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INSPECTION AND TEST PLAN FOR FIRE DETECTION AND ALARM SYSTEM

STANDARD SPECIFICATION NO.

6-81- 1076 Rev. 2


Page 1 of 7

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INSPECTION AND TEST PLAN FOR FIRE DETECTION AND ALARM SYSTEM

2 1 0 Rev. No.

29.06.2012 28.09.07 30.04.02 Date

Revised and Reissued Revised and Re-issued Issued for implementation Purpose AKG RG Prepared by

RJD PPM AKC Checked by

KC MVKK AKB Standards Committee Convenor

DM VC GRR Standards Bureau Chairman

Approved by

Format No. 8-00-0001-F7 Rev. 0

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NIRzi-ei dial ENGINEERS

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INDIA LIMITED
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INSPECTION AND TEST PLAN FOR FIRE DETECTION AND ALARM SYSTEM

STANDARD SPECIFICATION NO.

6-81-1076 Rev. 2
Page 2 of 7

Abbreviations AS BASEEFA BIS CCE or CCOE CELL CIMFR CE DFT DT DPT ERTL FCRI FM FLP HT HIC ITP IP IC IGC IEC JEC LPT

Alloy Steel British Approval Service for Electrical Equipment in Flammable Atmospheres Bureau of Indian Standard Chief Controller of Explosives Certification Engineers International Limited Central Institute of Mining & Fuel Research Carbon Equivalent Dry Film Thickness Destructive Testing Dye Penetrate Testing Electronics Regional Test Laboratory Fluid Control Research Institute Factory Mutual Flame Proof Heat Treatment Hydrogen Induced Cracking Inspection and Test Plan Ingress Protection Inspection Certification Inter Granular Corrosion International Electro technical Commission Japanese Electro technical Committee Liquid Penetrate Testing

MPT/MT MRT MTC MOC NPSH NDT NEMA PD PO PESO PQR PR PMI PVC QC TC TPI or TPIA UT UL VDR WPS WPQ XLPE

Magnetic Particle Testing Mechanical Run Test Material Test Certificate Material of Construction Net Positive Suction Head Non Destructive Testing National Electrical Manufacturers Association Partial Discharge Purchase Order Petroleum Explosive Safety Organization Procedure Qualification Record Purchase Requisition Positive Material Identification Poly Vinyl Chloride Quality Control Test Certificate Third Party Inspection Agency Ultrasonic Testing Under writer Laboratories Vendor Data Requirement Welding Procedure Specification Welders Performance Qualification Cross Linked Poly Ethylene

Inspection Standards Committee Convenor . Members: Mr. S.C. Gupta Mr. G. Suresh
Format No. 8-00-0001-F7 Rev. 0

Mr. A.K. Chaudtiary Mr. RIC Singh Mr. Rajeev Kumar Mr. MP Jain (Projects) Mr. G. Poomachandra Rao

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(A God d lobo UnOottalonor

INSPECTION AND TEST PLAN FOR FIRE DETECTION AND ALARM SYSTEM

STANDARD SPECIFICATION NO.

6-81-1076 Rev. 2
Page 3 of 7

1.0 SCOPE This Inspection and Test Plan covers the minimum testing requirements of automatic and manual Fire Alarm System incorporating detectors, Data Gathering Fire Alarm Panels(DGFAP. 2.0 REFERENCE DOCUMENTS PO/PR/ Standards referred there in/Job specifications/Approved documents. 3.0 INSPECTION AND TEST REQUIREMENTS SL NO. 1.0 2.0 2.1 STAGE/ ACTIVITY Procedures Material Inspection Incoming Material like Fabricated items, PCBs, Lamps, Push Buttons, Fire detectors Temp detectors, UV, IR, Ionization type, linear beam type and optical type detectors, Manual call points, Sirens, Annunciators, Relays, Switches, Battery, battery charger , Exit Signs, Flashing Lights, Release and Inhibit switches, Zener Barriers, _Short Circuit/fault Tcolator, etc. In process Inspection PCBs and other Electronic Components Visual, Dimensional, Operational checks as applicable, Matching of detectors with given specifications, Statutory body certification, Make of Items, etc. Sub supplier's TC / Supplier's Test Records CHARACTERISTICS -QUANTUM OF CHECK -SCOPE OF INSPECTION RECORD -SUB SUPPLIER -SUPPLIER -EIL/TPIA --

100%

H/R

3.0 3.1

Burn-hi Test of PCBs for 96 hrs at 50 deg C

100%

Supplier's Test Records

Format No. 8-00-0001-F7 Rev. 0

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sgza Wag VieINDIA LIMITED


mien Rol tecnem) IA Gan of MIA Undenakm91

saRzetellENGINEERS

INSPECTION AND TEST PLAN FOR FIRE DETECTION AND ALARM SYSTEM

STANDARD SPECIFICATION NO.

6-81-1076 Rev. 2
Page 4 of 7

SL NO. 4.0 4.1

STAGE/ ACTIVITY Final Inspection Conventional Fire Alarm System consisting Central, Zonal and Repeater Fire Alarm Panels (Final Inspection)

CHARACTERISTICS

QUANT UM OF CHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EIL/TPIA

Visual check including GA, layout, Tag plates, Paint shade, Make, Model No., Panel gasketing, Identification and location of components ,Mimic layout , Check of specifications of all types of detectors w.r.t data sheets, etc Check calibration status of all testing equipment. Bill of material/Make of components check Quality of lacquering and Inter changeability of PCBs Verification of cable termination arrangement. Operation check of scheme, Mimic lamps by simulating fire, cable fault conditions w.r.t different type of detectors. Check of detector operation w.r.t loop impedance ( L, R, C parameters given in data sheet for the cable) Operation checks of scheme, mimic lamps w.r.t different type of release and inhibit switch thro' output relays. Simulation of all Alarms Auto & Manual release operation Fail safe operation Verification of Battery type and Capacity uperation check for Break glass assembly Operation check on applicable accessories like Exit Signs, Beacon Lamps, Siren, Release and inhibit switches, Short circuit/fault isolator Provision of cable glands and earthing

100% by supplier and on random basis by EIL/TPIA

Inspection Witness Record

H/W

Format No. 8-00-0001-F7 Rev. 0

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INSPECTION AND TEST PLAN FOR FIRE DETECTION AND ALARM SYSTEM

STANDARD SPECIFICATION NO.

6-81-1076 Rev. 2
Page 5 of 7

SL NO. 4.2

STAGE/ ACTIVITY Computer aided Fire Alarm System consisting of Central Fire Alarm Panel, Data gathering Fire alarm Panel (DGFAP) and Repeat Fire Alarm Panel. (Final Inspection)

CHARACTERISTICS Visual check including GA, layout, Tag plates, Paint shade, Model No , Panel gasketing, Identification and location of components , Check of specifications of data sheets, Check of all types of detectors w.r.t specifications for Zener barriers ,VDU, Keyboards, Printers etc Bill of material/make of Component check Verification of cable termination arrangement in DGFAP panels Operation check of scheme by simulating fire, cable fault conditions w.r.t different type of detectors. Check of detector operation w.r.t loop impedance ( L, R, C parameters given in data sheet for the cable) Operation checks of scheme w.r.t different type of release and inhibit switch, interfacing with suppression/clean agent systems. Simulation of all Alarms Auto & Manual release operation Fail safe operation Redundancy checks Check of functions, commands ,reports, operator level access, Supervisor level access on monitor, Graphics CFAP communication with all dovi000 Changing Address of detectors Verification of Battery type and Capacity Calibration Check with standard calibrator, validity of calibrator check (if applicable)

QUANTUM OF CHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EIL/TPIA

100% by supplier and on random basis by EIL/TPIA

Inspection Witness Record

H/W

Format No. 8-00-0001-F7 Rev. 0

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INSPECTION AND TEST PLAN FOR FIRE DETECTION AND ALARM SYSTEM

STANDARD SPECIFICATION NO.

6-81-1076 Rev. 2
Page 6 of 7

SL NO.

STAGE/ ACTIVITY

CHARACTERISTICS Operation check on applicable accessories like Exit Signs, Beacon Lamps, Siren, Release and inhibit switches, Short circuit/fault isolator Certificate from testing agency like ATEX, CIMFR BASEEFA, FM/UL , PTB etc. for suitability in specified hazardous area A valid BIS license for indigenous supply Statutory approval certificates from CCE/PESO for use in specified hazardous area. Degree of protection certificate as applicable. Visual Suitable protection to prevent entry of foreign material. Protection against damage during transportation Suitable packing for outdoor storage areas with heavy rains/high ambient temperature unless otherwise agreed

QUANT UM OF CHECK

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EIL/TPIA

4.3

Submission of certificates /documents

Sample/Proto type

Statutory Approval Certificates / Type Test Certificates

5.0 5.1

Painting Painting and Packing

100%

Packing list / Supplier's Records

6.0

Documentation and IC Review of Internal Test Reports and MTCs. IC issuance


DUCITILLCInninni and IC -

Supplier's Test Records /


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6.1

II

Certificate (IC)

Format No. 8-00-0001-F7 Rev. 0

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ISifizielala ENGINEERS INDIA LIMITED ^ar $1; { 0151egNiir c.w.) Govl of Wu Undenakmin

INSPECTION AND TEST PLAN FOR FIRE DETECTION AND ALARM SYSTEM

STANDARD SPECIFICATION NO.

6-81-1076 Rev. 2
Page 7 of 7

Legends: H- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed after scheduled date). NOTES (As applicable): Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable. This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

Format No. 8-00-0001-F7 Rev. 0

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