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PlantScape

Galvanically Isolated/Intrinsically Safe


Rail I/O Modules - Series H
Specification and Technical Data
PS03-532
Release 320
Revision Date: 8/11/2000
Version 0.1

Release 320 Ver. 0.1


Notices and Trademarks

Copyright 2000 by Honeywell Inc.


Release August 2000

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied
warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may
be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and
specifications in this document are subject to change without notice.
Honeywell, TotalPlant, and PlantScape are U.S. registered trademarks.
Other brand or product names are trademarks of their respective owners.

Honeywell Inc.
Industrial Automation and Control

The laws of the United States and other countries protect this unpublished work.

ii PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
8/00
About This Document
Revision Notes
The following list provides notes concerning all revisions of this document.

Doc ID Version Rel ID Date Notes

PS03-532 0.1 R320 8/11/00 Release for Announcement

References
The following list identifies all documents that may be sources of reference for material discussed in this
publication.

Document Title Doc ID

PlantScape System and Controller Specification and Technical Data PS03-132


PlantScape Chassis – Series A I/O Specification and Technical Data PS03-232
PlantScape Rail - Series A I/O Specification and Technical Data PS03-632

Contacts
World Wide Web
The following lists Honeywell’s World Wide Web sites that will be of interest to our industrial automation and
control customers.

Honeywell Organization WWW Address (URL)

Corporate http://www.honeywell.com

Industrial Automation and Control http://www.iac.honeywell.com

International http://www.honeywell.com/Business/global.asp

Telephone
Contact us by telephone at the numbers listed below.

Organization Phone Number

United States and Canada Honeywell Inc. 1-800-343-0228 Sales


Industrial Automation and Control 1-800-525-7439 Service
Asia Pacific Honeywell Asia Pacific Inc. (852) 8298298
Hong Kong
Europe Honeywell PACE [32-2] 728-2111
Brussels, Belgium
Latin America Honeywell Inc. (305) 364-2355
Sunrise, Florida U.S.A.

Release 320 Ver. 0.1


Introduction - Overview

Symbol definitions
The following table lists those symbols used in this document to denote certain conditions.

Symbol Definition

ATTENTION

Identifies information that requires special consideration.

CAUTION

Identifies a situation that could cause equipment damage or loss of data (work)

WARNING

Identifies a situation that could cause personal injury or death.

WARNING: risk of electrical shock. This symbol warns the user of a potential shock
hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60
VDC may be accessible.

ATTENTION, ElectroStatic Discharge (ESD) hazards. Observe precautions for


handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the protective earth (green
or green/yellow) supply system conductor.

Functional earth terminal. Used for non-safety purposes such as noise immunity
improvement. NOTE: This connection shall be bonded to Protective Earth at the
source of supply in accordance with national local electrical code requirements.

Earth Ground. Functional earth connection. NOTE: This connection shall be bonded
to Protective Earth at the source of supply in accordance with national and local
electrical code requirements.

Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall
be bonded to Protective Earth at the source of supply in accordance with national and
local electrical code requirements.

2 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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Introduction - Overview

Contents

Introduction..............................................................................................5
Overview ...................................................................................................................... 5
About Rail I/O Modules – Series H ..................................................................................... 5
RIOM-H component summary ............................................................................................ 7

Features ................................................................................................12
Hardware, Communications, and Hazardous Classifications.................................... 12
Modular design for mounting and operating flexibility.................................................. 12
ControlNet Communications ............................................................................................ 12
Galvanic Isolation and Intrinsic Safety............................................................................ 13
Hazardous classifications ................................................................................................ 13

Specifications ........................................................................................15
ControlNet Communications ...................................................................................... 15
ControlNet Gateway Redundant Media: TC-PGCN11 ..................................................... 15
ControlNet Repeater Adapter: TC-PBFO01 (For Hazardous Locations)....................... 17
ControlNet Repeater Adapter: TC-RPA001 (For Non-Hazardous Locations) ............... 19
ControlNet Fiber Module: TC-PMFO01 (For Hazardous Locations) .............................. 21
ControlNet Fiber Module: TC-RPFM01 (For Non-Hazardous Locations) ...................... 23
Terminal Bases .......................................................................................................... 25
Terminal Base with Screw Clamps: TC-PTBC11............................................................. 25
Input Modules ............................................................................................................ 27
Analog Current Input Module (8-Points): TC-PIA081...................................................... 27
Temperature Input Module (8-Points): TC-PIL081 .......................................................... 30
Digital Input Module (16-Points): TC-PIB161................................................................... 35
Output Modules.......................................................................................................... 38
Analog Output Module (8-Points): TC-POA081............................................................... 38
Digital Output Module (4-Points): TC-POB041 ................................................................ 41
Power Supply............................................................................................................. 44
Power Supply: TC-PPDXX1............................................................................................... 44

Appendix A – Hazardous Locations Reference .....................................46


North American Classification of Hazardous Locations............................................. 46
Electrical Codes................................................................................................................. 46
Divisions ............................................................................................................................ 46
Groups................................................................................................................................ 47
Methods of Protection....................................................................................................... 47
Temperature Classification .............................................................................................. 48
Apparatus Parameters ...................................................................................................... 48
Entity Concept ................................................................................................................... 49
International Electrotechnical Commission Classification of Hazardous Locations .. 51
About IEC ........................................................................................................................... 51
Zones.................................................................................................................................. 51
IEC Groups......................................................................................................................... 51
IEC Methods of Protection................................................................................................ 52
IEC Temperature Classification........................................................................................ 52
Enclosure Ratings ............................................................................................................. 52
NEMA and IEC Comparison.............................................................................................. 53

3
Introduction - Overview

Figures
Figure 1 RIOM-H seamlessly integrates the PlantScape system with I/O data in a hazardous area. .................. 6
Figure 2 A single Gateway supports up to eight Terminal Bases with any combination of Digital and
Analog I/O modules. ................................................................................................................................. 12
Figure 3 RIOM-H ControlNet Gateway to Fiber Optic system architecture for non-redundant
ControlNet media...................................................................................................................................... 13

4 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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Introduction - Overview

Introduction

Overview
About Rail I/O Modules – Series H
Honeywell’s Rail Input/Output Modules – Series H (RIOM-H) provide an efficient, compact, and seamless
I/O interface extension to the traditional rack-mounted I/O modules currently used with our PlantScape®
system. They feature a galvanic isolation/intrinsic safety (GI/IS) design for mounting and operating in areas
with potentially explosive atmospheres. All of the RIOM-H components are certified, so you can easily
distribute them throughout a given location. Figure 1 shows a PlantScape system architecture where system
components located in a non-hazardous area are seamlessly integrated with RIOM-H components in a
hazardous area. Corrosion protection to test level G3, according to ISA-S71.04-1985, is a standard feature
of Series H I/O components.
For more information about our PlantScape system and chassis-mounted I/O modules, please refer to these
other Honeywell publications.

Publication Number Title

PS03-131 PlantScape System and Controller Specification and Technical Data

PS03-231 PlantScape Chassis – Series A I/O Specification and Technical Data

PS03-632 PlantScape Rail - Series A I/O Specification and Technical Data

5
Introduction - Overview

Server

Supervisory ControlNet
Controller

CNI
Module

I/O ControlNet
Repeater/ Fiber Modules Repeater/ Fiber Modules
Adapter E
x
C o n rt o lN e R
t epea
t d
A r a p te r
e E
x C o n rt o N
l e
F tb
i e r Mo u
dl e
E
x C o n rt o lN e
F tb
i e r Mo u
dl e
Adapter E
x
C o n rt o N
l eR
t epea
t d
A e
r a pe
t r E
x C o n rt o lN e Ft b
i e r Mo u
dl e
E
x C o n rt o lN e
F tb
i e r Mo u
dl e
T C -P B F O0 1 T C -P MF O0 1 T C -P MF O0 1 T C -P B F O0 1 T CP- MF O0 1 T CP- MF O0 1

C OM M OD PW R

Cha
n 1 Cha
n 2 Cha
n 1 Cha
n 2
C OM M OD PW R

Cha
n 1Cha
n 2 Cha
n 1 Cha
n 2
Non-
1

+V-V+V-V
2 3 4

R e cv X mit R e cv X mit R e cv X mit R e cv X mit


1

+V-V+V-V
2 3 4

R e cv X mit R e cv X mit R e cv X mit R e cv X mit Hazardous


Area
Fiber
Hazardous
E E
C o n rt o N
l e tR e p e a
t d
A r a p te r
e Ex C o n rt o lN e
F tb
i e r Mo u
dl e E x C o n rt o lN e Ft b
i e r Mo u
dl e C o n rt o lN e tR e p e A
a
t de
r a p te r E x C o n rt o lN e tF b
i e r Mo u
dl e E x C o n rt o N
l e
F tb
i e r Mo u
dl e
T CP- B F O0 1 T C -P MF O0 1 T CP- MF O0 1 T C -P B F O0 1 T C -P MF O0 1 T C -P MF O0 1

Optic
Area
C OM M OD PW R C OM M OD PW R

Cable
Cha
n 1 Cha
n 2 Cha
n 1C h a
n 2
Cha
n 1Cha
n 2 Cha
n 1 Cha
n 2

1 2 3 4 1 2 3 4

+V-V+V-V R e cv X mit R e cv X mit R e cv X mit


+V-V+V-V R e cv X mit R e cv X mit R e cv X mit
R e cv X mit R e cv X mit

Rail I/O Modules - Series H


Ex

T C -P GC N 1 1

Gateway
I/O ControlNet --
+
1 2
+

1 2 4

V+V- V+V-
A B

Figure 1. RIOM-H seamlessly integrates the PlantScape system with I/O data in a
hazardous area. Redundant ControlNet media shown.

6 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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Introduction - Overview

RIOM-H component summary


The RIOM-H product line includes components certified for use in hazardous areas. There are also
components for use in non-hazardous areas to complement the integration of components between non-
hazardous and hazardous locations. This promotes greater flexibility for integrating remote I/O with the
PlantScape system. The following table summarizes the available RIOM-H components for quick
reference.

Component Model Number View

For Use in Hazardous Locations


ControlNet Gateway – TC-PGCN11
Redundant Media (for use Ex
in hazardous locations) TC-PGCN11

A B S TAT US PWR

--
1 2

+ +

1 2 3 4

V+V- V+V-
A B

Terminal Base with Screw TC-PTBC11


Clamps (for use in
hazardous locations) 0 1
9
8 2
7 3
6 4

Digital Input Module – 16 TC-PIB161


Points (for use in hazardous
D ig it al I n pu t
locations) Ex
T C -P IB 16 1

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PW R

7
Introduction - Overview

Component Model Number View

Analog Input Module – 8 TC-PIA081


Points (for use in hazardous
locations) E x A nal o g In p u t
T C -P I A 08 1

0 1 2 3 4 5 6 7 PW R

Temperature Input TC-PIL081


Module – 8 Points (for use
in hazardous locations) E x Te m pe r a tu r e In p u t
T C -P I L 08 1

0 1 2 3 4 5 6 7 PW R

Digital Output Module – 4 TC-POB041


Points (for use in hazardous
locations) E x D i g it al O u tp u t
TC -P O B 04 1

0 1 2 3 PW R

Analog Output Module – 8 TC-POA081


Points (for use in hazardous
E x A n a lo g O u t p u t
locations) T C -P O A 08 1

0 1 2 3 4 5 6 7 PW R

Repeater Adapter – TC-PBFO01


ControlNet Coax –Non- Ex
C o n tr o lNet R e p ea te r
TC -P BF O 01
redundant media (for use
in hazardous locations)

COM M OD PWR

1 2 3 4

+ V - V + V -V

8 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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Introduction - Overview

Component Model Number View

Fiber Module – TC-PMFO01


E x C o n tr o lNet F ib e r M o d u le
ControlNet Fiber Optic TC -P MFO 0 1

(for use in hazardous


locations)

C h an 1 C h an 2

R e cv X mit R e cv X mit

Power Supply – 18 to TC-PPDXX1


31.2 Vdc (for use in
hazardous locations)

ControlNet T Tap – With TC-PHTPR


drop cable and right-angle
connector (for use in
hazardous locations)

ControlNet T Tap – With TC-PHTPS


drop cable and straight
connector (for use in
hazardous locations)

9
Introduction - Overview

Component Model Number View

ControlNet Y Tap – With TC-PHTPYR


drop cable and right-angle
connector (for use in
hazardous locations)

ControlNet Y Tap – With TC-PHTPYS


drop cable and straight
connector (for use in
hazardous locations)

ControlNet Tap Dummy TC-PHTCAP


Load – Use in place of
Gateway for future
expansion (for use in
hazardous locations)

ControlNet Termination TC-PHXT


Resistor – Required at
end of each bus branch
(for use in hazardous
locations)

Bus Extender Cable – TC-PKTX30 (30cm/11.5in)


Use to extend backplane TC-PKTX90 (90cm/35in)
bus – Only one cable per
Gateway. (for use in Gateway I/O I/O I/O
Module Module Module
hazardous locations)
Bus Exten der
Cable

I/O I/O I/O I/O


Module Module Module Module

Ferrite Kit Assortment TC-PFEK01


Package (Qty 8) –
ensures electromagnetic
compatibility in enclosures
(for use in hazardous
locations)

Note: Ferrites, needed to ensure electromagnetic compatibility for CE compliance, are included with ControlNet
Gateways and Power Suplies. It is recommended to purchase one (1) TC-PFEK01 Ferrite Kit Assortment Package
per enclosure as spare parts. These are closed ferrites and must be placed on wiring before installation.

10 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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Introduction - Overview

Component Model Number View

For Use in Non-Hazardous Locations


Repeater Adapter – TC-RPA001
ControlNet Coax –Non-
redundant media (for use
in non-hazardous locations)

ControlNetTM
Repeater Adapter
TC-RPA001

MODULE
I N STATUS

+V COM

Fiber Module – TC-RPFM01


ControlNet Fiber Optic
Repeater (3000 M) (for use
in non-hazardous locations)
ControlNetTM
Fiber Module
TC-RPFM01

CH 1 CH 2
RX TX RX TX

Note: The above models must not be used in hazardous locations.

11
Features - Hardware, Communications, and Hazardous Classifications

Features

Hardware, Communications, and Hazardous Classifications


Modular design for mounting and operating flexibility
The ControlNet Gateway module and terminal base components are the backbone of any RIOM-H
installation. You simply snap these components on a 35 mm by 7.5 mm or 15 mm, metal, top hat, rail (DIN
EN50022) and connect them together to form an instant internal backplane bus. Each terminal base features
a mechanical key, so you can quickly configure it to support any one of the given plugin I/O modules
before making field wiring connections to the base.
A single Gateway can handle serial data communications with up to eight terminal bases with any
combination of plugin I/O modules, as shown in Figure 2. Each terminal base represents one I/O group. A
zero-based numbering scheme is used to number the I/O groups starting with the left most terminal base
numbered as Group 0. For configuration purposes, the Group Number is the equivalent of the IOM Slot
Number used for Rack I/O modules. The Gateway serves as the communication interface between the
intrinsically safe I/O data on the backplane bus and the coupled I/O data on the I/O data bus to the
PlantScape system.

Figure 2. A single Gateway supports up to eight Terminal Bases with any combination of

A n y C o m b in a t io n o f D ig it a l a n d

A n a lo g I/ O M o d u le s

Gateway
Ex
T C- PG CN1 1

G ro u p 0 G ro u p 1 G ro u p 2 G ro u p 3 G ro u p 4 G ro u p 5 G ro u p 6 G ro u p 7

- -
1 2
+ +

1 2 3 4

V+V- V +V-
A B

8 T e rm in a l B a s e s (M a x im u m )

E a c h T e rm in a l B a s e R e p r e s e n ts a n I/ O G ro u p

Digital and Analog I/O modules.

ControlNet Communications
The ControlNet Gateway module serves as the communications interface between the PlantScape
ControlNet system and the internal backplane bus. A ControlNet Fiber Optic system converts the
ControlNet coax signals into signals for fiber optic cable transmission and vice versa. The fiber optic
system consists of a Repeater Adapter module and a Fiber Module that are available in models for use in
non-hazardous and hazardous locations. These modules are also designed for mounting on a top hat, DIN
rail.
The Repeater Adapter translates the bi-directional signals from the ControlNet Coax into two uni-
directional Transistor-Transistor Logic (TTL) signals for the Fiber Module and vice versa. The Fiber
Module in turn translates the TTL signals into signals for fiber optic transmission and vice versa. A
distance of up to 3 kilometers (9,842 feet) is supported via the medium-distance Fiber Module, and this
distance can be extended by use of intermediary Fiber Repeaters. The fiber optic system provides a secure
and reliable communications bridge between the ControlNet Gateway module in a hazardous location and
the PlantScape ControlNet system in a non-hazardous location. Figure 3 shows a typical ControlNet
Gateway to Fiber Optic system architecture for non-redundant ControlNet media. A parallel Fiber Optic
system (recommended) is required to support redundant ControlNet media.

12 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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Features - Hardware, Communications, and Hazardous Classifications

Backplane Bus
Gateway
Ex TC-PGCN11

-1 2-
+ +
IS I/O IS I/O IS I/O IS I/O IS I/O IS I/O IS I/O IS I/O
A B

ControlNet
Coax
Ch1 Intrinsically
Ch2 Safe
Ch3 Power To Field Device Connections
Ch4 Supply

IS Repeater IS Fiber
ControlNet Repeater Adapter ControlNet Fiber Module
Ex TC-PBFO01 Ex TC-PMFO01

Adapter
COM MOD PWR

1 2 3

+V -V +V -V
4
Chan 1 Chan 2

Module
Recv Xmit Recv Xmit

Fiber Optic Cable Hazardous Area

Repeater Fiber
ControlNet Repeater Adapter ControlNet Fiber Module
Ex

Non-Hazardous Area
TC-PBFO01 Ex TC-PMFO01

Adapter
COM MOD PWR

Chan 1 Chan 2

Module
Non-Intrinsically
1 2 3 4

+V -V +V -V
Recv Xmit Recv Xmit

Safe Power
Supply (24V)
To PlantScape System
I/O ControlNet
Figure 3. RIOM-H ControlNet Gateway to Fiber Optic system architecture for non-
redundant ControlNet media. Non-redundant ControlNet media shown.

Galvanic Isolation and Intrinsic Safety


The GI/IS Rail Input/Output Modules – Series H provide an interface between the PlantScape system
equipment in a non-hazardous location and sensors and actuators located in a hazardous area. As an IS
interface, the RIOM-H products limit electrical energy (voltage and current) below a critical level which
would result in ignition of any flammable mixture in the hazardous process area.
They also provide galvanic isolation between circuits according to DIN EN 50 020. For example, the
internal backplane bus is isolated from the inputs/outputs (field side) of the I/O modules, the non-hazardous
power supply is isolated from the intrinsically safe power supply channels, and the intrinsically safe
ControlNet is isolated from the intrinsically safe I/O data bus.

Hazardous classifications
Hazardous gases and substances are classified into groups according to the amount of energy required to
cause ignition. The following table summarizes the different classification of these groups by IEC counties
(including Europe) and North America.

13
Features - Hardware, Communications, and Hazardous Classifications

IEC Countries (CENELEC) United States of America and Canada Ease of Ignition
Group Substance Class Group Substance

IIC Hydrogen I A Acetylene Easiest


Acetylene B Hydrogen –

IIB Ethylene C Ethylene –

IIA Ammonia D Propane –

Propane II E Metal Dust –

I Mining F Carbon Dust –

(Methane) G Flour, Starch, –

Grain –

III Fibers & –

Flyings Hardest

In addition, the hazardous areas are further classified by the probability that the hazardous atmosphere will
be present. The following table summarizes the three zone classifications used in IEC/European countries
and the two division classifications used in North America.

IEC Countries (CENELEC) United States of America and Canada


Zone Description Division Description

0 A hazardous atmosphere is 1 A hazardous atmosphere is


continuously present or present for continuously, intermittently, or
long periods. periodically present in normal
operation.
1 A hazardous atmosphere is likely to
occur in normal operation.
2 A hazardous atmosphere is not likely 2 A hazardous atmosphere is only
to occur in normal operation and, if it likely to be present under abnormal
occurs, it will exist only for a short time. conditions

The user is responsible for classifying the areas of the process and defining the boundaries.
Appendix A includes some more detailed information about hazardous classifications for general reference.
Note that enclosures are required to meet CE compliance and they are highly recommended for all
hazardous area installations.

14 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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Specifications - ControlNet Communications

Specifications

ControlNet Communications
ControlNet Gateway Redundant Media: TC-PGCN11

Parameter Description

General
I/O Capacity 8 modules
Input Voltage Rating (+V, –V Intrinsically Safe Power Supply Channel:
Intrinsically Safe) Ui ≤ 9.5Vdc
Ii ≤ 1A

Li = Negligible
Ci ≤ 120nF
Power Consumption One power supply unit load
Power Dissipation 8W
Internal Bus (Backplane) Vendor-Specific Bus:
Uo ≤ 5.4 Vdc
Io ≤ 400mA
Po ≤ 2.16W W
Lo ≤ 10 H
Co ≤ 65 F
External Bus (ControlNet A and ControlNet International Version 1.5, Intrinsically Safe:
B) Uo ≤ 5.4Vdc
Io ≤ 160mA
ac coupled with high pass filter f 500kHz
Communication Rate 5M bit/s
Galvanic Isolation (Per DIN EN Backplane Bus / Power Supply
50 020) Backplane Bus / ControlNet
ControlNet / Power Supply
Operating Conditions
Ambient Temperature –20°C to 70°C (–4°F to 158°F or 253K to 343K)
Storage Temperature –20°C to 100°C (–4°F to 212°F or 253K to 373K)
Maximum Relative Humidity 95%, non-condensing
Pollution Gas Test Test Level G3, according to ISA-S71.04-1985
Shock Test 15g peak 11ms duration
Vibration Test 2g @ 10Hz to 500Hz, according to IEC 68-2-6
Protection Class IP20 (For installation in the field, a separate housing with protection class
IP54 or better is required.)
Physical
Weight 0.347 kg (0.77 lb)
Dimensions (H x W x D) Millimetres: 92 x 94 x 87
Inches: 3.6 x 3.7 x 3.4

15
Specifications - ControlNet Communications

Parameter Description
2
Wire Size (Power Terminals) 12 AWG (4mm ) stranded maximum
0.0469in (1.2mm) insulation maximum
ControlNet Cable Belden 3092A (See ControlNet Specifications in Honeywell publication
PS03-130 PlantScape System and Controller Specification and Technical
Data for additional details.)
Standards
Conformity to Standards According to DIN EN 50014: 1992
According to DIN EN 50020: 1994Climatic Conditions according to DIN IEC
721
E.M. Compatibility according to DIN EN 50081-2, DIN EN 50082-2, NAMUR
NE 21
CE Conformity (Europe) To achieve EMC protection class, must mount in a cabinet with a copper
seal and install ferrites on power supply and ControlNet Coax cables.
Classifications CENELEC (Europe): II 2 G EEx ib IIC/IIB, T4
Agency Certification
Marked for all applicable directives

DMT 99 ATEX E 030 X

Schematic

ControlNet
A B

Bus
µC

Dual Port
Ram

µC
Bus

Backplane V+ V-
Bus Power Supply

16 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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Specifications - ControlNet Communications

ControlNet Repeater Adapter: TC-PBFO01 (For Hazardous Locations)

Parameter Description

General
Fiber Module Capacity 2 Fiber Module modules
Input Voltage Rating (+V, –V Intrinsically Safe Power Supply Channel:
Intrinsically Safe) Ui ≤ 9.5Vdc
Ii ≤ 1A
Li = Negligible
Ci ≤ 120nF
Power Consumption One power supply unit load
Power Dissipation 8W
Internal Bus (TTL) Vendor-Specific Bus:
Uo ≤ 5.4Vdc
Io ≤ 201mA
Po ≤ 1.09W Lo 0.45mH
Co ≤ 71 F
External Bus ControlNet International Version 1.5, Intrinsically Safe:
Uo ≤ 5.4Vdc
Io ≤ 201mA
ac coupled with high pass filter f ≥ 900kHz
Communication Rate 5M bit/s
Galvanic Isolation (Per DIN EN TTL Bus / Power Supply
50 020) TTL Bus / ControlNet
ControlNet / Power Supply
Operating Conditions
Ambient Temperature –20°C to 70°C (–4°F to 158°F or 253K to 343K)
Storage Temperature –20°C to 100°C (–4°F to 212°F or 253K to 373K)
Maximum Relative Humidity 95%, non-condensing
Pollution Gas Test Test Level G3, according to ISA-S71.04-1985
Shock Test 15g peak 11ms duration
Vibration Test 2g @ 10Hz to 500Hz, according to IEC 68-2-6
Protection Class IP20 (For installation in the field, a separate housing with protection class
IP54 or better is required.)
Physical
Weight 0.319 kg (0.70 lb)
Dimensions (H x W x D) Millimetres: 92 x 94 x 87
Inches: 3.6 x 3.7 x 3.4
2
Wire Size (Power Terminals) 12 AWG (4mm ) stranded maximum
0.0469in (1.2mm) insulation maximum
ControlNet Cable Belden 3092A (See ControlNet Specifications in Honeywell publication
PS03-130 PlantScape System and Controller Specification and Technical
Data for additional details.)

17
Specifications - ControlNet Communications

Standards
Conformity to Standards According to DIN EN 50014: 1992
According to DIN EN 50020: 1994
According to DIN EN 50284: 1997
Climatic Conditions according to DIN IEC 721
E.M. Compatibility according to DIN EN 50081-2, DIN EN 50082-2, NAMUR
NE 21
CE Conformity (Europe) TBD
Classifications CENELEC (Europe): II (1) 2G EEx ia/ib IIB/IIC T4
Agency Certification
Marked for all applicable directives

DMT 99 ATEX E 036 X

Schematic

Power V+
Supply
V-

Network Bus
ControlNet TTL Bus
µC µC

18 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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Specifications - ControlNet Communications

ControlNet Repeater Adapter: TC-RPA001 (For Non-Hazardous Locations)

Parameter Description

General
Fiber Capacity 2 Fiber modules
Input Voltage Rating (+V, –V) 20 to 35Vdc (24Vdc nominal)
Voltage Ripple ≤10%
Power Consumption 230 to 400mA
Power Dissipation TBD
Internal Bus (TTL) Vendor-Specific Bus:
External Bus ControlNet International Version 1.5, Intrinsically Safe:
Communication Rate 5M bit/s
Galvanic Isolation (Per DIN EN TTL Bus / Power Supply
50 020) TTL Bus / ControlNet
ControlNet / Power Supply
Operating Conditions
Ambient Temperature –20°C to 70°C (–4°F to 158°F or 253K to 343K)
Storage Temperature –20°C to 100°C (–4°F to 212°F or 253K to 373K)
Maximum Relative Humidity 95%, non-condensing
Shock Test 15g peak 11ms duration
Vibration Test 2g @ 10Hz to 500Hz, according to IEC 68-2-6
Physical
Weight 0.226 kg (0.50 lb)
Dimensions (H x W x D) Millimeters: 92 x 94 x 87
Inches: 3.6 x 3.7 x 3.4
2
Wire Size (Power Terminals) 12 AWG (4mm ) stranded maximum
0.0469in (1.2mm) insulation maximum
ControlNet Cable Belden 3092A (See ControlNet Specifications in Honeywell publication PS03-
130 PlantScape System and Controller Specification and Technical Data for
additional details.)
Standards
Conformity to Standards Climatic Conditions according to DIN IEC 721
CE Conformity (Europe) E.M. Compatibility according to DIN EN 50081-2, DIN EN 50082-2, NAMUR
NE 21
Agency Certification
Marked for all applicable directives

19
Specifications - ControlNet Communications

Schematic

Power V+
Supply
V-

Network Bus
ControlNet TTL Bus
µC µC

20 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
8/00
Specifications - ControlNet Communications

ControlNet Fiber Module: TC-PMFO01 (For Hazardous Locations)

Parameter Description

General
Fiber Module Capacity 1 Fiber Module plus 1 Repeater Adapter module
Input Voltage Rating Power supplied through Repeater Adapter module
Power Consumption Included with Repeater Adapter module
Power Dissipation Included with Repeater Adapter module
Internal Bus (TTL) Vendor-Specific Bus:
Output 30-pin male Bus connector:
Uo ≤ 5.4Vdc
Io ≤ 201mA
Po ≤ 1.09W Lo 0.45mH
Co ≤ 71 F
Input 30-pin female Bus connector:
Ui ≤ 5.4Vdc
Ii ≤ 201mA
Pi ≤ 1.09W
Li ≤ 15 H
Ci ≤ 41 F
Fiber Optic Type 62.5/125 micron
Fiber Optic Termination ST (Plastic or Ceramic)
Fiber Optic Wavelength 1300nm
Fiber Optic Power Budget 13.3dB
Fiber Optic Transmission Up to 3kM (9,842ft)
Distance
Communication Rate 5M bit/s
Galvanic Isolation (Per DIN EN TTL Bus / ControlNet
50 020)
Operating Conditions
Ambient Temperature –20°C to 70°C (–4°F to 158°F or 253K to 343K)
Storage Temperature –20°C to 100°C (–4°F to 212°F or 253K to 373K)
Maximum Relative Humidity 95%, non-condensing
Pollution Gas Test Test Level G3, according to ISA-S71.04-1985
Shock Test 15g peak 11ms duration
Vibration Test 2g @ 10Hz to 500Hz, according to IEC 68-2-6
Protection Class IP20 (For installation in the field, a separate housing with protection class
IP54 or better is required.)
Physical
Weight 0.139 kg (0.31 lb)
Dimensions (H x W x D) Millimetres: 94 x 94 x 87
Inches: 3.7 x 3.7 x 3.4

21
Specifications - ControlNet Communications

Parameter Description

Standards
Conformity to Standards According to DIN EN 50014: 1992
According to DIN EN 50020: 1997
According to DIN EN 50284: 1997
Climatic Conditions according to DIN IEC 721
CE Conformity (Europe) E.M. Compatibility according to DIN EN 50081-2, DIN EN 50082-2, NAMUR
NE 21
Classifications CENELEC (Europe): II (1) 2G EEx ia/ib IIB/IIC T4
Agency Certification
Marked for all applicable directives

DMT 99 ATEX E 036 X

Schematic

Receiver
Channel 1
Transmitter Bus
TTL Bus
µC
Receiver
Channel 2
Transmitter

22 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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Specifications - ControlNet Communications

ControlNet Fiber Module: TC-RPFM01 (For Non-Hazardous Locations)

Parameter Description

General
Fiber Module Capacity 1 Fiber Module plus 1 Repeater Adapter module
Input Voltage Rating Power supplied through Repeater Adapter module
Power Consumption Included with Repeater Adapter module
Power Dissipation Included with Repeater Adapter module
Internal Bus (TTL) Vendor-Specific Bus: Output 30-pin male and Input 30-pin female Bus
connectors
Fiber Optic Type 62.5/125 micron
Fiber Optic Termination ST (Plastic or Ceramic)
Fiber Optic Wavelength 1300nm
Fiber Optic Power Budget 13.3dB
Fiber Optic Transmission Up to 3kM (9,842ft)
Distance
Communication Rate 5M bit/s
Galvanic Isolation (Per DIN EN TTL Bus / ControlNet
50 020)
Operating Conditions
Ambient Temperature –20°C to 70°C (–4°F to 158°F or 253K to 343K)
Storage Temperature –20°C to 100°C (–4°F to 212°F or 253K to 373K)
Maximum Relative Humidity 95%, non-condensing
Shock Test 15g peak 11ms duration
Vibration Test 2g @ 10Hz to 500Hz, according to IEC 68-2-6
Physical
Weight 0.147 kg (0.32 lb)
Dimensions (H x W x D) Millimetres: 94 x 94 x 87
Inches: 3.7 x 3.7 x 3.4
Standards
Conformity to Standards Climatic Conditions according to DIN IEC 721
CE Conformity (Europe) E.M. Compatibility according to DIN EN 50081-2, DIN EN 50082-2, NAMUR
NE 21
Agency Certification
Marked for all applicable directives

23
Specifications - ControlNet Communications

Schematic

Receiver
Channel 1
Transmitter Bus
TTL Bus
µC
Receiver
Channel 2
Transmitter

24 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
8/00
Specifications - Terminal Bases

Terminal Bases
Terminal Base with Screw Clamps: TC-PTBC11

Parameter Description

General
I/O Capacity 1 module per terminal base – mechanically keyed before wiring
Input Voltage Rating (+34, –35 Intrinsically Safe Power Supply Channel:
Intrinsically Safe) Ui ≤ 10Vdc
Ii ≤ 2.5A
Li = Negligible
Ci ≤ 1nF
Terminals 52 screw terminals: 1 row of 16 and 2 rows of 18
Terminal Assignments Power Supply:
+34, -35, +50, -51 (Use +50 and –51 to “daisy chain” power to another
Terminal Base.)
No Connection:
36, 49 – Make no connection to these terminals.
Input/Output:
Assignments made per I/O module – See individual I/O module
specifications.
Ui 30Vdc
Ii 100mA
Li = Negligible
Ci 1nF
Internal Bus (Backplane) Vendor-Specific Bus – 16-pole plug SL2 and 16-pole socket BL2:
Ui 10Vdc
Ii 400mA
Li = Negligible
Ci 1nF
Galvanic Isolation (Per DIN EN Backplane Bus / I/O Modules
50 020) I/O Modules / Power Supply
Isolation Voltage Determined by the I/O module used.
Operating Conditions
Ambient Temperature –20°C to 70°C (–4°F to 158°F or 253K to 343K)
Storage Temperature –20°C to 100°C (–4°F to 212°F or 253K to 373K)
Maximum Relative Humidity 95%, non-condensing
Pollution Gas Test Test Level G3, according to ISA-S71.04-1985
Shock Test 15g peak 11ms duration
Vibration Test 2g @ 10Hz to 500Hz, according to IEC 68-2-6
Protection Class IP20 (For installation in the field, a separate housing with protection class
IP54 or better is required.)

25
Specifications - Terminal Bases

Physical
Weight 0.228 kg (0.50 lb)
Dimensions (H x W x D) Millimetres: 92 x 94 x 94 (With I/O module installed)
Inches: 3.6 x 3.7 x 3.7
2 2 2
Wire Cross Section 0.2 to 2.5mm (0.0003 to 0.004in ), with two cables maximum 2 x 1.5mm
2
(0.002in ) per terminal
Terminal Screws M3, screwdriver 3.5mm (0.14in) x 0.5mm (0.02in)
Standards
Conformity to Standards According to DIN EN 50014: 1992
According to DIN EN 50020: 1997
According to DIN EN 50284: 1997
Climatic Conditions according to DIN IEC 721
E.M. Compatibility according to DIN EN 50081-2, DIN EN 50082-2, NAMUR
NE 21
CE Conformity (Europe) To achieve EMC protection class, must mount in a cabinet with a copper
seal and install ferrites on power supply and ControlNet Coax cables.
Classifications CENELEC (Europe): II 2G EEx ia IIC T4
Agency Certification
Marked for all applicable directives

DMT 98 ATEX E 036 U

26 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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Specifications - Input Modules

Input Modules
Analog Current Input Module (8-Points): TC-PIA081

Parameter Description

General
Input Capacity 8 single-ended input channels referenced to a single common
Intrinsically Safe Input Europe: II (1) 2G EEx ia/ib IIB/IIC T4 (CENELEC)
Input Type 2-Wire and 3-Wire transmitters
Input Functional Data Input Range:
Signal: 4 to 20mA
Extended: 2 to 22mA
Voltage: >15V @ 22mA
Accuracy 0.1% of signal range
Temperature Drift 50 ppm/°C
Response Time 4ms to 99% of final value
Resolution 16 Bits
Transmission Characteristics Vendor Specific Bus – Intrinsically Safe Output
Transmission Error @ 293K (20°C/68°F):
0.1% of output signal range
Temperature Drift:
0.005%/K of output signal range
Permissible Field Circuit Values 2-Wire Input:
Uo = 23.7V
Io = 92.5mA
Po =548mW
Lo :
10mH maximum for EEx ia IIB or EEx ib IIB
2.5mH maximum for EEx ia IIC or EEx ib IIC
Co :
560nF maximum for EEx ia IIB or EEx ib IIB
66nF maximum for EEx ia IIC or EEx ib IIC
3-Wire Input:
Uo = 23.7V
Io = 93.5mA
Po =555mW
Lo :
10mH maximum for EEx ia IIB or EEx ib IIB
2.5mH maximum for EEx ia IIC or EEx ib IIC
Co :
560nF maximum for EEx ia IIB or EEx ib IIB
66nF maximum for EEx ia IIC or EEx ib IIC
Input Voltage Rating Intrinsically Safe power supplied through Terminal Base
Power Consumption 0.95 power supply unit load

27
Specifications - Input Modules

Parameter Description

Power Dissipation 5.2W


Filter Cutoff Configurable for input channel groups 0 to 3 and 4 to 7 -- 0.5, 1, 2, 4, 10 Hz..
Common Mode Rejection Ratio 120dB
50 to 60Hz
Circuit Fault Lead Breakage: I ≤ 2mA
Short Circuit: V ≤ 4V
Lead Breakage Indication Alarm signal through backplane Bus and channel LED flashing red for fault
Lead Breakage Indication Off (All Configurable
Channels)
Other Configurable Alarms Overrange Alarm per channel
Underrange Alarm per channel
Transmitter Alarm per channel for defined fault current
Transmitter Lead Breakage Alarm for transmitter open or short circuit, if
supported by the transmitter
I/O Terminal Assignments 2-Wire Input:
Ch0 – 0,1; Ch1 – 4,5; Ch2 – 8,9; Ch3 – 12,13; Ch4 – 17,18; Ch5 – 21,22;
Ch6 – 25,26; Ch7 – 29,30
3-Wire Input:
Ch0 – 0,1,2; Ch1 – 4,5,6; Ch2 – 8,9,10; Ch3 – 12,13,14; Ch4 – 17,18,19;
Ch5 – 21,22,23; Ch6 – 25,26,27; Ch7 – 29,30,31
Galvanic Isolation (Per DIN EN Input / Backplane Bus
50 020) Input / Power Supply
(There is no galvanic isolation for the inputs relative to each other.)

Operating Conditions
Ambient Temperature –20°C to 70°C (–4°F to 158°F or 253K to 343K)
Storage Temperature –20°C to 100°C (–4°F to 212°F or 253K to 373K)
Maximum Relative Humidity 95%, non-condensing
Pollution Gas Test Test Level G3, according to ISA-S71.04-1985
Shock Test 15g peak 11ms duration
Vibration Test 2g @ 10Hz to 500Hz, according to IEC 68-2-6
Protection Class IP20 (For installation in the field, a separate housing with protection class
IP54 or better is required.)
Physical
Weight 0.203 kg (0.45 lb)
Dimensions (H x W x D) Millimetres: 76 x 94 x 46
Inches: 3.0 x 3.7 x 1.8
Keyswitch Position 3
Standards

28 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
8/00
Specifications - Input Modules

Parameter Description

Conformity to Standards According to DIN EN 50014: 1992


According to DIN EN 50020: 1994
According to DIN EN 50284: 1997
Climatic Conditions according to DIN IEC 721
E.M. Compatibility according to DIN EN 50081-2, DIN EN 50082-2, NAMUR
NE 21
CE Conformity (Europe) To achieve EMC protection class, must use shielded multicore cable with a
shield for each channel. The isolation for each channel must be greater than
500V.
Classifications CENELEC (Europe): II (1) 2G EEx ia/ib IIB/IIC T4
Agency Certification
Marked for all applicable directives

DMT 99 ATEX E 031 X

Terminal Base Connections - updated

Row 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
nc + sig - nc nc + sig - nc
+ sig - + sig -
ch0 ch1 ch2 ch3

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Row 2
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Chassi s

C hassi s
nc nc nc + sig - nc

Ground
+ sig - + sig - + sig -
Gr ound

ch4 ch5 ch6 ch7

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Row 3
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
V+ V- nc nc nc nc nc nc V+ V-
Do not connect Do not connect Do not connect

Schematic - updated

Power V+
Supply
V-

+
Cha nne ls 0 t o 7

3-Wire 2-Wire Bus


Xmitter Xmitter Backplane
Sig Bus
µC

29
Specifications - Input Modules

Temperature Input Module (8-Points): TC-PIL081

Parameter Description

General
Input Capacity 8 input channels referenced to a single common
Intrinsically Safe Input Europe: II (1) 2G EEx ia/ib IIB/IIC T4 (CENELEC)

Input Type Configurable for input channel groups 0 to 3 and 4 to 7 -- 0.2, 0.5, 1, 2, 3, 10
Hz: Thermocouple, or RTD
Temperature Format Configurable as Celsius, Fahrenheit, or Kelvin (All Channels)
Thermocouple Input Functional TC Sensor Type:
Data (Configurable) mV/ Range: –40 to 100mV,
B/ Range: Not presently supportedE/ Range:–270 to 1000°C,
J/ Range: –210 to 1200°C,
K/ Range: –270 to 1372°C,
L/ Range: Not presently supported,
N/ Range: –270 to 1300°C,
R/ Range: –50 to 1768°C,
S/ Range: –50 to 1768°C, or
T/ Range: –270 to 400°C
TC Sensor Modes:
No compensation, fixed compensation, nor external compensation
supported
Reference Temperature:
Temperature of CJC reference element or external temperature
compensation
RTD Input Functional Data RTD Sensor Type:
(Configurable) Ohm without conversion/ Range 0 to 500 ohms,
Pt 100 (IEC 751, Amendment 2)/ Range: –200 to 870°C,
Pt 200 (IEC 751, Amendment 2)/ Range: –200 to 380°C,
Pt 100 (JIS C1604-1989)/ Range: –200 to 630°C ,
Pt 200 (JIS C1604-1989)/ Range: –200 to 375°C,
Ni100, DIN 43 760-1987/ Range: –60 to 250°C
Ni 200 DIN 43 760-1987/ Range: –60 to 200°C
Ni120 Minco/ Range: –80 to 320°C, or
Cu10 Minco/ Range: –200 to 260°C
RTD Sensor Mode:
2-Wire Measurement without compensation of the lead resistance,
2-Wire Measurement with compensation of the lead resistance,
3-Wire Measurement, or
4-Wire Measurement
RTD Loop Resistance Offset:
Select offset resistance value to compensate for lead resistance
Lead Resistance <10 ohms per lead (preliminary)
Thermocouple Accuracy +/- 0.5% of the mV input for TC Sensor Types E, J, K, N
+/- 0.8% of the mV input for TC Sensor Types R, S, T

30 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
8/00
Specifications - Input Modules

Parameter Description

RTD Accuracy 0.1% (maximum) of span for all RTD Sensor Types EXCEPT:
+/- 0.125% PT 100 JIS
+/- 0.200% Ni 100
+/- 0.15% Ni 200
Linearization Accuracy +/- 0.2° C maximum
Cold Junction Sensor Accuracy +/- 0.8° C maximum at 25°C
Cold Junction Sensor Drift 300ppm/C of CJR span for the module temp range of (-20C to –15C)
100ppm/C of CJR span for the module temp range of (-15 to 70C)
Note: the span is based on the 120C temp range of the CJR thermistor.
Response Time 4 ms
Resolution 16 Bits
Temperature Drift RTD except sensor type Cu10 Minco: 100 ppm/°C (K)
RTD sensor type Cu10 Minco: 400 ppm/°C (K)
Thermocouple:
Type Lower Range Middle Range Upper Range Single Range
Range ppm/ Range ppm/ Range ppm/ Range ppm/.
°C °C (K °C °C (K) °C °C (K) °C °C (K)

B Not presently supported

E -270 250 -200 to 100


to - 1000
201

J -210 to 100
1200

K -270 300 -250 to - 250 -170 to 100


to - 171 1372
251

TXK/ Not presently supported


XK(L)

N -270 400 -250 to 350 -180 to 100


to - 181 1300
251

R -50 to 300 0 to 100


-1 1768

S -50 to 300 0 to 100


-1 1768

T -270 600 -170 to 100


to - 400
171

MV -40 to 100
100mV

31
Specifications - Input Modules

Parameter Description

Permissible Field Circuit Values Input (All Channels):


Uo = 9V
Io = 37mA
Po =83mW
Lo :
80mH maximum for EEx ia IIB
20mH maximum for EEx ia IIC
Co :
40µF maximum for EEx ia IIB
4.9 µF maximum for EEx ia IIC
Lo/Ro:
1.7 mH/ohm for EEx ia IIB
0.4 mH/ohm for EEx ia IIC
Internal CJC:
Uo = 9V Io = 1mA
Po =3mW
Lo :
1H maximum for EEx ia IIB
1H maximum for EEx ia IIC
Co :
40 F maximum for EEx ia IIB
4.9 F maximum for EEx ia IIC
Lo/Ro:
63 mH/ohm for EEx ia IIB
15 mH/ohm for EEx ia IIC
External CJC:
Uo = 9V
Io = 38mA
Po =86mW
Lo :
80mH maximum for EEx ia IIB
20mH maximum for EEx ia IIC
Co :
40µF maximum for EEx ia IIB
4.9µF maximum for EEx ia IIC
Lo/Ro:
1.7 mH/ohm for EEx ia IIB
0.4 mH/ohm for EEx ia IIC

Input Voltage Rating Intrinsically Safe power supplied through Terminal Base
Power Consumption 0.19 power supply unit load
Power Dissipation 1.6W
Filter Cutoff Configurable
Fault Detection Configurable – Enables detection of sensor lead breakage or short circuit for
channel groups 0 to 3 and 4 to 7

32 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
8/00
Specifications - Input Modules

Parameter Description

Other Alarms Overrange Alarm per channel


Underrange Alarm per channel
Cold Junction Alarm
Galvanic Isolation (Per DIN EN Input / Backplane Bus
50 020) Input / Power Supply
(There is no galvanic isolation for the inputs relative to each other.)

Operating Conditions
Ambient Temperature –20°C to 70°C (–4°F to 158°F or 253K to 343K)
Storage Temperature –20°C to 100°C (–4°F to 212°F or 253K to 373K)
Maximum Relative Humidity 95%, non-condensing
Pollution Gas Test Test Level G3, according to ISA-S71.04-1985
Shock Test 15g peak 11ms duration
Vibration Test 2g @ 10Hz to 500Hz, according to IEC 68-2-6
Protection Class IP20 (For installation in the field, a separate housing with protection class
IP54 or better is required.)
Physical
Weight 0.247 kg (0.54 lb)
Dimensions (H x W x D) Millimetres: 76 x 94 x 46 (With I/O module installed)
Inches: 3.0 x 3.7 x 1.8
Keyswitch Position 2
Standards
Conformity to Standards According to DIN EN 50014: 1992
According to DIN EN 50020: 1997
According to DIN EN 50284: 1997
Climatic Conditions according to DIN IEC 721
E.M. Compatibility according to DIN EN 50081-2, DIN EN 50082-2, NAMUR
NE 21
CE Conformity (Europe) To achieve EMC protection class, must use shielded multicore cable with a
shield for each channel. The isolation for each channel must be greater than
500V.
Classifications CENELEC (Europe): II (1) 2G EEx ia/ib IIB/IIC T4
Agency Certification
Marked for all applicable directives

DMT 99 ATEX E 025 X

33
Specifications - Input Modules

Terminal Base Connections – updated

Row 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
+ H L - + H L - + H L - + H L -
ch0 ch1 ch2 ch3

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Row 2
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Cha s si s

Chas si s
- - - -
Gr ound

Ground
+ H L + H L + H L + H L
ch4 ch5 ch6 ch7

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Row 3
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
V+ V- V+ V-
CJC Do not connect CJC
Do not connect Do not connect

Schematic – updated

Power V+
Supply
V-
Ch an nel s 0 to 7

+
3-Wire Bus
2-Wire 4-Wire H
RTD RTD RTD Backplane
TC
Bus
+ L µC
mV
- -
+
CJC
-

34 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
8/00
Specifications - Input Modules

Digital Input Module (16-Points): TC-PIB161

Parameter Description

General
Input Capacity 16 single-ended sinking input channels referenced to a single supply
Intrinsically Safe Input Europe: II (1) 2G EEx ia/ib IIB/IIC T4 (CENELEC)

Input Type According to EN 50 227 (NAMUR)


Input Functional Data Quiescent Voltage / Short-Circuit Current:
Approximately 8Vdc / Approximately 8mA
Switching Point / Switching Hysteresis
1.2 to 2.1mA / Approximately 0.2mA
Input Pulse Length / Pulse Pause
>25µs / >25µs
Response Time Module Input/Output Delay
1ms all channel
Backplane Bus Update 1 to 64ms depending on filter time setting
Transmission Characteristics Vendor Specific Bus – Intrinsically Safe Output
Maximum Switching Frequency:
1kHz
Permissible Field Circuit Values Uo = 14.5V
Io = 15mA
Po = 40mW
Lo :
10mH maximum for EEx ia IIB
2mH maximum for EEx ia IIC
Co :
1µF maximum for EEx ia IIB
300nF maximum for EEx ia IIC
Lo/Ro:
2.6 mH/ohm for EEx ia IIB
0.65 mH/ohm for EEx ia IIC

Input Voltage Rating Intrinsically Safe power supplied through Terminal Base
Power Consumption 0.33 power supply unit load
Power Dissipation 2.8W
Digital Filter Time Configurable for module – applies to all channels
Circuit Fault Lead Breakage: I ≤ 0.35mA
Short Circuit: I ≥ 6mA
Lead Breakage Indication Alarm signal through backplane Bus and channel LED flashing red for fault
Fault Detection Switches 4 DIP switches on bottom of module for enabling/disabling Fault Detection
for channel groups 0 to 3, 4 to 7, 8 to 11, and 12 to 15

35
Specifications - Input Modules

Parameter Description

Galvanic Isolation (Per DIN EN Input / Backplane Bus


50 020) Input / Power Supply
(There is no galvanic isolation for the inputs relative to each other.)

Operating Conditions
Ambient Temperature –20°C to 70°C (–4°F to 158°F or 253K to 343K)
Storage Temperature –20°C to 100°C (–4°F to 212°F or 253K to 373K)
Maximum Relative Humidity 95%, non-condensing
Pollution Gas Test Test Level G3, according to ISA-S71.04-1985
Shock Test 15g peak 11ms duration
Vibration Test 2g @ 10Hz to 500Hz, according to IEC 68-2-6
Protection Class IP20 (For installation in the field, a separate housing with protection class
IP54 or better is required.)
Physical
Weight 0.238 kg (0.52 lb)
Dimensions (H x W x D) Millimetres: 76 x 94 x 46
Inches: 3.0 x 3.7 x 1.8
Keyswitch Position 6
Standards
Conformity to Standards According to DIN EN 50014: 1992
According to DIN EN 50020: 1994
According to DIN EN 50284: 1997
Climatic Conditions according to DIN IEC 721
E.M. Compatibility according to DIN EN 50081-2, DIN EN 50082-2, NAMUR
NE 21
CE Conformity (Europe) To achieve EMC protection class, must use shielded multicore cable.
Classifications CENELEC (Europe): II (1) 2G EEx ia/ib IIB/IIC T4
Agency Certification
Marked for all applicable directives

DMT 98 ATEX E 037 X

36 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
8/00
Specifications - Input Modules

Terminal Base Connections - updated

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Row 1
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
+ - + - + - + - + - + - + - + -
ch0 ch1 ch2 ch3 ch4 ch5 ch6 ch7

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Row 2
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
C has si s

+ - + - + - + - + - + - + - + -

Chas s is
G roun d

G roun d
ch8 ch9 ch10 ch11 ch12 ch13 ch14 ch15

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Row 3
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
V+ V- nc nc nc nc nc nc V+ V-
Do not connect Do not connect Do not connect

Schematic - updated

Power V+
Supply
V-
C hannels 1 to 15

Bus
+ Backplane
Bus
µC

-
Channel 0

+ Fault Detection O 1 2 3 4
N
DIP Switches
Ch 0-3 Ch 12-15
Ch 4-7 Ch 8-11

37
Specifications - Output Modules

Output Modules
Analog Output Module (8-Points): TC-POA081

Parameter Description

General
Output Capacity 8 dual-ended output channels referenced over sense resistors to a single
common
Intrinsically Safe Output Europe: II (1) 2G EEx ia/ib IIB/IIC T4 (CENELEC)

Output Type Load: 0 to 500 ohms


Output Functional Data Output Range:
Signal: 4 to 20mA
Extended: 2 to 22mA
Voltage: >11V @ 22mA
Accuracy 0.1% of signal range
Temperature Drift 100 ppm/°C
Response Time 4ms to 99% of final value
Resolution 13 Bits
Transmission Characteristics Vendor Specific Bus – Intrinsically Safe Input
Transmission Error @ 293K (20°C/68°F):
0.1% of output signal range
Temperature Drift:
0.01%/K of output signal range
Permissible Field Circuit Values 2-Wire Output:
Uo = 21V
Io = 93mA
Po = 145mW
Lo
10mH maximum for EEx ia IIB
3mH maximum for EEx ia IIC
Co :
1.27 uF maximum for EEx ia IIB
188 nF maximum for EEx ia IIC
Input Voltage Rating Intrinsically Safe power supplied through Terminal Base
Power Consumption 0.77 power supply unit load
Power Dissipation 5.4W
Circuit Fault Lead Breakage: I ≤ 2mA
Lead Breakage Indication Alarm signal through backplane Bus and channel LED flashing red for fault
Lead Breakage Detection Off Configurable for channel groups 0-1, 2-3, 4-5, and 6-7
Latch Mode Configurable for channel groups 0-3 and 4-7
I/O Terminal Assignments 2-Wire Output:
Ch0 – 0,1; Ch1 – 4,5; Ch2 – 8,9; Ch3 – 12,13; Ch4 – 17,18; Ch5 – 21,22;
Ch6 – 25,26; Ch7 – 29,30

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Specifications - Output Modules

Parameter Description

Galvanic Isolation (Per DIN EN Output / Backplane Bus


50 020) Output / Power Supply
(There is no galvanic isolation for the outputs relative to each other.)

Operating Conditions
Ambient Temperature –20°C to 70°C (–4°F to 158°F or 253K to 343K)
Storage Temperature –20°C to 100°C (–4°F to 212°F or 253K to 373K)
Maximum Relative Humidity 95%, non-condensing
Pollution Gas Test Test Level G3, according to ISA-S71.04-1985
Shock Test 15g peak 11ms duration
Vibration Test 2g @ 10Hz to 500Hz, according to IEC 68-2-6
Protection Class IP20 (For installation in the field, a separate housing with protection class
IP54 or better is required.)
Physical
Weight 0.274 kg (0.60 lb)
Dimensions (H x W x D) Millimetres: 76 x 94 x 46
Inches: 3.0 x 3.7 x 1.8
Keyswitch Position 4
Standards
Conformity to Standards According to DIN EN 50014: 1992
According to DIN EN 50020: 1994
According to DIN EN 50284: 1997
Climatic Conditions according to DIN IEC 721
E.M. Compatibility according to DIN EN 50081-2, DIN EN 50082-2, NAMUR
NE 21
CE Conformity (Europe) To achieve EMC protection class, must use shielded multicore cable with a
shield for each channel. The isolation for each channel must be greater than
500V.
Classifications CENELEC (Europe): II (1) 2G EEx ia/ib IIB/IIC T4
Agency Certification
Marked for all applicable directives

DMT 99 ATEX E 027 X

39
Specifications - Output Modules

Terminal Base Connections - updated

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Row 1
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
+ - + - + - + -
ch0 nc ch1 nc ch2 nc ch3 nc

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Row 2
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
C has si s

+ - + - + - + -

Chas s is
G roun d

G roun d
ch4 nc ch5 nc ch6 nc ch7 nc

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Row 3
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
V+ V- nc nc nc nc nc nc V+ V-
Do not connect Do not connect Do not connect

Schematic - updated

Power V+
Supply
V-
Ch annels 0 to 7

+ Bus
Backplane
Bus
- µC

40 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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Specifications - Output Modules

Digital Output Module (4-Points): TC-POB041

Parameter Description

General
Output Capacity 4 output channels referenced to a single supply
Intrinsically Safe Output Europe: II (1) 2G EEx ia/ib IIB/IIC T4 (CENELEC)

Output Type Output Characteristic Curve:


30
22.2V
25
20
Voltage (V)
15 10.1V
10
5

0 5 10 15 20 25 30 35 40 45 50
Current (mA)
Load: 30 to 500 ohms
Output Functional Data Voltage = 11V bei Current = 45mA
Output Failure State De-energized state
Response Time Module Input/Output Delay
1ms all channels
Transmission Characteristics Vendor Specific Bus – Intrinsically Safe Input
Switching Frequency:
10kHz
Permissible Field Circuit Values Uo = 27.4V
Io = 110mA
Lo :
8mH maximum for EEx ia IIB
2mH maximum for EEx ia IIC
Co :
677nF maximum for EEx ia IIB
87nF maximum for EEx ia IIC
Input Voltage Rating Intrinsically Safe power supplied through Terminal Base
Power Consumption One power supply unit load
Power Dissipation 5W
Fault Detection Delay Time Configurable for module – applies to all channels
Circuit Fault Lead Breakage
Short Circuit
Fault Indication Alarm signal through backplane Bus and channel LED flashing red for fault
Latch Mode Configurable for module – applies to all channels
Galvanic Isolation (Per DIN EN Output / Backplane Bus
50 020) Output / Power Supply
(There is no galvanic isolation for the outputs relative to each other.)

41
Specifications - Output Modules

Operating Conditions
Ambient Temperature –20°C to 70°C (–4°F to 158°F or 253K to 343K)
Storage Temperature –20°C to 100°C (–4°F to 212°F or 253K to 373K)
Maximum Relative Humidity 95%, non-condensing
Pollution Gas Test Test Level G3, according to ISA-S71.04-1985
Shock Test 15g peak 11ms duration
Vibration Test 2g @ 10Hz to 500Hz, according to IEC 68-2-6
Protection Class IP20 (For installation in the field, a separate housing with protection class
IP54 or better is required.)
Physical
Weight 0.282 kg (0.62 lb)
Dimensions (H x W x D) Millimetres: 76 x 94 x 46
Inches: 3.0 x 3.7 x 1.8
Keyswitch Position 7
Standards
Conformity to Standards According to DIN EN 50014: 1992 According to DIN EN 50020: 1994
According to DIN EN 50284: 1997
Climatic Conditions according to DIN IEC 721
E.M. Compatibility according to DIN EN 50081-2, DIN EN 50082-2, NAMUR
NE 21
CE Conformity (Europe) To achieve EMC protection class, must use shielded multicore cable.
Classifications CENELEC (Europe): II (1) 2G EEx ia/ib IIB/IIC T4
Agency Certification
Marked for all applicable directives

DMT 99 ATEX E 026 X

42 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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Specifications - Output Modules

Terminal Base Connections - updated

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Row 1
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
+ - + - + - + -
ch0 nc ch1 nc ch2 nc ch3 nc

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Row 2
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
C ha ss is

Cha ss is
Groun d

Grou nd
nc

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Row 3
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
V+ V- nc nc nc nc nc nc V+ V-
Do not connect Do not connect Do not connect

Schematic - updated

Power V+
Supply
V-
Channels 1 to 3

- Bus
Backplane
Bus
µC
Channel 0

43
Specifications - Power Supply

Power Supply
Power Supply: TC-PPDXX1

Parameter Description

General
Output Capacity 4 galvanically isolated channels each rated 8.5W
One output channel = One unit load
Possible number of modules powered per channel:
1 Gateway,
1 Repeater Adapter Module
1 Analog Input Module,
1 Analog Output Module,
1 Digital Output Module
3 Digital Input Modules, or
5 Temperature Input Modules
Intrinsically Safe Output
CENELEC (Europe): EEx de [ib] IIC T4
Primary Input Voltage Rating (1+, Input Voltage: 18 to 31.2Vdc
4+, 2-, 5- redundant terminals)
Um = 40V
Power Consumption: 55W
Power Dissipation:21W
Failsafe Voltage 40Vdc maximum
Output Voltage Rating (4 Each Intrinsically Safe Power Supply Channel:
Intrinsically Safe Channels) Uo ≤ 9.5Vdc
Io ≤ 1A
Po ≤ 9.5W
Lo = 10µH
Co ≤ 800nF
Galvanic Isolation (Per DIN EN Primary Input / IS Output channels
50 020)
(There is no galvanic isolation for the IS output channels relative to each
other.)
Operating Conditions
Ambient Temperature –20°C to 70°C (–4°F to 158°F or 253K to 343K)
Storage Temperature –20°C to 100°C (–4°F to 212°F or 253K to 373K)
Maximum Relative Humidity 95%, non-condensing
Shock Test 15g peak 11ms duration
Vibration Test 2g @ 10Hz to 500Hz, according to IEC 68-2-6
Protection Class Power Supply supplied with a housing that meets Protection Class IP66.
Physical
Weight 5.36 kg (11.8 lb)
Dimensions (H x W x D) Millimetres: 260 x 174 x 128
Inches: 10.23 x 6.85 x 5

44 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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Specifications - Power Supply

Parameter Description
2
Wire Size 12 AWG (4mm ) stranded maximum
0.0469in (1.2mm) insulation maximum
Standards
Conformity to Standards According to DIN EN 50014: 1977 + A1-A5
According to DIN EN 50020: 1977 + A1-A5
According to DIN EN 50018: 1977 + A1-A3
According to DIN EN 50029: 1977 + A1-A5
Climatic Conditions according to DIN IEC 721
E.M. Compatibility according to DIN EN 50081-2, DIN EN 50082-2, NAMUR
NE 21
CE Conformity (Europe) TBD
Classifications CENELEC (Europe): EEx de [ib] IIC T4
Agency Certification
Marked for all applicable directives

BVS 98.D.2019X

Mounting Reference

Dimensions: Millimeters
Inches
218
8.58
195
7.68
174 128
6.85 5.04

174
154
6.85
6.06

260
10.2

10
0.39
57
2.24

15
0.59

45
Appendix A – Hazardous Locations Reference - North American Classification of Hazardous Locations

Appendix A – Hazardous Locations Reference

North American Classification of Hazardous Locations


Electrical Codes
Installation of electrical apparatus within hazardous (classified) locations of the United States is conducted
under the provisions of the National Electrical Code (NEC), ANSI/NFPA 70, Article 500; and within
Canada, under the provisions of the Canadian Electrical Code (CEC) C22.1, Part 1, Section 18.
Classifications
In both the United States and Canada, hazardous locations are classified into one of these three classes.

Class Description of Hazardous Location

I Presence of flammable gases or vapors may be present in quantities sufficient to produce


explosive or ignitable mixtures.
II Presence of combustible dusts, powders or grains.
III Presence of easily ignitable fibers or flyings.

Divisions
The classes listed above are further classified into one of the following divisions based upon the level of
risk present.

Division Description of Risk

1 Locations in which hazardous concentrations of flammable gases or vapors, or combustible


dust in suspension are continuously, intermittently or periodically present under normal
operating conditions.
2 Locations in which flammable gases or vapors are present, but normally confined within
closed containers or systems from which they can escape only under abnormal or fault
conditions. Combustible dusts are not normally in suspension nor likely to be thrown into
suspension.

For example, A Class III, Division 1 location is a location in which easily ignitable fibers or material
processing combustible flyings are handled, manufactured or used. A Class III, Division 2 location is a
location in which easily ignitable fibers are stored or handled.

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Appendix A – Hazardous Locations Reference - North American Classification of Hazardous Locations

Groups
Flammable gases, vapors and ignitable dusts, fibers and flyings are classified into one of the following
groups according to the energy required to ignite the most easily-ignitable mixture within air.

Class I Description of Atmosphere


Group

A Atmospheres containing acetylene.


B Atmospheres containing hydrogen, fuel and combustible process gases containing more
than 30 percent hydrogen by volume, or gases or vapors of equivalent hazard
C Atmospheres such as ethyl ether, ethylene, or gasses or vapors of equivalent hazard.
D Atmospheres such as acetone, ammonia, benzene, butane, cyclopropane, ethanol,
gasoline, hexane, methanol, methane, natural gas, naphtha, propane or gases or vapors of
equivalent hazard
Class II Description
Group

E Atmospheres containing combustible metal dusts including aluminum, magnesium, and their
commercial alloys, and other metals of similarly hazardous characteristics.
F Atmospheres containing combustible carbonaceous dusts including carbon black, charcoal,
coal or other dusts that have been sensitized by other materials so that they present an
explosion hazard.
G Atmospheres containing combustible dusts not included in Group E or F, including flour
wood, grain, and other dusts of similarly hazardous characteristics.

Methods of Protection
The following table summarizes available methods of protection for use in given locations.

Protection Concept Designation Permitted Use Principle

Explosionproof XP Division 1 & 2 Contains explosion and quenches flame.


Intrinsic Safety IS Division 1 & 2 Limit energy of sparks under normal and fault
conditions.
Pressurized Type X and Y Division 1 Keeps flammable gas out.
Pressurized Type Z Division 2 Keeps flammable gas out.
Nonincendive NI Division 2 No arcs, sparks or hot surfaces under normal
conditions

47
Appendix A – Hazardous Locations Reference - North American Classification of Hazardous Locations

Temperature Classification
Equipment intended for installation directly within the hazardous location classification must also be
classified for the maximum surface temperature that can be generated under normal or fault conditions as
referenced to either 40°C (104°F) or the maximum operating ambient of the equipment (whichever is
greater). The maximum surface temperature must be less than the minimum autoignition temperature of the
hazardous atmosphere present. The temperature shall be indicated in identification numbers as listed in the
following table.

Temperature Maximum Temperature


Identification Number
Degrees C Degrees F
T1 450 842
T2 300 572
T2A 280 536
T2B 260 500
T2C 230 446
T2D 215 419
T3 200 392
T3A 180 356
T3B 165 329
T3C 160 320
T4 135 275
T4A 120 248
T5 100 212
T6 85 185

Apparatus Parameters
The Intrinsically Safe Apparatus Parameters are defined as follows.

Parameter Description

Vmax (Ui) Maximum safe voltage which can be applied to the apparatus terminals.
Imax (Ii) Maximum safe current which can be applied to the apparatus terminals.
CI Unprotected capacitance in the apparatus which can be considered present at the
terminals.
Li Unprotected inductance in the apparatus which can be considered present at the
terminals.

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Appendix A – Hazardous Locations Reference - North American Classification of Hazardous Locations

The Associated Apparatus Parameters are defined as follows.

Parameter Description

Voc (Uo) Maximum output voltage which can be delivered to the hazardous (classified) location.
This voltage is the maximum from a single channel.
Isc (Io) Maximum output current which can be delivered to the hazardous (classified) location.
This current is the maximum from a single channel.
*Vt Maximum output voltage which can be delivered to the hazardous (classified) location.
This voltage is the maximum across any combination of terminals of a multiple channel
configuration.
*It Maximum output current which can be delivered to the hazardous (classified) location.
This current is the maximum through any combination of terminals of a multiple channel
configuration.
Ca (Co) Maximum capacitance which can be connected to the apparatus.
La (Lo) Maximum inductance which can be connected to the apparatus.

*CSA does not recognize these parameters at this time.

Entity Concept
A field device mounted in the hazardous area, such as a transmitter, must be certified if it is capable of
storing energy. However, if it is a “simple device” or “nonvoltage producing” device that neither generates
or stores significant energy, no certification of the field device is required. A thermocouple is an example
of a “simple device.”
The Entity concept allows interconnection of intrinsically safe apparatus to associated apparatus not
specifically examined in such combination. The criteria for interconnection is that the voltage (Vmax) and
current (Imax ), which intrinsically safe apparatus can receive and remain intrinsically safe, considering
faults, must be equal to or greater than the voltage (Voc or Vt ) and current (Isc or It ) levels which can be
delivered by the associated apparatus, considering faults and applicable factors.
In addition, the maximum unprotected capacitance (Ci ) and inductance (Li ) of the intrinsically safe
apparatus, including interconnecting wiring, must be less than or equal to the capacitance (Ca ) and
inductance (La ) which can be safely connected to the associated apparatus. Field wiring has distributed
capacitance and inductance capable of releasing energy. Because IS requirements are concerned with the
amount of energy that can be released from circuits in a hazardous area, the stored energy in the distributed
inductance and capacitance of the cable must be considered in determining the length of the field wiring. If
these criteria are met, then the combination may be connected and remain intrinsically safe.

49
Appendix A – Hazardous Locations Reference - North American Classification of Hazardous Locations

The following table summarizes the maximum values that are permissible for the given RIOM-H
component field circuits.

I/O Module Type Model Voc Isc Poc La Ca


Number (V) (mA) (mW) EEx ia EEx ia

IIB IIC IIB IIC


Digital Input TC-PIB161 14.5 15 40 10mH 2mH 1µF 300nF

Analog Input TC-PIA081


2-Wire 23.7 92.5 548 10mH 2.5mH 560nF 66nF
3-Wire 23.7 93.5 555 10mH 2.5mH 560nF 66nF
Temperature Input TC-PIL081
RTD 9 37 83 80mH 20mH 40µF 4.8µF
CJC (internal) 9mV 1 3 1H 1H 40µF 4.9µF
CJC (External) 9 38 86 80mH 20mH 40µF 4.9µF
Digital Output TC- 27.4 110 8mH 2mH 677nF 87nF
POB041
Analog Output TC- 21 93 145 10mH 2mH 400nF 80nF
POA081

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Appendix A – Hazardous Locations Reference - International Electrotechnical Commission Classification of Hazardous Locations

International Electrotechnical Commission Classification of


Hazardous Locations
About IEC
The International Electrotechnical Commission (IEC) has established a number of recommendations
applying to the construction of explosion protected electrical apparatus identified. These recommendations
are found within IEC 79-0 through 79-15 and 79-28.
For all EC countries as well as various neighboring countries (CENELEC member states), the European
Standards EN 50 014 to EN 50 020 and EN 50 039 apply for the construction of explosion protected
electrical apparatus. They were established on the basis of the IEC. However these recommendations are
much more detailed by comparison.

Zones
Within IEC7-10, hazardous locations are classified into one of these three zones.

ZONE Description of Hazardous Location

0 Explosive gas atmosphere is present continuously, or is present for long periods.


1 Explosive gas atmosphere is likely to occur in normal operation.
2 Explosive gas atmosphere is not likely to occur in normal operation and, if it does occur, it
will exist for a short period only.

IEC Groups
Flammable gases, vapors and mists are further classified into groups according to the energy required to
ignite the most easily-ignitable mixture within air. Apparatus is grouped according to the atmospheres it
may b used within as follows:

Group Description of Atmosphere

IIC Atmospheres containing acetylene, hydrogen, fuel and combustible process gases or
vapors of equivalent hazard.
IIB Atmospheres such as ethyl ether, ethylene, or gasses or vapors of equivalent hazard.
IIA Atmospheres such as acetone, benzene, butane, cyclopropane, ethanol, gasoline, hexane,
methanol, methane, natural gas, naphtha, propane or gases or vapors of equivalent hazard.

51
Appendix A – Hazardous Locations Reference - International Electrotechnical Commission Classification of Hazardous Locations

IEC Methods of Protection


The following table summarizes available methods of protection for use in given locations.

Protection Concept Designation Permitted Use Principle

Flameproof d Zone 1 & 2 Contains explosion and quenches flame.


Intrinsic Safety ia Zone 0, 1 & 2 Limits energy of sparks under 2 faults.
ib Zone 1 & 2 Limits energy of sparks under 1 fault
Pressurized p Zone 1 Keeps flammable gases out.
Encapsulation m Zone 1 & 2 Keeps flammable gases out.
Increased Safety e Zone 1 & 2 No arcs, sparks or hot surface.
Powder Filled q Zone 1 & 2 Contains explosion and quenches flame.
Oil Immersion o Zone 1 & 2 Keeps flammable gases out.
Non-sparking nA Zone 2 No arcs, sparks or hot surfaces under normal
conditions.
Enclosed Break nC Zone 2 Contains explosion and quenches flame.
Limited Energy nA Zone 2 Limits energy of sparks and surface
temperature under normal conditions.
Restricted Breathing nR Zone 2 Keeps flammable gases out.

IEC Temperature Classification


Equipment intended for installation directly within the hazardous location must also be classified for the
maximum surface temperature that can be generated under normal or fault conditions as referenced to the
maximum operating ambient of the equipment. The maximum surface temperature must be less than the
minimum autoignition temperature of the hazardous atmosphere present. The temperature shall be
indicated in identification numbers as listed in the following table.

Temperature Maximum Temperature


Identification Number
Degrees C Degrees F
T1 450 842
T2 300 572
T3 200 392
T4 135 275
T5 100 212
T6 85 185

Enclosure Ratings
The NEMA (National Electrical Manufacturer’s Association) enclosure classifications are recognized in the
US. The IEC Publication 529 Enclosure Classifications are recognized throughout Europe and those parts
of the world thatuse the IEC standards as a basis for product certifications.

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Appendix A – Hazardous Locations Reference - International Electrotechnical Commission Classification of Hazardous Locations

NEMA and IEC Comparison


IEC Publication 529, Classification of Degrees of Protection Provided by Enclosures, provides a system
for specifying the enclosures of electrical equipment on the basis of the degree of protection provided by
the enclosure. IEC 529 does not specify degrees of protection against mechanical damage of equipment,
risk of explosion, or conditions such as moisture (produced for example by condensation), corrosive
vapors, fungus, or vermin. NEMA Standards Publication 250, Enclosures for Electrical Equipment (1000
Volts Maximum), does test for environmental conditions such as corrosion, rust, icing, oil, and coolants.
For this reason, and because the tests and evaluations for other characteristics are not identical, the IEC
enclosure classification designations cannot be exactly equated with NEMA enclosure type numbers.
Basically, the IEC designation consists of the letters IP followed by two numerals. The first characteristic
numeral indicates the degree of protection provided by the enclosure with respect to persons and solid
foreign objects entering the enclosure. The second characteristic numeral indicates the degree of protection
provided by the enclosure with respect to the harmful ingress of water.
The table below provides an approximate conversion from NEMA enclosure type numbers to IEC
enclosure classification designations. The NEMA types meet or exceed the test requirements for the
associated IEC classifications; for this reason the Table cannot be used to convert from IEC
classifications to NEMA types.

NEMA Enclosure Type Number IEC Enclosure Classification Designation

1 IP 10
2 IP 11
3 IP 54
3R IP 14
3S IP 54
4 and 4X IP 56
5 IP 52
6 and 6P IP 67
12 and 12K IP 52
13 IP 54

NOTE: This comparison is based on tests specified in IEC Publication 529.

53
-

PlantScape is a U.S. trademark of Honeywell, Inc.


All other products and brand names shown are trademarks of their respective owners.

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied
warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may
be stated in its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages.
The information and specifications in this document are subject to change without notice.

Printed in U.S.A. — © Copyright 1999 - Honeywell Inc.


Honeywell
Industrial Automation and Control
16404 N Black Canyon Hwy
Phoenix, AZ 85023
(602) 313-5000

54 PlantScape® -Rail I/O Modules - Series H - Specification and Technical Data Release R320
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