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TILTING STERILIZER
BESTEEL Berhad (111216-X)
High throughput. Shortest steaming time in industry (45-50 min) Minimum downtime due to lesser moving parts Lower capital cost in overall POM construction Low operation and maintenance costs High efficiency in oil extraction and cost effective Quality in oil extraction Easy and safe to operate & needs little training for the operators and engineers
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Easy & Safe to Operate Much easier to operate than conventional horizontal sterilizers Automatic operation with safety interlocks, and cleaner working environment Lower Operation & Maintenance Costs Only 2-3 operators to operate a multiple sterilizers station. Minimum damage to FFB The tilted position allows FFB to slide/roll down during filling Much smaller sterilization station >>> lower cost Needs only 30% of the space occupied by horizontal sterilizer.
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Tilting Sterilizer
1 72 to 83 mins Average 1.07% Condensate is used for dilution, oil loss recovered 23 to 27 t/h <1 % 1 to 3 peaks 170 - 200 kg/t FFB Minimal Less 18
Horizontal Sterilizer
3 100 to 120 mins <3.44 % (Additional equipment required to recover oil loss) Low, oil drips onto floor 11 t/h <2 % 2 to 3 peaks 300 - 450 kg/t FFB High (large vessel) More 32
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Tilting Sterilizer
Horizontal Sterilizer
>20% lower than CMC type High conventional mills Maintenance Requirement Only scheduled maitenance of Many plant items to be maintained hydraulics Cost of Operation Low High General Operation & Working Simple to operate, safer and cleaner Complex and many human dependent Environment environment factors, oily working floor Delay and Downtime Minimal Transferring of cages Waste water & Recovery Minimum condensate More steam condensate Upgrading Plant Small space required provides many Difficuit to retofit, need more space flexibilities in arrangement Automation Fully automation from filling of FFB to Difficuit for complete automation unloading of SFB
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Tilting Sterilizer
High. optimised space usage (23-27t/h) 72 to 83 mins <1 % Average 1.07%
Vertical Sterilizer
More dead space reduces capacity and throughput (15 t/h) Longer. SFB discharge by auger, more dead space >> less efficient cooking <3 % * <6 % * (Additional equipment is used to recover oil loss) Added maintenance of auger (some use water for cushioning) Fair (some use water for cushioning) Added tasks like water filling system and auger discharge
* Based on technical specification issued by other for Air Tawar POM, Kota Tinggi
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Size 30T
30 23 to 27 7200 3200 64 1500/1700 JIS SS 400 3.5 150 Yes Yes Optional Optional Tilting Yes
DESCRIPTION Holding Capacity t (tonne) Cycle Time (min/cycle) Feeding Time (min) Steaming Time (min) Discharge Time (min) Oil Loss in EFB (%) Unstripped Fruit Bunch (%) Steam Consumption (kg/t FFB) DOBI
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Records from Tee Teh Palm Oil Mill (Mar. to Oct. 2010)
Performance Test Result (Chumporn Palm Oil Industry Public Co Ltd, Thailand)
Date
% USB
1/7/10 2/7/10 3/7/10 4/7/10 5/7/10 6/7/10 7/7/10 8/7/10 10/7/10 11/7/10 12/7/10 Average
1284 1323 1264 1276 1382 1411 1178 1200 1424 1395 1486 1329
180 180 no data no data no data 170 200 190 no data 200 200 187
1.59 1.56 no data no data no data 1.47 1.76 1.66 no data 1.50 1.58 1.59
2.90 2.90 2.90 2.90 2.80 2.90 2.70 2.60 2.30 2.40 2.30 2.69
4.10 4.67 4.07 3.96 3.83 4.60 4.69 3.67 4.49 4.11 3.82 4.18
2.00 2.45 1.70 1.89 3.50 1.68 1.66 1.93 1.62 1.52 1.78 1.98
1.12 1.26 0.88 1.02 0.58 0.85 1.45 0.91 0.99 1.57 1.77 1.13
<1% <1% <1% <1% <1% <1% <1% <1% <1% <1% <1% <1%
1 at decanter outlet 2 Sterilization station and loading ramp areas Steam flow measured using vortex flow meter FFB are sourced from third party plantations
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Replacement of horizontal sterilizers Add-on to existing horizontal sterilizers Phase 1 replacement of Installation horizontal sterilizers Phase 2 replacement of Construction horizontal sterilizers Operation since Replacement of March 2010 horizontal sterilizers Final Second phase upgrading Negotiation Change from using Installation vertical sterilizers Construction Construction Engineering Engineering New Mill New Mill Mill upgrading New Mill
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Tilting Sterilizers
Loading Ramp
Loading Ramp
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Tilting Sterilizers
Loading Ramp
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Thank You
Lot 9683, Kawasan Perindustrian Desa Aman, Aman, Batu 11, Desa Aman, 47000 Sungai Buloh, Buloh, Selangor Darul Ehsan, Ehsan, MALAYSIA. Tel : +603 6156 5999 (Hunting Line) Line) Fax : +603+603-6156998, 61564888 E-Mail: enquiry @besteelberhad.com @besteelberhad.com
Thank
You
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