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Pre-Checklist &PreCommissioning Activities List for DCS & ESD startup

Plant/Area: Checklist Completed By:____________________________________________ Date

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Introduction ...........................................................................................................................................3 CHECK READINESS OF PLANT TO POWER UP THE SYSTEM .......................................................4 1. Locations .....................................................................................................4 2. DCS & ESD Panels.....................................................4 3. DCS & ESD Earthing .................................................................................5 4. Commissioning Power & UPS availability ................................................5 5. Customer Coordination and Contact details ...........................................5 6. Safety .......................................................................................................... 5

Introduction

Either the Site Manager or Commissioning Leader should complete this checklist. This checklist serves as basis to check site availability to power up the DCS & ESD and start pre-commissioning/commissioning activities. Without all or the majority of checks in place the project cannot be executed efficiently.

Any additional information which help to ensure an optimized/improved commissioning process are always welcome.

LEGEND FOR CHECKBOX Blank = Not checked or not ready N/A = Not Applicable Y = Answer: Yes and/or comments N = Answer: No and/or comments

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Questions Status
Blank N/A Y N = = = =

Comments
Not checked or not ready Not Applicable Answer: Yes and/or comments Answer: No and/or comments

CHECK READINESS OF PLANT TO POWER UP THE SYSTEM Requirement for plant before commissioning starts 1. Locations

Plant/Area to be mentioned on front page (control room, plant area, etc.) 1.1 Are civil and installation works Complete/adequate to enable commissioning to start continuous? Is the area relatively free from dust so it has no detriment to commissioning or equipment? No aggressive gases that will effect Personnel or equipment? Are the rooms secure and lockable? Lighting installed and adequate? Is the air conditioning in operation? Are the Incomer Power cable layed from MCC room to DCS Control room Where panel are going to erect. Cable details : Voltage Level to be Check Using Multimeter : Phase to Neutral (V) : Neutral to Earth (V) : 2. DCS & ESD Panel 2.1 Unpacking of the DCS & ESD Panel, Physical Verification to be carried out And Record note to be prepared (like Any Damage or Modules inside the Panel might have come out from the DIN rail during Transit, Photograph of the same if any)

1.2

1.3 1.4 1.5 1.6 1.7

1.8

2.2 Check the no of DCS & ESD Panels which is as per Control Room GA 2.3 Check any internal or External Damage of the Cabinets 2.3 Are the DCS & ESD panel Base frame erected as per the detail given in the Panel GA drawing? Are the DCS & ESD panel erected on the Base Frame as per GA drawing?

2.4

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Questions Status
Blank N/A Y N = = = =

Comments
Not checked or not ready Not Applicable Answer: Yes and/or comments Answer: No and/or comments

3. DCS & ESD Earthing 3.1 Are Separate Earth pits are provided for DCS & ESD System (signal and Power) Resistance to be check and Recorded: Is Earthing cable laid and connected To the DCS & ESD Panel Earth Bus Bar? 4. Commissioning Power & UPS Availability

3.2

Is permanent power available? If not how much load can be used? 4.2 Is UPS panel charged and is available to charge the DCS & ESD Panel? 4.3 Measure the Incoming supply of Cabinet before power up the cabinets 4.4 Check the proper terminations of signal & Power Cables 4.5 Check the Field Cables are terminated in the Marshalling Cabinet. 4.6 Ensure Free cable are not laying in inside the cabinets 4.7 Check the proper field Cable are dressed in field cable duct 5. Customer Coordination and Contact details 5.1 Is there a maintenance organization available if needed? Who is responsible? 6. Safety 6.1 Is there a safety service on site? If so, who is in charge? How is this service organized? Are there any regulations in force, which ones? Are there any periodical safety checks expected on site? Are safety symbols (prohibition signs, warning signs, instruction signs) displayed and understandable?
Date

4.1

6.2 6.3 6.4

Signed By :