AND TEST PLAN FOR EPABX SYSTEM

STANDARD SPECIFICATION NO.

6-81-1074 Rev. 1
Page 2 of 5

Abbreviations AS BASEEFA BIS CCE or CCOE CELL CIMFR CE DFT DT DPT ERTL FCRI FM FLP HT HIC ITP IP IC IGC IEC JEC LPT

: : : : :

Alloy Steel British Approval Service for Electrical Equipment in Flammable Atmospheres Bureau of Indian Standard Chief Controller of Explosives Certification Engineers International Limited Central Institute of Mining & Fuel Research Carbon Equivalent Dry Film Thickness Destructive Testing Dye Penetrate Testing Electronics Regional Test Laboratory Fluid Control Research Institute Factory Mutual Flame Proof Heat Treatment Hydrogen Induced Cracking Inspection and Test Plan Ingress Protection Inspection Certification Inter Granular Corrosion International Electro technical Commission Japanese Electro technical Committee Liquid Penetrate Testing

MPT/MT MRT MTC MOC NPSH NDT NEMA PD PO PESO PQR PR PMI PVC QC TC TPI or TPIA UT UL VDR WPS WPQ XLPE

: : : : : : : : : : : : : : : :

Magnetic Particle Testing Mechanical Run Test Material Test Certificate Material of Construction Net Positive Suction Head Non Destructive Testing National Electrical Manufacturers Association Partial Discharge Purchase Order Petroleum Explosive Safety Organization Procedure Qualification Record Purchase Requisition Positive Material Identification Poly Vinyl Chloride Quality Control Test Certificate Third Party Inspection Agency Ultrasonic Testing Under writer Laboratories Vendor Data Requirement Welding Procedure Specification Welders Performance Qualification Cross Linked Poly Ethylene

Inspection Standards Committee Convenor . Mr A K Chaudhary Members: Mr. S.C. Gupta Mr. G. Suresh
Format No. 8-00-0001-F7 Rev. 0

Mr. RK Singh Mr. Rajeev Kumar

Mr. MP Jain (Projects) Mr. G. Poornachandra Rao

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Pk5101zie teti ENaNEERs siga lalie-Ver INDIA LIMITED I4lWfl


eirnaw =Jam) in Gokt ol MY Undertaking)

INSPECTION AND TEST PLAN FOR EPABX SYSTEM

STANDARD SPECIFICATION NO. 6-81-1074 Rev. 1


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1.0 SCOPE This Inspection and Test Plan covers the minimum testing requirements of EPABX system 2.0 REFERENCE DOCUMENTS PO/PR/ Standards referred there in/Job specifications/Approved documents. 3.0 INSPECTION AND TEST REQUIREMENTS SL NO. 1.0 2.0 QUANT UM OF CHECK -SCOPE OF INSPECTION RECORD SUB SUPPLIER -SUPPLIER -EIL/TPIA

STAGE/ ACTIVITY

CHARACTERISTICS

Procedures Material Inspection Incoming materials such as Bare Panels, PCBs, Relay, Electronic components, push button/ digital telephone, power supply system & battery back up, junction boxes, communication cables/FR Cables, FLP elephones, CCTV, OFC Cables, Ethernet Switches etc. In process Inspection

--

--

2.1

Visual test Operational Check

100%

Inspection Report

H/R

3.0

Format No. 8-00-0001-F7 Rev. 0

Copyright El L All rights reserved

5IlatZleg rra ENGINEERS ZII ialarg le INDIA LIMITED


(A Govl CO India Undertaking)

INSPECTION AND TEST PLAN FOR EPABX SYSTEM

STANDARD SPECIFICATION NO.

6-81-1074 Rev. 1
Page 4 of 5

SL NO.

STAGE/ ACTIVITY

CHARACTERISTICS Visual and dimensional test. Wire size and colour code. TB size and marking. Ducting cable dressing and routing Ferruling and lugs Painting Physical, Dimensional and BOM verification check Check calibration status of all testing equipment. System configuration check Paint shade and thickness Power supply backup, redundancy check Hardware & Software configuration of the components Local & Programmer level fault diagnostics Features of the EPABX system Extension features Voice mail Report generation & printing Redundancy check , if applicable Features of offered telephones HV Test Insulation Resistance (before and after HV test) Type test certificates/statutory clearances from government agencies, weather proof certification, as applicable

QU ANTUM OF CHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EIL/TPIA

3.1

Panel wiring and assembly

100%

Inspection report

4.0

Final Inspection

4.1

Completed System Integrated Factory Acceptance Test

100% by supplier and on random basis by EIL/TPIA

Pre-FAT & FAT Reports

4.2

Submission of certificates / document

Samples

Certificate of approving authorities

Format No. 8-00-0001-F7 Rev. 0

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Rziegeth ENGINEERS 51gz-z laadgliair INDIA LIMITED


inawA) IA CAN ol Inc.. MIAMIAN)

INSPECTION AND TEST PLAN FOR EPABX SYSTEM

STANDARD SPECIFICATION NO.

6-81-1074 Rev. 1
Page 5 of 5

SL NO. 5.0 5.1 6.0 6.1

STAGE/ ACTIVITY

CHARACTERISTICS

QU ANT UM OF CHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EIL/TPIA

Painting Painting and Packing Documentation and IC Documentation and IC Bum-in test report as per specification Internal test records Issuance of IC 100% Internal test reports & Inspection Certificate H H Visual, Packing list. Proper packing to avoid any damage during transportation. 100% Supplier's records H -

Supplier to submit internal test reports, type test reports and Statutory Approval Certificates before offering items for Inspection to EIL/TPIA Legends: H- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed after scheduled date). NOTES (As applicable): Wherever W/R or 11/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable. This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

Format No. 8-00-0001-F7 Rev. 0

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