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CL

Lnergy
0pt|m|zot|on ond Contro|
8ently Nevcdc quipment
florence
Jcnucry 16
th
, 2009
CC Customer Applicction Center
CL f|orence Leorn|ng Center
v|o Perett| R|coso||, 78 - f|renze
Agendc
- Introduction
- fundcmentcls of vibrction
- leosurement Porometers ond Concepts
- v|brot|on leosurement $ystems. Prox|m|ty, ve|oc|ty ond
^cce|erot|on Tronsducers
- Mcchinery Protection, Condition Monitoring cnd Dicgnostics
- C|oss||cot|on o loch|nes ond re|evont Cond|t|on lon|tor|ng
$troteg|es
- 0verv|ew o Cond|t|on lon|tor|ng S Protect|on ordwore ond
0|ognost|cs $otwore
- Live Demo cnd Hcnds-on with use of Mcchinery Simulctors
Intreductien
7his is Dptimizctien cnd CentreI . 2009
Mecsure . CentreI . Pretect . Dptimize
8ently Nevcdc
Asset Condition
Monitoring
HW & SW
Control Solutions
1otcl Control
Systems cnd
Services
Reuter-Stokes
Rcdiction
Mecsurement
Solutions
Cil field
1echnologies
Drilling Sensors
Cptimizction & Control Services
Project & Contrcctucl Services
Mcximizing the cenemic Perfermcnce ef
Custemers' Dpercting Assets
Cptimizction &
Control Solutions
+
Core 1echnologies &
Domcin xpertise
Cos
Coo|
0|| S Cos
v|nd Nuc|eor
ydro
Houston
Ccmpincs
florence
Mcncmc
Shcnghci
Customer
In-depth 1rcining
Product
Demonstrctions
1ech & Comm
Mcrket Dev
1echniccl
Applicction
Development
1rcnscctioncl
Support
Singcpore
Moscow
Custemer AppIicctien Centers Netwerk
5peciolized 7eoms ot \our 0isposol . Closer to \ou
8udcpest
8elfort
fundcmentcIs ef vibrctien
vibrctien mecsurements
-Mechcniccl vibrction is the dyncmic motion of
mcchine components.
-vibrction mecsurement is the mecsurement of
this mechcniccl vibrction relctive to c known
reference.
vibrctien mecsurements
8ently Nevcdc mcnufcctures three trcnsducers to
mecsure mechcniccl vibrction of the mcchines. 1he
trcnsducers convert the mechcniccl motion into cn
electriccl signcl.
1he three trcnsducer systems to mecsure dyncmic
motion cre:
- Proximity 1rcnsducers
- Accelerometers
- velomitors
Preximity trcnsducer system
- Proximity trcnsducers convert the mechcniccl
vibrction to cn electriccl signcl thct is proportioncl to
the displccement of vibrction.
- Displccement being c chcnge in distcnce.
- Proximity trcnsducers cre used to directly mecsure
rotor movement in both the cxicl cnd rcdicl plcnes.
- expressed in mils or micrometers peck-to-peck
- stcndcrd sccle fcctor is 7.87 vlmm |200 mvlmill
veIecity trcnsducer system
- velocity trcnsducers convert the mechcniccl
vibrction to cn electriccl signcl thct is proportioncl to
the velocity of vibrction.
- velocity being the time rcte of chcnge of
displccement.
- 0sed to mecsure housing or ccsing vibrction.
- xpressed in millimeterslsecond |mmlsl zero-to-peck
AcceIerctien trcnsducer system
- Accelerometers convert the mechcniccl vibrction to
cn electriccl signcl thct is proportioncl to the
cccelerction of vibrction.
- Accelerction being the time rcte of chcnge of velocity.
- 0sed to mecsure housing or ccsing vibrction
- 0suclly expressed in g's or mmlsec2 zero-to-peck.
vibrctien signcI chcrccteristics
- Amplitude
- frequency
- Phcse
- form
- Position
^|| o them together ore used to reoch on occurote
ossessment o the mechon|co| cond|t|on o o moch|ne
AMPLI7UD
pk
0
pk
pk
rms
Peck-to-peck refers to the totcl cmount of vibrction.
Zero-to-peck refers to the totcl cmount of vibrction from the
mcximum height of either the positive or negctive peck to the
zero voltcge cxis.
Root mecn squcre |RMSl is c function of the signcl conditioning
performed in the monitor or dicgnostic instrument cnd not the
output of the trcnsducer.
fRUNC
TIME/CYCLE
PRAS
A
B
TIME
(DEGREES)
PHASE
TIME
(DEGREES)
A
M
P
L
I
T
U
D
E
PHASE
(BETWEEN VIBRATION SIGNALS)
PRAS ANCL
0 360
PHASE
LAG
VIBRATION
SIGNAL
KEYPHASOR
SIGNAL
TIME
DEGREES
OF
ROTATION
1he phcse cngle is defined cs the number of
degrees from the Keyphcsor pulse to the first
positive peck of vibrction.
vIRA7IDN fDRM
TIME
1IM8AS - cn oscilloscope displcys the vibrction in units of the
trcnsducer |cmplitudel versus time horizontclly ccross the displcy.
A
M
P
L
I
T
U
D
E
TIME
vIRA7IDN fDRM
CR8I1 - is the output of two trcnsducers ct 90 cngles to one cnother |V
plcnel in the -V mode of the oscilloscope. 1he orbit is the
representction of the shcft centerline movement.
0R3lT
$hope
PDSI7IDN
- Rcdicl shcft position is c mecsurement of the shcft centerline
rcdicl position within the rcdicl becring.
- Derived from the dc informction provided by the proximity
system.
- 0sed to determine becring wecr, misclignment, externcl
prelocds cnd other mclfunctions.
Mecsuring Mcchine vibrctien
- Proximity probes mecsure distcnce
- 8etween probe cnd shcft
- Non contccting
- Mcgnetic energy cbsorbed proportioncl to
distcnce
RADIAL MOVEMENT
AXIAL MOVEMENT
RcdicI cnd AxicI Mevement
Preximity Systems
- Proximitor cnd Probe Cperction
<100mil
RF SIGNAL
EXTENSION
CABLE
AND PROBE
PROXIMITOR
DEMODULATOR
OSCILLATOR
To
Monitor
ddy Current 7heery
CONDUCTIVE
MATERIAL
EDDY CURRENTS
RF SIGNAL
Proximitor
Probe
Prebe CIese te Reter
RF SIGNAL
0
Prebe Awcy frem Reter
RF SIGNAL
0
Chcnging Distcnce etween Prebe cnd Reter
Preduces c Chcnge in SigncI Strength
RF SIGNAL
0
DemeduIcter Dperctien
DEMODULATOR
INPUT
PROXIMITOR
OUTPUT
0
0
RF SIGNAL
0
C
H
A
N
G
E

I
N

V
O
L
T
A
G
E
CHANGE IN GAP
24
O
U
T
P
U
T

I
N

V
O
L
T
S

-
D
C
PROBE GAP
mils
0
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140
2
4
6
8
10
12
14
16
18
20
22
Preximiter CcIibrctien Crcph
Prebe, xtensien ccbIe cnd Preximiter
Preximiter
SIGNAL COMMON
TRANSDUCER POWER
SIGNAL OUTPUT
ELECTRICAL LENGTH
Prebe Meunting
- Commonly mounted
directly inside the becring
- Probe views the shcft
directly
7rcnsducer Drientctien Dptiens
Cemmen PitfcIIs
YES
NO
Cross Talk Cross Talk
Side view Side view
Target Size Target Size
7imebcse Wcveferm with Phcse Reference
- More useful informction provided with Phcse
Reference |i.e. 8clcncingl
- Phcse reference signcl crectes blcnk-bright" on
wcveform
- Cclled c Keyphcsor by 8ently Nevcdc
Phcse Reference SigncI
0
0
-V
-V
ONE
REVOLUTION
ONE
REVOLUTION
0
0
vibrctien AMPLI7UD - reIctive phcse
pk
0
pk
pk
rms
pk
0
pk
pk
rms
X Probe
Y Probe
RcdicI Pesitien
Proximity Probes cre used in the -V
configurction to mecsure rcdicl
vibrction, the dc signcl from the
trcnsducer ccn be used to indiccte
the rcdicl position of the rotor within
the becring
7imebcse DispIcy
- Here is cn excmple of c timebcse plot found in System 1
Displcy
- 1he cursor provides c mecsurement reference
ReIctive vs Seismic references
Rotor to Bearing
Rotor Relative
To
Free Space
veIemiter

Figure 4. Velomitor Transducer
Mecsure Ccsing vibrction |Seismicl relctive to free spcce
AcceIeremeter
Cut cwcy view of Accelerometer
MICA
INSULATOR
CONDUCTIVE
PLATE
ELECTRICAL
INSULATOR
ELECTRONICS
COMPONENT
PRELOAD BOLT
MASS
PIEZOELECTRIC
CRYSTAL
BASE
ASSEMBLY
AmpIitude vs. frequency
Typical Amplitude vs. Frequency Response
RESONANCE
FREQUENCY
FREQUENCY
SYSTEM
ACCELEROMETER
7rcnsducers InstcIIctien - xcmpIe
7rcnsient Dctc fermcts
*
*
*
*
*
*
*
*
*
*
*
3.0
2.0
1.0
0.0
-1.0 0.0 1.0
9500
9400
9200
8700
8000
7600
5500
4500
1200
500
300
4000
3000
2000
1000
0
0 1000 2000 3000 4000 5000 6000 7000 8000
1X
2X
3X
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
0
90
180
270
2205
2250
2280
2370
2385
2400
2415
2310
2430
2445
2460
2475
2505
2685
2775 2985
3615
300
1845
2145
2610
0 500 1000 1500 2000 2500 3000 3500 4000
4
3
2
1
0
180
240
300
360
60
120
180
240
180
Bode Plot
rpm
m
i
l
s

p
p








P
h
a
s
e

L
a
g

(
d
e
g
)
Polar Plot
R
O
T
N
4.0 mils pp Full Scale CCW Rotation
Frequency (kcpm) Hanning Window
Cascade Plot
M
a
c
h
i
n
e

S
p
e
e
d

(
r
p
m
)
Average Shaft Centerline Postion (not orbit or polar plot)
Amplitude 0.20 mils/div CCW Rotation
Average Shaft Centerline Plot
Stecdy Stcte Dctc fermcts
0
-5
-10
-15
-20
0 5 10 15 20 25
20.0
15.0
10.0
5.0
0
120 240 360 480 600
Timebase Display Orbit Display
Scheduled
Shutdown
Bearing
Backing
V
e
r
t
i
c
a
l

P
o
s
i
t
i
o
n

(
m
i
l
s
)
Vertical Position Trend Plot
Time (days)
Half Spectrum Display
kcpm
Gear Mesh Frequency
7X
C
a
s
i
n
g

A
c
c
e
l
e
r
a
t
i
o
n

-
g

p
k
Mcchinery Pretectien,
Cenditien Menitering
cnd Dicgnestics
Criticol Mochines:
0irect production impoct, high copitol cost, high risk,
long leod time ports.
R
|
s
k

o
n
d

/

o
r
0
p
p
o
r
t
u
n
|
t
y
Number o P|ont ^ssets |Rotot|ng loch|neryl
3
1
2
CIcssificctien ef Mcchines
Lssentiol Mochines:
Frequent production impoct, high mointenonce costs,
medium-high risk.
6enerol Purpose Mochines:
lnfrequent production impoct, low individuol
mointenonce costs, medium-low risk.
CriticcI cssets
- Stecm 7urbines
- Cempressers
- Mcin Iine Pumps
- Recip Cempressers
ssenticI cssets
- fcns
- Pumps
- Iewers
- tc.
DP cssets
SwitchlRub
DnIine - centinueus
menitering & pretectien
3500
DnIine - periedic
|sccnningl menitering
7rendmcster Pre
DffIine
PertcbIe
Sncpshet
fer
Windews
C
DnIine - periedic
wireIess menitering
Different wcys ef menitering...
ssenticI Insight.Mesh
Asset pretectien. DnIine Meniters
3500 Menitering System
- |gh dens|ty l9' Ll^ system rock
- 0uo| Power $upp||es
- $|mp|ex or TlR
- Rotot|ng, Rec|p, ydro, S Pv
- $k|d or Remote lount|ng
- C|oss l 0|v 2
- l$ 3orr|ers
- Re|oy lodu|es
- lodbus Commun|cot|ons
- ^Pl 670
3500 System functiencIity
- Protect|on $ystem
- lnormot|on $hor|ng
- Re|oys
- Recorder 0utputs |4-20 m^l
- $er|o| Commun|cot|on to 0C$ |lodbusl
- Lthernet commun|cot|on to 0C$ |lodbus
TCP/lPl
- 0|sp|oys
- lnteroce w|th 0|ognost|c Too|s
Pretecting ssenticI Mcchines
The l900/65 Cenero| Purpose Lqu|pment lon|tor
1900l65 CenercI Purpese quipment
Meniter AppIicctiens
- Pumps
- 3|owers ond fons
- Coo||ng Tower fons
- ^|r compressors
- lotors
- Centr|uges
- 0ther essent|o| or 30P equ|pment
1900l65 CenercI Purpese quipment
Meniter enefits
- Lower-cost, cont|nuous on||ne
protect|on thon trod|t|ono| rock-bosed
systems
- Re||ob|e system oers |mproved
copob|||ty over tronsm|tters or
equ|pment protect|on
- Uses proven ond re||ob|e c|rcu|t
des|gns os ound |n 3500 ond 3300
mon|tor|ng systems
- 8-chonne| mon|tor oers greoter
number ond vor|ety o |nputs thon
other l900 $er|es mon|tors
- Losy |nsto||ot|on ond con|gurot|on
through smo|| s|ze, |ex|b|e mount|ng
opt|ons, ond con|gurot|on sotwore
1900l65 CenercI Purpese quipment
Meniter enefits
- lon|tor unct|ons |ndependent|y or w|th
on opt|ono| d|sp|oy or |oco| |nd|cot|on
o o|| chonne|s ond vor|ob|es
- 0|sp|oy con be mounted d|rect|y to the
mon|tor or up to 75 meters |250 eetl
owoy ond connected to the mon|tor v|o
o s|ng|e cob|e
- Port|cu|or|y su|ted or use on
stondo|one, sk|d-mounted, ond
pockoged moch|nery
- Pockoged ond des|gned or cost-
eect|ve 0Ll opp||cot|ons
Monitor
Cptioncl Displcy
CcpcbiIities l Specificctiens
- $e|-conto|ned, stond-o|one mon|tor
- Cont|nuous mon|tor|ng ond protect|on, su|tob|e or outo-shutdown
opp||cot|ons
- 4 chonne|s o v|brot|on |nputs |2- ond 3-w|re occe|erometers, ve|om|tors ond
3ent|y Nevodo prox|m|ty sensorsl
- Up to 4 vor|ob|es per chonne| w|th |ndependent |ntegrot|on ond ||ter contro|
- Up to 8 po|e ||ters on some vor|ob|es
- 24 b|t ^/0 converters w|th 25 kz bondw|dth
- 4 chonne|s o temperoture |nputs |type L, J, K, ond T thermocoup|esl
- 2 |eve|s o o|orms ^LLRT ond 0^NCLR
- 6 con|gurob|e re|oys w|th vot|ng |og|c
- 3uered tronsducer outputs 4 on mon|tor, l on d|sp|oy
CcpcbiIities l Specificctiens
- 4 con|gurob|e 4-20 m^ recorder outputs
- $tond o|one con|gurot|on sotwore
- ^ccepts l8 to 36 v0C power, on externo| power supp|y |s ovo||ob|e or
ll0/220 v^C
- lountob|e v|o 0lN-ro|| c||p or bu|kheod mount|ng p|ote
- $mo|| pockoge $|ze |mml. mon|tor on|y |200 x l50 x 75l, mon|tor w|th
opt|ono| d|sp|oy ottoched |200 x l50 x l00l
- 0pt|ono| |berg|oss hous|ng, or stee| door |or pone|-mount
opp||cot|onsl, to meet weotherproo |nsto||ot|on requ|rements ond lP65
- ozordous oreo opprovo|s
Direct Input
Transducers
Control Room
TIM Line
System 1
Host
Computer
or Control
System
Plant Information
Network
Dn-Iine Periedic Menitering |Sccnningl
Dn-Iine Periedic |Sccnningl
DSM DSM DSM
TIM Line
Transducers
Direct Wired
Transducers
Fiber Optic
Ethernet Hub
10/100BaseT
Ethernet Hub
Wireless Ethernet
Twisted Pair
Cable
Fiber Optic
Cable
To other DSMs or
Comm Processors
System 1 Host
Computer
7rendmcster Dyncmic Sccnning MeduIe
FdsI Scdnning, Advdnced FuncIiondliIy
vibrdIion ldccel, prox eIc, IemperdIure
Con even odd reloy module
dsy lnsIdlldIion
Simple IherneI connecIion
Modbus communicdIions
High Number of DdId PoinIs
8 1lM lines wiIh 250 Irdnsducers edch
Up Io l000 poinIs per DSM
Advdnced DidgnosIics
ShdfI orbiIs, synchronous sdmpling
3200 line specIrum Fmdx 20Hz Io 20kHz
SpecIrdl enveloping
Cest ffective SeIutien fer cIcnce ef PIcnt
7rendmcster Systems
TlPro |nsto||ed on ons
w|th l900 protect|on
systems
|Protect|on S lon|tor|ngl
TlPro |nsto||ed on ons
w|thout protect|on
systems
|lon|tor|ng on|yl
PertcbIe dctc ceIIecter pregrcms cre tee Icber-
intensive fer ceIIecting dctc frequentIy eneugh en
seme mcchines.
Wired sccnning systems cre tee
expensive te instcII fer seme types
cnd Iecctiens ef mcchines.
Centinueus menitering systems cre tee expensive fer
nen-criticcI mcchines.
PertcbIe dctc ccquisitien presents c
humcn scfety risk en seme mcchines.
PertcbIe dctc ccquisitien prene te Iew
repectcbiIity cnd repreducibiIity
Dn-Iine Periedic Menitering |WireIessl
7he cnswer is ...
WireIess Mesh Netwerks
Whct is c WireIess
Mesh Netwerk ?
w


i


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s
w
|
r
e
|
e
s
s
L
t
h
e
r
n
e
t
m
e
s
h
1
3
4
5
sensors
2
Wireless Signal Input
Module (wSIM)
wSIM
repeater
Manager
Gateway
System 1 computer
7crget cppIicctiens
-Mdchines IhdI do noI jusIify
conIinuous moniIoring sysIems
-ssenIidl / Cenerdl Purpose
mdchines
-Some remoIe or resIricIed mdchines
-Some hdzdrdous mdchines ldo noI
expose personnel Io sdfeIy hdzdrds
ll
Motor driving a centrifugal compressor
(Shell at Ormen Lange, Norway)
Motor driving a pump
(Shell at Ormen Lange)
Cooling tower fan (gearbox)
(Baglan Energy Park, UK)
Pretetype wSIMs
|net fincI preductl
7crget cppIicctiens . ND7
Sensers l 7rcnsducers
200150 AcceIeremeter
CenercI Purpese
10 - 1kRz
200155 Lew frequency
AcceIeremeter
1.5 te 1kRz
200157 Righ frequency
AcceIeremeter
10 - 10kRz with
nveIeping
7hermeceupIes
types J, K, 7 er
wSIM
WireIess SigncI Input MeduIe
- Up te 4 sensers mcy be
cennected, in cny
cembinctien ef vibrctien
cndler tempercture
- Cennectien is vic ccbIe
- vcrieus ccbIe Iength
eptiens cre cvciIcbIe.
- AIse perferms the functien
ef c Repecter
wSIM
WireIess SigncI Input MeduIe |cent'dl
fer vibrctien mecsurement,
ecch ccceIeremeter signcI
ccn be precessed inte
severcI vcricbIes |bcsed en
user cenfigurctienl.
- AcceIerctien |Direct 0-pk, RMS, Prime
Spikel
- veIecity |integrcted ccceIerctienl
- nveIeped AcceIerctien |Direct 0-
pk, RMSl
WireIess Repecter
- xtends the rcnge ef c
wireIess mesh netwerk when
twe |er semetimes merel
wSIMs cre tee fcr cpcrt fer
geed wireIess signcI
trcnsmissien
- AIse used fer redundcncy,
te increcse the density ef
nedes in c given geegrcphic
crec te impreve mesh
netwerk reIicbiIity
WireIess SigncI Input MeduIe |wSIMl
with cttery Pewer Dptien
Lithium Ion C-Cell
c different eptien exists fer cn
externcI nergy Rcrvester wSIM
eId styIe wSIM
shown for
illusIrdIion
purposes only
nergy Rcrvester
- Preduces eIectriccI
energy if unit is vibrcting*
- Ccn previde pewer te
wSIM |cnd thus te
cennected ccceIeremetersl
cnd te Repecters
- Cennected te wSIM vic
ccbIe
- Dnbecrd dispIcy ef signcI
strength |mWl
-Designed fer use en 50 Rz
er 60 Rz eIectric meters
* vibrctien chcrccteristics must
meet certcin criteric ef
cmpIitude cnd frequency
Drcmctic Difference in SigncI Strength
when instcIIed within c few cm er inches
0.13mW 7.09mW
Mcncger
Cctewcy
- Mcncges the wireIess mesh netwerk
-Ceerdinctes cemmunicctien between nedes
|supperts up te 250 nedesl
- Prevides interfcce between wireIess mesh netwerk
cnd pIcnt thernet netwerk |cnd System 1 cemputerl
-Requires externcI pewer |vcc er vdcl
- 19-inch rcck meunt er heusing meunt
System 1 Dctc
Acquisitien Server
- IncIudes Dctc CeIIectien
MeduIe |DCMl fer ssenticI
Insight .mesh
- Mcy be used fer wSIM
cemmissiening |er sepcrcte
PC mcy be usedl
Se, whct is new cbeut eur seIutien?
Why net?
vireless sysIems hdve exisIed for yedrs ...
8enIly Nevddd's firsI sysIem wds in 200l
8uI wireless sysIems hdve noI hdd wide
dccepIdnce in indusIridl dpplicdIions.
0% 20% 40% 60% 80% 100%
Reliability
Standards
Ease of Use
Power consumption
Development cycles
Node size
crriers fer WireIess 7echneIegy
Adeptien
Source. Onvorld 2005

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p
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o
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e
m
s
!
WireIess Netwerk 7epeIegy Dptiens
Mesh Netwerk enefits
Mesh 7epeIegy.
-Is seIf-ergcnizing
-Is seIf-hecIing
-Is reIicbIe
-Rcs Iew pewer censumptien
-Is sccIcbIe
WireIess mesh netwerk
SeIf-ergcnizing
lonoger
Cotewoy
1
2
3
4
5
repeoter
w$ll
legend
WireIess mesh netwerk
SeIf-hecIing
lonoger
Cotewoy
repeoter
w$ll
legend
WireIess mesh netwerk
ReIicbIe
thernet
LAN
lonoger
Cotewoy
repeoter
w$ll
legend
WireIess mesh netwerk
Netwerk ReIicbiIity versus Cest
lonoger
Cotewoy
thernet
LAN
~ 50 - l00 m < Ihis disIdnce < ~ 30 km
C|sco ^ccess Po|nt
C|sco ^ccess Po|nt
repeoter
w$ll
legend
WireIess mesh netwerk
Lew pewer censumptien
Repeoter
^ct|ve
node
w$ll
legend
lonoger
Cotewoy
WireIess mesh netwerk
Lew pewer censumptien
lonoger
Cotewoy
Repeoter
^ct|ve
node
w$ll
legend
WireIess mesh netwerk
Lew pewer censumptien
lonoger
Cotewoy
Repeoter
^ct|ve
node
w$ll
legend
WireIess mesh netwerk
Lew pewer censumptien
lonoger
Cotewoy
Repeoter
^ct|ve
node
w$ll
legend
WireIess mesh netwerk
Lew pewer censumptien
lonoger
Cotewoy
Repeoter
^ct|ve
node
w$ll
legend
WireIess mesh netwerk
Lew pewer censumptien
lonoger
Cotewoy
Repeoter
^ct|ve
node
w$ll
legend
WireIess mesh netwerk
Lew pewer censumptien
lonoger
Cotewoy
Repeoter
^ct|ve
node
w$ll
legend
lonoger
Cotewoy
WireIess mesh netwerk
SimuItcneeus dctc cemmunicctien
Repeoter
^ct|ve
node
w$ll
legend
Netwerk cnd Dctc Security
NeIwork lDs dnd Join Keys
- noI visible Io users
No unduIhorized nodes dllowed Io join
l28biI ddId encrypIion
- no Irdnsmission or inIercepIion of
unencrypIed ddId
Frequency hopping
Rczcrdeus Arec ApprevcIs
Mdndger CdIewdy
- lnsIdlldIion in sdfe dred lconIrol
room or wedIherproof housing
1rdnsducers, wSlMs dnd RepedIers
- A1 Zone2
FirsI producI reledse 2008
- A1 Zone0/CSA Cldssl, Divl
2009
wSIM SigncI Precessing*
Sdmple RdIes
- 256 Hz, 5l2 Hz, l280 Hz, 2560 Hz,
5l20 Hz, l2.8 kHz, 25.6 kHz, 5l.2 kHz
Frequency Spdns
- l00 Hz, 200 Hz, 500 Hz, l kHz, 2 kHz,
5 kHz, l0 kHz, 20 kHz
SpecIrdl Lines
- l00, 200, 400, 800, l600, 3200
Configurdble FilIers
- 8dnd Pdss, Low Pdss, High Pdss
* Reference: Crbit crticle September 1993
wSIM Dyncmic Dctc
1imebdse vdveform
SpecIrum
vdIerfdll
ssenticI Assets 7echneIegy Pesitiening
frequency of Mecsurements
1lmonth 1lweek 1ldcy
1echnology Positioning
TC0. Toto| Cost o 0wnersh|p over l0 yeor t|merome
1lhour
Portcble
Dctc Collector
ssenticl
Insight
.mesh
Wired
Sccnning
Wireless Sccnning offers potenticl towcrds:
- h|gher doto ocqu|s|t|on rote thon P0C
- |ower cost-per-po|nt thon Trendmoster
1lmin
Infrcstructure Dptiens fer ssenticI Assets
frequency of
Mecsurements
1lmonth
1CC: 1otcl Cost of Cwnership over 10 yecr timefrcme
Portob|e 0oto Co||ector
v|re|ess $conn|ng
v|red $conn|ng
1lweek 1ldcy 1lhour 1lmin
System1 v6.5 SP2 Seftwcre fectures
WireIess UtiIity
Node Commissioning/De-Commissioning
SupporI for MulIiple NeIwork Mdndgers
Rddio Silence
Firmwdre upddIe "over Ihe dir"
Simplified configurdIion
Aldrming funcIiondliIy
NeIwork MdndgemenI FuncIiondliIy
SIdIus on remdining bdIIery life-Iime
Full SysIem l Ioolbox dvdildble for
wireless ddId
Steps in System DepIeyment
- Commissioning
- lnsIdlldIion
- ConfigurdIion
- verificdIion
System 1

Seftwcre
C's Dptimizctien cnd
Dicgnestics PIctferm
US PdIenI # 642l57l
Network Cob|es
Process 0oto
P|ont Network
- 0n||ne Reo|-t|me 0oto ^cqu|s|t|on |No mu|t|p|ex|ngl
- 0oto $toroge S ^|orm|ng
- 0|sp|oy |Trends, p|ots, ond eventsl
- Con|gurot|on
- Process doto lmport|ng S corre|ot|on
- Thermodynom|c PLRf0Rl^NCL
- Remote occess or d|sp|oy over the p|ont Network
$ysteml $erver
0C$
l003U$
3N 3500 Rock
v|brot|on, Temp, S $peed
$ensors
3N 3500 Rock
v|brot|on, Temp, S $peed
$ensors
Re|oys
Re|oys
T0l
T0l
System Architecture
Process
$ensors
Process
$ensors
Contro| $ystem Contro| $ystem
SysIem l PldIform
Iect.
Meters &
Cen.
CecI
fired
eiIers
7herme-
Dyncm.
Perferm
System 1 - PIcnt Asset Mcncgement
CriticcI
Retcting
Assets
DiI &
Lube
Recip.
Assets
DP
Assets
Applicotion 0oto Requirements
l. 1he ApplicdIions Deliver "1drgeIed" FuncIiondliIy for
Mdndging Specific AsseIs
2. 1he PldIform Delivers lnformdIion MdndgemenI
FuncIiondliIy dnd Higher Order DidgnosIics!
Levercging DN Infermctien
Mcncgement PIctferm
SysIem l PldIform
CecI
fired
eiIers
7herme
Perferm-
cnce
CriticcI
Retcting
Assets
Recip.
Assets
DP
Assets
Wind
7urbine
DiI &
Lube
AncIysis
Wcter
Chem
.
OIher
Displdy
SelecIively Delivering
lnformdIion Io Users
SelecIively Delivering
lnformdIion Io Users
lnIerneI
DM
Ret quipm
ngineer
3rd Pcrty
CensuItcnt
PIcnt
Dpercter
Instrument
7ech
ReIicbiIity
ngr
PIcnt
Mgmt
Infermctien Users
ReIping te Mcke etter Decisiens
Whct is System 1 Seftwcre
Dptimizctien cnd Dicgnestics fer Users
Whct is System 1 Seftwcre
I7 Architecture SccIcbIity
xpcnd cnd Distribute cs needed
DispIcy
CIient #2
DispIcy
CIient #N
.
DispIcy
CIient #1
.
Rist.
d #1
Dcq
Server #1
Dctc
Seurce #1
Dcq
Server #2
Dctc
Seurce #2
Dcq
Server #10
Dctc
Seurce #10
Rist.
d #2
Rist.
d #10
Cenfig
CIient #1
.
Cenfig.
Dctcbcse
System
Server
Cenfig
CIient #2
Cenfig
CIient #N
l1 NeIwork
Users Users
Asset Cenditien Mcncgement
System 1 Architecture
ConIinuous Online
MoniIoring
PorIdble MoniIoring
Periodic Online MoniIoring
PldnI HisIoridns &
ConIrol SysIems
LAN / vAN or
lnIerneI
veb Displdy
Server
"1hin" veb Displdy ClienIs
DdId
AcquisiIion
Server
Firewdll
LAN / vAN
LAN / vAN
"1hick" 1rddiIiondl Displdy ClienIs
MoIor MdndgemenI
Reldys
System 1 - Remete Cennectiens
7ypiccI PIcnt Netwerk Lcyeut
0ed|coted
Network |3ent|y
0oto |ghwoyl
$ysteml 0^
Pl
$ystem
P|ont
Corporote
Network
$nopshot
Whct is System 1 Seftwcre
DispIcy - 7hick cIient
Whct is System 1 Seftwcre
Dicgnestic PIets
System 1 - Dicgnestics cnd Asset
Mcncgement
-0ur|ng |n|t|o| stortup, $ystem l coptures h|gh, repeotob|e, lx ^mp||tudes ot
the T6 beor|ng on the LP '3' turb|ne.
-Un|t connot och|eve 3600 rpm ond |mbo|once |s |n|t|o||y suspected.
8.3 m||s-pp o
repeotob|e lx
omp||tudes
ond phose.
System 1 - Dicgnestics cnd Asset
Mcncgement
-Ut|||z|ng \ prox|m|ty probes ond dynom|c doto rom $ystem l, o |ottened
shot orb|t wos observed ot T6 beor|ng wh|ch |nd|coted o heovy pre|ood wos
oct|ng upon the rotor.
-^ rub |s suspected neor the T6 beor|ng oreo ond on ottempt to bo|once the
rotor wos prevented.
f|ot shot orb|t ond
errot|c woveorm
|nd|cote o rub |s
occurr|ng.
System 1 - Dicgnestics cnd Asset
Mcncgement
-$hot overoge center||ne p|ots |nd|cote obnormo| rotor movement ot T6
beor|ng.
-^bnormo| shot movement |s urther ev|dence o o rub |externo| pre|oodl.
^bnormo| movement
storts ot on|y .003'
rom bottom o
beor|ng. Th|s
movement |nd|cotes on
eor|y ond t|ght rub.
System 1 - Dicgnestics cnd Asset
Mcncgement
-Ut|||z|ng shot orb|ts ond shot overoge center||ne p|ots to |dent|y
o rub, |t wos dec|ded thot bo|onc|ng |s not the oppropr|ote
correct|ve oct|on.
-lt wos dec|ded to ver|y the N7 pock|ng c|eoronce by
d|sossemb||ng the T6 beor|ng ond pock|ng oreo.
-0ur|ng d|sossemb|y o the N7 pock|ng g|ond, extreme rubb|ng |s
ound ond o c|eoronce o .004' |s ound between the top o the
shot ond the pock|ng g|ond.
-N7 pock|ng |s reo||gned ond reossemb|ed. Un|t #4 |s restorted
w|th extreme d|erences noted |n v|brot|on chorocter|st|cs.
System 1 - Dicgnestics cnd Asset
Mcncgement
T6 shot orb|t dur|ng
rub.
T6 shot orb|t oter
rub |s corrected.
System 1 - Dicgnestics cnd Asset
Mcncgement
$hot center||ne p|ot
dur|ng rub.
$hot center||ne p|ot
oter rub wos
corrected.
System 1 - Dicgnestics cnd Asset
Mcncgement
-\ prox|m|ty probes ond the dynom|c doto rom
$ystem l mode |t poss|b|e to |dent|y the rub cond|t|on
on the un|t #4 turb|ne generotor.
-ldent|y|ng the rub cond|t|on ond tok|ng the necessory
meons to correct the s|tuot|on prevented unnecessory
operot|on ond odd|t|ono| stortups thot most ||ke|y
wou|d not hove m|t|goted the v|brot|on prob|em ond
wou|d hove resu|ted |n h|gher costs.
- $ystem l hos bose||ne doto on the un|t thot con be
reerenced or compor|son.
-$ystem l doto wos used to perorm |e|d bo|onc|ng o
the un|t.
AIcrm & vent Dctc Ccpture
- RooI Cduse DidgnosIics - dldrm evenI ddId collecIion - collecIion groups
- SofIwdre dldrms or Hdrdwdre dldrms cdn Irigger Ihis.
- 1he ddId seI for dn dldrm evenI Iypicdlly cdpIures.
- l0 minuIes of l second inIervdl sIdIic ddId from before Ihe evenI,
- 2.5 minuIes of l0 second inIervdl wdveforms from before Ihe evenI,
- 20 seconds of 0.l second inIervdl sIdIic ddId from before Ihe evenI,
- 2 Io 3 wdveforms from Ihe Iime Ihe evenI wds deIecIed,
- l0 seconds of 0.l second inIervdl sIdIic ddId from dfIer Ihe evenI, dnd
- l minuIe of l second inIervdl sIdIic ddId from dfIer Ihe evenI,
- l minuIe of l0 second inIervdl wdveforms from dfIer Ihe evenI.
1


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2 / 3 waveforms
Stecdy Stcte |Stcticl
Stecdy Stcte |Dyncmicl
7rcnsient
Decisien Suppert
Autemcted Netificctien
ActiencbIe Infermctien
Plain English
advisories
- the RIGHT
INFORMATION
to the RIGHT
PEOPLE at the
RIGHT TIME
System 1 : Proactive & targeted advisory notifications
Live Deme cnd Rcnds-en with
use ef Mcchinery SimuIcters