Beruflich Dokumente
Kultur Dokumente
1-1
Section 1: Introduction
Profile Connectors 3
Fasteners 4
Doors and
Door Components 5
Ergonomic Workplace
Equipment 11
Accessories 12
EcoSlide™ Linear Sliding
Carriages and Bearings 13
Liability
In no event can the manufacturer accept warranty claims or liability claims for damages
resulting from improper use or misuse of the equipment or as a result of changes made
Dynamic Linear Elements 14
to the equipment other than those authorized by the manufacturer. The manufacturer
will accept no claim in which non-original spare parts have been used.
©
2007, Bosch Rexroth Corporation Tools 15
All rights are held by ROBERT BOSCH GMBH and BOSCH REXROTH CORPORATION,
also regarding patent claims. We retain all powers of disposition, such as for copying and/or
for passing-on to third parties. We reserve the right to make technical changes at Technical Specifications 16
any time without notice. Errors and omissions excepted.
Section 1: Introduction
Why Aluminum
1
Structural Framing?
Section 1: Introduction
Section 1: Introduction
Manual Workcell
Workstation with
Manual Conveyor
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 1-5
Section 1: Introduction
Lean Workcell
1-6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Section 1: Introduction
(1.57)
specific profiles are shown in the section
40
covering that application. For example, bore tapped M12 on one end and the
other end square cut with no additional
for sliding door support profiles, see
Section 5: Doors and Door Components. machining. It can be ordered from a
40 minimum available length of 55mm
The Profiles section of this catalog is
(1.57) up to 6000mm maximum length.
separated by “series”, such as 20-series, A fold-out chart on the inside back
45-series, etc. The first page of each cover provides more detailed information
series features three dimensional Next to the dimensional drawing of each
about machining options. If you don’t
drawings such as those below, showing profile, you will find the part numbers for
see a machined end finish that will
all the profiles within that series and the “Non-Machined End Finish Options”: as
meet your application requirements,
page on which they are detailed. a single uncut profile and for a package
ask your distributor about other
of uncut profiles. Please note that the
machining options.
uncut length and package quantities
are not the same for all profiles. In addition, you will find other useful
information on many of the profile
pages, such as clean room suitability,
ESD compatibility, common applications,
etc. Throughout the catalog, you will
find helpful hints for assembly and
applications.
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 1-7
Section 1: Introduction
1
Connect it all together
Bosch Rexroth offers a variety of For example, some connectors and
different connectors and fasteners for fasteners give you more flexibility and
different applications, materials, and allow you to quickly change or rearrange
strength requirements. your structure; some are stronger, some
Some examples of connections include: cost less, some provide concealed
1) 90° right angle connections for two, connections for a better appearance, (4)
three, or even more profiles, some provide complete access to the
2) 45° angle connections, T-slot, and some require machining of
3) 180° straight-line connections, or the profile end (tapped, milled, drilled,
or square cut). To determine which will
4) Fixed or movable multi-angle
give you the best combination of price,
connections.
performance, and function—based on
The first step is to determine what kind your application—talk to your authorized
of connection you need to do the Bosch Rexroth distributor.
job you want. Your next step
is to determine what features
you want in the type of
connection that
you’ve selected.
(1)
(3)
(2)
Section 1: Introduction
Profiles
1. All dimensions in this catalog Common profile terms
are metric, and are often followed by
U.S. equivalents in parentheses, What prefixes and suffixes mean:
particularly in key areas such as the S8 Self-Tapping Screw: S=self-tapping T-Slot
technical specifications. For example: 30x30 1S: 1S=T-slot on one side only
Center
45mm (1.77↑). A Metric/English 30x30 2S: 2S=T-slots on two sides Bore
conversion table and Quick 30x30 3S: 3S=T-slots on three sides
Conversion chart are shown on 30x30 2SA: 2SA=T-slots on two
page 1-9, as well as at the back adjacent sides
of the catalog. Center
45x45H: H=heavy duty Channel
2. Profiles ordered in bundles are 20x20R: R=radius corner profile
available only in maximum lengths.
45x45HR: HR=half-round profile
Single profiles can be ordered in any
length (in 1mm increments within the 30x30°R: 30°R=dual radius profile with
specified range). Please note that the 30° outside radius.
minimum length varies according to Other specialty profiles carry suffixes
machining option. When ordering that are explained in the description on
single profiles cut to length, be sure that profile’s catalog page.
to specify the length in millimeters
after the part number. Example:
3 842 992 457/__mm.
3. The maximum length listed for each What is included?
profile is the usable length. This
means the profile may actually be In drawings showing multiple items and dimensional drawing.
longer to accommodate anodizing (such as a connector and profiles, as For example, when you order the 45°
clamp marks. seen here), components that are shaded angle 30mm connector kit (part number
gray are included with your order. 3 842 518 426), the kit includes
Non-Profile Components Likewise, included components are connector, cover, adapters, T-nuts,
and Lot Sizes typically referenced in the description and all fastening hardware.
Most non-profile products, such as
connectors, end caps, tools, etc. include
a column after the description labeled
“Lot Size”. Unless specifically indicated,
all part numbers of non-profile compo-
nents are single-piece part numbers.
However, many items are only available
in larger packages, or lots. For example,
casters may be sold in lots of 4, and
some connectors may be in lots of 10.
When ordering these parts, use the
listed part number, but the ordered
quantity MUST be divisible by the lot
size; for example, if lot size equals 10,
then ordered quantity is 10, 20, 30, etc.
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 1-9
Section 1: Introduction
Profile has 8mm T-slot. Connector, fastener, or Profile, connector, or accessory is suitable for
accessory is designed to be used with profile use in Clean-Room environments and applications.
with 8mm T-slot.
Section 1: Introduction
Section 2 Profiles
1
Section 1: Introduction
Section 2 Profiles
1
Section 1: Introduction
Corner Brackets Corner Cube Kits S6, S8, & S12 M12 Connection M16 Connection Bolt Connector
3-14 Self-Tapping Screws and Screw Kits
3-15
Connection Anti-Rotation 3-18 3-19 & 3-20
Screws T-Blocks
3-16 3-17
Section 1: Introduction
Section 1: Introduction
Section 4 Fasteners
1
T-Nuts Isolation Cap for T-Bolt Plastic T-Nut 8mm & 10mm
4-1 8mm T-Nut Fastening Kits 4-4 Mounting Strips
4-2 4-3 4-4
T-Blocks & Swivel-In T-Blocks T-Bars & Anchor Strips Quick-Lock Sheet
Springs & Swivel-In T-Blocks Swivel-In T-Bars 4-8 Metal Fasteners
4-5 with Springs 4-7 4-8
4-6
Section 5 Doors and Door Components
45x45SD Snap-In Sliding Aluminum Sliding Roller Channel Panel Slider Counterbalance
Aluminum Sliding Door Guides Door Guide and Profile C30x45 5-7 5-7
Guide Profile and 5-4 Stiffener Handle 5-6
Accessories 5-5
5-3
Folding Door Kit Strap Handles Handle Bar Handle Door Stops Sliding Door Stop
5-8 5-9 Mounting Plate 5-10 5-10 5-10
5-9
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 1-15
Section 1: Introduction
Heavy-Duty Clean Room Adjustable Hinge Lift-Off Hinges Standard Lock Compact Lock
Hinges Hinges 5-12 5-13 5-14 5-14
5-11 5-12
BO
SC
H
Locks for Swinging Locks for Locks for Heavy Ball Detent Latch Universal Ball Magnetic Latches
or Sliding Doors Sliding Doors Swinging Doors 5-18 Detent Latch 5-19
5-15 5-16 5-17 5-18
Section 1: Introduction
Support Posts Panel Mounting Protective Frames EcoSafe Door EcoSafe Frame Wire Mesh
6-4 Bracket Kits 6-6 & 6-7 Components Profiles Grounding Terminal
6-5 6-8 to 6-10 6-11 & 6-12 & Installation
Accessories
Other Guarding Components 6-13 & 6-14
Safety Switch Wire Mesh Frame Frame Profiles Variofix Panel Panel Mount Panel Support
Mounting Bracket Profile and Corner 22.5x30F & Mounting Gussets Inserts
Kits Connectors 22.5x45F Fasteners 6-20 6-22
6-15 6-17 6-18 6-19
Section 1: Introduction
Leveling Feet Floor Guard Foot Dampening Pads Threaded Sleeve Leveling Foot End Caps
7-1& 7-2 7-3 7-3 for Leveling Feet Plates with Hole
7-4 7-4 7-5
Section 1: Introduction
Pre-Assembled Pneumatic Fitting G½″ & G3/8″ 45mm Pneumatic 45mm Pneumatic Air Gaskets
Air Bar M12-to-G¼″ Pneumatic End-to-End Kit T-Junction Kit 8-4
8-1 8-1 Port Kits 8-3 8-3
8-2
Multi-Port End
Seal Kits
8-5
Radius Square & Heavy-Duty Radius & Specialty End Caps Access Hole
Compensators Rectangular End Caps End Caps with Holes Covers
9-1 End Caps 9-3 9-4 9-5 9-5
9-2 & 9-3
T-Slot Covers
9-6
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 1-19
Section 1: Introduction
Track Roller
Mounting Blocks
10-17
Worktables
Table Frames Extension Struts, Accessory Uprights, Tabletops & Side Footrests
11-4 & 11-5 Extension Posts, & Shelf Brackets Panels 11-10
11-6 & 11-7 11-8 & 11-9
Storage and Grab Containers
Drawer Cabinets Hanging Profile Bin Wing Tool/Bin Rack Grab Containers, Trays,
11-11 11-12 11-12 & Tool Holders Ledges, & Accessories
11-13 11-14 to 11-16
1-20 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Section 1: Introduction
VarioGrab Steel Grab Shelf & Tabletop Tabletop Component Silos Case Supports
Containers Containers Mount for Steel Component Silos 11-19 11-20
11-17 11-18 Grab Containers 11-19
11-18
Tool and Material Shuttles
End Stop
End Cap
F SCH
ma BO
x=
10 -2KG
kg Transp
ort 0.7
0 807
950
919
Information Board Wall Boards & Tool Rail Kits & 180° & 360° Tool Balancers
11-26 Bulletin Boards Components Tool Hangers 11-29
11-26 & 11-27 11-28 11-29
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 1-21
Section 1: Introduction
Monitor Arm Kit Cup Holder, Armrests Overhead Lamp Power Strips ESD Grounding
11-30 Bottle Holder, & 11-32 with Electronic 11-34 Strap & Protective
Cloth Holder Ballast Mat
11-31 11-33 11-35
A
23
0˚
L
°
0
18
Insulating Fastening ESD Swivel Hanger Kit Pivot Joint Kit Swivel Arm Fixture Plate
Set & Isolation Cap Grounding Strap 11-37 11-38 Joint Kits Components
for 8mm T-Nuts 11-36 11-39 11-40
11-36
Section 12 Accessories
Cable Conduit & Cable Carrier R-A-M® Mount Star Knobs & Swivel Bracket Kit Rack & Pinion
End Cap 12-2 12-2 Locking Levers 12-4 12-5
12-1 12-3
1-22 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Section 1: Introduction
Section 1: Introduction
Section 15 Tools
Drill Bits and Jigs Wrenches and Drivers 1
10
Working with 24mm Forstner Bit Miter Drilling Jigs 6mm, 8mm, & T25 Torx T40 & T50 Torx
Aluminum Profiles 15-3 15-3 10mm Drill & Wrenches & Wrenches
15-2 Boring Jigs Drivers 15-7
15-4 & 15-5 15-6
Other Tools
Section 2: Profiles
Technical Specifications
2
20x20 20x20 20x20 20x20 20x20 20x20R 20x40 20x40 20x60 30x30 30x30
1S 2S 3S 2SA x40 1S
Ix[cm4] 0.67 0.84 0.84 0.74 0.70 0.58 4.62 6.0 14.20 2.75 3.12
Moment (in4) (0.016) (0.020) (0.020) (0.018) (0.017) (0.014) (0.111) (0.144) (0.341) (0.066) (0.075)
of inertia
Iy[cm4] 0.67 0.76 0.68 0.67 0.70 0.58 1.20 6.0 1.70 2.75 3.48
(in4) (0.016) (0.018) (0.016) (0.016) (0.017) (0.014) (0.029) (0.144) (0.041) (0.066) (0.083)
Wx[cm3] 0.67 0.84 0.84 0.90 0.90 0.60 2.50 2.60 4.70 1.83 2.20
(in3) (0.041) (0.051) (0.051) (0.055) (0.055) (0.037) (0.153) (0.159) (0.288) (0.112) (0.134)
Section
modulus
Wy[cm3] 0.67 0.76 0.68 0.80 0.90 0.60 1.40 2.60 1.70 1.83 2.60
(in3) (0.041) (0.046) (0.041) (0.049) (0.055) (0.037) (0.086) (0.159) (0.104) (0.112) (0.159)
Profile A[cm2] 1.60 1.92 1.83 1.70 1.80 1.60 2.90 4.14 3.48 3.10 3.70
surface (in2) (0.248) (0.298) (0.284) (0.264) (0.279) (0.248) (0.450) (0.642) (0.539) (0.481) (0.574)
Weight m[kg/m] 0.40 0.52 0.49 0.40 0.50 0.40 0.80 1.10 0.90 0.80 1.00
(Mass) (lbs/ft) (0.269) (0.349) (0.329) (0.269) (0.336) (0.269) (0.538) (0.740) (0.605) (0.538) (0.672)
T-slot [mm]
Page 2-10 2-10 2-11 2-11 2-11 2-12 2-12 2-13 2-13 2-14 2-15
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 2-1
Section 2: Profiles
30x30 30x30 30x30 30x30R 30x30ºR 30x45ºR 30x60ºR 30x45 30x60 30x60 30x60 60x60 40x40 40x40
2S 2SA 3S 4S x60 8S 1S
2.78 3.11 3.10 2.28 3.50 3.60 3.00 8.04 19.68 20.20 26.10 39.67 9.00 9.00
(0.067) (0.075) (0.074) (0.055) (0.084) (0.087) (0.072) (0.193) (0.473) (0.485) (0.627) (0.952) (0.219) (0.219)
3.47 3.11 2.77 2.28 3.60 5.10 4.10 3.82 5.06 5.52 26.10 39.67 9.00 9.00
(0.083) (0.075) (0.067) (0.055) (0.087) (0.123) (0.099) (0.092) (0.122) (0.132) (0.627) (0.952) (0.219) (0.219)
2.10 2.20 2.20 1.60 2.00 2.10 1.70 3.90 7.00 6.37 7.50 13.22 4.5 4.5
(0.128) (0.134) (0.134) (0.098) (0.123) (0.129) (0.104) (0.239) (0.429) (0.411) (0.459) (0.807) (0.275) (0.275)
2.60 2.50 2.10 1.60 1.90 2.30 1.90 2.80 3.90 3.84 7.50 13.22 4.5 4.5
(0.159) (0.153) (0.128) (0.098) (0.116) (0.141) (0.116) (0.172) (0.239) (0.234) (0.459) (0.807) (0.275) (0.275)
3.50 3.50 3.30 2.80 3.60 4.00 3.60 3.90 5.60 5.75 8.20 9.79 5.60 5.60
(0.543) (0.543) (0.512) (0.434) (0.558) (0.620) (0.558) (0.605) (0.868) (0.891) (1.271) (1.517) (0.776) (0.776)
0.90 0.90 0.90 0.70 1.00 1.00 1.00 1.10 1.50 1.55 2.20 2.64 1.50 1.50
(0.605) (0.605) (0.605) (0.471) (0.673) (0.673) (0.673) (0.740) (1.009) (1.042) (1.480) (1.774) (1.008) (1.008)
2-15 2-15 2-16 2-16 2-16 2-17 2-17 2-17 2-18 2-18 2-19 2-19 2-20 2-21
2-2 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Section 2: Profiles
Technical Specifications
2
40x40 40x40 40x40 40x40R 40x40HR 40x80 40x80 40x80 40x120 40x160 45x45
2S 2SA 3S 4S x80
Ix[cm4] 9.00 9.00 9.00 7.20 8.10 63.40 65.17 96.60 203.20 466.70 11.00
(in4) (0.219) (0.219) (0.219) (0.175) (0.194) (1.522) (1.564) (2.319) (4.877) (11.219) (0.264)
Moment
of inertia Iy[cm4] 27.80 37.20
9.00 9.00 9.00 7.20 7.60 17.30 19.05 96.60 11.00
(in4) (0.219) (0.219) (0.219) (0.175) (0.182) (0.417) (0.457) (2.319) (0.667) (0.887) (0.264)
Wx[cm3] 4.5 4.5 4.5 3.60 4.00 15.90 16.29 24.10 33.90 58.30 4.89
(in3) (0.275) (0.275) (0.275) (0.219) (0.243) (0.974) (0.994) (1.469) (2.075) (3.551) (0.298)
Section
modulus Wy[cm3] 4.5 4.5 4.5 3.60 3.60 8.70 9.91 24.10 13.90 18.60 4.89
(in3) (0.275) (0.275) (0.275) (0.219) (0.219) (0.532) (0.605) (1.469) (0.851) (1.137) (0.298)
Profile A[cm2] 5.60 5.60 5.60 5.00 5.50 9.90 10.39 15.40 15.50 20.50 5.70
surface (in2) (0.776) (0.776) (0.776) (0.776) (0.853) (1.533) (1.610) (2.388) (2.405) (3.180) (0.884)
Weight m[kg/m] 1.50 1.50 1.50 1.30 1.50 2.70 2.80 4.10 4.20 5.50 1.50
(Mass) (lbs/ft) (1.008) (1.008) (1.008) (0.873) (1.009) (1.815) (1.882) (2.757) (2.824) (3.696) (1.009)
T-slot [mm]
Page 2-21 2-21 2-22 2-22 2-23 2-23 2-24 2-24 2-25 2-25 2-26
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 2-3
Section 2: Profiles
45x45H 45x45 45x45 45x45 45x45 50x50T 45x45R 45x45HR 45x30ºR 45x45ºR 45x60ºR 45x60H 45x90 45x90H
1S 2S 2SA 3S
13.83 11.75 11.54 11.80 11.79 15.14 8.56 11.02 12.70 13.40 11.40 37.20 81.84 124.62
(0.332) (0.282) (0.277) (0.283) (0.283) (0.364) (0.204) (0.264) (0.305) (0.322) (0.274) (0.894) (1.967) (2.995)
13.83 12.06 11.38 11.80 11.68 15.16 8.56 10.73 15.20 21.40 17.00 22.67 23.40 32.76
(0.332) (0.290) (0.273) (0.283) (0.281) (0.364) (0.204) (0.258) (0.365) (0.514) (0.409) (0.545) (0.562) (0.787)
6.15 5.20 5.10 5.20 5.20 6.70 5.00 4.40 5.00 5.20 4.40 12.40 18.18 27.69
(0.375) (0.317) (0.311) (0.317) (0.317) (0.410) (0.306) (0.270) (0.306) (0.319) (0.270) (0.757) (1.109) (1.690)
6.15 5.30 5.00 5.20 5.20 7.70 5.00 4.70 5.30 6.40 5.20 10.08 10.40 14.56
(0.375) (0.323) (0.305) (0.317) (0.317) (0.471) (0.306) (0.288) (0.325) (0.392) (0.319) (0.615) (0.635) (0.889)
7.50 5.90 5.80 5.90 5.90 4.60 4.90 6.60 6.90 7.60 6.80 11.00 11.20 15.37
(1.163) (0.915) (0.899) (0.915) (0.915) (0.698) (0.760) (1.023) (1.070) (1.178) (1.054) (1.705) (1.736) (2.382)
2.00 1.60 1.60 1.60 1.60 1.20 1.30 1.80 1.80 2.00 1.80 2.90 3.00 4.15
(1.345) (1.075) (1.075) (1.075) (1.075) (0.807) (0.874) (1.211) (1.211) (1.343) (1.211) (1.950) (2.018) (2.791)
2-27 2-27 2-28 2-28 2-29 2-29 2-30 2-30 2-31 2-31 2-31 2-32 2-33 2-34
2-4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Section 2: Profiles
Technical Specifications
2
45x90 45x180H 45x270H 50x50 50x100 50x150 60x60 60x60H 60x90H 80x80
x90
Ix[cm4] 151.13 766.67 3962.00 21.20 162.80 540.00 32.41 52.20 212.44 132.10
(in4) (3.631) (18.423) (95.207) (0.512) (3.924) (12.979) (0.779) (1.254) (5.105) (3.174)
Moment
of inertia Iy[cm4] 151.13 57.28 118.00 21.20 42.60 64.20 32.41 52.20 88.53 132.10
(in4) (3.631) (1.376) (2.836) (0.512) (1.019) (1.543) (0.779) (1.254) (2.127) (3.174)
Wx[cm3] 29.10 85.19 300.20 8.50 32.60 72.00 10.80 17.40 47.21 33.00
(in3) (1.776) (5.199) (18.387) (0.524) (1.987) (4.393) (0.659) (1.062) (2.881) (2.020)
Section
modulus Wy[cm3] 29.10 25.46 61.50 8.50 17.00 25.70 10.80 17.40 29.51 33.00
(in3) (1.776) (1.554) (3.767) (0.524) (1.040) (1.568) (0.659) (1.062) (1.801) (2.020)
Profile A[cm2] 21.00 25.50 61.80 9.30 17.20 25.50 9.60 14.39 25.30 18.20
surface (in2) (3.255) (3.953) (9.579) (1.442) (2.668) (3.952) (1.488) (2.230) (3.922) (2.824)
Weight m[kg/m] 5.67 6.90 16.70 2.50 4.60 6.90 2.60 3.89 6.80 4.90
(Mass) (lbs/ft) (3.810) (4.640) (11.231) (1.681) (3.092) (4.641) (1.749) (2.616) (4.573) (3.295)
T-slot [mm]
Page 2-35 2-36 2-37 2-38 2-39 2-40 2-41 2-42 2-43 2-44
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 2-5
Section 2: Profiles
80x80 80x120 80x160 90x90 90x90 90x90H 90x180 90x180H 90x360H 100x100 100X200 11x20 15x22.5
6S SL
140.90 389.30 850.80 130.24 211.10 299.80 1380.00 2138.30 14065.00 318.30 2133.10 0.52 0.81
(3.382) (9.388) (20.518) (3.126) (5.073) (7.204) (33.161) (51.383) (337.982) (7.639) (51.442) (0.012) (0.019)
134.10 192.80 253.40 130.24 211.10 299.80 401.00 544.30 710.00 318.30 602.10 0.13 0.34
(3.218) (4.649) (6.111) (3.126) (5.073) (7.204) (9.636) (13.080) (17.061) (7.639) (14.520) (0.002) (0.008)
36.20 64.80 106.40 28.94 46.91 66.62 153.33 237.59 781.00 63.70 213.30 0.70 0.90
(2.209) (3.947) (6.481) (1.766) (2.863) (4.065) (9.357) (14.499) (46.869) (3.896) (12.992) (0.043) (0.055)
33.50 48.20 63.40 28.94 46.91 66.62 89.11 120.96 157.00 63.70 120.40 0.30 0.60
(2.044) (2.950) (3.880) (1.766) (2.863) (4.065) (5.438) (7.381) (9.616) (3.896) (7.368) (0.018) (0.037)
18.76 25.50 32.90 14.11 23.50 39.43 42.90 63.60 95.00 29.90 54.00 1.00 1.20
(2.908) (3.956) (5.104) (2.187) (3.643) (6.112) (6.650) (9.858) (14.725) (4.637) (8.377) (0.155) (0.186)
5.06 6.90 8.90 3.81 6.30 10.37 11.60 17.20 24.40 8.10 14.60 0.30 0.30
(3.400) (5.983) (5.983) (2.560) (4.237) (6.974) (7.801) (11.567) (16.409) (5.449) (9.815) (0.202) (0.202)
2-45 2-45 2-46 2-47 2-48 2-49 2-50 2-51 2-52 2-53 2-54 2-55 2-56
2-6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Section 2: Profiles
Technical Specifications
2
EcoFlow
22.5x45 22.5x180 C30x45 30x30 30x45 30x30 30x45 22.5x30F Roller 45x30RP
WG30 WG30 WG40 WG40 Profile
Ix[cm4] 7.11 581.01 10.33 2.57 7.00 2.48 6.98 * 12.50 4.50
(in4) (0.171) (13.961) (0.248) (0.062) (0.168) (0.060) (0.168) (0.300) (0.108)
Moment
of inertia Iy[cm4] 2.91 11.80 5.60 3.01 4.25 2.92 4.11 * 10.70 11.90
(in4) (0.070) (0.284) (0.135) (0.072) (0.102) (0.070) (0.099) (0.257) (0.286)
Profile A[cm2] 4.60 21.60 4.38 3.19 4.52 3.16 4.49 3.05 6.40 5.30
surface (in2) (0.713) (3.348) (0.679) (0.494) (0.701) (0.490) (0.696) (0.473) (0.992) (0.822)
Weight m[kg/m] 1.30 5.80 1.23 0.86 1.22 0.85 1.21 * 1.70 1.40
(Mass) (lbs/ft) (0.874) (3.901) (0.827) (0.579) (0.820) (0.574) (0.814) (1.143) (0.942)
T-slot [mm]
Page 2-56 2-57 5-6 6-11 6-11 6-12 6-12 6-18 10-5 10-13
–
11-28
Section 2: Profiles
45x45 45x50 45x75 15x30 45x45T 30x100 30x100 LF6S 26x90 LF12S LF20S
RP RP SP2/B End Center
9.60 15.20 49.50 2.51 8.85 90.30 88.80 1.16 4.59 9.45 31.85
(0.231) (0.365) (1.189) (0.060) (0.213) (2.170) (2.134) (0.028) (0.110) (0.227) (0.765)
13.30 16.90 25.80 2.04 6.95 9.65 9.20 5.88 68.07 75.92 107.93
(0.320) (0.406) (0.620) (0.049) (0.167) (0.232) (0.221) (0.141) (1.636) (1.824) (2.594)
3.80 5.30 12.10 * 3.18 18.00 17.80 1.08 3.65 7.02 23.95
(0.233) (0.325) (0.741) (0.195) (1.103) (1.090) (0.066) (0.224) (0.430) (1.467)
6.50 7.50 11.50 * 2.32 6.40 6.00 2.94 15.13 19.53 35.98
(0.398) (0.459) (0.704) (0.142) (0.392) (0.368) (0.180) (0.927) (1.196) (2.204)
5.40 6.90 10.40 2.01 4.47 9.68 9.73 5.10 8.00 12.90 16.60
(0.837) (1.070) (1.612) (0.312) (0.693) (1.500) (1.508) (0.791) (1.240) (2.000) (2.573)
1.50 1.90 2.80 * 1.20 2.61 2.63 1.70 2.20 3.50 4.50
(1.009) (1.278) (1.883) (0.807) (1.755) (1.769) (1.143) (1.480) (2.354) (3.026)
10-13 10-13 10-13 11-12 11-25 11-40 11-40 14-5 14-5 14-12 14-20
- - - -
14-11 14-9 14-19 14-29
Section 2: Profiles
Rexroth offers a variety of end machining However, sometimes situations arise jigs specifically designed for common
options for profiles, such as center bores where you need a piece of profile with machining options.
tapped for a specific thread size, or a through-hole or end tap, and you The following charts show popular end
through holes for use with bolt connec- need it right away. Or you want the machining options, common applications,
2 tors. Most profiles have part numbers flexibility of keeping profiles on hand and the tools from Section 16 used to
assigned for the popular machining that you can cut to length and machine create them. Refer to the profile end
options—just select the part number and as the need arises. For situations like machining options chart on the inside back
state the desired length in millimeters. that, Rexroth offers a selection of cover fold-out for additional information.
thread taps, drill bits, and drilling
For Machine End Finish… to Use Connector or Accessory, Use Rexroth Specialty Tool:
Tapped 6mm 25
M6 Leveling Foot Use a standard 6mm tap
M6
5.0 mm diameter access hole for S6 x 16 6mm Drill and Boring Jig
Drilled: 5.0 mm
6 6mm T-Slot
Ø11
Section 2: Profiles
For Machine End Finish… to Use Connector or Accessory, Use Rexroth Specialty Tool:
2
Tapped 12mm • M12 Connection Screw
55 • M12 Leveling Foot
• 45mm Junction Connector Use a standard 12mm tap
10 10mm T-Slot
/30 9.5 mm diameter access hole for 10mm Drill and Boring Jigs
22.5
Drilled: 9.5 mm 45-/60-series profiles, for use with Page 15-4 & 15-5
through-hole connection screws and other connectors Ø21
and accessories. Ø17
Ø9.5 Ø9.5
Ø9.8
/30 9.8 mm diameter access hole for 45-/60-series
2.5 /25 or 40-/50-series profiles, for use with
Drilled: 9.8 mm 20/2
connection screws and other connectors
through-hole
and accessories.
Ø9.8 45/60-series
5
Drilled: 17 mm 22. • Bolt Connector Kit
20/
through-hole • End-to-End Connector Kit Ø17
• Multi-Angle Connector
• Quick Connector/Rigid Ø9.8
• Variable Angle Bolt Connector
Ø17
• Threaded Sleeve
• 45° Angle Connector Kit
• Pneumatic Port
Drilled: 21 mm
through-hole 40/50-series
Ø21
10mm Miter
Drilled: 17 mm • End-to-End Variable Angle
Drilling Jig
through-hole 22.
5 Bolt Connectors
Page 15-3
on 45° mitered • End-to-Side Variable Angle Ø17mm
profile Bolt Connectors
Ø17
2-10 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Section 2: Profiles
20-Series Profiles
2
20x40 20x40x40
2-12 2-13
20x60
2-13
6
20x20
Features:
6
Ø5.5 • Ideal for light-duty construction
• Has four 6mm T-slots
(.787)
20
5.5
10 Non-Machined End Finish Options Part Number
20x20 1S 6
Features:
6
• Ideal for light-duty construction
Ø5.5
• Closed T-slot adds neat, finished
(.787)
appearance
20
5.5
10 Non-Machined End Finish Options Part Number
20 Profile 20x20 1S, pkg. of 20, 3000mm long 3 842 536 475
(.787)
Profile 20x20 1S, single, 3000mm long 3 842 536 476
Section 2: Profiles
20x20 2S 6
2
Features:
6
Ø5.5
• Ideal for light-duty construction
• Has two 6mm T-slots
(.787)
20
5.5
10 Non-Machined End Finish Options Part Number
20 Profile 20x20 2S, pkg. of 20, 3000mm long 3 842 536 478
(.787)
Profile 20x20 2S, single, 3000mm long 3 842 536 479
20x20 3S 6
Features:
6 • Ideal for light-duty construction
Ø5.5
• Closed T-slot adds neat, finished
(.787)
appearance
20
20x20 2SA 6
Features:
• Ideal for light-duty construction
Ø5.5
• Closed T-slots add neat, finished
(.787)
20
6
appearance
• Has two adjacent 6mm T-slots
10
Non-Machined End Finish Options Part Number
20
(.787) Profile 20x20 2SA, pkg. of 20, 3000mm long 3 842 519 658
Profile 20x20 2SA, single, 3000mm long 3 842 519 657
Section 2: Profiles
20-Series Profiles
20x20R 6
2
Features:
5.5
R 69)
17
(.6
appearance
• Has two adjacent 6mm T-slots
10 Non-Machined End Finish Options Part Number
20
(.787) Profile 20x20R, pkg. of 20, 3000mm long 3 842 517 183
Profile 20x20R, single, 3000mm long 3 842 517 177
20x40 6
Features:
6 • Increased load-carrying capacity, ideal
Ø5.5
for shelving, tables, and safety guards
• Has six 6mm T-slots
(1.575)
20
40
10
Non-Machined End Finish Options Part Number
10
20 Profile 20x40, pkg. of 24, 3000mm long 3 842 537 816
(.787)
Profile 20x40, single, 3000mm long 3 842 517 178
Section 2: Profiles
20x40x40 6
2
Y Features:
6
• L-shape allows for easy attachment
of racks and shelves
• Use for enclosures and display cases
6
Ø5.5
Non-Machined End Finish Options Part Number
Profile 20x40x40, pkg. of16, 3000mm long 3 842 537 818
20
(.787) Profile 20x40x40, single, 3000mm long 3 842 523 241
6
20x60
Y Features:
• Provides increased strength for
6 light-duty machine bases and
standard manual workstations
• Has six 6mm T-slots
6
(2.362)
60
Ø5.5
Section 2: Profiles
30-Series Profiles
2
30x45
2-17 30x60 30x60 4S
2-18 2-18 30x60x60 60x60 8S
2-19 2-19
30x30 8
8
Features:
Ø7.3
• Ideal for medium-duty, medium-stress
construction, such as guarding,
(1.181)
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Section 2: Profiles
8
30x30 1S
Features:
8 2
• Ideal for medium-duty construction
9
• Closed T-slots provide neat, finished
(1.181)
appearance
30
Ø7.3 • Has one 8mm T-slot
Non-Machined End Finish Options Part Number
15
30
Profile 30x30 1S, pkg. of 20, 5600mm long 3 842 506 948
(1.181) Profile 30x30 1S, single, 5600mm long 3 842 506 952
8
30x30 2S
8 Features:
Ø7.3
• Ideal for medium-duty construction
• Two closed T-slots provide neat,
(1.181)
30
finished appearance
• Has two 8mm T-slots
9
Non-Machined End Finish Options Part Number
15
30 Profile 30x30 2S, pkg. of 20, 5600mm long 3 842 506 950
(1.181)
Profile 30x30 2S, single, 5600mm long 3 842 506 954
30x30 2SA 8
Features:
Ø7.3 • Ideal for medium-duty construction
(1.181)
15
Non-Machined End Finish Options Part Number
30 Profile 30x30 2SA, pkg. of 20, 5600mm long 3 842 506 949
(1.181)
Profile 30x30 2SA, single, 5600mm long 3 842 506 953
Section 2: Profiles
30-Series Profiles
30x30 3S 8
2
8 Features:
9 • Ideal for medium-duty construction
• Closed T-slot provides neat, finished
(1.181)
30
appearance
Ø7.3
• Has three 8mm T-slots
Non-Machined End Finish Options Part Number
15
30 Profile 30x30 3S, pkg. of 20, 5600mm long 3 842 506 951
(1.181)
Profile 30x30 3S, single, 5600mm long 3 842 506 955
30x30R 8
Features:
R2 84)
Ø7.3
30
finished appearance
8
8
30x30°R
Features:
X
• Provides high-tech appearance
• Curved surfaces ideal for following
30°
Section 2: Profiles
30x45°R 8
Features:
X • Provides high-tech appearance 2
• Curved surfaces ideal for following
45°
8
30x60°R
Features:
• Provides high-tech appearance
X • Curved surfaces ideal for following
°
60
30x45 8 10
12.5 Features:
• Ideal for intermediate connection
between 8mm and 10mm T-slotted
Ø7.3 profiles
(1.772)
Section 2: Profiles
30-Series Profiles
8
2 30x60
8 Features:
• One of the strongest profiles with
8mm T-slots
Ø7.3 • Has six 8mm T-slots
(2.362)
60
30
8
30x60 4S 8
8 Features:
• Ideal for medium-duty construction
• Use for enclosures and display cases
Ø7.3
• Has four 8mm T-slots
(2.362)
60
30
Section 2: Profiles
30x60x60 8
Features:
8
• L-shape allows for easy attachment
2
Y
of racks and shelves
• Use for enclosures and display cases
8
(2.362)
60
X
30
Profile 30x60x60, pkg. of 20, 5600mm long 3 842 524 049
(1.181) Profile 30x60x60, single, 5600mm long 3 842 524 048
60x60 8S 8
Features:
8 • Ideal for heavy applications where
Y
added strength and additional T-slots
are required
• Has eight 8mm T-slots
8
(2.362)
60
Section 2: Profiles
40-Series Profiles
2
40x40HR
2-23
40x160
2-25
40x40 10
Features:
Ø10 • Ideal for medium-duty, medium-stress
construction, such as guarding,
partitions, shelves, etc.
(1.57)
40
Section 2: Profiles
40x40 1S 10
Y
Features: 2
Ø10 • Ideal for medium-duty construction
• Closed T-slots provide neat, finished
(1.57)
appearance
40
X
• Has one 10mm T-slot
Non-Machined End Finish Options Part Number
40 Profile 40x40 1S, pkg. of 20, 6000mm long 3 842 529 361
(1.57)
Profile 40x40 1S, single, 6000mm long 3 842 529 362
40x40 2S 10
Y Features:
Ø10 • Ideal for medium-duty construction
• Two closed T-slots provide neat,
(1.57)
X finished appearance
40
40x40 2SA 10
Y Features:
• Ideal for medium-duty construction
Ø10
• Two adjacent closed T-slots provide
(1.57)
X
• Has two adjacent 10mm T-slots
Non-Machined End Finish Options Part Number
40
Profile 40x40 2SA, pkg. of 20, 6000mm long 3 842 529 365
(1.57) Profile 40x40 2SA, single, 6000mm long 3 842 529 366
Machined Options End Finish Part Number
Profile 40x40 2SA, –/–, specify length >30mm<6000mm 3 842 993 189/__mm
Profile 40x40 2SA, M12/M12, specify length >110mm<6000mm 3 842 993 190/__mm
Please contact your distributor for other machining options.
2-22 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Section 2: Profiles
40-Series Profiles
2 40x40 3S 10
Y Features:
• Ideal for medium-duty construction
Ø10 • Closed T-slot provides neat, finished
appearance
(1.57)
40
X
• Has three 10mm T-slots
Non-Machined End Finish Options Part Number
Profile 40x40 3S, pkg. of 20, 6000mm long 3 842 529 367
40
(1.57) Profile 40x40 3S, single, 6000mm long 3 842 529 368
40x40R 10
Features:
R3 .31
appearance
Ø10
(1.57)
Section 2: Profiles
40x40HR 10 2
Y Features:
Ø10 • Ideal for hand rails and other
19.5
smoothed, finished edges
X • Has one 10mm T-slot
20
12.5
5
40x80 10
Features:
• Ideal for medium-duty, to heavy-duty
construction, such as guarding,
machine bases, etc.
• Has six 10mm T-slots
(3.15)
80
Ø10
Section 2: Profiles
40-Series Profiles
2 40x80 4S 10
Features:
• Ideal for medium-duty to heavy-duty
applications such as machine frames
and work benches.
• Has eight 10mm T-slots
(3.15)
80
Ø10
40
Profile 40x80 4S pkg. of 12, 6000mm long 3 842 536 484
(1.57) Profile 40x80 4S, single, 6000mm long 3 842 536 485
40x80x80 10
Y
Features:
• Ideal for medium-duty to heavy-duty
applications such as machine frames
and work benches.
• Has eight 10mm T-slots
X
(3.15)
80
Ø10
Non-Machined End Finish Options Part Number
Profile 40x80x80, pkg. of 8, 6000mm long 3 842 537 827
40
(1.57) Profile 40x80x80, single, 6000mm long 3 842 529 370
Section 2: Profiles
40x120 10
Features:
• Ideal for heavy-duty applications
2
where additional strength is needed,
such as machine bases and work
Ø10
benches
(4.72)
40x160 10
Features:
• Ideal for heavy-duty applications
where additional strength is needed,
such as machine bases and work
benches
• Suitable for linear motion applications
• Has ten 10mm T-slots
(6.30)
160
Ø10
Section 2: Profiles
45-Series Profiles
2
45x180H
2-36
45x270H
2-37
45x90 45x90H
2-33 2-34 45x90x90
2-35
45x45 10
10 Features:
• General purpose, medium-duty profile
for a wide variety of applications
(1.772)
Section 2: Profiles
45x45H 10
10 Features:
• General purpose, thicker-walled
2
Ø10
profile for strong, rugged performance
(1.772)
45
• Has four 10mm T-slots
45x45 1S 10
10 Features:
14.5 • Closed T-slots provide neat, finished
appearance
(1.772)
45
45 Profile 45x45 1S, pkg. of 20, 5600mm long 3 842 506 956
(1.772)
Profile 45x45 1S, single, 5600mm long 3 842 506 960
Section 2: Profiles
45-Series Profiles
2
45x45 2S 10
10 Features:
• Closed T-slots provide neat, finished
Ø10
appearance
(1.772)
45x45 2SA 10
Features:
Ø10 • Closed T-slots provide neat, finished
appearance
(1.772)
14.5
Non-Machined End Finish Options Part Number
22.5
45 Profile 45x45 2SA, pkg. of 20, 5600mm long 3 842 506 957
(1.772)
Profile 45x45 2SA, single, 5600mm long 3 842 506 961
Section 2: Profiles
45x45 3S 10
Features:
10
• Closed T-slot provides neat, finished
2
14.5 appearance
(1.772)
45 • Has three 10mm T-slots
Ø10
Non-Machined End Finish Options Part Number
22.5 Profile 45x45 3S, pkg. of 20, 5600mm long 3 842 506 959
45
(1.772) Profile 45x45 3S, single, 5600mm long 3 842 506 963
50x50T 10
Features:
• Fits over 45x45H, 45x45, 45x45 3S, • Two 3mm slots accept 3mm
2 and 45x45 2SA profiles to create a thick panels
telescoping sleeve • Use to create sliding doors,
3
(1.968)
46
Helpful Hint
button-head screw
10mm T-block
Section 2: Profiles
45-Series Profiles
2
45x45R 10
Features:
R3 .47
(1
appearance
(1.772)
45x45HR 10
Features:
• Ideal for hand rails and other
(.866)
22
11
6
Section 2: Profiles
45x30°R 10
Features:
X • Provides high-tech appearance
2
• Curved surfaces ideal for following
machine or space contours
30°
Y
• Has two 10mm T-slots
R112.5 Ø10
R67.5 Non-Machined End Finish Options Part Number
Profile 45x30°R, pkg. of 20, 5600mm long 3 842 524 040
45
(1.772) Profile 45x30°R, single, 5600mm long 3 842 524 039
45x45°R 10
Features:
• Provides high-tech appearance
X
• Curved surfaces ideal for following
machine or space contours
45°
45x60°R 10
Features:
• Provides high-tech appearance
X • Curved surfaces ideal for following
machine or space contours
°
60
R22. Profile 45x60°R, pkg. of 20, 5600mm long 3 842 524 046
5
45 Profile 45x60°R, single, 5600mm long 3 842 524 045
(1.772)
Section 2: Profiles
45-Series Profiles
2
45x60H 10
10 Features:
• General purpose, medium-duty profile
for strong, rugged performance
Ø10
• Has four 10mm T-slots
(2.362)
60
30
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Section 2: Profiles
45x90 10
Features:
10 2
• Heavy-duty profile for strong, rugged
Ø10 performance
• Has six 10mm T-slots
(3.543)
90
45
22.5
14.5
Non-Machined End Finish Options Part Number
22.5
45
Profile 45x90, pkg. of 12, 5600mm long 3 842 511 782
(1.772) Profile 45x90, single, 5600mm long 3 842 511 781
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2-34 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Section 2: Profiles
45-Series Profiles
2
10
45x90H
10 Features:
Ø10 • Heavy-duty profile for strong, rugged
performance
• Center channel can be used as an air
manifold
• Has six 10mm T-slots
(3.543)
45
90
22.5
Section 2: Profiles
45x90x90 10
Features:
2
10 • Heavy-duty profile applications where
Ø10 extra strength is needed, such as
machine bases and frames, support
columns, etc.
• Has eight 10mm T-slots
(3.543)
90
22.5
12.5
22.5 Non-Machined End Finish Options Part Number
45
(1.772) Profile 45x90x90, pkg. of 8, 6000mm long 3 842 537 823
Profile 45x90x90, single, 6000mm long 3 842 537 846
Section 2: Profiles
45-Series Profiles
2
45x180H 10
Features:
End view of
• Heavy-duty profile applications where complete
extra strength is needed, such as profile
machine bases and frames, support
columns, etc.
(7.087)
Section 2: Profiles
2
10
45x270H
Features:
Y End view of
X • Heavy-duty profile applications where complete
extra strength is needed, such as profile
machine bases and frames, support
13 columns, etc.
(10.630)
10
22.5
45
(1.772)
Application Hint
To order 45x270H
with the holes
tapped for use 55
as a carriage on
the LF20S dynamic
linear element
system, order
3 842 992 928/__.
M12
2-38 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Section 2: Profiles
50-Series Profiles
2
50x50
2-38
50x100
2-39
50x150
2-40
50x50 10
10 Features:
• General purpose, heavy-duty profile
for strong, rugged performance
Ø10
• Has four 10mm T-slots
(1.97)
50
Section 2: Profiles
2
50x100 10
10 Features:
• Heavy-duty profile where high
strength is a must
Ø10 • Has six 10mm T-slots
(3.94)
100
Section 2: Profiles
50x150 10
Y
2 Features:
• Extra heavy-duty profile for
Ø10
applications where high strength
and rigidity is needed
• Has eight 10mm T-slots
(5.91)
150
Section 2: Profiles
60-Series Profiles
2
60x60 60x60H
2-41 2-42
60x90H
2-43
60x60 10
Features:
10
• General purpose profile suitable
for medium-duty and heavy-duty
Ø10
applications
• Has four 10mm T-slots
(2.362)
60
Section 2: Profiles
60-Series Profiles
2
60x60H 10
10 Features:
• General purpose profile suitable
for medium-duty and heavy-duty
Ø10 applications
• Has four 10mm T-slots
(2.362)
60
Section 2: Profiles
2
60x90H 10
10 Features:
• For heavy-duty applications such as
heavy-duty supports, cantilevered
gantries, and conveyor rails
Ø15
• Often used in linear motion
applications
(3.543)
45
90
Section 2: Profiles
80-Series Profiles
2
80x80 80x80 6S
2-44 2-45
80x120
2-45
80x160
2-46
80x80 10
10 Features:
• Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
• Has 8 10mm T-slots
(3.15)
80
Ø10
Section 2: Profiles
2
80x80 6S 10
Y Features:
Ø10 • Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
• Has six 10mm T-slots
40
80
80x120 10
Y Features:
• Ideal for heavy-duty applications
Ø10
where added strength and additional
T-slots are a must
• Has ten 10mm T-slots
X
(4.72)
120
Section 2: Profiles
80-Series Profiles
2
10
80x160
Y Features:
• Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
• Has twelve 10mm T-slots
(6.30)
160
Ø10
Section 2: Profiles
90-Series Profiles
2
90x360H
2-52
90x180 90x180H
2-50 2-51
90x90 SL 10
Features:
10
• Ideal for applications where reducing
weight and additional T-slots are a
Ø10 must.
• Has eight 10mm T-slots
(3.543)
45
90
22.5
Section 2: Profiles
90-Series Profiles
2
90x90 10
10
Features:
• Ideal for heavy-duty applications
where added strength and additional
Ø10 T-slots are a must
• Center area can be used as
(3.543)
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8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 2-49
Section 2: Profiles
90x90H 10
10 ¯10 Features: 2
• Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
Ø15
• Has eight 10mm T-slots
(3.543)
45
90
22.5
Section 2: Profiles
90-Series Profiles
2 90x180 10
End view of
Features: complete
• Ideal for heavy-duty applications profile
where added strength and additional
10 T-slots are a must
(7.087) • Center areas can be used as
180
45
13
Non-Machined End Finish Options Part Number
22.5 45
90 Profile 90x180, pkg. of 3, 5600mm long 3 842 516 015
(3.543)
Profile 90x180, single, 5600mm long 3 842 516 014
Section 2: Profiles
90x180H 10
Features: 2
Ø10 • Ideal for heavy-duty applications
End view of
Ø15 where added strength and additional complete
(7.086)
10
180
• Center area can be used as
a conduit for air lines, or as a
45
pressurized air manifold
• Has twelve 10mm T-slots
35
Section 2: Profiles
90-Series Profiles
2 90x360H 10
End view of
Features: complete
• Heaviest-duty profile available profile
• Typical applications include very
heavy-duty machine frames where
mass and strength are critical,
cartesian/gantry robot frames, and
very heavy-duty support columns
• Has twelve 10mm T-slots
(14.173)
360
Ø10
Ø15
10
90
45
45
22.5
22.5 45
90
(3.543)
Section 2: Profiles
100-Series Profiles
2
100x100
2-53
100x200
2-54
100x100 10
Features:
10 Ø10
• Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
• Has eight 10mm T-slots
(3.94)
100
Section 2: Profiles
100-Series Profiles
2
100x200 10
10 Ø10 Features:
Y
• Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
• Has twelve 10mm T-slots
(7.87)
200
Section 2: Profiles
Specialty Profiles
2
11x20 15x22.5
2-55 2-56 22.5x45
2-56
22.5x180
2-57
11x20 8
Features:
• Ideal for mounting lightweight
(.787)
Section 2: Profiles
Specialty Profiles
2
15x22.5 10
Features:
• Ideal for mounting light- to medium-
(.886)
22.5
22.5x45 10
10 Features:
• Uses include rails and panel mounting
Ø10 in partitions
(1.772)
Section 2: Profiles
22.5x180 10
Features:
2
22.5
10
applications
• Has seven 10mm T-slots on the long
22.5
short side
22.5
Section 2: Profiles
Specialty Profiles
2 Bosch Rexroth offers a wide variety
of other specialty profiles, specially
designed for specific applications
such as enclosures, guarding, conveyors,
and linear motion. Some of the most
popular types of specialty profiles are
highlighted below.
Refer to the appropriate section of this
catalog for additional information.
Section 2: Profiles
2
Fixture Plates, Tray Profiles, and
Other Workstation Components
There are a variety of profiles and
components available to create and
customize workstations for virtually any
task. From fixture plates to dispenser
bins and overhead tool rails to work trays,
Bosch Rexroth offers virtually endless
possibilities. See Section 11,
“Ergonomic Workplace Equipment”.
Overview
One of the greatest strengths of
the Bosch Rexroth structural aluminum
framing system is the wide choice of
3 connection methods, and the ability to
provide the right connection regardless
of whether your concern is strength,
flexibility, or aesthetics, or a combination
of all those advantages.
Corner Brackets Corner Cube Kits S6, S8, & S12 M12 Connection M16 Connection Bolt Connector
3-14 3-15 Self-Tapping Screws and Screw Kits
Connection Anti-Rotation 3-18 3-19 & 3-20
Screws T-Blocks
3-16 3-17
Joining Plates
20x20 Gusset
6 8
M4 x 8
3 4.5
R2
0
3
20
7
14.7
18
66 6mm to 8mm
18 18 20
adapter
20x40 Gusset
6 8
3 4.5
M4 x 8 R4
0
7
40
34.7
38
7
14.7
38 18 40 6mm to 8mm
adapter
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3-4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Gussets
30x30 Gusset
8 10
M6 x 18
M6 x 14
3 6 6.4 R3
0 8mm to
10mm
adapter
10
30
27
20
8 10
27 28 30
Description Lot Size Part Number
30x60 Gusset
M6 x 14
8 10 6 6.4
R6
11
88
60
57
50
10
8mm to
20
10mm
adapter
57 28 60
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8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 3-5
40x40 Gusset
10
5.5 13.2
14mm
R4
T-bolt
0
8.7
Kit
20
40
29.5
36
3
10
36 38 40
10
40x40 gusset with fasteners 1 3 842 529 383
10 19mm
R8
20
T-bolt
Kit 0
76
80
68
10
20
39.5
76 38 80
Gussets
When connecting two profiles with 60mm side
45x45 Gusset dimensions, order offset blocks to help align gusset
10 with outer edge of profiles.
19
9.5
3 19mm
R4
5
T-bolt 8.7
18.3
Kit
34.5
45
41
10
41 43 45
Offset block 5
45x90 Gusset
10 9.5 8.7
19mm
R9
22.5
T-bolt
0
Kit
90
86
79.5
22.5
10
39.5
86 43 90
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8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 3-7
50x50 Gusset
10 19
9.5
8.7
19mm
3
R5
T-bolt
0
Kit
23
50
46
38.8
10
46 48 50
T-bolt
00
27
Kit
100
96
83
10
27
44
96 48 100
Gussets
60x60 Gusset
8 10 M6 x 14
14mm 6 8.7 6.4
3 T-bolt
R6
Kit
11
0
27.8
60
57
49.3
50
8 10
10
20
57 58 60 Remove 10mm center
tab to use on 30x60
profile with 8mm T-slot
8 8
60x60 gusset with fasteners for 8 8 1 3 842 523 549
8 10
8 10
60x60 gusset with fasteners for 1 3 842 523 551
10 10
60x60 gusset with fasteners for 10 10 1 3 842 523 553
80x80 Gusset
10 19mm 8.5 8.7
T-bolt
Kit
R8
20
10
76
80
68
23
35
76 78 80
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8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 3-9
90x90 Gusset
10
9.5 8.7
19mm
T-bolt
Kit
22.5
R9
0
10
3
79.5
90
86
22.5
39.5
86 88 90
100x100 Gusset
10
9.5 8.7
19mm
T-bolt
R1
Kit
00
27
100
10
96
83
27
44
96 96 100
10
100x100 gusset with fasteners 1 3 842 530 361
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3-10 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
20
14mm
T-bolt
Kit
20
117
120
110
8
80
20
50
20 15.5 28 60
45.5
57
14mm
T-Bolt
Kit
23
155.5
160
146
10
107
23
68
23 28 38 80
64
75.5
Description Lot Size Part Number
28.5
19mm
T-Bolt
Kit
30
175.5
161.5
180
10
120
30
75
27.5 30.5 43 90
74
85.5
Material:
6 DIN 913
• Die-cast brass
M6x8-45H
set screw
8
Assembly Note
B
Hex wrench access
21
0
3
8 DIN 913
M8x12-45H
set screw
10 Inside-T-slots remain
C unobstructed
8
2
2
Material:
• Die-cast brass
6
DIN 913
M5x5-45H
set screw
B 6
Assembly Note
5
25
0
3
8
DIN 913
M6x8-45H
set screw
8
D
6
3
34
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3-14 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Features:
3 • One bracket connects two or
three profiles
• Compatible with square or radius
A profiles
• Provides neat, finished appearance
Material:
• Bracket: die-cast zinc
C
Features:
2S • Use 2S version to connect two 3
profiles, or 3S version to connect
three profiles
A
• Includes self-tapping screws and
C cover caps to provide neat, finished
B appearance
C
Material:
• Corner cube: die-cast aluminum
• Cover caps: black polyamide
• Screws: steel
Access
Other 90° Right-Angle Connectors Hole Cover
(for S12 only) 9.5mm/9.8mm
6 8 10
Self-Tapping Connection Screws
Access Hole
(see chart)
3
Features:
T25 4m
Tor or So m • Provides strong connection with high
He x ck
He et resistance to vibration
ad ad
• Available as Torx head or standard hex
socket head
• Self-threading for quick, easy
installation
• Does not obstruct T-slot Self-Tapping Screw
16
16
(S12x30 shown)
Machining Required:
S6 S6
• Access hole (see chart for size)
Material:
T40 5m • Screw: zinc-plated industrial grade
Tor or So m 8.8 steel
ck
He x He et • Cover cap: black polyamide 6
ad ad
25
30
When using S8 and S12 10mm swivel-in anti-rotation T-block (optional) 1 3 842 530 326
self-tapping screws, use (see next page for details)
anti-rotation T-blocks to
ensure profile alignment.
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8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 3-17
Access
Hole
Cover
9.5mm/9.8mm
M12 Connection Screws 10
Ø9.8mm
Access Hole
Features:
3
T50 8m
So m • Provides strong connection with high
Tor or ck
x resistance to vibration
He
ad He et
ad
• Available as Torx head or standard hex
socket head
• Does not obstruct T-slot
Machining Required: M12 Screw
Use M12 Tap on
• 9.8mm access hole
12mm Center Bore
• Center bore of profile tapped M12
30
30
Material:
M1 M1 • Screw: zinc-plated industrial grade
2 2
8.8 steel
• Cover cap: black polyamide 6
Anti-Rotation T-Block 8 10
Features:
8mm 4.8 • Swivel-in installation
• Prevents rotation at connection point
• Large surface area contact with
11.7
profile’s T-slot ensures solid grip
• Ideal for use with connection screws
10
6 Material:
• Screw: zinc-plated industrial grade
5.8 8.8 steel
10mm
14.8
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3-18 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Ø26
33
Interlocking joint
WITHOUT bushing
and washer
Ø17
Tapped Features:
M16
• Connects profiles with 16mm center
bore at right angles
Machining Required:
• See diagram at left
Material:
• Screw: zinc-plated industrial grade
8.8 steel
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3-20 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
1
Ø1
Description Lot Size Part Number
11
11x30mm bolt connector kit 8 10 10 3 842 535 617
11x30mm bolt connector kit 10 10 10 3 842 535 584
Material:
• Zinc-plated steel
Machining Required: M8 Nut and Washer
• 30mm wide milled slot
Description Lot Size Part Number
Cross connector kit 1 3 842 146 972
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 3-21
8 10
Quick Connectors/Rigid 6
Features:
A 5
16. • Quickly and easily connect 6mm, 8mm
17 and 10mm profiles at right angles 3
6
• Fast assembly and disassembly: ideal
l
tica for temporary structures such as trade
Ver ess
acc show displays and fixtures
Ø8
10 6 • Keeps three T-slots open for mounting
panels or accessories
• Choose either perpendicular or
parallel options
Material:
18 8 • A Stainless steel
22.5 10 • B & C Zinc-plated 8.8 steel
Machining Required:
• 11mm barrel: 11mm through-hole
• 17mm barrel: 17mm through-hole
B /5
0
40
21 / 32.5
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3-22 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
3 Features:
3 • Used to connect profiles whose ends
have been cut at a 45° angle
• Applications include doors and
window frames
• Includes set screws
B
Material:
• Zinc-plated steel
Machining Required:
• 45° miter on profile corners
A
Mitered Corner Dimension in mm 6mm mitered corner connector 4 3 842 535 626
Connector Size A B Set Screw
8mm mitered corner connector 4 3 842 535 627
6mm 46 46 M4x5 10mm mitered corner connector 4 3 842 535 625
8mm 46 46 M8x8
10mm 60 60 M10x10 * For smaller quantities, please contact your local distributor.
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 3-23
T-Connector Kits 8 10
Machining Required:
• M8 tap in end of one profile
15
Material:
• Die-cast zinc
M8x30
Description Lot Size Part Number
30x30 T-connector kit 1 3 842 524 476
Material:
• Die-cast zinc
15
S12x30
C Description Lot Size Part Number
40x40 T-connector kit 1 3 842 532 195
45x45 T-connector kit 1 3 842 520 802
Dimension 50x50 T-connector kit 1 3 842 532 198
T-Connector in mm
Size A B C
40mm 40 40 29.6
45mm 45 45 34
50mm 50 50 39
3-24 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
10Nm M8x25
30x30 profiles
25Nm
Machining Required:
M8x25
• M8 tap in end of both profiles
Material:
• Die-cast zinc
21
15
30
Description Lot Size Part Number
30x30 end connector kit 1 3 842 526 003
35Nm
machining required
Material:
S12x30
• Die-cast zinc
15
C
B
Description Lot Size Part Number
40x40 end connector kit 1 3 842 532 196
45x45 end connector kit 1 3 842 191 175
50x50 end connector kit 1 3 842 532 199
Dimension
End Connector in mm
Size A B C Helpful Hint
40mm 40 40 29.6 Connector provides easy
45mm 45 45 34 attachment of vertical
extension profiles, permitting
50mm 50 50 39 quick breakdown of system
for easy shipment.
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 3-25
Features:
6
6 • Provide a heavy-duty connection
A
extending profiles beyond standard 3
16
available length
16
0
conveyor rails
B 10. • Includes all fastening hardware; no
6
0
8
1
machining required
Material:
20
• Zinc-plated steel
Description Lot Size Part Number
C
0
8
1
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3-26 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
45°
Material:
• Connector: die-cast aluminum
• Adapters and cover cap: black
M8x20 polyamide 6
T-Bolt
& Nut Description Lot Size Part Number
45° angle connector kit – 40mm 1 3 842 532 205
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 3-27
15
with 10mm T-slots
c
separately below)
• Includes all fasteners, no machining
required
Material:
• Joint components: die-cast zinc,
nickel-plated
A B
Description Lot Size Part Number
A 40x40 multi-angle connector kit 1 3 842 532 235
B 40x40 multi-angle connector kit, lockable 1 3 842 532 364
C
C Locking handle, 40mm 1 3 842 516 847
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 3-29
Assembly Note
FxL
3
F2 [Nm]
1000
45x180
L F3 f [mm] 150
F1
45x90
100
F2 60x60
50 45x60
F1 F2 45x45
30x30 10,000 N 600 N 30x30
45x45 15,000 N 1,000 N 0
60x60 20,000 N 1,100 N 0 5 f[mm]
3-30 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Multi-Angle Connectors
8 10
Variable Angle Bolt Connectors
Features:
3 • Provide a simple and easy way to 30x30 45x45 45x45H
connect profiles at various angles
• Allow one-time bend to desired angle, Fmax
with correction bend of up to 10° 24 Nm 110 Nm 145 Nm
• Keep three T-slots open for panels
or accessories Fmax
Fmax 40 Nm 95 Nm 180 Nm
8mm Features:
10
31
• Allowable angle up to 90°
20 • Connects two profiles end-to-end
75
20 Machining required:
• 11mm through-hole (8mm profiles) or Ø11mm through-hole for
10.9 11 17mm through-hole (10mm profiles) in Ø17mm through-hole for
10mm 7
both profiles
15 37.5
31
100
26.5
90° max
180° min
10mm .0
26 9.8 31
18
13 6 75
18
Assembly Note
Description Lot Size Part Number
When making angled connections, 8mm drilling/boring jig 1 3 842 516 729
locate through-holes in the profiles
as specified below. Use the 8mm or 10mm drilling/boring jig 1 3 842 516 731
10mm drilling/boring jig (sold at right,
or see the Tools section for details)
for proper spacing.
Ø11mm hole 18.0
Ø17mm hole 22.5
Through-hole
Prior to installation, bend connector
to within ±10° of desired angle
3-32 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
8 10
Adjustable Angle Gusset Kits
Features:
A • Allows quick adjustment to any angle
3 u t • Connects anywhere along profile
m T-n 8m
28 T-slots
10m 5
mT
-nu
14. 14.5 t • Optional T-slot alignment pins simplify
13.8 positioning and assembly
3.8
• Available as gusset only or as a kit
with mounting hardware
28
Material:
M8
• Gusset: die-cast zinc
38
Joining Plates
Features: Material: Recommended fasteners
• Fasten to the outside faces of the • 30-, 45-, and 90-series: clear (order below):
profiles, leaving the inner T-slots free anodized 6063-T6 aluminum • 30-series (8mm T-slots):
for panels or accessories. • 80- and 100-series: zinc-plated steel M6x12 BHCS DIN 9427 and 3
• Can be added to reinforce a structure M6 8mm T-nut OR
after initial assembly 8mm T-bolt fastening kit, L=23mm
• Four different styles available in a • 45-, 80-, 90-, and 100-series
variety of sizes (10mm T-slots):
M8x16 BHCS DIN 9427 and
M8 10mm T-nut OR
10mm T-bolt fastening kit, L=24mm
Features:
• Use 8mm fasteners for attaching • Use button-head cap screws and
joining plates to 30-series profiles T-nuts to create a high-tech, smooth
A • Use 10mm fasteners for attaching “riveted” look, or use T-bolt kits for a
B joining plates to 45-, 80-, 90-, and more rugged look
100-series profiles Material:
• Zinc-plated steel
C
Description Lot Size Part Number
A 8mm T-bolt fastening kit, L=23mm 8 1 8 981 019 579
B M6x12 BHCS, DIN 9427 8 1 3 842 507 071
C 8mm M6 T-nut 8 1 3 842 501 753
A 10mm T-bolt fastening kit, L=24mm 10 1 8 981 021 344
B M8x16 BHCS, DIN 9427 10 1 3 842 509 423
C 10mm M8 T-nut 10 1 3 842 530 287
3-34 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Corner Dimension in mm
F
3 Joining
Plate A B C D E F ØG
A
30-series 84 72 42 12 24 5 6.2
B
G Corner Dimension in mm
Joining
Plate A B C D E F G ØH
90-series 90-series 174 154.5 109.5 64.5 19.5 84 6.5 8.3
A
C
ØH
B
E
D
J Plate A B C D E F G H J ØK
D
ØK F
E
D C
B
G
A
Description Lot Size Part Number
30-series T-junction joining plate 8 1 8 981 019 461
Order hardware separately 45-series T-junction joining plate 10 1 8 981 019 450
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 3-35
Joining Plates
J
K Plate A B C D E F G G1 H J K ØL
D
ØL E 90-series 264 244.5 199.5 154.5 109.5 64.5 19.5 – 84 174 6.5 8.3
G F
G
F
E C
H
D B
A Description Lot Size Part Number
90-series T-junction joining plate 10 1 8 981 019 455
ØG
C
B
Section 4: Fasteners
Overview
Bosch Rexroth offers a wide selection installation and have a large surface area
of fasteners to connect components and to provide strong, secure fastening. Also,
accessories to profiles using the T-slot. many have grooved surfaces to resist
All fasteners are designed for quick, easy loosening and provide ESD protection.
T-Nuts Isolation Cap for T-Bolt Plastic T-Nut 8mm & 10mm
4-1 8mm T-Nut Fastening Kits 4-4 Mounting Strips
4-2 4-3 4-4
T-Blocks & Swivel-In T-Blocks T-Bars & Anchor Strips Quick-Lock Sheet
Springs & Swivel-In Swivel-In T-Bars 4-8 Metal Fasteners
4-5 T-Blocks 4-7 4-8
with Springs
4-6
Section 4: Fasteners
Fasteners
T-Nuts 6 8 10
M
• Ridges “bite” into profile to lock the T-
nut into position, and provide ESD
protection and resistance to vibration 4
11
5.
gripping strength
8mm T-Nut • Tapered neck simplifies assembly;
T-nut is self-aligning in T-slot
4.5
M noted below)
Tightening Lot
Description Torque (± 5%) Size Part Number
6mm T-Nut 6
.8
19
8
8mm T-Nuts
M4 5 Nm 1 3 842 501 751
Helpful Hint
M5 5 Nm 1 3 842 501 752
Die-cast nut gives
maximum material M6 10 Nm 1 3 842 501 753
thickness for more
thread engagement. M6, nickel-plated 10 Nm 1 8 981 020 861
1/4”x20 U.N.C. 5 Nm 1 8 981 016 124
Tapered design is
self-aligning and 8-32 U.N.C. 5 Nm 1 8 981 016 122
locks in T-slot.
10-32 U.N.F. 5 Nm 1 8 981 016 123
Ridges bite through the anodized
10mm T-Nuts 10
surface for the best possible ESD
connection and vibration resistance. M4 5 Nm 1 3 842 530 281
M5 5 Nm 1 3 842 530 283
M6 10 Nm 1 3 842 530 285
M8 25 Nm 1 3 842 530 287
M8, nickel-plated 25 Nm 1 8 981 019 580
1/4”x20 U.N.C. 10 Nm 1 8 981 021 323
8-32 U.N.C. 5 Nm 1 8 981 021 321
10-32 U.N.F. 5 Nm 1 8 981 021 322
5/16”x18 U.N.C. 5 Nm 1 8 981 021 324
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4-2 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Section 4: Fasteners
Fasteners
Isolation Cap for 8mm T-Nut 10
Features:
19.
6 • Insulated cover clips onto an
10.8
10mm T-Nut
• Used to isolate grounded electrical
10
Section 4: Fasteners
Features:
M6 M8
• Installs anywhere along the profile’s
T-slot and rotates into position
6
Ø1 8 • Grooves “bite” into profile to lock the
4 Ø2
1 T-bolt into position, and provide ESD
L protection and resistance to vibration 4
L • Large contact surface improves
2 gripping strength
• Tapered neck simplifies assembly;
6
T-bolt is self-aligning in T-slot
8 • Alignment groove on the end of the
bolt shaft shows when it is properly
10 aligned in the T-slot
Material:
Assembly Note
• Zinc-plated industrial grade 8.8 steel
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4-4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Section 4: Fasteners
Fasteners
Plastic T-Nut 10
Features:
M
• Ideal for attaching light loads such as
proximity sensors or identification tags
to profiles with 10mm T-slots
9
6
• Snap into T-slot for easy installation
and positioning, even in vertical T-slots
Material:
• Black polyamide 6
Tightening Lot
Description Torque (± 5%) Size* Part Number
M4 plastic T-nut 0.5 Nm 100 3 842 111 987
M5 plastic T-nut 1.0 Nm 100 3 842 111 988
M6 plastic T-nut 2.2 Nm 100 3 842 111 989
* For smaller quantities, please contact your local distributor.
10
8mm & 10mm Mounting Strips 8
Features:
• Ideal for attaching panels, switches,
valves, and other accessories
8 • Screws can be attached anywhere
along T-slot without drilling
Ø3.5 - 6.0
0
0
0
7.5
Section 4: Fasteners
Features:
6mm T-Block 6mm Spring
• Slide into ends of T-slot
4
5.8 • Used to fasten heavy loads to
T-slotted profiles; seven-thread
11.6
vertical connections
1
Tightening Lot
Description Torque (± 5%) Size Part Number
1
0
2
2
6mm T-Blocks 6
M4 5 Nm 1 3 842 523 140
To simplify installation, use a spring Spring for 6mm T-block 1 3 842 523 145
to hold the T-block in position in the 8
8mm T-Blocks
T-slot while making vertical connections.
M4 5 Nm 1 3 842 514 928
M5 5 Nm 1 3 842 514 929
M6 10 Nm 1 3 842 514 930
M8 25 Nm 1 3 842 514 931
Spring for 8mm T-block 1 3 842 516 685
10mm T-Blocks 10
M5 5 Nm 1 3 842 528 741
M6 10 Nm 1 3 842 528 738
M8 25 Nm 1 3 842 528 735
Spring for 10mm T-block 1 3 842 516 669
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4-6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Section 4: Fasteners
Fasteners
Swivel-In T-Blocks 6 8 10
A Features:
6mm Swivel-In 6mm 2-hole • Can be inserted anywhere along
T-Block Swivel-In T-Blocks the profile’s T-slot, even after the
structure has been built
4 3 3 • Used to fasten heavy loads to T-slotted
profiles; seven-thread engagement for
strong, secure mounting
9
9
15
fastening
• Can be easily repositioned in T-slot
B • The swivel-in spring T-block is similar
8mm Swivel-In 8mm Swivel-In to standard swivel-in T-blocks, but
T-Block Spring T-Block adds an integrated spring to hold the
7.8 4.8 T-block in place while making vertical
5
connections
Material:
12
12
24
15
30
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8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 4-7
Section 4: Fasteners
T-Bars 6 8 10
4 Features:
• Slide into ends of T-slot
• Make custom-sized T-slot fasteners
11.6
Material:
• 12L 14 cold-drawn steel
20
Swivel-In T-Bars 8 10
5
Features:
• Can be inserted anywhere along
the profile’s T-slot, even after the
12
Material:
1
Section 4: Fasteners
Fasteners
Anchor Strips 10
Features:
20
M8 • Predrilled and tapped holes allow
quick installation of components,
equipment, etc.
80
4 • Large surface contact with T-slot
provides a strong connection for
20 0
100 heavy-duty applications
8
• Simplifies assembly of Rexroth
Compact Modules to aluminum profile
support structures
5
10. • Has M8 holes with 80mm spacing
5
• Sold in 1000mm lengths
6
13. Description Lot Size Part Number
5
Quick-lock sheet material fastener 1 3 842 146 920
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 5-1
Overview
Whether you’re looking for bi-fold doors, Door components are compatible
locking doors, sliding doors, or large with all other elements in the structural
walk-through doors, you’ll find what you framing system, making it easy to
need on the following pages. enclose areas that have already been
Bosch Rexroth offers a wide variety integrated into the system, secure work
of door options to provide access for areas for maintenance or construction,
equipment or personnel quickly and or build partitions around workstations
conveniently. for privacy.
45x45SD Snap-In Sliding Aluminum Sliding Roller Channel Panel Slider Counterbalance
Aluminum Sliding Door Guides Door Guide and Profile C30x45 5-7 5-7
Guide Profile and 5-4 Stiffener Handle 5-6
Accessories 5-5
5-3
Folding Door Kit Strap Handles Handle Bar Handle Door Stops Sliding Door Stop
5-8 5-9 Mounting Plate 5-10 5-10 5-10
5-9
Heavy-Duty Clean Room Adjustable Hinge Lift-Off Hinges Standard Lock Compact Lock
Hinges Hinges 5-12 5-13 5-14 5-14
5-11 5-12
5-2 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
BO
SC
H
5 Locks for Swinging Locks for Locks for Heavy Ball Detent Latch Universal Ball Magnetic Latches
or Sliding Doors Sliding Doors Swinging Doors 5-18 Detent Latch 5-19
5-15 5-16 5-17 5-18
not needed
Removable Material: To create a
11 Door Insert removable door,
• Sliding door guide profile 45x45SD: dimension H
anodized aluminum should be
• End stop: die-cast aluminum L - 69mm
H
8
45
polyamide 6
5
End Cap
4
2 10
5
End Stop Kit Profile 45x45SD, pkg. of 20, 6000mm long 3 842 500 288
Profile 45x45SD, single, 6000mm long 3 842 179 709
Panel spacer, 3000mm long 1 3 842 146 905
Removable door insert, 3000mm long 1 3 842 146 902
End stop kit 1 3 842 191 194
End cap 1 3 842 242 404
Example:
If L =300mm, then
H = (300 - 24) = 276mm
10
7
6
• Anodized aluminum
10
Aluminum door guide, bottom, 3000mm long, one 8 981 021 838
Aluminum stiffener handle, 3000mm long, one 8 981 021 839
23
Aluminum door guide, top, 3000mm long, pkg. of 10 8 981 021 840
Aluminum door guide, bottom, 3000mm long, pkg. of 10 8 981 021 841
Aluminum stiffener handle, 3000mm long, pkg. of 10 8 981 021 842
Edge Protector
5.8
5
18
10.
2
5-6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
End
12.5
Material:
24
End Stop 21
45
Counterbalance 10
Counterbalance
Features:
• Cable-operated counterbalance Counterbalance
105
45
separately below)
43
balance
• Service life: 50,000 cycles
cable
19 Machining Required:
L=4000mm
4
5
conduit
steel, etc. Panel
• Braided stainless steel cable slider
50
45x45
profile
40
M6
35
Description Lot Size Part Number
35
Counterbalance (does not include cable) 1 3 842 518 797
Counterbalance cable, 4000mm long 1 3 842 518 798
5-8 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
5.5
8mm 10mm p1=45x45 L1 = 1/2 L - 29.5
p2=30x30 L2 = 1/2 L + 14.5
HMAX = 1000mm
p2
5.0 5.0 5.0
L2 L1
10mm 10mm
L
30x30 30x30
Description Lot Size Part Number
Folding door kit 1 3 842 516 715
Features:
Small .5
112.9
• Ideal for sliding doors and panels; also
8 9 excellent for material trays, etc.
• Sturdy design and solid grip
Ø3.2
• Small handle fits 6mm T-slots
25
• Medium and large handles fit both
133 8mm and 10mm T-slots and are
Medium 117 available in standard or ESD formats
• Use with the handle mounting plate
5
(below) for wire mesh applications
Ø6.4 • Hardware not included
50
Material:
26
• 6mm handle: black polyethylene
1959
17 • 8mm and 10mm handles: black
Large polyamide 6
Safety Handle 10
Features:
• Ergonomic
• Easy assembly without profile finishing
80
Material:
28
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5-10 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Bar Handle 6 8 10
Features:
• Use with drawers and swinging and
sliding doors
• Attach handle with double-sided tape,
25
5 20 2 Material:
• Natural anodized aluminum
Door Stops 8 10
Large Features:
Cylindrical M6 • Create a buffer for swinging or sliding
10 doors to reduce noise and prevent
damage
Bullet-Shaped • Can be used with either 8mm or
10mm T-slots; order the appropriate
Ø20 19
20 M6 T-nut or T-block (Section 4:
Fasteners)
Small M6
Ø20
Material:
Cylindrical M6
24 • Rubber, hardness 55, Shore A
10
Description Lot Size* Part Number
Features:
• Provide a buffer for sliding doors to
reduce noise and prevent damage,
and prevent doors from sliding beyond
the track
• Mounting hardware included
Material:
• Rubber, hardness 55, Shore A
Style 1 Features:
• For swinging and folding doors
B • Style 1 20-series hinges are
A
4
0
8
• Installation hardware included
Centering Pin Material: Style 1 Styles 2 and 3
• Style 1: stainless-steel 4mm 5mm
18
8.4
Description Lot Size* Part Number
Centering Pin
a Style 1 hinge, 20-series to 20-series 2 3 842 535 684
b Style 2 hinge, 30-series to 30-series 2 3 842 535 687
Profile Profile Order Style Dimension c Style 2 hinge, 30-series to 40-series 2 3 842 535 660
series series Hinge in mm
1 to 2 d Style 2 hinge, 30-series to 45-series 2 3 842 535 688
A B
20 20 a 1 20 20 e Style 2 hinge, 30-series to 60-series 2 3 842 535 689
30 30 b 2 30 30
f Style 3 hinge, 40-series to 40-series 2 3 842 535 659†
30 40 c 2 30 39
30 45 d 2 30 45 g Style 3 hinge, 40-series to 50-series 2 3 842 535 659†
30 60 e 2 30 60
h Style 2 hinge, 45-series to 45-series 2 3 842 535 745
40 40 f 3 39 39
40 50 g 3 39 39 i Style 2 hinge, 45-series to 60-series 2 3 842 535 746
45 45 h 2 45 45 j Style 3 hinge, 50-series to 50-series 2 3 842 535 659†
45 60 i 2 45 60
50 50 j 3 39 39 k Style 2 hinge, 60-series to 60-series 2 3 842 535 747
60 60 k 2 60 60 † The slotted hole in the hinge allows it to be used in multiple applications
* For smaller quantities, please contact your local distributor.
5-12 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Features:
A • Use to attach parallel profiles to
B each other or to attach panels to
45
structural framing
23
• FMAX = 300N
• Suitable for clean room use FMAX
5 a ØX • ESD safe
b • Installation hardware included
Material:
• Hinge: die-cast aluminum, nickel-
plated, conductive Profile 1 Profile 2
Adjustable Hinge 8 10
Features:
• Use to mount doors to EcoSafe,
30-series, 40-series, or
30 32.
5 45-series profiles
Ø8.1
• Slotted holes on adjustable side allow
use with multiple profile sizes
• FMAX = 300N
• Installation hardware includes Assembly Note
8.1 102 T-blocks for solid connections
14 6...20
Material: 9
0
10
.5
32
5
51.
Description Lot Size* Part Number
Adjustable hinge 2 3 842 535 694
* For smaller quantities, please contact your local distributor.
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 5-13
Lift-Off Hinges 8 10
Features:
• Hang heavy doors on 30-, 45-,
or 60-series profiles with 8mm
or 10mm T-slots
• Alignment tabs allow some hinges to
be used with multiple profile and T-slot
sizes; unused tabs can be easily
removed
106
Assembly Note
Hinge Mounting Options
Surface Mount Butt Mount
Profile 1 Profile 2 Profile 1 Profile 2 Profile 1 Profile 2 Profile 1 Profile 2
18 19
11.5
5-14 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Standard Lock 8 10
Features:
20 • Mounts to EcoSafe profiles
• Provides locking mechanism for doors
3 and access panels
.5 5
13 6 15. • Can be installed for left-hand or
90
20 Material:
5 • Die-cast zinc
Ø6.4
30
23
Compact Lock 10
Features:
• Designed for use with 40-, 45-, and
50-series profiles
56
75
80
mounting screws
20
Material:
31
• Die-cast zinc
35
88
Description Lot Size Part Number
M6x35
M6x40 Compact lock with random key 1 3 842 530 353
M6x45
Compact lock with universal key 1 3 842 530 352
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 5-15
.5
65
10
D
3
10
5
33
6
5
1
Features:
• Include hardware for use with
30-series and 45-series profiles
110
sliding doors
• Can be installed for left-hand or
80
42
105
or 45x45 1S profile
6
5
B
5
covers included
8
0
separately
6
5
Material:
7 • Some machining of frame and jamb
Ø1 • Key cover, latch mechanism, and
profiles is necessary handle: die-cast zinc
• Hardware: zinc-plated steel
3
5
3
5
C
Description Lot Size Part Number
0
4
Installation Dimensions
14
22
7
37 P1 P1 P2 P2
80.5
38
7
25
50
200+1
38
92
max. 8.5
20
37
P1 P2
50
16
16.8
9 Ø3.8 20.2
5-18 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Features:
• Provides a positive stop for sliding and
76 2
72 swinging doors with profile frames
• Can be used with profiles having
6mm, 8mm, or 10mm T-slots
• Can be mounted directly to a panel or
door for frameless doors or flaps
57
74 • ESD safe
5 • Does NOT include mounting hardware
• Pull force - 15N + 5
Hardware Material:
Required • Black polyamide 6, conductive
to Connect DIN 912 DIN 9021 T-Nut
6 6 M4x12 (4x) B4.3 (4x) 6mm (4x) Description Lot Size Part Number
M4x12 (2x) B4.3 (2x) 6mm (2x)
6 8
M4x14 (2x) B4.3 (2x) 8mm (2x) Ball detent latch 1 3 842 524 986
8 8 M4x14 (4x) B4.3 (4x) 8mm (4x)
M4x14 (2x) B4.3 (2x) 8mm (2x)
8 10
M5x20 (2x) B5.3 (2x) 10mm (2x)
10 10 M5x20 (4x) B5.3 (4x) 10mm (4x)
Features:
A
8.5 • Designed to hold swinging panels and
3.8 15 doors closed
• Striker plate can be attached to
panels or frames
• 20N (4.5 lbs.) holding force latch is for
14 use with 6mm T-slotted profiles
• 40N (9.0 lbs.) holding force latch
41
is for use with 8mm and 10mm
5
38
5.5 48 31 T-slotted profiles
8 • Striker plate included
19 • Mounting hardware not included
Ø3.6 Material: BO
SC
H
14
35 41
48 31
9
Description Lot Size Part Number
28 10
.5 .5 A 20N magnetic latch 6 1 3 842 518 740
Ø4.0 8 10
B 40N magnetic latch 1 3 842 516 165
5-20 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Features:
A
• Fit into any profile with a 6mm T-slot
5±0.5
Material:
• Light gray thermoplastic elastomer
6
Description Lot Size Part Number
A Style A 6mm door seal, 10,000mm long 6 1 3 842 524 623
B Style B 6mm door seal, 10,000mm long 6 1 3 842 524 622
Overview
Bosch Rexroth offers a wide range of wire mesh screens, protective panes or EcoSafe Guarding Components
machine and perimeter guarding options panels, then mounted directly into the Follow the easy steps below to order the
for creating physical enclosures, guards, T-slot of profiles, or attached to profiles necessary components for your EcoSafe
and barriers to protect workers. that have already been integrated into enclosure. A sample EcoSafe structure
EcoSafe panels assemble easily from a system. and additional information about the
standard components and installation is EcoSafe system is listed on pages 6-2
a snap. Partitions can be constructed of and 6-3.
Support Posts Panel Mounting Protective Frames EcoSafe Door EcoSafe Frame Wire Mesh
6-4 Bracket Kits 6-6 & 6-7 Components Profiles Grounding Terminal
6-5 6-8 to 6-10 6-11 & 6-12 & Installation
Accessories
Other Guarding Components 6-13 - 6-15
Safety Switch Wire Mesh Frame Frame Profiles Variofix Panel Panel Mount Panel Support
Mounting Bracket Profile and Corner 22.5x30F & Mounting Gussets Inserts
Kits Connectors 22.5x45F Fasteners 6-20 6-22
6-16 6-17 6-18 6-19
EcoSafe Guarding
H+9
HR
Width Height
H
In order to simplify planning and In all height information, the system
assembly, system width B is always height H and the frame height HR are
given as the distance from the middle different. Frame height HR can be
HR
of one support to the middle of the next specified from 250mm to 2000mm
H
support. EcoSafe protective frames can maximum. In order to guarantee easy
be made to order in widths from 250mm access for cleaning machines, a distance
up to 2500mm. to the ground of 200mm is required.
The distance to the ground can be
adjusted if required. Also when planning
(200)
your guarding, consider that protective (B -80)
guards in the 1800mm height can be B
Pg. 6-8 Pg. 6-6, 6-7 Pg. 6-9, 6-10 Pg. 6-6, 6-7
HR
H
10
200
00
10
0
0
500
0 0
15
75
0
10
00
00
20
50
0
Pg. 6-15 Pg. 6-5 Pg. 6-4, 6-15 Pg. 6-4, 6-15
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 6-3
15
special mounting rim is not required.
Panels are installed with spring clamps
HR
Ø7.8
to prevent rattling. The profiles are
connected together with self-tapping
S8x25 screws.
A–A
6
X A
HR - 6
Y Ø7.8
(B-86)
HR
Center Center
(200)
(B-80)
B
A A
X Y
A A -5
HR - 6
HR
2
(=) (=) B - 86
(B÷2) - 45
HR
HR
Y
(=)
(B-80)
(200)
(200)
(B-80)
B
B
6-4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Qty.
Description Req’d Part Number
45x45 Support Post (includes the following)
45x45 profile, square cut to length 1 8 981 992 026/__mm**
45x45 end cap 1 3 842 502 674
Technical Data
55 ± 2.5
120°
25°
6-6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Width - 80
Width
Technical Data
for Frames with
Galvanized Steel Mesh
W Force needed
idt
h( to push woven
W
) 12AWG triple
crimp wire out
of frame profile
as tested
statically in the
center of panel
with a 200mm
dia. steel plate.
F
Height (H)
HR
L=HR, specify length >250mm<2000mm
30 30x30 WG40: square cut to length 2 3 842 992 972/__mm
L=(B-80)-60, specify length >210mm<2440mm
60
50 40 End cap 30x30 WG30/40 4 3 842 522 345
50 S8x25 self-tapping screw 4 3 842 523 970
60 Panel, specify type, L x W = (B-92) x (HR-12) 1 Contact your
(B - 80)
(4-5mm thick) distributor
6
Vertically Divided EcoSafe Panel
Description Qty. Req’d. Part Number
Fmax = 300N
1800mm
200
Width
750mm /1000mm
Center-to-Center
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 6-9
1800
• Includes all hardware necessary,
including handle, rollers, stops,
top and bottom frame profiles,
and fasteners
Width – 45 • Two standard sizes available for use 6
with standard protective frames:
1000mm wide x 1800mm high or
Width + 260 Width
1500 wide x 1800mm high
200
(width measured center-to-center
of support posts)
• Uses easy-sliding Delrin® bearings and
rollers
• Does NOT include lock or latch
35
85
1800
• Rollers in the upper door track provide
easy movement while the lower roller
guide provides additional support
and stability
Width – 45
6 • A positive stop keeps the door in place
when closed
• Includes all hardware necessary,
500 Width Width including handle, rollers, stops,
200
top and bottom frame profiles,
and fasteners
• Two standard sizes available for use
with standard protective frames:
1500mm wide x 1800mm high or
35
85
8 6
30x30 WG30 & 30x45 WG30
Grooves simplify Features:
identification from WG40
• Deep slots with serrated sides hold
8 wire mesh or wire grill panels securely
• For use with panels and mesh up to
27.5
5 8
30 .8
21.5
Profile 30x30 WG30, pkg. of 20, 5600mm long 3 842 522 462
45
5 Profile 30x45 WG30, pkg. of 20, 5600mm long 3 842 522 463
30 .8
Profile 30x45 WG30, single, 5600mm long 3 842 522 459
Profile 30x30 WG40, pkg. of 20, 5600mm long 3 842 522 464
6
Ø7.3
Profile 30x45 WG40, pkg. of 20, 5600mm long 3 842 522 465
7
30 .6 Profile 30x45 WG40, single, 5600mm long 3 842 522 461
Spring Clamp
Features: Assembly Note
• Use with EcoSafe WG30 and WG40 2-4 4-5
45 frame profiles to hold thinner panels
and mesh securely in the serrated
groove of the profile
• Recommended minimum spacing is
every 250mm, or more as needed WG30 WG40
Use spring clamps when panels or mesh
have a thickness smaller than the serrated
slot in the profile. Use every 250mm,
or more as needed.
EcoSafe Accessories
Wire Mesh Grounding Terminal 8
Features:
M8x25 • Connects wire mesh protective panels
DIN 7380 to a grounding conductor system
• Ensures safe channeling of
short circuit currents up to 63 Amps
A8 nominal current
DIN 128
A8.4 • Includes mounting hardware
DIN 9021
Material:
• Terminal: stainless steel
M6x10 • Clamping element: black polyamide
DIN 912
M8 • Hardware: zinc-plated steel 6
A6.4
DIN 6798
A6.4
DIN 9021
EcoSafe Accessories
Other Accessories and Installation Components
Below and on the next page is a list From floor anchoring elements to end
of other accessories and components that caps, these components are listed by their
are typically used when installing EcoSafe respective sections in this catalog. For
guarding. These components are listed in additional information, refer to the section
more detail elsewhere in this catalog, but for that component.
have been included here for quick
reference.
10
6 89
b 103 .5
8
12.5
24
4 15
9.5 Description Lot Size Part Number
48
10 A Safety switch mount bracket kit 1 3 842 522 475
(Includes safety switch bracket b and
c 103 89 activator bracket d)
30
10 B Safety switch mount bracket kit 1 3 842 522 476
(Includes safety switch bracket a and
4 7 activator bracket d)
36
C Safety switch mount bracket kit 1 3 842 522 477
d 36 (Includes safety switch bracket a and
10 activator bracket c)
41.5
56
Compatibility Data
Technical Data
Inside Outside
Corner Corner
Connector Connector
L-64
L-30
L
6-18 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
11 available separately
.4
13 • Has one 8mm T-slot
.4
22
.5
Material:
• Frame profile: anodized aluminum
6 • End cap: black polyamide 12
30
(conductive)
• Joining connector: black polyamide
22
.5
3 Non-Machined End Finish Options Lot Size* Part Number
30 60
Profile 22.5x30F, pkg. of 20, 5600mm long 3 842 515 229
Profile 22.5x30F, single, 5600mm long 3 842 515 228
Corner connector with hardware 4 3 842 535 661
30
7 5 Material:
11..5 • Has one 10mm T-slot
5 • Frame profile: anodized aluminum
15. • Corner bracket: die-cast zinc
5
22.
5 Non-Machined End Finish Options Lot Size Part Number
Profile 22.5x45F, pkg. of 20, 5600mm long 3 842 508 102
45
8mm Features:
• Used for mounting panels, panes,
C
and plates up to 13mm thick to 8mm
or 10mm T-slotted profiles
• Panels can be mounted after the frame
structure is completed
5 20 13mm
10 • Sturdy construction
M6
5 • Quick installation—fastener 6 Nm
twist-locks into place in the
24
M6
17 profile’s T-slot
6.4 • Panels can be secured in one of two
8 ways: with the detent clip, or with M6 6
A
screws and nut (M6 nut pre-installed,
contact your distributor for appropriate
length M6 screws)
Mounting Methods
• Variofix puller tool (sold separately,
see Section 16: Tools for details)
simplifies detent clip removal
10mm Material:
25
20 • Variofix fastener: black polyamide
• Detent clips: clear plastic
C
22.5
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6-20 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
20 Series Panel
Mount Gusset
Material:
M4 Mounting
M4 Hardware • Gusset: Die-cast aluminum
6 • Variofix block: PA, black
24
30 Series
Variofix Block
M5
22
16
M5
32
40/45 Series
Variofix Block
M5
1S 2S Features:
8mm Clamp Profiles
• Allow easy installation of panels, grilles
1.5 - 5
10.5 10.5 and panes to standard
profile frames
• Use for surface mounting thin panels
19
DIN 912–
30
M4x20 to profiles with 8 or 10mm T-slots
12.5 • Locking screws provide strong,
secure connection
12.5
Material:
• Anodized aluminum
10mm Clamp Profiles 1S 2S Machining Required: 6
1-8 13.5
13.5 • Through-holes in frame profile for
locking screws
27.5
M6x30 to
16 8mm
Assembly Note
a = L - (n x 500)
2
Features:
(1/ 1-4m • Securely fasten panels from 2mm to
16″ m
to 1 8mm thick in profiles with 6mm, 8mm,
/8″
) or 10mm T-slots
• Sturdy design prevents panels from
shifting within the T-slot
• Easy snap-in installation
2 6m
(1/ -6mm m • Can be inverted for use as a black
8″
to 1
/4″ T-slot cover strip
)
• When using heavy 1/4” panels in a
10mm T-slot, the heavy-duty panel
6 support is recommended
8m Material:
(1/ 2-8m m
8″ m • Black polypropylene
to 5
/16
″)
L2 (mm) S (mm)
6 L1 + 7.7* 1–4
8 L1 + 14.4* 2–6
L1
L2
10
L1 + 21.4* 2–8
10
L1 + 16* 6 (1/4″)
Heavy Duty
S
* Tolerance is
+0.0 -0.1
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8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 6-23
b b
X2
X2
Flush Mount
Panel/Plate Size Center Mount
b = (X1-12mm) Panel/Plate Size
X1 h = (X2-12mm) X1 b = (X1-10mm)
h = (X2-10mm)
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6-24 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
e (2–4mm) e (5–8mm) 45-series panel support base C, 2000mm long 1 3 842 524 027
45-series panel glazing strip D, 2000mm long 1 3 842 524 028
C C
D D
Glazing Strip 6 8 10
Features:
• Effectively seals panels or panes into
6mm
the profile T-slot
• Available for profiles with 6mm, 8mm,
6 or 10mm T-slots
• Can be added after a structure is
2 3-4 assembled
• Prevents panels from rattling
• Use one for thicker panels, or
install on both sides of the panel
for thinner panels
• Resistant to acid, caustic solutions,
6
alcohol, mineral oil, and benzene
8mm Material:
• Light gray thermoplastic elastomer
8
Description Lot Size Part Number
2-3 4-6 6mm glazing strip, 10,000mm long 1 3 842 523 493
8mm glazing strip, 10,000mm long 1 3 842 523 494
10mm glazing strip, 10,000mm long 1 3 842 527 185
10mm
10 Assembly Note
To simplify installation:
3-5 6-8
First, press the ends into the T-slot (1).
Then, press the center of the Glazing Strip into the T-slot (2).
Finally, working out from the center of the uninstalled portion (3)
of the Glazing Strip, press the Glazing Strip into position.
3 3
1 2 1
6-26 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Features:
• Construct lift-off guards and panel
mm
assemblies where safety requires 35 ance
49
a r
cle uired
65
180° opposed
6
Material:
49
Assembly Note
5 5
66
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 6-27
Clamp Bushing 8 10
Features:
• Economical means of attaching wire
mesh screens to profiles with 8mm or
10mm T-slots
• Accommodates wire diameters up
to 3.1mm
20
11
Material:
• Die-cast zinc
30°
22.5
6
Description Lot Size* Part Number
Clamp bushing 10 3 842 515 244
Assembly Note
To simplify installation:
1. Place bushings on wire mesh so T-heads
align with the profile T-slot
2. Tighten set screws until clamp bushings
are snug on the wire mesh
3. Insert bushings into the profile T-slot,
loosen set screw, and twist lock the
clamp bushings into place in the T-slot
4. Retighten set screws
8 L2=L1+9
L1
10 L2=L1+12
L2
7-0 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Overview
Floor to frame elements ensure that every In addition, feet and casters can be used
structure you build has a sturdy, secure on the shop floor or in offices, and are
foundation. The wide variety of feet, base designed with protective materials to
plates, foot plates, and casters available prevent damage to flooring.
will help you level, roll, or fasten your
structure to meet your needs.
Leveling Feet (also Floor Guard Foot Dampening Pads Threaded Sleeve Leveling Foot End Caps
Stainless Steel) 7-3 7-3 for Leveling Feet Plates with Hole
7-1 & 7-2 7-4 7-4 7-5
M6 Features:
• Provide a sturdy foundation for
36 machine frames, tables, workstations,
6 conveyor supports, etc.
• All except M12x33 feature base
Ø20
Ø17 that swivels 5° to compensate for
M8 uneven floors
M6x20
• Threaded shaft allows adjustment to
65 ensure levelness
SW13 Material:
min.
20
• Threaded shaft and jam nut (where
applicable): galvanized steel
Ø30
M12 M8x30 • Foot: black plastic for M6x20,
zinc-plated steel for all others 7
M12 Adjustment Lot
SW13 72.5 Description Range (mm) Size Part Number
min. 30
30 SW 40 6mm T-slotted profiles 6
M6x20 leveling foot 20 1 3 842 518 743
Ø30 8
M12x30 8mm T-slotted profiles
Ø33 6 M8x30 leveling foot 25 1 3 842 502 257
M12 M12x33
10mm T-slotted profiles 10
M12x30 leveling foot 42.5 1 3 842 529 025
85 or 160
M12x33 economy leveling foot 20 1 3 842 513 560
19
min.
SW
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7-2 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
10
Stainless Steel Spindle 8
Features:
M
• Ball end allows base to pivot up to 10°
• Corrosion-resistant
Material:
• Stainless steel
Features:
Ø10.5 • Used to support frames, tables to
protect floors from damage
• Aesthetically pleasing shape makes
it suitable for use on office partitions
17.5
and furniture
• Clips into profiles with 10mm center
7.5
Dampening Pads
Features:
B
• Helps prevent transfer of vibration
between machine and floor
• Non-conductive material provides
electrical isolation and prevents
inadvertent introduction of a circuit
10
ground
• Suitable for ESD applications
A • Presses snugly onto leveling foot; will
4.0
not fall off when machine is lifted
Dim. Max. Fits Material:
Isolation (in mm) Load Leveling • Translucent PUR
Pad Size A B (in N) Feet
Description Lot Size Part Number
M8x30
30mm 30 39 1600 30mm dampening pad 1 3 842 529 024
M12x30
M12x44 44mm dampening pad 1 3 842 521 817
40mm 44 52 2000
M16x44 58mm dampening pad 1 3 842 522 301
58mm 58 66 2500 M12x58x85
90mm 90 98 3000 M16x90x145 90mm dampening pad 1 3 842 522 303
7-4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Ø17 Features:
M12 • Press-fit threaded sleeve allows
installation of M12 leveling feet to the
sides of profiles with 10mm T-slots
(40-series or larger)
Machining Required:
• 17mm through-hole
32
Material:
• Zinc-plated steel
2
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7-6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Casters
Heavy-Duty Casters 10
Features:
ISO 4762 M12x30 • Suitable for tool carts and small
35 Nm
machines that must be transported
110 from one area to another
40 • Available in locking or non-locking
57 versions
108/158
Trestle
applications
• Types 1, 3 and 4 are available with
80mm or 125mm diameter wheels
• Type 2 is available with 125mm
125 diameter wheels only
80/ 40 Max. Load in N
Caster (lbs.)
108/158
Casters
Plate-Mounted Casters 10
Features:
F
• Used for rolling heavy loads on
shop floors
• Available in two sizes: with 100mm
diameter wheel, or with 125mm
diameter wheel
• Two types are available:
3
1 Swiveling, with lock
2 Fixed
F • Mounting hardware (3) sold separately
Material:
• Wheel: black plastic
• Plate housing: galvanized steel
7
8.7 x 11.9
56
Technical Data
A
B
H
Dimension
1 Caster (in mm) Max. Load
Type ØD H A B in N (lbs.)
ØD 1 100 125 125 40 600 (135)
1 125 150 130 40 900 (200)
2 100 125 -- -- 600 (135)
2 125 150 -- -- 900 (200)
H
ØD
7-8 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
1 11
0
Features:
• Mounting flange makes this caster
particularly suitable for the shop floor
• Maximum payload for each caster is
3000N (675 lbs)
• Ideal for movable machine frames or
oversized workstations
• The mounting plate allows the casters
to be fitted to a wide variety of
aluminum profiles
11
0
2
• Three types are available:
1 Swiveling, with lock
2 Swiveling, without lock
7 3 Fixed
Material:
• Wheel: black plastic
• Mounting plate: galvanized steel
11
6
105
220
Mounting Plate for Heavy - 4
8
Duty Casters
200
198
Features:
170
• The screw on plate makes attachment 120
65
60
Material: 42.5
20
• Galvanized steel
20
42.5
60
65
17.5
8.7
21
105.5
120
155
13.5
185
183
205
M10
21
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 7-9
Lifting Wheel
Caster Lifting Wheel 10
1 203 Features:
150 • Integrated leveling foot
• Wheel easily turns into a stable base
F
by engaging the stop lever
• Caster allows equipment to be moved
to where it’s needed
117
Material:
• Wheel: black plastic
D80 • Base plate: PA, black with rubber insert
B = 30
188
135
F
7
123
80
60
85
9
105
A-A M8 20 23
2
8.1
Lifting Wheel
180
160
Features: 125
• The mounting plate makes attachment 77
60
42.5
Material: 20
• Galvanized steel
20
42.5
A
60
65
77.5
8.7
87.5
125
A
160
21
180
21
87.5
7-10 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Double-Wheel Casters 8 10
Features:
Ø10 • Designed for use on smooth or
carpeted floors
• Available in standard or ESD version
64
• Oil-resistant
• Lockable
82
Features:
7
28 14mm T-Bolt Kit
8 • Used to fasten structural profiles to
floors, decks, or shipping skids
• Does not interfere with leveling feet
• Available in three sizes: 30x120,
40x160, and 45x180 (for complete
117
T-Bolt Kit
75
43
10 30x120 die-cast foundation bracket w/fasteners 1 8 981 021 023
30x120 cover cap only 1 3 842 523 589
40x160 die-cast foundation bracket only 1 3 842 529 006
40x160 die-cast foundation bracket w/fasteners 1 8 981 021 348
175.5
Foundation Brackets 10
Features:
42 • Used to fasten structural profiles to
floors, decks, or shipping skids
5
Order Ø8mm
Anchor Bolt • Available with mounting hardware (two
Separately 9 14mm T-bolt fastening kits), or as
40
0
4
9
.5
7 42
540
4
50
Separately
9 and mounting hardware
210mm foundation bracket 1 8 981 003 224
210
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8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 7-13
30
22
12 5
0
0 7.
.
67
30
construction
15
.5
22
13
50
15
.5
15
.5
Assembly Note
Application Note
45x60
The footplate has
different sections
to provide optimal
support for 45x45,
45x60, and 60x60
profiles.
45x45 45x60 60x60
Use the lateral
alignment marks
on the footplate to
achieve precise spacing
for EcoSafe support posts.
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7-14 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Footplate Features:
150x150x120 • Used to install 45x45, 45x90, and Anchor
90x90 profiles vertically for guarding Bolt
.3
14
45 applications
• Suitable for applications where added
strength of 90x90 profile is needed
• Profile edges fit flush with edges of
footplate to create a clean edge along
13 aisles and walkways surrounding the
120
guarding enclosure
15
Ø13 • Alignment marks on the sides of the
footplate align with the profile center
0 5
Leveling
15 10
15 105
Mark
• Heavy-duty die-cast aluminum
7 construction
• Order T-bolt fastening kits, anchor
Leveling washer bolt, and leveling washers separately
13
R2
13
50
15
Assembly Note
Application Note
45x90 45x45
Use the lateral
alignment marks
on the footplate to
achieve precise spacing 90x90 45x90
for EcoSafe support posts.
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 7-15
85 Material:
110 110
• Zinc-plated sheet steel
Leveling Washer
13
R2
150
R7 R5
6
13
13
14
0
140 65
50
50
15
5.
1
15
5.
7-16 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Base Plates 10
135x135 Base Plate Features:
• Used to provide a stable base
for profiles; can be secured to floor
15
95
5
45 30
22.5
• 270x360 version also features four
M12 tapped holes for installing
135
Material:
• 135x135 base plate: die-cast
270x360 Base Plate
aluminum
35
5
¯9 Description Lot Size Part Number
¯9 135x135 base plate 1 3 842 516 175
270 360
Base Plate 270x360 base plate 1 3 842 514 567
8mm anchor bolt, L=76mm 1 3 842 526 560
Anchor Bolt
45 45 45
13 Application Note
90x90 45x180
Mounting Examples
13
45
315
M12
360
135x135 Base Plate 45x90 90x180
270x360 Base Plate
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 7-17
Overview
Air supply elements convert certain Elements can be purchased completely
profiles into compressed air bars. assembled or as separate components.
Convenient and flexible pneumatic The advantages of purchasing separate
connections can then be placed components are:
anywhere along the compressed
1. Allows custom lengths
air bars and provide easy access
to tools. 2. Can have multiple ports
in various locations along
the profile
8
Pre-Assembled Pneumatic Fitting G½″ & G3/8″ 45mm Pneumatic 45mm Pneumatic Air Gaskets
Air Bar M12-to-G¼″ Pneumatic End-to-End Kit T-Junction Kit 8-4
8-1 8-1 Port Kits 8-3 8-3
8-2
Features:
54 • Pre-assembled air bar has four evenly
54 spaced pneumatic connections
54 • Fastens easily to standard profiles
69 with 10mm T-slots
• Mounts vertically or horizontally, ideal
for workstations
• Can handle up to 8 bar (≅120 psi)
• Constructed with 45x90H profile,
300mm long
• Air connection ports are G1/2″;
30
0 includes G1/2″ to G1/4″ reducing
nipples, as well as screw plugs for
Material:
unused ports
• End plates: die-cast aluminum
• Additional/replacement reducing
nipples and screw plugs available • Gaskets: PUR
below • Pneumatic ports: die-cast zinc
• Connectors for plastic air tube must • Mounting hardware: zinc-plated steel 8
be purchased separately
• Mounting hardware included
is 120 Nm
• Includes all mounting hardware, seals,
and two hollow M12 screws
15 45
Machining Required:
• End of both profiles tapped M12
Material:
• End plates: die-cast aluminum Tap
5
4
Features:
45 • Connects two 45x45 profiles together
15
at right angles to create a pneumatic
duct via the center channel
Tap M12
• Can be used with compressed air up
to 8 bar (≅120 psi)
• Maximum torque on profile connection
is 120 Nm
5
4
E
Ø17 22.
5
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 8-5
M12
• End plate: die-cast aluminum
G1⁄2″
• Gaskets: 45x90–PUR; 45x180H and
90x90–NBR
G3⁄4″
90
7.9 cm2 9 cm2
10 cm2
G3⁄4″ 9 cm2
90x90 90x180
33 cm2
Overview
The wide variety of caps, end pieces, and You can create your own design and
T-slot covers helps you improve safety, as style by combining different colors of end
well as add a clean, finished appearance caps and T-slot covers and, at the same
to your aluminum framing structure. time, add safety by covering the open
ends of profiles and enclosing cables
that run along the T-slots.
Radius Square & Heavy-Duty Radius & Specialty End Caps Access Hole
Compensators Rectangular End Caps End Caps with Holes Covers
9-1 End Caps 9-3 9-4 9-5 9-5
9 9-2 & 9-3
T-Slot Covers
9-6
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 9-1
Radius Compensators 8 10
Features:
• Eliminates gaps and edges created
ØC
when two profiles are connected in
A a T-junction
• Available for 30x30, 40x40, and
45x45 profiles
• Ideal for use in clean rooms or any
A
9
Assembly Note Technical Data
(±5%)
8 25Nm 600 N 37 Nm 28 Nm
S8
30x30
8 8 12Nm 600 N 37 Nm 28 Nm
30Nm 1000 N 47 Nm 55 Nm
M12, S12 10
Use the connection screws from 40x40
Section 3 to make the 90° connection
10 10 22Nm 1000 N 47 Nm 55 Nm
when using the radius compensator.
35Nm 1200 N 53 Nm 59 Nm
M12, S12 10
45x45
25Nm 1200 N 53 Nm 59 Nm
10 10
The above values were determined under static conditions and are guide
values only. Allow appropriate safety margins during planning!
9-2 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
GoTo
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8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 9-3
Features:
• Shockproof—suitable for heavy usage
• Guide pin aids in alignment
30
4
45
0
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9-4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
L2
A C L3
L2
L2
L1
L3
L3
B D L1 Features:
• Provide clean, finished appearance
L2 • Easy installation—no tools needed
L2
L1
L2
Material:
• Standard end caps: polyamide 6
• ESD-safe end caps: polyamide 12
Features:
• Provide clean, finished appearance
L3
L2
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9-6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Features:
• Provide clean, finished appearance
• Can be used to conceal wires
• Prevent accumulation of dirt and
debris in the T-slot
• Available in several colors
• Sold in 2000mm lengths
Material:
6 • Rigid PVC
Description Color Lot Size Part Number
6mm T-slot cover 6 black 1 3 842 518 343
6mm T-slot cover 6 light gray 1 3 842 536 487
8mm T-slot cover 8 black 1 3 842 501 962
8mm T-slot cover 8 opaque 1 3 842 503 073
8
8mm T-slot cover 8 light gray 1 3 842 518 375
8mm T-slot cover 8 red 1 3 842 518 376
9
8mm T-slot cover 8 yellow 1 3 842 518 377
10mm T-slot cover 10 black 1 3 842 146 901
10mm T-slot cover 10 clear 1 3 842 191 182
10mm T-slot cover 10 light gray 1 3 842 518 367
10
10mm T-slot cover 10 red 1 3 842 518 368
10mm T-slot cover 10 yellow 1 3 842 518 369
Features:
• Matches aluminum profile to create
clean, finished appearance
• Can be used to conceal wires
• Prevents accumulation of dirt and
debris in the T-slot
6
• Perfect for clean room applications
• Sold in 2000mm lengths
Material:
• Anodized aluminum
8
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8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 10-1
Overview
The EcoFlow manual palletized conveyor Bosch also offers a complete line
system, along with a full line of roller of modular powered conveyors. Call
elements, roller profiles, support rollers, 1-800-REXROTH (1-800-739-7684)
and other components are perfect to set for a free brochure.
up lean manufacturing work cells. These
non-powered roller elements make
The world’s most complete line of pre-engineered modules… designed to increase
material transfer within and between productivity, improve product quality and reduce manufacturing costs.
Track Roller
Mounting Blocks
10-17
10-2 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
b
EcoFlow conveyor sections are often
-7
3
mounted to workstation tabletops. E
However, if needed, EcoFlow can also be B
used to create freestanding conveyors A
C
0
similar to the 3000mm long example
00
50
30
shown here. Leg sets are constructed
using 45x45 profile and gussets. Leveling
0
10
feet provide 30mm of adjustment range.
L
50 Conveyor Section
Three separate assemblies O
are shown: G
1) EcoFlow Conveyor Section
2) Leg Set K
b
+
5
3) Cross Brace
F Legset
0
Cross braces are required for 50 Cross Brace
freestanding conveyors that are not
secured to the floor with floor anchors.
J
I N M
H
Qty. Part
Ref. W (mm) Req. Number Description Section
A See note 3 842 993 029/...mm1 EcoFlow Roller Profile 10
10
B See note 3 842 525 443 (3000mm)1 EcoFlow Guide 3000mm 10
See note 3 842 526 034 (3000mm)1 EcoFlow Guide, ESD, 3000mm 10
C See note 3 842 535 6832 EcoFlow Roller Support, Lot Size = 10, 300mm 10
D 300 20/m max 3 842 525 740 300mm Roller, Plastic 10
400 20/m max 3 842 525 741 400mm Roller, Plastic 10
500 20/m max 3 842 525 742 500mm Roller, Plastic 10
300 20/m max 3 842 525 737 300mm Roller, Steel 10
400 20/m max 3 842 525 738 400mm Roller, Steel 10
500 20/m max 3 842 525 739 500mm Roller, Steel 10
E 2 3 842 528 7466 10mm Connection Link Kit 3
F 1 8 981 992 026/1910mm3 Profile 45x45 –/– 2
G 4 3 842 523 561 Gusset 45x45 with Fasteners 3
H 1 3 842 523 583 Gusset 45x180 3
I 2 8 981 021 343 19mm T-Bolt Kit 4
J 1 3 842 526 560 Anchor Bolt FBN 8/10+23 7
K 2 8 981 992 027/...mm4 Profile 45x45 M12/– 2
L 300 2 8 981 992 026/227mm5 Profile 45x45 –/– 2
400 2 8 981 992 026/327mm5 Profile 45x45 –/– 2
500 2 8 981 992 026/427mm5 Profile 45x45 –/– 2
M 2 3 842 352 061 Leveling Foot M12x44 7
N 2 3 842 523 442 End Cap with Hole 45x45 7
O 6 3 842 523 561 Gusset 45x45 with Fasteners 3
Fmax = 1000N
90
0
0
90
F
G D
H E
A I
K
I
7
1
+
b
I
I
10
J
N
K
C
M
B
L
Qty. Part
Ref. Req. Number Description Section
A 1 8 981 992 027/...mm1 Profile 45x45 M12/– 2
B 5 3 842 352 061 Leveling Foot M12x44 7
C 5 3 842 523 442 End Cap with Hole 45x45 7
D 3 3 842 502 674 End Cap 45x45 9
E 4 8 981 992 026/900mm Profile 45x45 –/– 2
F 2 3 842 535 571 10mm Inside-to-Inside Gusset, Lot Size = 10 3
G 1 8 981 019 448 Corner Joining Plate 45 3
H 2 8 981 021 343 19mm T-Bolt Kit 4
I 20 3 842 523 561 Gusset 45x45 with Fasteners 3
J 4 8 981 992 027/...mm2 Profile 45x45 M12/– 2
K 4 8 981 992 026/510mm Profile 45x45 –/– 2
L 1 (or as needed) 3 842 523 583 Gusset 45x180 (Use as required) 3
M 2 8 981 021 343 19mm T-Bolt Kit 4
N 1 3 842 526 560 Anchor Bolt FBN 8/10+23 7
1
L = Tabletop height - 40mm
2
L = Tabletop height - 85mm
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 10-5
22
10
guide profile securely in place
45 Material:
• Anodized aluminum
EcoFlow roller profile, pkg. of 20, 6070mm long 3 842 537 321
EcoFlow roller profile, –/–, specify length >40mm<6000mm 3 842 993 029/__mm
Please contact your distributor for other machining options.
10
EcoFlow Guide Profile
45 Features:
39 • Serves as a low-friction slider surface
• Creates a guiding edge for pallets
20
a conventional saw
• Slide easily into place
• ESD-safe
40
Material:
• Black ABS plastic
5x50 = 250
25 25
Description Lot Size* Part Number
16
10
Assembly Note
10 Roller width For pallet width
225mm 300mm
Ø8
325mm 400mm
425mm 500mm
525mm 600mm
Roller Width − 5
Roller Width
Pallet Width − 5
F
Pallet Width − 73
10-8 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Alternative End
Stop Installation
16.5 10
pallets from a variety of materials,
3
6
including plywood, chipboard, plastic,
metal, etc.
• Attach quickly and easily with 12 wood
76
21
10
pallet width + 5
pallet width + 5
• Mounting hardware included
Material:
• Stops: anodized aluminum and
conductive black polyamide
• Hardware: zinc-plated steel
B A
Rebound Stop Stop Gate
A
Stop Gate
B
Rebound
Stop
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 10-11
movement
0 pa
Features:
• Construct a roller curve to connect two
straight sections
Corner Tabletop • Allows smooth pallet flow while
maintaining leading edge orientation
Roller Transfer Kit • Kit includes inner and outer pallet
28 (ESD)
89
38 (STD)
485 Material:
• Roller balls: stainless steel ball with
zinc-plated steel case
• Guides: steel
• Tabletops: hard-coated chipboard
Description Lot Size Part Number
10
EcoFlow roller transfer kit 1 3 842 525 756
EcoFlow corner tabletop, economy 1 3 842 521 675
EcoFlow corner tabletop, ESD 1 3 842 537 247
Roller Profile 45x30RP, –/–, specify length >30mm<6000mm 3 842 992 676/__mm
Roller Profile 45x45RP, –/–, specify length >30mm<5600mm 3 842 990 408/__mm
Roller Profile 45x50RP, –/–, specify length >30mm<5600mm 3 842 992 903/__mm
Roller Profile 45x75SP2/B, –/–, specify length >30mm<6000mm 3 842 992 884/__mm
10-14 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
pallet movement
2
• Conductive material suitable for ESD
applications
3.3
4.3
Roller Elements
Features:
F=20N
• Perfect for any manual push-type
material transfer application, or for
45 gravity-feed conveyors and feed racks
20
30 • Ideal for manual operations at
workstations, such as loading,
2
3
3.5
guide flanges on the bottom; and
25. 16
6 .5 3) Flat, for applications where no
F=20N 43
guide is needed, or an alternative
guide exists
6
45 Flat
20 • Maximum load per roller element
30 is 20N (≈ 4.5 lbs.) for standard version,
or 40N (≈ 9 lbs.) for
2 heavy-duty version
25. 16
6 .5 Material:
43 10
F=40N • Black polyamide
U-Shape • Heavy-duty version has steel axle pin
6
39
18
23
.5 Description Lot Size Part Number
1.5
3.5 L-shape roller element 1 3 842 319 500
14
43 .5
Flat roller element 1 3 842 319 501
L-Shape U-shape roller element 1 3 842 319 502
Heavy-Duty
L-shape heavy-duty roller element 1 3 842 520 000
10-16 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Ø48
Material:
• Roller: black polyamide
10 • Screw and T-nut: zinc-plated steel
Ø58
Without Shoulder 30
3.5
Ø22
Ø48
30
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 10-17
Roller
Track Roller Mounting Block 8 10 mounting
block
Fmax = 250N
7 45 x 60
Profile
10 End 45 x 45
8 Features: cap Track Profile
3.1 9 • Construct low-cost, non-powered roller
5 roller conveyors using standard
2 framing components
50 • Easy to install; no machining required
8 Gussets
• Can be used where spacing Foundation
brackets &
requirements make EcoSafe roller leveling feet
supports impractical
Assembly Note
• Allows replacement of individual
Roller length
rollers without disassembling the
225, 325, 425 or 525 mm entire system
• Reversible block can be used in either
8mm or 10mm T-slots; available with
hardware for 8mm or 10mm T-slots 2000 2000
max max
• See EcoSafe Track Rollers in this
section for more detailed information Leg set
on track rollers
Roller length + 21mm 10
Material: Do not exceed maximum
When using track roller mounting blocks, • Roller mounting block: black spacing for leg sets
always make the frame 21mm wider than
the roller length.
polyamide 6
• Standard roller: plastic
• ESD roller: steel
Overview
Mobile Industria
s l
Service Hydraulic Hydraulic Electric
Drives
on s
Automati and Controls Linear Motion
and ics Assemb and
Pneumat ly Technolo
Linear Motion gies gies
ly Technolo
Electric Drives Assemb Pneumat
ics
Service
l Automat
Industria and Controls ion Mobile
s
Lean Ma
possible by the wide variety of trays, bins, provides valuable information that will rkplace Sys
tems
Manual Woonomic Checklist
nuf
Principle acturing:
s, Tools
and Metho
ds
7-Step Erg
and framing components available from help you increase profits through lean to desig
ning a workp
lace that
fits the worke
r and the
work task
Improve
productivity
and increa
se profit
s through
lean manu
Version
facturing
2.0
A guide
Worktables
Table Frames Extension Struts, Accessory Uprights, Tabletops & Side Footrests
11-4 & 11-5 Extension Posts, & Shelf Brackets Panels 11-10
11-6 & 11-7 11-8 & 11-9
Storage and Grab Containers
11
Drawer Cabinets Hanging Profile Bin Wing Tool/Bin Rack Grab Containers, Trays, Ledges, &
11-11 11-12 11-12 & Tool Holders Accessories
11-13 11-14 to 11-16
VarioGrab Steel Grab Shelf & Tabletop Tabletop Component Silos Case Supports
Containers Containers Mount for Steel Component Silos 11-19 11-20
11-17 11-18 Grab Containers 11-19
11-18
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 11-1
End Stop
End Cap
F SCH
ma BO
x=
10 -2KG
kg
ort 0.7
Transp
919
950
0 807
Information Board Wall Boards & Tool Rail Kits & 180° & 360° Tool Balancers
11-26 Bulletin Boards Components Tool Hangers 11-29
11-26 & 11-27 11-28 11-29
11
Monitor Arm Kit Cup Holder, Armrests Overhead Lamp Power Strips ESD Grounding
11-30 Bottle Holder, & 11-32 with Electronic 11-34 Strap & Protective
Cloth Holder Ballast Mat
11-31 11-33 11-35
23
0˚
L
L
°
0
18
Isolation Cap for ESD Swivel Hanger Kit Pivot Joint Kit Swivel Arm Fixture Plate
8mm T-Nuts Grounding Strap 11-37 11-38 Joint Kits Components
11-36 11-36 11-39 11-40
11-2 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Step 5: Accessories
Bosch Rexroth offers a wide selection of
accessories to customize worktables
and maximize ergonomics.
Arm rests reduce shoulder and wrist
strain from repetitive operations.
Bin wings, case holders, material
shuttles, and grab trays and containers
keep parts and equipment readily
at hand.
Tool hangers and balancers, power
strips, and swiveling tool arms provide
quick access to tools to maximize safety
and efficiency.
Other accessories, such as bulletin
boards, ESD ground straps, fixture
plates, bottle and cloth holders, and
much more, help maximize ergonomics
and efficiency.
11
11-4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Worktables
Desk-Type Table Frame 10
Features:
5 • Standard sized platform for mounting
a tabletop, conveyor section, or other
9
5
equipment
• Recessed front legs help prevent
seated workers from bumping knees
• Features 10mm T-slots to allow easy
SV installation of accessories
• Supports centered loads of 450 lbs.
and distributed loads up to 900 lbs.
when used with Bosch Rexroth
standard or ESD tabletops
• Leveling feet allow 25mm height
H2
5
9
5
adjustment range
• 900mm height is ergonomically
correct for average standing woman;
1000mm height is ergonomically
H1
45x45
Profile Desk-Type Table Frame, 2200mm height, H1=860 1 3 842 537 253
Desk-Type Table Frame, 2200mm height, H1=960 1 3 842 537 254
Desk-Type Table Frame, 2200mm height, H1=860, SV 1 3 842 537 257
Desk-Type Table Frame, 2200mm height, H1=960, SV 1 3 842 537 258
11 10
Box-Type Table Frame
Features:
• Standard sized platform for mounting
a tabletop, conveyor section, or other
5
9
equipment
5
5
9
5
45x45
Profile
Box-Type Table Frame, 2200mm height, H1=860, SV 1 3 842 537 259
Box-Type Table Frame, 2200mm height, H1=960, SV 1 3 842 537 260
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 11-5
59
5 • Mounting bar across the rear of the
frame allows installation of accessory
uprights and other components
Cu
sto
m
11-6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Worktables
Extension Strut Kits 10
Features:
595 • Provides a frame for mounting tool
0
other accessories
• Features 10mm T-slots to allow easy
installation of accessories
0
0
9
Accessory Uprights 10
150 B Features:
/55
0
4 C
9
0
/9
11
15
Extension Post
E
Features:
F • Used to retrofit an existing worktable
E with a single upright
• Ideal for installing 180° or 360°
tool hangers, bin wings, etc.
• Specify desired length of 45x45H
upright post
• Can be mounted to the existing table
frame using a 45x45 end connector kit
(B) or to the tabletop with a 135x135
base plate (C)
• Be sure to order S12x30 connection
A screw (D) when using base plate
A • End cap provides clean, finished
appearance; end cap with hole
available for use with 360° tool hanger
11
Shelf Brackets
Features:
12.5
9
5
49
100
5/
33
.5
5/
12
22.5
Right-hand Shelf bracket, 335mm long, left-hand 30Nm 1 3 842 536 121
Shelf bracket, 335mm long, right-hand 30Nm 1 3 842 536 122
14mm T-Bolt Kit
Shelf bracket, 415mm long, left-hand 24Nm 1 3 842 536 123
Shelf bracket, 415mm long, right-hand 24Nm 1 3 842 536 124
Shelf bracket, 495mm long, left-hand 20Nm 1 3 842 536 125
Shelf bracket, 495mm long, right-hand 20Nm 1 3 842 536 126
11-8 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Worktables
Economic Tabletops
Features:
• For worktables where lighter loads
are used
• Predrilled mounting holes
• Includes wood screws and washers
0
0
4
/1
for mounting
0
0
2
/1
555
0
0
10
Material:
• Light gray hard-coated chipboard with
plastic wear strip on edge
705
/1
ESD Tabletops
Features:
• Supports centered loads of 450 lbs.
and distributed loads up to 900 lbs.
(depending on table frame)
11
0
0
ohm-centimeters
/1
55
0
0
5
10
conductive chipboard
0
0
4
/1
705
0
0
Basic Tabletops
Features:
• Supports centered loads of 450 lbs.
and distributed loads up to 900 lbs.
(depending on table frame)
0 • Predrilled mounting holes
0
4
/1
0
555
0
0
mounting
10
Material:
• Gray melamine-resin coated chipboard
with decorative solid natural wood edges
Description Lot Size Part Number
Basic tabletop, 555x1000mm 1 3 842 535 489
Basic tabletop, 555x1200mm 1 3 842 535 490
Basic tabletop, 555x1400mm 1 3 842 535 491
versions
• Fits 990mm wide table frames
Material:
• Economic, light gray coated hardboard
3.0mm thick
• Basic: aluminum sandwich panel
Desk-type 2.0mm thick
ESD: dusty gray sheet steel
2.0mm thick
Worktables
Economic Footrest
Features:
• Mounts easily to either desk-type or
box-type table frames
19
Material:
• Footrest: Hard-coated gray laminate
over chipboard
• Side plates: galvanized steel
Description Lot Size Part Number
Economic footrest 1 3 842 537 904
Economic footrest, ESD 1 3 842 537 905
Side plate, R.H. 1 3 842 512 322
Side plate, L.H. 1 3 842 512 323
Basic Footrest
Features:
• Mounts easily to either desk-type
or box-type table frames, or can be
used freestanding with the optional
support frame
30
558
Basic footrest support frame 1 3 842 521 013
Features:
• Designed to prevent exposed hard edges
• Simple, cost-efficient alternative to
other footrests
• Use on 40x40 and 45x45 profile
Material:
9 • EPDM
Description Lot Size* Part Number
7
13
Rubber profile footrest, L= 2000mm 10 3 842 537 135
40
Rubber profile footrest, 1 3 842 994 979/__mm
specify length >30mm<2000mm
* For smaller quantities, please contact your local distributor.
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 11-11
80
20
G
320
40
489
H
44
I
104
11-12 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Features:
• Hang parts bins, tool holders, and
grab containers within easy reach;
mounts easily to extension struts, M8 T-Nut
cross pieces, etc. (mounting hardware
not included)
30
30
22
11
Bin Wing for Workstations
Features:
• Made with hanging profile to allow
504
quick installation of parts bins and
tool holders
• Organize parts and tools for improved
safety and ergonomics
360
45
Tool/Bin Rack
Features:
• Made with hanging profile to allow
0
2
2
on any worktable
• Three levels provide ample storage for
parts bins and/or tool racks
1
5
5
Tool Holders
Features:
A 60
• Three styles available:
A Screwdriver holder
B Pliers holder
C Soldering iron holder
60
and ergonomics
• Conveniently store most small tools
while allowing quick and easy access
• Clip easily to hanging profile (15x30),
C to tool/bin racks, and bin wings
60
15
30 • ESD safe
50
29
Container Hangers 10
Features:
• Allows use of grab trays, ledges, and
containers with any standard profile
10 with 10mm T-slots
• Easy twist-lock installation
Material: Container
10
Hanger
11 • Black polyamide
Ambient Temperature
D
50
1
C
1
B
3
3
7
1
8
A
• Available in standard and ESD-safe
versions
11
Plastic Grab Ledges
A Features:
• Hold medium-sized parts at the
54
versions
VarioGrab Containers
Features:
• Modular design allows creation of
custom-sized grab containers
90 • Extruded aluminum profile can be
A cut-to-length to make containers to fit
45
your volume or space requirements
• Easy-to-install end sets provide easy
access to parts while minimizing wrist
L
E
A VarioGrab 90x45 end set with hardware 1 3 842 526 626
B VarioGrab 90x90 profile, 3000mm long, one 3 842 526 677
D
3
0
1
8
5
/1
0
VarioGrab Profile Volume Max. Load C VarioGrab 180x90 profile, 3000mm long, pkg. of 3 3 842 526 673
Profile Size Length Capacity* Capacity
C VarioGrab 180x90 end set with hardware 1 3 842 526 628
90x45 300 mm 807 cm3 2.5 kg
90x90 300 mm 1992 cm3 5 kg D VarioGrab 90-series container base 1 3 842 526 660
180x90 300 mm 4346 cm3 10 kg
D VarioGrab 180-series container base 1 3 842 526 665
* Includes end caps
E M4 6mm T-nut for use as end stop 1 3 842 523 135
W
0
below
W
Description Lot Size Part Number
Steel grab container, 40x80x240 1 1 845 410 000
Steel grab container, 40x160x240 1 1 845 410 001
160
Steel grab container, 80x80x240 1 1 845 410 002
24
0
reach zone
Description Lot Size Part Number
18
7
0
16r0
o
114
Component Silos
Features:
• Allow bulk storage of high-volume 11
parts at or near a workstation
0
50 • Sliding door controls outflow of parts
50
0
0
24 r
o
to maximize ergonomics
11
130/175
280
38
0 • Includes all necessary mounting
hardware for 10mm T-slots
(4x) (4x) (8x) (4x) (4x) Swivel bracket kit (two required) 1 3 842 516 706
M6x12 M6x16 10M6 8M6 Adjustable angle gusset (two required) 1 3 842 515 547
11-22 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Features:
715 • Constructed from 30x45 profile for
strong, lightweight performance
• Rubber-tired locking industrial wheels
• Available with one or two shelves;
additional shelves can be purchased
separately
1000
6
Economical material shuttle, ESD, with two shelves 1 3 842 518 121
Economic Shelf
Features:
• Suitable for medium loads
30
22.5
5
65
41 0
0 61
45
5
Features:
745 • Constructed from 45x45 profile for
high strength and rigidity
• Features four floor-protective
swiveling casters with 125mm
diameter wheels for ease of movement
• ESD or standard versions available
1000
125
745
1400
Features:
45
610
5
65
4
5
5
sold separately
• Ideal for customization, expansion,
0
410
61
0
3
Ø22
B Shuttle shelf, ESD 1 3 842 505 358
M8
C Vertical handle kit (two 305mm handles) 1 3 842 507 260
2
4
Lettering Clips 8 10
Features:
• Available in various lengths and
0 8 designs
00
26
2 22
2 or • Clips fit profiles with 8mm and 10mm
10
T-slots
• Perfect for labeling flow racks,
workstations and material shuttles
Material:
• PVC
0 10
00
r2
41
o
38
1 02
Description Lot Size Part Number
Lettering clip 22x102mm 1 3 842 537 650
Lettering clip 22x2000mm 1 3 842 537 114
Lettering clip 38x102mm 1 3 842 537 651
Lettering clip 38x2000mm 1 3 842 537 117
Features:
22 45 • Ideal for constructing shelves for use
.5
with parts bins and tools 11
25 • Has 8mm and 10mm T-slots
°
8 • Optional end cap and stop kit
available separately (kit includes left
and right end caps, stops, fastening End Stop
End Cap
11
45 4.5
Description Lot Size Part Number
21
2
Information Presentation
Information Board 8 10
Features:
Information • Allows display of assembly
49 588
Board instructions, test information,
packaging instructions, etc., at
workstations
• Can be positioned at eye level; can
be mounted vertically or horizontally
to T-slotted profiles
372
8.5x11” paper
29
11 Wall Board
Features:
• Post production schedules, safety
notices, or any other information on
the shop floor or in the office
• Enameled steel surface can be used
with dry-erase markers and magnets
84 • Aluminum frame mounts to virtually
14 any flat surface
• Order two mounting brackets for easy
installation
1234
1294
44
15 Description Lot Size Part Number
Wall board 1 3 842 515 776
Wall mounting bracket (30mm adjustable gusset kit) 1 3 842 515 547
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 11-27
support
• Use container hangers to attach grab
1700/2200
support
• Use container hangers to attach grab
trays or grab ledges to the frame to
hold dry-erase markers, magnets, etc.
Tool Management
Tool Rail Kits and Components
Features:
• Keeps tools readily at hand without
taking up valuable worktable space
0
• Allows easy movement of tools from
120 side-to-side
A
• Available as a complete kit (A)
including a 1200mm long roller
channel profile, two end caps,
two adjustable angle gussets, and
0kg a roller shuttle
=4
Fm ax • Or order as individual components to
create custom-sized tool rails:
B Anodized aluminum roller channel
profile holds roller shuttles or tool
hangers and can be cut to length
to create custom-sized tool rails
B H Adjustable angle gusset kits allow
30 C Roller shuttle with Delrin® rollers easy installation of tool rails on
10 and rubber bumpers allows easy extension struts and other profile
movement of tools along entire structures with 10mm T-slots
length of roller channel profile;
45
channel profile
G 30 Description Lot Size Part Number
H A 1200mm tool rail kit for standard extension strut 1 3 842 521 515
B Roller channel profile 30x45C, 6000mm long 1 3 842 523 599
B Roller channel profile 30x45C, >30mm<6000mm 1 3 842 992 946
C Roller shuttle 1 3 842 521 510
D Tool hanger 1 3 842 218 953
E Spring hook 1 0 842 901 309
F T-block, 10mm, M8 1 3 842 528 735
G End cap for 30x45C profile 1 3 842 521 513
H Adjustable angle gusset kit 1 3 842 521 580
with fasteners 10 10
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 11-29
lateral adjustment
116
Material:
• Roller channel profile and swivel body
profile: anodized aluminum
• Roller shuttle: polyamide 6 body, • Adjustable angle gusset kits:
Delrin® rollers, and rubber bumpers die-cast zinc
• End caps: black polyamide 6 • Mounting hardware: zinc-plated steel
Tool Balancers 11
Features:
• Reduces operator fatigue and lowers
the risk of repetitive motion syndrome
• Counterbalances weight of tool to
make tool effectively weightless
• Improves worker comfort, speeds
assembly, and keeps tools out of the
way when not in use
SCH
• Three standard versions with different BO
be used
• Load range and cable length
adjustable to match individual tools
Description Lot Size Part Number
Tool Balancer, 0.4 to 1.4 kg, 1600mm cable 1 3 842 520 053
Tool Balancer, 1.0 to 2.0 kg, 1600mm cable 1 3 842 520 054
Tool Balancer, 2.0 to 4.0 kg, 2000mm cable 1 3 842 520 055
Tool Balancer with hose, 1.2 to 2.5 kg, 1 3 842 520 056
1350mm cable
11-30 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
0N
21 25 )
0° = .
X bs
FMA56 l
(
25
0
0°
36
41
5 5
41
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 11-31
Alternative Applications
Rexroth aluminum framing accessories are
typically designed for specific applications.
However, our customers constantly find new
ways to use them. For example, our monitor
arms work as excellent tool holders in a lean
work cell. They are perfect for flexible
positioning—making any
work cell more ergonomic.
11-32 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
95
attaches quickly with double-sided
tape
• Available in standard or ESD version
B – Adjustable Armrest:
• Mounts to vertical 10mm T-slot on
B worktable leg
• Height and angle adjustable
20
C – Articulated Armrest:
C
240
48 131
B Adjustable armrest 1 3 842 191 178
0°-43°
C Articulated armrest, standard 1 3 842 515 493
C Articulated armrest, ESD 1 3 842 515 525
approximately 44 C Replacement armrest pad, standard 1 3 842 515 494
C Replacement armrest pad, ESD 1 3 842 515 526
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 11-33
• Flicker-free
• Light-weight
SL 48 electronic • Quality class A DIN 5035-T2)
• Includes fastening kit
12
0
Material:
• Housing: anodized aluminum
SL 78 electronic
12
0
2x
Description Lot Size Part Number
60 9
89 SL 36 electronic, 120-277 V50, 60HZ 1 3 842 537 351*
2x
on ESD workstations
• Strips come with 2, 3 or 6 sockets
2x • Power strip with 2 sockets available
with switchable outlet
2 318
• Includes mounting hardware as shown
59 294
• Protection class:
49 254
IP 20 (IEC 529/DIN 40050)
• Power strip with 6 sockets available
59
969 2 Power Strip with 2 sockets, switchable outlet 1 3 842 537 331*
3 Power Strip with 6 sockets, switchable outlet/inlet 1 3 842 537 467*
* Please order power strip and connecting cable separately below
2x
11
Connecting Cables
Length m Features:
• Pre-manufactured to simplify wiring
5m
1 B A • Provide enhanced safety
5m • Conform to DIN EN IEC 60 598-1
2 A
standard
3 A
4m
A
• Color: Black
2m
1 Connecting Cable, 5m long 1 3 842 537 323
5 A A
2 Connecting Cable, 5m long 1 3 842 517 201
1.5m
6 A A
3 Connecting Cable, 4m long 1 3 842 537 599
1m
7 A A
4 Connecting Cable, 3m long 1 3 842 537 558
0.5m
8 A A 5 Connecting Cable, 2m long 1 3 842 537 560
6 Connecting Cable, 1.5m long 1 3 842 537 562
A IEC/ED 60 320-1/VDE 0625 7 Connecting Cable, 1m long 1 3 842 537 564
B SEV 1011 8 Connecting Cable, 0.5m long 1 3 842 537 566
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 11-35
85
5
sheets, can be easily cut to size with a
standard linoleum knife
• Surface resistance of 1x108 - 9x107 Ohms
Description Lot Size Part Number
ESD protective mat, 1220x855mm 1 3 842 522 012
11-36 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
10mm T-Nut
• Used to isolate grounded electrical
10
Grounding Strap 1
Features:
A
• Establishes electrostatic conduction
between surface elements
• Protects ESD-sensitive components
2
11
80
25
black finish
• Pins and mounting hardware:
zinc-plated steel
11
F2
Assembly Note
A
45x45HR profile, bolt connector kit,
and mounting hardware
Material:
L
• Swivel hanger: die-cast brass
with black finish
22 • Pins and mounting hardware:
°
0
zinc-plated steel
18
Machining Required:
• 17mm through-hole in
connected profile
A
9
3
4
5
A
12 motion; swivels out of the way when
not in use
• Attaches to one profile with T-nuts
and on the other side with a bolt L
connector kit
• Available for 40x40, 40x80, 45x45,
and 45x90 profiles
B
2
Material:
• Swivel hanger: die-cast brass
with black finish
• Pins and mounting hardware:
zinc-plated steel
Machining Required:
• 17mm through-hole in one profile
Features:
• Creates a surface with many evenly
100 spaced T-slots to easily mount and
25
25 relocate assembly fixtures and
25 prototype components
25
• Two 100mm wide interlocking profiles
30
2.7 30x100 center fixture plate profile, 3300mm long 1 3 842 519 448
8.7
CENTER Alignment insert, 44mm long 1 3 842 520 922
PROFILE 12.
5
11 Center Profile
Alignment Insert
End Profile
30x30
S8 x 25
Self-tapping
Connection Screw
Section 3
Ø7 30 x 30
50 .8 End Cap
25 Section 9
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 12-1
Overview
Creating flexibility in your workplace is all other elements in the Rexroth
easy when you customize with Bosch structural framing system. That means
Rexroth accessories. Each item in the modifying existing structures and
“Accessories” section is compatible with creating new ones is quick and easy.
**
Cable Conduit & Cable Carrier R-A-M® Mount Star Knobs & Swivel Bracket Rack & Pinion
End Cap 12-2 12-1 Locking Levers Kits Components
12-1 12-3 12-4 12-5
Accessories
Cable Conduit & End Cap 10
Features:
• Provides an attractive and
protective conduit to hold several cables,
electrical wires, etc. on profile structures
• Black plastic matches end caps and
T-slot cover strips
• Clip-open top simplifies insertion and
routing of cables, even on completed 12
45
40/ structures
• Snaps easily into the T-slot of 10mm
T-slotted profiles
40/ 1
45 0 • Available in 40x40 size for 40-series
profiles and in 45x45 size for 45-series
profiles
• End caps (sold separately) clip into place
or can be secured with a screw (included
with cap)
• End caps feature removable tabs to Material:
allow easing routing of cables through • Cable conduit: black PVC plastic
conduit ends • End caps: black polyamide 6
GoTo
GoTo boschrexroth-us.com/framing to get these in stock items FAST from your local distributor
12-2 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Accessories
Cable Carrier 8 10
Features:
2.5 • Attach electrical wires or pneumatic
tubing directly to a structure’s frame
12.5
17
7
• Black polyamide
15 9
17
7
R-A-M® Mount 10
Features:
• Provides a fully adjustable, two-joint
84
connection between two surfaces
• Locking handle secures the R-A-M
mount in the desired position
• Perfect for fixturing or adjustable
equipment mounts
194 • T-bolt fastening kit for installation
profile sold separately (see Section 4)
Material:
12 • Mounting plates and R-A-M mount
body: black die-cast aluminum
• Adjustment balls: rubber
• Hardware: stainless steel
GoTo boschrexroth-us.com/framing to get these in stock items FAST from your local distributor
GoTo
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 12-3
Material:
• Lever and knob: polyamide
25
M8
18
Locking Lever
L
Accessories
Swivel Bracket Kits 8 10
Features: Movable
22. 30
5 • Ideal for attaching shelves, fixtures,
2.5 etc. that can be positioned at variable
angles and locked in place
7.5 • Allows up to 180° range of motion
• Can handle moments (FxL) up to
mmax=40Nm
• Select swivel bracket kit by T-slot size
R50
130
instruction sheet
6.3
5
R6
Fixed
Material:
8.1
• Swivel bracket: galvanized steel
• Locking lever handle: black polyamide
• Spindle: pressure die-cast zinc
15
Material:
m = 2, z = 10
• Pinion gear: white polyoxymethylene
Ø1 • Rack: black polyamide
6
28.
50 4 Description Lot Size* Part Number
Pinion (for use with 10mm hex shaft) 1 3 842 501 576
47 Rack insert for 10mm T-slot 10 3 842 501 578
* For smaller quantities, please contact your local distributor.
Assembly Note
Use a soft-faced hammer to
tap the pinion gear onto the
hex shaft and to tap the racks
into the profile’s T-slot. 10H9
ISO
12
max. = 20 Nm
3 Rexroth’s Linear Motion and Assembly Technologies division offers a linear motion product for virtually any application. Whether you
need speed, accurate repeatability, high payload capacity, or all of the above, Rexroth has linear motion products to fit your needs.
Just call 800-438-5983 and ask to speak with one of our linear motion specialists, or request a copy of our catalog CD.
13
Profiled Rail Systems Linear Bushings Precision Ball-Screw Linear Modules and
and Shafts Assemblies Multi-Axis Systems
Ideal precision for almost any
task that demands accurate Still the global leader, Bosch Precision ball-screw Design and assemble
linear motion. Ball Rail® and Rexroth pioneered metric assemblies work with faster and more efficiently
Roller Rail® Systems are linear bushings and shafts. high accuracy and speed— with linear modules.
available in a broad range of We offer over 6,000 inch up to twice as fast as Instead of designing from
accuracy classes and feature and metric sizes, including industry-standard screws. several components, let
high load capacities and high miniatures, to meet all They are available for fast Bosch Rexroth build a
rigidity, even in miniature demands and operating delivery—regardless of ready-made module or
sizes. Choose from a nearly parameters. For transferring your requirements for system to incorporate into
infinite combination of guide heavy loads between precision, our lead times your design. You will receive
rails and runner blocks to stations, Rexroth Ball Transfer are typically half the a system that is engineered
build the exact assembly Units feature high load industry norm. for optimum performance,
you need. capacities with fewer units reliability, and easy assembly
per application, saving into your machine.
material, installation, and
maintenance costs.
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 13-1
Overview
Rexroth EcoSlides™, along with slider Ideal for applications such as sliding
bearings and profile sliders, provide doors and manual guides, Rexroth linear
an inexpensive way to create precise sliding elements and bearings provide
linear motion. durability and ease of use, without
high cost.
EcoSlides™
13-5 to 13-9
13
13-2 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
A Features:
15 • Economical, low-wear slider bearings
25 3.2 suitable for drawers and sliding
0
or lifting doors
8
25
9.8 • Ideal applications where two profiles
need to be moved manually along the
5 1 Ø2.1
7 same plane
• Offset slider D allows for multiple
B sliding elements, such as overlapping
doors or windows
• Bearings made with Delrin® for low
friction and long service life
15
25 3.2 • 6mm bearings are predrilled with
2.1mm diameter mounting holes
0
8
13 Assembly Note
PV x A
= Expected Life /
OF S Load for Delrin bearings
1.5FSET
PV = 3000 (Delrin)
18 A = Surface area of bearing in mm2
S = Speed in millimeters per minute
Ø2.8
5
26
5
11
.5
26 Ø2.8
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 13-3
Slide Bearings—10mm 10
A Features:
• Economical, low-wear slider bearings
suitable for drawers and sliding
or lifting doors
15
• Ideal applications where two profiles
25 4 need to be moved manually along the
0
8
25 same plane
• Offset slider D allows for multiple
27
.6 sliding elements, such as overlapping
Ø3.5 doors or windows
5 • Bearings made with Delrin® for low
39
friction and long service life
B
• 10mm bearings are predrilled with
3.5mm diameter mounting holes
(holes are NOT tapped)
O
1.5FFSE Assembly Note
T
PV x A
27. = Expected Life /
6 S Load for Delrin bearings 13
Ø3.5
5 PV = 3000 (Delrin)
39 A = Surface area of bearing in mm2
S = Speed in millimeters per minute
5
16
.3
Ø3.5
39
13-4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
EcoSlides™
EcoSlides 8 10
EcoSlides™ are economical linear For a locking handle, a 9mm dia. hole Material:
bearings for precise positioning. must be drilled and bearing must be • EcoSlide™ carriage: 6063-T6 natural
Each EcoSlide bearing uses Delrin® milled per drawing specifications. anodized aluminum
bearing pads for maximum loading. • EcoSlide™ bearing: Delrin® 100
Features:
Delrin® bearing pads absorb less coefficient of friction: 0.12%
moisture and are less sensitive to high • Heavy loading
• Delrin® bearing pads • Locking handle lever: polyamide
temperatures and harsh environments
anthracite
than alternative materials. Capable of • Easy assembly
locking in position with the optional Locking handle spindle: pressure
Machining Required: die-cast zinc
locking handle, EcoSlide bearings
are available for use with several • 4mm tap in Delrin® for M4x12 Locking handle stem: galvanized
profile sizes. fastening screws steel 5.8
• 9mm hole and milled slot per • T-blocks: galvanized steel
specifications on individual
bearing pages for mounting
optional locking handle
30x30x80mm
45x60x80mm
45x90x80mm
30x30x160mm
45x60x160mm
45x90x160mm 13
45x45x80mm
45x45x160mm
13-6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
EcoSlides™
8
EcoSlides for 30-series Profiles
A
9
.5
25
0
8
25
7
9 37.
5
4 5
7.1
15
40.3
20.2
9.5
6.4
40.
4
6.4
30x30x80mm: 30x30x160mm:
9
.5
B 25
25 • For use with 30-series profiles, • For use with 30-series profiles,
7
9 37
5
0
0
4 .5
3
6
1
6.4
40.
4
6.4
C 26 5
25
0
25
8
15
Ø2.8
10 23
7
7
6.5
D
Ø9.0mm
C (pre-tap 4mm) Bearing specifications for locking handle
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 13-7
A
9
.5
25
0
8
25
1 4
9
0 5
0
9
7.1
15
54.3
27.7
9.5
6.4
55.
4
6.4
9
45x45x80mm: 45x45x160mm:
.5
B 25
25 • For use with 45-series profiles, • For use with 45-series profiles,
9
1 4
0
0
0
0 5
3
6
9
1
6.4
55.
4
6.4
C 39 5
25
0
25
8
15
Ø3.5
10 36
7
7
11.
3
D
Ø9.0mm
C (pre-tap 4mm) Bearing specifications for locking handle
13-8 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
EcoSlides™
EcoSlides for 45x60H Profile 10
9
.5
A
25
0
8
25
1
1
0
2
5
4
15 7.1
5
2
.5
54.3
27.7
6.4 9.5
70.
4
6.4
9
.5
B 45x60x80mm: 45x60x160mm:
1
25
0
5
1
25
2
4
0
• For use with 45x60H profile • For use with 45x60H profile
6
30
1
25
5
25
2
15
carriage is 1205 N at 12m/min carriage is 2410 N at 12m/min
54.3
7.1
9.5
27.7
6.4
70.
4
6.4
C 39 5
25
0
25
8
15
Ø3.5 10 36
7
7
D 7
0.1
Description Lot Size Part Number
A 45x60x80 EcoSlide carriage 1 8 981 535 478
B 45x60x160 EcoSlide carriage 1 8 981 535 479
C 10mm EcoSlide bearing, flat 1 3 842 530 329
13
Assembly Note D 10mm bearing shim, 0.1mm thick 4 8 981 535 890
E M4x12 ISO 7380 BHC screw 1 3 842 510 156
F Locking lever, 20mm (optional for locking) 1 3 842 516 846
Ø5 through-hole G 10mm M8 T-block (optional for locking) 1 3 842 528 735
F
Ø8 counterbore, G
3mm deep
Ø8.7
A or B E Machining Note
.5
29
80
5
.
29
11.
3
D
Ø9.0mm
C (pre-tap 4mm) Bearing specifications for locking handle
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 13-9
A
0
8
a
3
5 c
b a
1 c
5
4
7.1
54.3
27.7
6.4 9.5
100
6.4
B
9
.5
a
1
3 c
45x90x80mm: 45x90x160mm:
0
a
1 c
6
5
1
0
a 3 • For use with 90-series profiles, • For use with 90-series profiles,
b a
7.1 including 45x90, 45x90H, 90x90, including 45x90, 45x90H, 90x90,
54.3
27.7
6.4
C 39 5
a
0
a
8
b
Ø3.5 10 36
7
7
a = 25
b = 15 D 7
c = 45 0.1
Description Lot Size Part Number
A 45x90x80 EcoSlide carriage 1 8 981 535 325
B 45x90x160 EcoSlide carriage 1 8 981 535 326
C 10mm EcoSlide bearing, flat 1 3 842 530 329 13
Assembly Note
D 10mm bearing shim, 0.1mm thick 4 8 981 535 890
E M4x12 ISO 7380 BHC screw 1 3 842 510 156
F Locking lever, 20mm (optional for locking) 1 3 842 516 846
Ø5 through-hole
F G 10mm M8 T-block (optional for locking) 1 3 842 528 735
Ø8 counterbore, G
3mm deep
Ø8.7
A or B E Machining Note
5
.
29
80
.5
29
11.
3
D
Ø9.0mm
C (pre-tap 4mm) Bearing specifications for locking handle
14-0 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Overview
Bosch Rexroth Dynamic Linear Elements Three standard sizes are available, Technical assistance designing a linear
(DGE) have been redesigned to make capable of handling dynamic loads motion system is available through your
them more durable and easier to install. up to 12,500 N (2810 lbs) for even Bosch Rexroth distributor. Your
Bosch Rexroth Dynamic Linear Elements heavy-duty applications. The use of distributor can provide helpful
provide precise linear motion using stepper motors allows an incredible guidelines and tips for designing
standard modular components. degree of precision and repeatability and maintaining a linear motion
Standardized modular components allow in automated assembly applications, system suited to your needs.
you to build custom length linear units in with positioning repeatability up to †Repeatability must be calculated to include
minimum time using simple hand tools. 0.05 mm (0.002”)†. all components contributing to linear
movement (i.e., motors); 0.05mm pertains
to Bosch Rexroth components only.
When selecting the correct size and style Within each size range, there are also The C series (LF6C, LF12C, and LF20C)
of dynamic linear elements, there are two two styles of linear elements: S and C. uses guide rails that are clamped or
key factors to keep in mind. The S series (LF6S, LF12S, LF20S) pressed into the 10mm T-slots of various
Each model number contains a uses a guide profile that can be mounted structural profiles. With this style, track
number that indicates the diameter to a section of structural profile or a flat width can be selected to accommodate
of the hardened steel guide rail. plate. This style features a particularly a wide range of sizes and loads.
For example, an LF20 linear guide uses high guide accuracy.
a guide rail that is 20mm in diameter.
S-Series
Guide Rails C-Series
20mm Guide Rails
14
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 14-1
LF...S
Carriage Carriage
Profile Profile
Belt
Clamp Guide Profile Belt
Clamp
Guide LF...C
Rail
Bearings
Supporting Return
Profile Sprocket
Guide
Rail
Timing
Drive Belt
Sprocket Clamp
Guide
F M
F M F M Z A
X
Z A
Z A X
X 14
Linear Guides z
Size Selection
y M Example:
z
1. Determine the applied forces and moments x mxa
M
My
mxg
70
Fx dyn. Fy dyn. Fz dyn * x
Mx dyn. My dyn. Mz dyn
75
LF 6 S LF 12 S LF 20 S
z
Fx dyn zul [N]
LF 6 C LF 12 C LF 20 C
y x
Fy dyn zul [N] 1400 3500 12500
Fz dyn zul [N] 850 2000 6000
]
mm
Mx dyn zul [Nm] 0.4 x B 1xB 3xB
B [m
A[
LF 6 S, LF 6 C:
My dyn zul [Nm] 0.4 x A 1.7 x A 6.2 x A
m] Fz dyn zul = 850 N
Mz dyn zul [Nm] 0.7 x A 1xA 3xA
My dyn zul = 0.4 x A = 0.4 x 75mm
= 30 Nm
Linear Guides M
Drive Dimensioning Fu
14 1. Peripheral force Fu
mxg
mxa mxa
M Fu mxg
D0
LF 6 C:
m = 30 kg; a = 2.5 m/s2
Fu = 75 N + 10 N + 0.025 x 294 N
Fu = 92.35 N < Fu zul = 600 N !
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 14-3
Linear Guides
Verification of Selected Size
Fu = 92.35 N
Fv
2 x Fv
Recommendation: Fv = 0.5 x Fu
Fv
F1
Fv
F2
14
3. Required initial-tension length
Δl LF6C
L = 2 x L2 - L1 + 400mm
Fv
L = Toothed belt length 2 x Fv L = 10,250mm
Fv = 0.5 x 50 N x 10,250mm / 420,000 N
F1 zul [N] Cspez [N] max [mm] L [mm] = 0.61mm < max = 13mm !
LF 6 S 750 315,000 11 2 x L2 - L1 + 360
LF 6 C 900 420,000 13 2 x L2 - L1 + 400
LF 12 S 1230 1,250,000 16 2 x L2 - L1 + 570
LF 12 C 1230 1,250,000 16 2 x L2 - L1 + 570
LF 20 S 3000 1,870,000 23 2 x L2 - L1 + 720
LF 20 C 3000 1,870,000 23 2 x L2 - L1 + 720
14-4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
0
x9
The LF6S linear guide provides a high
6
2
degree of accuracy and a selectable
trolley length. The guide profile can be
0
mounted to a section of strut profile or to
8
x1
.5
5
2
x4
any flat metal surface. The track width of
2
5
0
4
x9
5
the trolley is fixed by the guide profile.
4
I
E
A1
L
6
L1
40
F
A1
10 NOTE: To simplify assembly, the
length for A1 should be equal to:
D
L2 - 1mm
B C
L2
H2
14
H1
H
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 14-5
LH L1 40 30 90
Mmax = 9.5 Nm
2.5
110.5
110
115 L2 115
3
Vmax = 10 m/sec
Order Technical
Ref. Description Quantity Specifications Part Number
Guide profile, length = 3000mm, pkg. of 10 as required 14-8 3 842 518 887
A1 Guide profile, length = 3000mm as required 14-8 3 842 518 886
Guide profile, specify length > 150mm < 3000mm 1 14-8 3 842 990 085/__mm
B Alignment block (use one per every 100mm) as required 14-8 3 842 146 877
C T-nut (use one per every 100mm) as required Section 4 3 842 530 285
D Bearings, lot size = 2 (see helpful hint on page 14-9) 4 14-9 3 842 535 662
E DIN 7984 M6x20 SHCS (use one per every 100mm) as required 14-8 2 910 131 201
F Belt clamps, lot size = 2 (includes fastening kit) 2 14-10 3 842 535 682
H1 Drive sprocket, flush mount 1 14-11 3 842 526 410
Choose 1
H2 Drive sprocket, extended shaft 1 14-11 3 842 526 890
H Drive shaft w/key, length = 50.5mm 1 14-11 3 842 526 893
I Return sprocket 1 14-10 3 842 526 411
J Caps with fastening set, lot size = 2 (if a toothed belt is not 2 14-10 3 842 535 645
14
used to drive the trolley, substitute this end cap for belt clamp F)
L Timing belt, length = 50,000mm 1 14-11 3 842 513 646
Timing belt, specify length > 300mm < 50,000mm, 1 14-11 3 842 994 659/__mm
in 5mm increments
L1 Carriage profile 26x90mm, specify length __mm 1 14-10 3 842 993 061/__mm
Carriage profile 26x90mm, length = 3000mm as required 14-10 3 842 526 495
L2 Support profile 45x60H, D17VS/D17VS, specify length __mm 1 Section 2 3 842 990 670/__mm
14-6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
S
-1
LF6C Linear Guide
0
8
5
x1
x4
45
.5
5
(FYMAX = 1,400 N) x90
4
2
30
S
-3
x60
0
x3
0
3
The LF6C linear guide provides a high
A
-S
degree of accuracy and a selectable
S
x4
-2
5
5
trolley length. 4
x4
5
0
4
x9
5
4
1 2
J K G
6
C
10 B1 L1
D
A, B1
NOTE: To simplify assembly, the length
for A and B1 should be equal to:
L2 - 1mm
14
L2
F2
F1
H
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 14-7
124
126
74
115 L2 115
3
Vmax = 10 m/sec
Order Technical
Ref. Description Quantity Specifications Part Number
Clamp guide profile, length = 3000mm, pkg. of 20 14-9 3 842 518 896
A Clamp guide profile, length = 3000mm as required 14-9 3 842 518 893
Clamp guide profile, specify length > 150mm < 3000mm 14-9 3 842 992 925/__mm
Guide rail, length = 3000mm as required 14-9 3 842 518 878
B1
Guide rail, specify length > 150mm < 3000mm 14-9 3 842 994 822/__mm
C Bearings, lot size = 2 (see helpful hint on page 14-9) 4 14-9 3 842 535 662
D Belt clamps, lot size = 2 (includes fastening kit) 2 14-10 3 842 535 681
F1 Drive sprocket, flush mount 1 14-11 3 842 526 416
Choose 1
F2 Drive sprocket, extended shaft 1 14-11 3 842 526 891
H Drive shaft w/key, length = 50.5mm as required 14-11 3 842 526 893
G Return sprocket 1 14-10 3 842 526 417
J T-block, M8, 8mm as required Section 4 3 842 514 931
K ISO 7380 M8x12 as required 2 910 141 234
14
L Timing belt, length = 50,000mm 1 14-11 3 842 518 856
Timing belt, specify length > 300mm < 50,000mm 1 14-11 3 842 994 711/__mm
in 5mm increments
L2 Carriage profile 30x60mm, M8/M8, specify length __mm (min.=150) 2 Section 2 3 842 992 926/__mm
L2 Support profile 45x90, D17VS/D17VS, specify length __mm 1 Section 2 3 842 992 435/__mm
Support profile 45x90H, D17VS/D17VS, specify length __mm 1 Section 2 3 842 990 309/__mm
14-8 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
L
L1
A = L1 - (L x .10) (Guide rail) L = Total length
B = L - A (Overlap guide rail) L1 = Location of profile connection
C = L1 (Guide profile) as chosen by customer
D = L - L1 (Guide profile)
B
Alignment Block
For mounting the guide profile, we recommend DIN 7984
M6 x 20-8.8 socket head cap screws. Mounting holes E
10
are spaced every 100mm in the guide profile. DIN 7984
Material A: AIMgSi 0.5 F25/hardened, polished steel M6 x 20 32 10
Material B: Black PA 6 L.H.S.H.C.S.
C 5 4
T-Nut 18
6h6
A1
Ra 0.35
Guide Profile
Y
Lot
62 2 HRC Description Size Part Number
21
X
10.25
= 1.07 kg/m
A L = 3000mm 1 3 842 518 886
26 1 L = ... mm, 1 3 842 990 085/...mm
lx = 1.16 cm4 Specify length 150mm 3000mm
36
ly = 5.88 cm4 B Alignment block 3 842 146 877
40
Wx = 1.08 cm3 C T-Nut, M6 x 10mm 1 3 842 530 285
0.035/2000 Wy = 2.94 cm3 E DIN 7984, M6 x 20 S.H.C.S. 1 2 910 131 201
14
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 14-9
Ra 0.35
12.5 Standard Guide Rail:
B L = 3000mm 1 3 842 518 878
6h6 1
21.5
0.5...1.0
34
62 ± 2 HRC
= 0.22 kg/m
12 10.5
= 0.61 kg/m
1 2
= 0.20 kg
Lock
6.5
14
9.5
8
15
23.5
Lot
10
+1 -1
NOTE: When mounting LF6 bearings crosswise on the profiles shown below, break off the
alignment tabs and place the appropriate size shim in the profile groove as illustrated.
45 x 90 & 45 x 90H 45 x 180 45 x 270
Steel Shim 12 x 20 x 1.0 mm steel shim 12 x 20 x 1.5 mm steel shim
Eccentric 22.5 x 180 12 x 20 x 1.0 mm steel shim
Bearing Remove
Shaft Alignment 12 x 20 x 0.5 mm steel shim
Tabs (2x)
14-10 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
26
Z
ø4.9
13.5 Lot
60 Description Size Part Number
90 26 x 90 carriage profile, 3000mm 1 3 842 526 495
A = 814 mm2
L1 26 x 90 carriage profile, 3000mm 1 3 842 993 061/...mm
2.2 kg/m Iz = 5.89 cm4
Specify length ≥ 150mm ≤ 3000mm
Iy = 74.66 cm 4
J Cap Kit for Non-Driven Carriage J Cap kit for non-driven carriage 2 3 842 535 645
73
10
26
ø6
30
LF6S: 6x24
hf
LF6C: 6x33
Pb
d
H
60 72
3
115
Lot
Description Ref. Size H (mm) h (mm) Pb x Ph (mm) d (mm) Part Number
LF6S return sprocket I 1 107 62 45x60 38 1.6 kg 3 842 526 411
LF6C return sprocket G 1 121 68 45x90 51 1.9 kg 3 842 526 417
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 14-11
3
6H8 2 3
21.8
H1, F1
Pb
d
H
Drive Sprocket
Ph
h
60 72
LF6S: 6x24
3
ø19H7 17
3
6H8 2 3
21.8
H2, F2
Pb
H
Drive Sprocket
Ph
h
60 72
H LF6S: 6x24
3
50.5 Lot Pb x Ph
Description Ref. Size H (mm) h (mm) (mm) d (mm) Part Number
LF6S drive sprocket H1 1 107 62 45x60 38 1.8 kg 3 842 526 410
LF6S drive sprocket H2 1 107 62 45x60 38 2.3 kg 3 842 526 890
LF6C drive sprocket F1 1 121 68 45x90 51 2.1 kg 3 842 526 416
LF6C drive sprocket F2 1 121 68 45x90 51 1.9 kg 3 842 526 891
Drive shaft w/key H 1 - - - - 0.11 kg 3 842 526 893
5
50,000mm 1 3 842 518 856
LF6C
L = ...mm 1 3 842 994 711/...mm*
0
8
x1
.5
2
2
The LF12S linear guide provides
a high degree of accuracy and
a selectable trolley length.
0
8
The guide profile can be mounted
x1
5
4
to a section of strut profile or
0
8
x1
to any flat metal surface. The
0
9
0
x9
track width of the trolley is
0
9
F
G
A
12
90
L1
10
B1 A, B1
C H
NOTE: To simplify assembly, the
D length for A and B1 should
be equal to:
F L2 - 1mm
14
L2
Roller Support
Bearing
Support
L J2 Guide Profile
LH L1 25 30 180
Mmax = 30 Nm
2.5
172.5
155
160 L2 160
4
Vmax = 10 m/sec
Order Technical
Ref. Description Quantity Specifications Part Number
Guide profile, length = 5600mm, pkg. of 5 as required 14-16 3 842 511 841
A Guide profile, length = 5600mm as required 14-16 3 842 511 903
Guide profile, specify length > 150mm < 5600mm 1 14-16 3 842 992 438/__mm
Guide rail, length = 3000mm as required 14-16 3 842 518 879
B1
Guide rail, specify length > 150mm < 3000mm 2 14-16 3 842 994 648/__mm
C Alignment block (use two per every 100mm) as required 14-16 3 842 146 877
D T-nut (use two per every 100mm) as required Section 4 3 842 530 287
Belt guide, length = 5600mm, package of 5 as required 14-16 3 842 526 874
E Belt guide, length = 5600mm as required 14-16 3 842 526 500
Belt guide, specify length • 150mm - 5600mm 1 14-16 3 842 993 062/__mm
F Bearing, lot size = 2 (includes fastening set) 4 14-17 3 842 535 664
G DIN 7984 M8x30 SHCS (use two per every 100mm) as required 14-16 2 910 131 246
H Belt clamps, lot size = 2 (includes fastening kit) 2 14-18 3 842 535 680
J1 Drive sprocket, flush mount 1 14-19 3 842 526 412
Choose 1
J2 Drive sprocket, extended shaft 1 14-19 3 842 526 419
J Drive shaft w/ key, length = 68.5mm 1 14-19 3 842 526 894
K Return sprocket (includes fastening kit) 1 14-18 3 842 526 413
14
L Timing belt, length = 50,000mm 1 14-19 3 842 526 422
Timing belt, 1 14-19 3 842 994 821/__mm
specify length > 300mm < 50,000mm, in 10mm increments
L1 Carriage profile 45x180H, specify length ...mm (min = 180) 1 Section 2 3 842 990 339/__mm
L2 Support profile 90x90, specify length ...mm 1 Section 2 3 842 992 418/__mm
14-14 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
0
x9
LF12 Linear Guides
5
4
0
0
8
8
x1
x1
.5
5
0
4
x9
2
5
4
LF12C Linear Guide
(FYMAX = 3,500 N)
0
0
x9
The LF12C linear guide provides
x9
5
8
0
4
x1
9
5
a high degree of accuracy and
0
x9
5
a selectable trolley length.
4
1 2
12 A
C G
10
B1
A, B1
NOTE: To simplify assembly,
the length for A and B1 should
L1 be equal to:
E L2 - 1mm
D
L L2
14 Roller Support
Bearing
Support
Guide Profile
F2
See page 14-17 for
F1
support guide profile and
J roller support bearing.
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 14-15
LH L1 25 30 210
Mmax = 30 Nm
141
124.5
61
160 L2 160
4
Vmax = 10 m/sec
Order Technical
Ref. Description Quantity Specifications Part Number
Clamp guide profile, length = 3000mm, pkg. of 20 14-16 3 842 518 897
A Clamp guide profile, length = 3000mm as required 14-16 3 842 518 894
Clamp guide profile, specify length > 150mm < 3000mm 14-16 3 842 992 440/__mm
Guide rail, length = 3000mm as required 14-16 3 842 518 879
B1
Guide rail, specify length > 150mm < 3000mm 2 14-16 3 842 994 648/__mm
C Bearings, lot size = 2 (includes fastening kit) 4 14-17 3 842 535 664
D Belt clamps, lot size = 2 (includes fastening kit) 1 14-18 3 842 535 680
F1 Drive sprocket, flush mount Choose 1 1 14-19 3 842 526 863
F2 Drive sprocket, extended shaft 1 14-19 3 842 526 420
J Drive shaft w/key, length = 68.5mm as required 14-19 3 842 526 894
G Return sprocket (includes fastening kit) 1 14-18 3 842 526 865
E 45x180 end cap, black (two required) 2 Section 9 3 842 503 845
L Timing belt, length = 50,000mm as required 14-19 3 842 526 422
Timing belt, 1 14-19 3 842 994 821/__mm
specify length > 300mm < 50,000mm, in 10mm increments
L1 Carriage profile 45x180H, 1 Section 2 3 842 990 335/__mm
specify length ...mm (min. = 180) 14
L2 Support profile 90x90H, D17/D17, specify length ...mm 1 Section 2 3 842 990 093/__mm
14-16 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
L
L1
A = L1 - (L x .10) (Guide rail) L = Total length
B = L - A (Overlap guide rail) L1 = Location of profile connection
C = L1 (Guide profile) as chosen by customer
D = L - L1 (Guide profile)
622 HRC
10
= .89 kg/m
12h6 32 10
Material:
A, E: AlMgSi 0.5 F25, natural-color, anodized
B: Precision steel shafts
= 0.89 kg/m
12h6 2
622 HRC
Materials:
A: AlMgSi 0.5 F25, clear anodized
B: Precision steel shafts
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 14-17
Lock
= 0.35 kg
8.4 8 Adjust
Lock
22.5
45
22.5
15.5
+0.8 -0.8
Lot
45 17.5 Description Size Part Number
90 35 Bearing 2 3 842 535 664
Includes fastening set Felt repair kit 1 3 842 528 520
63±3 HRC
22.5
10
14
45
30
24.5
15.5
+0.8 -0.8
Support Guide
Profile 45 17.5
90 35
Roller Support Bearing
Lot
Description Size Part Number
Support guide profile, 2000mm 1 3 842 517 160
100
Support guide profile, square cut to length 1 3 842 994 702/... mm
13
45
22.5
Lot
Description Size Part Number
25 8.4 13 LF12S Belt clamp
2 3 842 535 680
LF12C Belt clamp
180
= 0.64 kg
K G
LF12S LF12C
Sprocket Return Sprocket Return
2 2
4
8x46
71.35
Pb
45
H
Ph
color anodized
160
Includes fastening set.
Lot
Description Ref. Size H (mm) h (mm) Pb x Ph (mm) Part Number
LF12S return sprocket K 1 151.0 88.7 90x90 3.5 kg 3 842 526 413
LF12C return sprocket G 1 120.5 58.3 90x90H 2.9 kg 3 842 526 865
14
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 14-19
F1, J1 Ø28H7
Drive Sprocket
Ø8H8 2 2.5
4
71.35
45
Pb
hf
H
Ph
h
85 8x46 100
4
71.35
45
Pb
hf
H
Ph
h
85 8x46 100
4
LF12C drive sprocket F1 1 120.5 58.3 90x90H 3.9 kg 3 842 526 863
LF12C drive sprocket F2 1 120.5 58.3 90x90H 4.0 kg 3 842 526 420
46 20.5 Drive shaft w/key F 1 - - - 0.33 kg 3 842 526 894
68.5 Material:
Toothed belt pulley (J, F): AT 10/oz = 32
Housing material: AlMgSi 0.5 F22,
natural color anodized
14
Timing Belts for LF12S and LF12C
Lot
LF12S/C Description Length Size Part Number
4.5
Timing Belt
LF12S/C L = 50,000mm 1 3 842 526 422
2
FMAX = 5,000 N
Specify length ≥300mm ≤50,000mm
= 0.17 kg/m
in 10mm increments
L = n x 10 mm
14-20 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
0
7
x2
5
LF12S Linear Guide
4
0
7
x2
5
(FYMAX = 12,500 N)
4
The LF20S linear guide provides a high
degree of accuracy and a selectable
trolley length. The guide profile can be
mounted to a section of strut profile or
to any flat metal surface. The track width
0
8
of the trolley is fixed by the guide profile.
x1
0
0
6
9
x3
0
9
J
A F
E
20
10
0
10
B1
C
D
A, B1
G
NOTE: To simplify assembly, the length
for A and B1should be equal to:
E
L2 - 1mm
L1
L2
L
14
H1 Roller Support
Bearing
Support
H2 Guide Profile
H
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 14-21
LH L1 25 30 270
Mmax = 100 Nm
2.5
182.5
166.2
200 L2 200
4
Order Technical
Ref. Description Quantity Specifications Part Number
Guide profile, length = 5600mm, pkg. of 5 as required 14-25 3 842 526 878
A Guide profile, length = 5600mm as required 14-25 3 842 526 931
Guide profile, specify length > 150mm < 5600mm 1 14-25 3 842 993 080/__mm
Guide rail, length = 3000mm as required 14-25 3 842 518 880
B1
Guide rail, specify length > 150mm < 3000mm 2 14-25 3 842 994 649/__mm
C Alignment block (use two per every 100mm) as required 14-25 3 842 146 877
D T-nut (use two per every 100mm) as required Section 4 3 842 530 287
E Bearing, lot size = 2 (includes fastening kit) 4 14-26 3 842 535 663
F DIN 7984 M8x45 SHCS (use two per every 100mm) as required 14-25 2 910 131 252
G Belt clamps, lot size = 2 (includes fastening kit) 2 14-26 3 842 535 680
H1 Drive sprocket, flush mount Choose 1 1 14-27 3 842 526 414
H2 Drive sprocket, extended shaft 1 14-27 3 842 526 887
H Drive shaft w/key, length = 68.5mm 1 14-27 3 842 526 895
J Return sprocket 1 14-26 3 842 526 415
14
L Timing belt, length = 50,000mm 1 14-27 3 842 513 648
Timing belt, 1 14-27 3 842 994 662/__mm
specify length > 300mm < 50,000mm, in 10mm increments
L1 Carriage profile 45x270H, specify length ...mm (min = 270) 1 Section 2 3 842 992 928/__mm
L2 Support profile 90x180H, D17/D17, specify length __mm 1 Section 2 3 842 993 081/__mm
14-22 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
0
x9
90
0
x9
90
LF20 Linear Guides
x)
(3
0
x9
LF12C Linear Guide
45
(FYMAX = 12,500 N)
The LF20C linear guide provides a high
degree of accuracy and a selectable
0
x9
90
trolley length.
0
x9
x9
90
90
1 2
20
C
B
10
G
B1
L1
A, B1
J NOTE: To simplify assembly, the length
C for A and B1 should be equal to:
L2 - 1mm
L2
14
F1 Roller Support
Bearing
Support
Guide Profile
F2
H
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 14-23
LH L1 25 30 310
Mmax = 100 Nm
215.7
231
141
200 L2 200
4
Order Technical
Ref. Description Quantity Specifications Part Number
Clamp guide profile, length = 3000mm, pkg. of 20 as required 14-25 3 842 518 898
A Clamp guide profile, length = 3000mm as required 14-25 3 842 518 895
Clamp guide profile, specify length > 150mm < 3000mm 1 14-25 3 842 992 441/__mm
Guide rail, length = 3000mm as required 14-25 3 842 518 880
B1
Guide rail, specify length > 150mm < 3000mm 2 14-25 3 842 994 649/__mm
C Bearings, lot size = 2 (includes fastening kit) 4 14-26 3 842 535 663
D Belt clamps, lot size = 2 (includes fastening kit) 2 14-26 3 842 535 680
F1 Drive sprocket, flush mount 1 14-27 3 842 526 867
Choose 1
F2 Drive sprocket, extended shaft 1 14-27 3 842 526 888
H Drive shaft w/key, length = 68.5 mm 1 14-27 3 842 526 895
G Return sprocket 1 14-26 3 842 526 869
J 45x90 end cap, black 6 Section 9 3 842 511 783
14
L Timing belt, length = 50,000mm 1 14-27 3 842 513 648
Timing belt, 1 14-27 3 842 994 662/__mm
specify length > 300mm < 50,000mm, in 10mm increments
L1 Carriage profile 45x270H, specify length ...mm (min = 270) 1 Section 2 3 842 992 928/__mm
L2 Support profile 90x180H, D17/D17, specify length __mm 1 Section 2 3 842 992 898/__mm
14-24 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
L
L1
A = L1 - (L x .10) (Guide rail) L = Total length
B = L - A (Overlap guide rail) L1 = Location of profile connection
C = L1 (Guide profile) as chosen by customer
D = L - L1 (Guide profile)
Materials:
Guide profile: Hardened, polished steel
Support Guide
Support bearing: Die-cast aluminum
Profile
Roller: Hardened, polished steel
Load capacity of rollers:
Cdyn = 24,600 N, Cstat = 21,400 N
8.4 10
22.5
DIN 912
M6 x 16
85
45
13
0
10
31
22.5
+1 -1
= 1610 g
90 22.5
135 45
ø11
ø6.6 Lot
14 Ra0.8 Description Size Part Number
7
Material:
A: AlMgSi 0.5 F25, clear anodized
B: precision steel shafts
1 2
A
Clamp Guide 20
32.5
6
Lot
17.5 Ref Description Part Number
= 0.77 kg/m Size
25 Clamp guide profile L = 5600mm 1 3 842 518 895
B1 A Clamp guide profile L = ... mm 1 3 842 992 441/...mm
Guide Rail Specify length 150mm 5600mm
Ra 0.35
ø15 Ix = 29.40 cm 4 B1
A ø9
Iy = 103.20 cm 4
Guide Profile Y Wx = 23.95 cm 3 C
5.5
Wy = 35.98 cm 3 D
40.5
X Lot
Ref Description Size Part Number
25
21.3
1
10
22.5
Adjust
85
45
Lock
31
17.5
+1 -1
Includes fastening set
90 22.5
45
Lot
135
Description Size Part Number
Felt repair kit includes 2 felts, LF20S, LF20C Bearing 2 3 842 535 663
= 1.35 kg
2 springs, 2 lubricating nipples, LF20S, LF20C Felt repair kit 1 3 842 528 521
and 2 locks.
25 8.4 13 Lot
Description Size Part Number
180 = 0.64 kg LF20S belt clamp
2 3 842 535 680
LF20C belt clamp
8x58
Pb
45
99.5
H
Ph
h
hf
45
Pb
99.5
H
Ph
h
H2, F2 Ø38H7 22
Pulley Diameter = 100.00mm
Drive Sprocket Carriage Travel (1 revolution) = 314.16mm
Ø10H8 2 1.5
4
hf
45
Pb
99.5
H
Ph
h
50
Lot
Description Ref. Size H (mm) h (mm) Pb x Ph (mm) Part Number
LF20S drive sprocket H1 1 162.2 84.7 180x90 9.4 kg 3 842 526 414
ø38h6
ø38g6
LF20S drive sprocket H2 1 162.2 84.7 180x90 9.7 kg 3 842 526 887
LF20C drive sprocket F1 1 211.7 134.2 90x180 11.0 kg 3 842 526 867
60 23.5 LF20C drive sprocket F2 1 211.7 134.2 90x180 11.3 kg 3 842 526 888
86.5 Drive shaft w/key H 1 - - - 0.77 kg 3 842 526 895
Material:
Toothed belt pulley: AT 10/z = 32
Housing: AlMgSi 0.5 F22, natural color anodized
Includes fastening set.
FMAX = 7500 N
50
= 0.28 kg/m
L = n x 10mm
14-28 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
45°
Ø88-0.1/-0.3
M6
Ø70g9
M8 Ø34
Ø98
Ø78
= Holes for mounting
to drive sprocket
112.5+0.3 = Holes determined
Sample mounting by motor mounting
45°
M8
Ø111-0.1/-0.3
g9
Ø138
Ø100
Ø54
Ø90
45°
Ø150-0.1/-0.3
Ø130g9
Ø64
Ø135
Ø190
161.5+0.3
M10
45°
M8
Ø88-0.1/-0.3
Ø110R10
Ø153
Ø78
Ø45
M8
M8x22 SHCS
= Holes for mounting
to drive sprocket
Sample mounting = Holes determined
by motor mounting
Ø111-0.1/-0.3
Ø130R10
Ø200
Ø100
Ø60
M8
45°
Ø150-0.1/-0.3
Ø180R10
Ø250
Ø135
Ø84
M10
M8x22 SHCS
= Holes for mounting
Sample mounting to drive sprocket
= Holes determined
by motor mounting
15-0 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Overview
With Bosch Rexroth aluminum structural
framing, you can either specify profiles
square cut to length, with the ends
machined to meet your needs . . . or you
can cut and finish the ends yourself using
Bosch Rexroth tools described on the
following pages. In this section, you can
select the correct special drills, drilling
templates, thread taps, and wrench sets
needed to complete the job quickly and
with precise fits.
Wrenches and Drivers
10
Working with Drill Bits and Jigs Miter Drilling Jigs 6mm, 8mm, & T25 Torx T40 & T50 Torx
Aluminum Profiles 15-2 10mm Drill & Wrenches & Wrenches
24mm Forstner Bit
15-1 Boring Jigs Drivers 15-6
15-2
15-3 & 15-5 15-6
Other Tools
15
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 15-1
M4 M4 x 0.7 3.3mm
M5 M5 x 0.8 4.2mm
M6 M6 x 1 5.0mm
M8 M8 x 1.25 6.8mm
Hardened metal
cutting edge
Features:
• Provides proper end spacing when
drilling 11mm holes in 8mm T-slotted
profiles with a 45° end miter
30
simplifies use
30
Ø11
18
90
Description Lot Size Part Number
8mm miter drilling jig 1 3 842 516 729
15
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 15-3
simplifies use
• For use with profiles with 6mm T-slots,
including 20x20, 20x40, etc.
• Two versions are available:
20
Ø5.8
Ø5.8 Description Lot Size Part Number
Ø8.0 Drill and boring jig for 5.8mm holes 1 3 842 537 556
15
15-4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Ø11
simplifies use
15
12
• For use with profiles with 8mm T-slots,
3 including 30x30, 30x60, etc.
10
• Two versions are available:
30
D7.8 D11
D7.8 D11V Description Lot Size Part Number
Drill and boring jig for 7.8mm and 1 3 842 528 577
11mm holes
Ø17
Features: Ø9.8
• For use with 40-series and 50-series
28
profiles ONLY
• Fastens securely in place with a T-bolt 25
20 22.5
16 19.5 and 13mm flange nut
• Allows positioning of 9.8mm access
holes for Torx head connection screws
• Positions 17mm holes for bolt
47
Ø9.8 Ø17
21
25
110
36
• For use with profiles with 45-series
and 60-series profiles, including
45x45, 45x60, 60x60, 60x90, etc.
50
30
• Two versions are available:
22.5
10 • Positions 9.8mm access holes
7 10
for Torx head connection screws,
Ø9
17mm for bolt connectors, and 21mm
holes for pneumatic port kits
58
10
D9.8 D17
D9.8 D17V
D17 LF
D21 Description Lot Size Part Number
Drill and boring jig for 9.8mm, 17mm, 1 3 842 528 574
and 21mm holes
15
15-6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Ø5
• Ball-head wrenches and drivers (B, C,
& D) provide better grip in limited
access conditions
100
T 25
B 100
21
T25
C
100
Ø9
15
200
T 50
Description Lot Size* Part Number
A T40 Torx standard key wrench 5 3 842 528 588
SW8 B T50 Torx standard key wrench 5 3 842 528 586
C
20
C Additional T50 Torx bit for 8mm bit holder 1 3 842 528 854
T ...
* For smaller quantities, please contact your local distributor.
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 15-7
Other Tools
Cleaning Block
Features:
• Removes dirt, marks, and small
scratches from profiles and other
anodized surfaces
• Made with very long-lasting
elastic-based material impregnated
with fine abrasives
VarioFix Puller
Features:
• Quickly and easily removes
VarioFix clamping pieces, even
in hard-to-reach areas
• Hooks over the snap-in clip of the
VarioFix block, spreads the teeth on
the clip, then is removed with the clip
15
16-0 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
Material designation according to DIN (ISO) for Bosch profiles AlMgSi 0.5 F25 6063 T6
Brinell hardness 75 HB
(+20°...+100°C)
= 23.4 x 10-61/K (+68°...+212°F)
= 13.0 x 10-6in/in/°F
16
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 16-1
ø 5.5 / 7.3 10 15
A
T ± tol +0.2 / -0.1 ±0.15 ±0.15
ø
A 11 - 20 22.5 30 45 60 90 180 270 360
± tol ±0.15 ±0.20 ±0.3 ±0.4 ±0.6 ±1.0 ±1.5
mm
00
57
max. 0.3 mm
m
0m
m
00
m
2
0
=
max.1.5 mm
30
L
max. 1.5 mm
mm
000
L =2
16
16-2 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
6 Profiles with 6mm T-Slots Fmax = 1700 N Fmax = 2000 N Fmax = 3000 N
NA
20x20 20x40 (382 lbs) (450 lbs) (674 lbs)
20x 20 2SA 20x40x40
20x20 3S 20x60
20x20R
8 Profiles with 8mm T-Slots
11x20 30x30 30x30R
11x30 30x30 1S 30x30°R
22.5x180 30x30 2S 30x45°R Fmax = 4000 N Fmax = 5000 N Fmax = 2200 N Fmax = 6000 N
30x30 2SA 30x60°R (899 lbs) (1124 lbs) (495 lbs) (1349 lbs)
30x30 3S 30x45
30x30R 30x60
30x60x60
16
16-4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
(± 5%)
20x20 700 N 6 Nm 25 Nm
6 -
5 Nm (44 lb-in) (157 lbs) (53 lb-in) (221 lb-in)
20x40 6 1400 N 15 Nm 50 Nm 8 Nm
5 Nm (44 lb-in) (315 lbs) (132 lb-in) (443 lb-in) (71 lb-in)
30x30 1250 N 25 Nm 75 Nm
8 -
10 Nm (89 lb-in) (281 lbs) (221 lb-in) (664 lb-in)
100x100
10 15000 N 550 Nm 1100 Nm 480 Nm
25 Nm (221 lb-in) (3372 lbs) (4868 lb-in) (9736 lb-in) (4248 lb-in)
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 16-5
(± 5%)
(± 5%)
8 8
4000 N 80 Nm --
M5 5 Nm S8 25 Nm 30x30 (899 lbs) (708 lb-in)
(44 lb-in) (221 lb-in)
9000 N 150 Nm --
40x40 (2023 lbs) (1328 lb-in)
10 10
9000 N 200 Nm --
M6 10 Nm S12 35 Nm 45x45
(88 lb-in) (309 lb-in) (2023 lbs) (1770 lb-in)
10000 N 170 Nm --
50x50 (2247 lbs) (1505 lb-in)
8 M5 5 Nm 8
(44 lb-in) -- -- 81 Nm
S8 25 Nm S8 25 Nm 30x30
(221 lb-in) (221 lb-in) (717 lb-in)
-- -- 170 Nm
40x40
M6 10 Nm (1505 lb-in)
10
(88 lb-in)
10 16
-- -- 200 Nm
S12 35 Nm S12 35 Nm 45x45
(309 lb-in) (309 lb-in) (1770 lb-in)
50x50 -- -- 180 Nm
(1593 lb-in)
16-6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
(± 5%)
N (lbs) Nm (lb-in) Nm (lb-in)
Bolt Connector Ø11 (L = 30 mm) 6 Nm (53 lb-in) 8 2500 (562) 60 (531) 20 (177)
Ø17 (L = 40 mm) 20 Nm (177 lb-in) 10 4000 (899) 180 (1593) 40 (354)
Ø17 (L = 45 mm) 20 Nm (177 lb-in) 10 4000 (899) 180 (1593) 60 (531)
Ø17 (L = 50 mm) 20 Nm (177 lb-in) 10 4000 (899) 200 (1770) 65 (575)
Ø17 (L = 60 mm) 20 Nm (177 lb-in) 10 4000 (899) 200 (1770) 80 (708)
Ø17 (L = 80 mm) 20 Nm (177 lb-in) 10 5000 (1124) 800 (7080) 170 (1505)
Ø17 (L = 90 mm) 20 Nm (177 lb-in) 10 5000 (1124) 800 (7080) 200 (1770)
Ø17 (L = 100 mm) 20 Nm (177 lb-in) 10 5000 (1124) 1000 (8850) 480 (4248)
Bolt Connector 8
Ø11 (L = 11 mm) 7 Nm (62 lb-in) 10 500 (112) 50 (443) 7 (62)
Bolt Connector
Ø28 (L = 19.5 mm) 25 Nm (221 lb-in) 10 500 (112) 50 (443) -
Quick 8 mm T-bolt 8 8
12 Nm (106 lb-in) 500 (112) 40 (354) -
Connector Ø11 Barrel
10 mm T-bolt 8 10 -
12 Nm (106 lb-in) 2000 (450) 70 (619)
Ø11 Barrel
10 mm T-bolt 10 10
25 Nm (221 lb-in) 4000 (899) 140 (1239) -
Ø17 Barrel
Inside-to-
8 mm 12 Nm (106 lb-in) 8 8 2200 (495) 50 (443) -
Outside Gusset
16
16-8 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
f¡ = F x L3 f¡ = F L3
mm in
48E x I x 104 48E I
fÆ = F x L3 fÆ = F L3
mm in
192E x I x 104 192E I
f¨ = F x L3 f¨ = F L3
mm in
8E x I x 104 8E I
Profile bending deflection from the profile’s own weight
f¡ = 5 x F x L3 f¡ = 5F L3
mm in
384E x I x 104 384E I
fÆ = F x L3 fÆ = F L3
mm in
384E x I x 104 384E I
σ= ¨ FxL σ ¨ = FL
mm in
W X 103 W
Determination of maximum occurring bending stress
σ= ¡ FxL σ ¡ = FL
mm in
4W X 10 3 4W
σ Æ = FxL σ Æ = FL
mm in
8W X 10 3 8W
σmax = maximum
σ
allowable bending
2
max
< 200 N/mm stress = 28,000 lb/in2
Force = F [N](lb.)
Amount of Deflection = f [mm](in.)
Length of Profile = L [mm](in.)
Inertia = I [cm4](in.4)
16 E = modulus of elasticity = 70,000 N/mm2
Section Modulus = W [cm3](in.3)
(Young’s modulus = 10x106 lb/in )
2
1 L 2 3
F F
F
f
f
f
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 16-9
f
0.01 0.1 1 10 100 1000 f ( mm )
F
2
f
0.001 0.01 0.1 1 10 100 f ( mm )
F
3
f
F [N] I [cm4]
2000 000
10 000
90 x 360H
1000 000
50 60 x 60H 45 x 180H
5 000
4 000 40 45 x 60H
3 000 30 60 x 60 45 x 90H
20
45 x 60H
2 000
45 x 90
1 500 15 45 x 45H
45 x 45 22.5 x 180H
1 000 10
30 x 45
22.5 x 45
500 5
20 x 40S
400 30 x 30 1S 30 x 45
300 3 30 x 30 22.5 x 45
200 2 20 x 20
F
10 000
20 000
1000
1500
2 000
3 000
4 000
5000
6000
7 000
8 000
9 000
100
200
300
400
500
600
700
800
900
0
L [mm ] x y 16
x y
0 842 900 206 11-20 2 910 141 454 3-18 3 842 259 790 7-7
0 842 900 207 11-20 3 842 021 344 7-13 3 842 259 791 7-7
0 842 900 209 11-20 3 842 146 877 14-5 3 842 259 792 7-7
0 842 901 309 11-28 3 842 146 901 9-6 3 842 259 793 7-7
1 823 391 300 8-1 3 842 146 902 5-3 3 842 259 794 7-7
1 823 462 029 8-1 3 842 146 905 5-3 3 842 305 766 6-17
1 841 320 000 11-19 3 842 146 906 6-22 3 842 305 767 6-17
1 841 320 001 11-19 3 842 146 920 4-8 3 842 305 768 6-17
1 841 329 000 11-19 3 842 146 972 3-20 3 842 311 950 7-1
1 841 329 001 11-18 3 842 168 070 11-35 3 842 311 951 7-1
1 845 410 000 11-18 3 842 168 071 11-35 3 842 311 956 7-1
1 845 410 001 11-18 3 842 179 709 5-3 3 842 315 100 2-27
1 845 410 002 11-18 3 842 184 738 6-19 3 842 315 122 2-32
1 845 410 003 11-18 3 842 191 094 9-5 3 842 315 123 2-34
1 845 410 004 11-18 3 842 191 147 11-12 3 842 315 124 2-43
1 845 410 005 11-18 3 842 191 175 3-24 3 842 315 125 2-49
1 845 410 006 11-18 3 842 191 180 11-6 3 842 315 126 2-42
1 845 410 007 11-18 3 842 191 182 9-6 3 842 319 500 10-15
1 845 410 008 11-18 3 842 191 186 11-32 3 842 319 501 10-15
1 845 410 009 11-18 3 842 191 194 5-3 3 842 319 502 10-15
1 845 410 012 11-19 3 842 218 940 10-16 3 842 328 180 11-36
1 845 410 013 11-19 3 842 218 941 10-16 3 842 338 979 7-12
1 845 411 000 11-19 3 842 218 942 10-16 3 842 338 990 11-12
1 845 411 001 11-19 3 842 218 953 11-28 3 842 344 750 11-15
1 848 005 002 11-19 3 842 233 601 11-18 3 842 344 751 11-15
1 848 006 022 11-20 3 842 233 611 11-21 3 842 344 752 11-15
1 848 006 028 11-20 3 842 242 400 9-3 3 842 344 753 11-15
17 2 910 131 201 14-5 3 842 242 404 5-3 3 842 344 756 11-15
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 17-1
3 842 344 757 11-15 3 842 500 921 3-19 3 842 505 357 11-24
3 842 344 758 11-15 3 842 500 922 3-19 3 842 505 358 11-24
3 842 344 759 11-15 3 842 500 923 3-19 3 842 506 272 9-4
3 842 344 760 11-16 3 842 501 232 9-2 3 842 506 948 2-15
3 842 344 761 11-16 3 842 501 574 2-14 3 842 506 949 2-15
3 842 344 764 11-16 3 842 501 576 12-5 3 842 506 950 2-15
3 842 344 765 11-16 3 842 501 577 9-2 3 842 506 951 2-16
3 842 344 766 11-16 3 842 501 578 12-5 3 842 506 952 2-15
3 842 345 081 4-3 3 842 501 751 4-1 3 842 506 953 2-15
3 842 346 280 11-15 3 842 501 752 4-1 3 842 506 954 2-15
3 842 346 281 11-15 3 842 501 753 4-1 3 842 506 955 2-16
3 842 346 282 11-15 3 842 501 962 9-6 3 842 506 956 2-27
3 842 346 283 11-15 3 842 502 257 7-1 3 842 506 957 2-28
3 842 346 286 11-15 3 842 502 538 2-14 3 842 506 958 2-28
3 842 346 287 11-15 3 842 502 674 9-2 3 842 506 959 2-29
3 842 346 288 11-15 3 842 502 683 3-28 3 842 506 960 2-27
3 842 346 289 11-15 3 842 502 684 3-29 3 842 506 961 2-28
3 842 346 290 11-16 3 842 502 685 3-29 3 842 506 962 2-28
3 842 346 291 11-16 3 842 502 687 3-29 3 842 506 963 2-29
3 842 346 294 11-16 3 842 502 695 2-56 3 842 507 071 3-33
3 842 346 295 11-16 3 842 502 688 3-29 3 842 507 123 2-34
3 842 346 296 11-16 3 842 503 073 9-6 3 842 507 124 2-43
3 842 346 595 11-37 3 842 503 143 9-5 3 842 507 125 2-27
3 842 352 061 7-1 3 842 503 242 8-1 3 842 507 127 2-32
3 842 352 085 8-2 3 842 503 844 9-2 3 842 507 260 11-24
3 842 352 088 8-1 3 842 503 845 9-3 3 842 508 102 6-18
3 842 500 287 5-10 3 842 504 760 3-32 3 842 508 103 6-18
3 842 500 288 5-3 3 842 504 790 7-4 3 842 508 104 11-25 17
17-2 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
3 842 508 105 11-25 3 842 511 419 9-5 3 842 513 497 11-11
3 842 508 116 11-25 3 842 511 703 2-17 3 842 513 517 13-4
3 842 508 181 11-23 3 842 511 704 2-17 3 842 513 560 7-1
3 842 508 182 11-23 3 842 511 781 2-33 3 842 513 576 2-56
3 842 508 553 10-13 3 842 511 782 2-33 3 842 513 577 2-56
3 842 509 030 11-24 3 842 511 783 9-3 3 842 513 581 2-55
3 842 509 032 11-24 3 842 511 841 14-13 3 842 513 582 2-55
3 842 509 179 2-57 3 842 511 855 9-5 3 842 513 584 9-2
3 842 509 187 2-36 3 842 511 871 2-41 3 842 513 646 14-5
3 842 509 188 2-51 3 842 511 872 2-41 3 842 513 648 14-21
3 842 509 201 2-36 3 842 511 874 9-3 3 842 513 722 11-31
3 842 509 203 2-51 3 842 511 876 9-5 3 842 514 519 11-13
3 842 509 206 2-57 3 842 511 893 7-1 3 842 514 522 11-13
3 842 509 423 3-33 3 842 511 903 14-13 3 842 514 523 11-13
3 842 509 658 2-48 3 842 512 307 6-23 3 842 514 524 11-13
3 842 509 659 2-48 3 842 512 313 6-23 3 842 514 567 7-16
3 842 510 078 4-7 3 842 512 322 11-10 3 842 514 568 7-3
3 842 510 145 8-4 3 842 512 323 11-10 3 842 514 663 9-5
3 842 510 156 13-6 3 842 512 596 11-11 3 842 514 664 9-5
3 842 510 165 5-10 3 842 512 603 2-18 3 842 514 928 4-5
3 842 510 293 9-3 3 842 512 930 2-18 3 842 514 929 4-5
3 842 510 462 5-10 3 842 513 490 11-11 3 842 514 930 4-5
3 842 510 464 5-10 3 842 513 491 11-11 3 842 514 931 4-5
3 842 510 632 5-17 3 842 513 492 11-11 3 842 515 122 9-3
3 842 510 633 5-17 3 842 513 493 11-11 3 842 515 228 6-18
3 842 511 352 7-4 3 842 513 494 11-11 3 842 515 229 6-18
3 842 511 376 10-13 3 842 513 495 11-11 3 842 515 244 6-27
17 3 842 511 377 10-13 3 842 513 496 11-11 3 842 515 366 7-6
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 17-3
3 842 515 367 7-6 3 842 516 598 5-20 3 842 517 164 11-26
3 842 515 368 7-6 3 842 516 669 4-5 3 842 517 173 2-10
3 842 515 369 7-6 3 842 516 685 4-5 3 842 517 174 2-11
3 842 515 457 7-10 3 842 516 694 5-4 3 842 517 177 2-12
3 842 515 459 7-10 3 842 516 701 11-11 3 842 517 178 2-12
3 842 515 473 3-32 3 842 516 704 11-32 3 842 517 179 2-10
3 842 515 481 11-22 3 842 516 705 12-4 3 842 517 180 2-11
3 842 515 482 11-22 3 842 516 706 12-4 3 842 517 183 2-12
3 842 515 483 11-23 3 842 516 715 5-8 3 842 517 197 2-16
3 842 515 484 11-23 3 842 516 720 6-18 3 842 517 198 2-16
3 842 515 485 11-24 3 842 516 729 15-2 3 842 517 199 2-30
3 842 515 493 11-32 3 842 516 731 15-3 3 842 517 200 2-30
3 842 515 494 11-32 3 842 516 813 11-26 3 842 517 201 11-34
3 842 515 525 11-32 3 842 516 845 12-3 3 842 517 243 9-2
3 842 515 526 11-32 3 842 516 846 12-3 3 842 517 247 9-4
3 842 515 531 6-26 3 842 516 847 12-3 3 842 517 248 9-4
3 842 515 547 3-32 3 842 516 848 12-3 3 842 517 250 9-4
3 842 515 772 11-27 3 842 516 849 12-3 3 842 517 281 3-14
3 842 515 774 11-27 3 842 516 850 12-3 3 842 517 282 3-14
3 842 515 776 11-26 3 842 516 851 12-3 3 842 517 290 3-14
3 842 515 863 6-26 3 842 516 905 11-35 3 842 517 291 3-14
3 842 516 014 2-50 3 842 516 908 11-35 3 842 517 543 3-14
3 842 516 015 2-50 3 842 517 057 9-2 3 842 517 613 3-14
3 842 516 165 5-19 3 842 517 058 9-2 3 842 517 614 9-2
3 842 516 175 7-16 3 842 517 059 9-2 3 842 517 855 9-3
3 842 516 214 9-3 3 842 517 132 3-14 3 842 517 980 11-12
3 842 516 506 9-2 3 842 517 146 3-14 3 842 518 120 11-22
3 842 516 565 2-29 3 842 517 147 3-14 3 842 518 121 11-22 17
17-4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
3 842 518 204 9-3 3 842 518 886 14-5 3 842 520 922 11-40
3 842 518 205 9-3 3 842 518 887 14-5 3 842 521 013 11-10
3 842 518 343 6-22 3 842 518 893 14-7 3 842 521 216 3-25
3 842 518 347 6-22 3 842 518 894 14-15 3 842 521 262 11-39
3 842 518 351 6-22 3 842 518 895 14-23 3 842 521 263 11-39
3 842 518 367 9-6 3 842 518 896 14-7 3 842 521 265 9-4
3 842 518 368 9-6 3 842 518 897 14-15 3 842 521 510 11-28
3 842 518 369 9-6 3 842 518 898 14-23 3 842 521 513 5-6
3 842 518 375 9-6 3 842 519 318 3-14 3 842 521 515 11-28
3 842 518 376 9-6 3 842 519 319 3-14 3 842 521 517 11-29
3 842 518 377 9-6 3 842 519 321 3-14 3 842 521 580 3-32
3 842 518 424 3-32 3 842 519 447 11-40 3 842 521 675 10-12
3 842 518 426 3-26 3 842 519 448 11-40 3 842 521 680 7-6
3 842 518 427 3-25 3 842 519 465 11-35 3 842 521 682 7-6
3 842 518 492 5-20 3 842 519 530 11-6 3 842 521 684 7-6
3 842 518 540 12-4 3 842 519 565 6-23 3 842 521 686 7-6
3 842 518 541 12-4 3 842 519 567 6-23 3 842 521 817 7-3
3 842 518 542 12-4 3 842 519 657 2-11 3 842 521 970 11-30
3 842 518 650 15-7 3 842 519 658 2-11 3 842 522 012 11-35
3 842 518 738 5-9 3 842 519 735 11-10 3 842 522 130 11-30
3 842 518 740 5-19 3 842 520 000 10-15 3 842 522 301 7-3
3 842 518 743 7-1 3 842 520 024 2-37 3 842 522 303 7-3
3 842 518 797 5-7 3 842 520 025 2-37 3 842 522 305 11-30
3 842 518 798 5-7 3 842 520 053 11-29 3 842 522 345 9-4
3 842 518 856 14-7 3 842 520 054 11-29 3 842 522 458 6-11
3 842 518 878 14-7 3 842 520 055 11-29 3 842 522 459 6-11
3 842 518 879 14-13 3 842 520 056 11-29 3 842 522 460 6-12
17 3 842 518 880 14-21 3 842 520 802 3-23 3 842 522 461 6-12
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 17-5
3 842 522 462 6-11 3 842 523 210 13-2 3 842 523 532 3-4
3 842 522 463 6-11 3 842 523 211 13-2 3 842 523 534 3-4
3 842 522 464 6-12 3 842 523 212 13-2 3 842 523 537 3-4
3 842 522 465 6-12 3 842 523 213 13-2 3 842 523 538 3-4
3 842 522 475 6-16 3 842 523 239 2-13 3 842 523 541 3-4
3 842 522 476 6-16 3 842 523 241 2-13 3 842 523 543 3-4
3 842 522 477 6-16 3 842 523 243 5-15 3 842 523 546 3-8
3 842 522 479 5-14 3 842 523 254 9-6 3 842 523 549 3-8
3 842 522 481 6-5 3 842 523 256 9-6 3 842 523 551 3-8
3 842 522 633 11-38 3 842 523 258 9-6 3 842 523 553 3-8
3 842 522 634 11-38 3 842 523 309 5-8 3 842 523 555 3-8
3 842 523 014 12-0 3 842 523 315 5-14 3 842 523 558 3-6
3 842 523 092 8-2 3 842 523 320 5-14 3 842 523 561 3-6
3 842 523 093 8-3 3 842 523 354 9-2 3 842 523 563 3-6
3 842 523 094 8-3 3 842 523 438 4-7 3 842 523 567 3-6
3 842 523 097 8-5 3 842 523 442 9-5 3 842 523 570 3-6
3 842 523 098 8-5 3 842 523 493 6-25 3 842 523 572 3-6
3 842 523 102 8-1 3 842 523 494 6-25 3 842 523 575 3-9
3 842 523 135 4-1 3 842 523 508 3-3 3 842 523 578 3-9
3 842 523 140 4-5 3 842 523 511 3-3 3 842 523 580 3-9
3 842 523 142 4-5 3 842 523 513 3-3 3 842 523 583 3-11
3 842 523 145 4-5 3 842 523 516 3-3 3 842 523 585 3-11
3 842 523 165 6-8 3 842 523 517 3-3 3 842 523 587 3-10
3 842 523 166 6-8 3 842 523 520 3-3 3 842 523 589 3-10
3 842 523 205 13-3 3 842 523 522 3-3 3 842 523 593 3-6
3 842 523 206 13-3 3 842 523 525 3-4 3 842 523 598 5-6
3 842 523 207 13-3 3 842 523 528 3-4 3 842 523 599 5-6
3 842 523 209 13-2 3 842 523 530 3-4 3 842 523 925 4-3 17
17-6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
3 842 523 968 3-16 3 842 524 060 6-21 3 842 525 457 10-8
3 842 523 970 3-16 3 842 524 063 6-21 3 842 525 480 5-9
3 842 524 012 4-2 3 842 524 066 6-21 3 842 525 481 5-9
3 842 524 025 6-24 3 842 524 069 4-4 3 842 525 504 2-30
3 842 524 026 6-24 3 842 524 072 4-4 3 842 525 505 2-30
3 842 524 027 6-24 3 842 524 153 5-6 3 842 525 737 10-7
3 842 524 028 6-24 3 842 524 163 6-9 3 842 525 738 10-7
3 842 524 030 2-16 3 842 524 164 6-9 3 842 525 739 10-7
3 842 524 031 2-16 3 842 524 165 6-10 3 842 525 740 10-7
3 842 524 033 2-17 3 842 524 166 6-10 3 842 525 741 10-7
3 842 524 034 2-17 3 842 524 414 9-1 3 842 525 742 10-7
3 842 524 036 2-17 3 842 524 415 9-1 3 842 525 748 10-12
3 842 524 037 2-17 3 842 524 469 7-14 3 842 525 752 15-2
3 842 524 039 2-31 3 842 524 476 3-23 3 842 525 756 10-12
3 842 524 040 2-31 3 842 524 478 3-15 3 842 525 766 5-9
3 842 524 042 2-31 3 842 524 479 3-15 3 842 525 767 5-9
3 842 524 043 2-31 3 842 524 480 3-15 3 842 525 821 5-15
3 842 524 045 2-31 3 842 524 484 3-15 3 842 525 822 5-15
3 842 524 046 2-31 3 842 524 485 3-15 3 842 525 823 5-15
3 842 524 048 2-19 3 842 524 486 3-15 3 842 525 833 6-13
3 842 524 049 2-19 3 842 524 490 5-10 3 842 525 946 5-16
3 842 524 050 9-4 3 842 524 499 7-6 3 842 525 947 5-16
3 842 524 051 9-4 3 842 524 500 7-6 3 842 526 003 3-24
3 842 524 052 9-4 3 842 524 622 5-20 3 842 526 034 10-5
3 842 524 053 9-4 3 842 524 623 5-20 3 842 526 410 14-5
3 842 524 054 9-4 3 842 524 986 5-18 3 842 526 411 14-5
3 842 524 055 9-4 3 842 525 014 6-12 3 842 526 412 14-13
17 3 842 524 057 6-21 3 842 525 443 10-5 3 842 526 413 14-13
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 17-7
3 842 526 414 14-21 3 842 526 863 14-15 3 842 528 741 4-5
3 842 526 415 14-21 3 842 526 865 14-15 3 842 528 744 4-7
3 842 526 416 14-7 3 842 526 867 14-23 3 842 528 746 3-25
3 842 526 417 14-7 3 842 526 869 14-23 3 842 528 854 15-6
3 842 526 419 14-13 3 842 526 874 14-13 3 842 528 967 3-5
3 842 526 420 14-15 3 842 526 878 14-21 3 842 528 968 9-2
3 842 526 422 14-13 3 842 526 887 14-21 3 842 528 969 9-3
3 842 526 495 14-5 3 842 526 888 14-23 3 842 529 005 3-5
3 842 526 500 14-13 3 842 526 890 14-5 3 842 529 006 3-10
3 842 526 560 7-13 3 842 526 891 14-7 3 842 529 007 3-5
3 842 526 560 7-11 3 842 526 893 14-5 3 842 529 008 3-5
3 842 526 561 7-11 3 842 526 894 14-13 3 842 529 009 3-10
3 842 526 564 12-1 3 842 526 895 14-21 3 842 529 016 3-14
3 842 526 565 12-1 3 842 526 931 14-21 3 842 529 018 3-14
3 842 526 588 5-4 3 842 527 174 3-16 3 842 529 019 3-14
3 842 526 589 15-7 3 842 527 185 6-25 3 842 529 020 3-32
3 842 526 591 5-4 3 842 527 535 3-11 3 842 529 024 7-3
3 842 526 626 11-17 3 842 527 553 7-13 3 842 529 025 7-1
3 842 526 627 11-17 3 842 528 189 7-13 3 842 529 026 9-1
3 842 526 628 11-17 3 842 528 191 7-13 3 842 529 036 9-2
3 842 526 660 11-17 3 842 528 574 15-5 3 842 529 039 9-3
3 842 526 665 11-17 3 842 528 577 15-4 3 842 529 042 9-3
3 842 526 671 11-17 3 842 528 586 15-6 3 842 529 044 9-4
3 842 526 672 11-17 3 842 528 588 15-6 3 842 529 045 7-5
3 842 526 673 11-17 3 842 528 590 15-6 3 842 529 046 7-5
3 842 526 676 11-17 3 842 528 593 3-16 3 842 529 047 7-5
3 842 526 677 11-17 3 842 528 735 4-5 3 842 529 052 9-3
3 842 526 678 11-17 3 842 528 738 4-5 3 842 529 053 9-3 17
17-8 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
3 842 529 239 6-19 3 842 529 352 2-38 3 842 529 409 4-7
3 842 529 248 3-25 3 842 529 354 2-39 3 842 529 416 7-4
3 842 529 293 3-25 3 842 529 355 2-53 3 842 529 417 7-4
3 842 529 295 4-6 3 842 529 356 2-53 3 842 529 761 6-24
3 842 529 296 4-6 3 842 529 357 2-54 3 842 529 762 6-24
3 842 529 297 4-6 3 842 529 358 2-54 3 842 529 962 3-14
3 842 529 298 4-6 3 842 529 359 2-22 3 842 530 136 9-4
3 842 529 299 4-6 3 842 529 360 2-22 3 842 530 231 3-8
3 842 529 300 4-6 3 842 529 361 2-21 3 842 530 232 3-8
3 842 529 319 4-6 3 842 529 362 2-21 3 842 530 235 3-17
3 842 529 320 4-6 3 842 529 363 2-21 3 842 530 236 3-16
3 842 529 323 4-6 3 842 529 364 2-21 3 842 530 241 5-18
3 842 529 324 4-6 3 842 529 365 2-21 3 842 530 259 3-7
3 842 529 325 4-7 3 842 529 366 2-21 3 842 530 260 3-7
3 842 529 327 4-7 3 842 529 367 2-22 3 842 530 281 4-1
3 842 529 334 3-25 3 842 529 368 2-22 3 842 530 283 4-1
3 842 529 339 2-20 3 842 529 370 2-24 3 842 530 285 4-1
3 842 529 340 2-20 3 842 529 378 2-40 3 842 530 287 4-1
3 842 529 341 2-23 3 842 529 380 2-45 3 842 530 303 5-7
3 842 529 342 2-23 3 842 529 381 2-23 3 842 530 304 11-14
3 842 529 344 2-25 3 842 529 382 2-23 3 842 530 306 11-31
3 842 529 345 2-25 3 842 529 383 3-5 3 842 530 321 4-6
3 842 529 346 2-25 3 842 529 386 3-5 3 842 530 325 3-16
3 842 529 347 2-44 3 842 529 395 3-15 3 842 530 326 3-16
3 842 529 348 2-44 3 842 529 397 3-15 3 842 530 329 13-3
3 842 529 349 2-46 3 842 529 399 3-15 3 842 530 352 5-14
3 842 529 350 2-46 3 842 529 401 3-15 3 842 530 353 5-14
17 3 842 529 351 2-38 3 842 529 404 3-14 3 842 530 360 3-8
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 17-9
3 842 530 361 3-9 3 842 532 567 15-6 3 842 535 571 3-13
3 842 530 381 3-7 3 842 532 592 10-13 3 842 535 572 3-12
3 842 530 382 3-7 3 842 532 594 10-14 3 842 535 573 3-13
3 842 530 383 3-7 3 842 532 670 10-13 3 842 535 574 3-12
3 842 530 384 3-7 3 842 532 675 10-14 3 842 535 575 3-13
3 842 530 400 15-4 3 842 532 697 10-13 3 842 535 576 3-13
3 842 530 460 3-9 3 842 532 895 15-6 3 842 535 577 3-13
3 842 530 461 3-9 3 842 535 175 2-19 3 842 535 578 3-12
3 842 531 219 9-2 3 842 535 176 2-19 3 842 535 583 3-19
3 842 531 227 7-6 3 842 535 428 3-27 3 842 535 584 3-20
3 842 531 229 7-6 3 842 535 458 3-21 3 842 535 586 9-2
3 842 531 779 11-24 3 842 535 459 3-21 3 842 535 617 3-20
3 842 531 783 7-6 3 842 535 464 3-21 3 842 535 618 3-19
3 842 531 784 7-6 3 842 535 465 3-21 3 842 535 619 3-20
3 842 532 195 3-23 3 842 535 466 3-21 3 842 535 620 3-19
3 842 532 196 3-24 3 842 535 470 11-8 3 842 535 621 3-19
3 842 532 198 3-23 3 842 535 471 11-8 3 842 535 622 3-19
3 842 532 199 3-24 3 842 535 472 11-8 3 842 535 624 3-19
3 842 532 205 3-26 3 842 535 473 11-8 3 842 535 625 3-22
3 842 532 206 11-39 3 842 535 474 11-8 3 842 535 626 3-22
3 842 532 207 11-39 3 842 535 475 11-8 3 842 535 627 3-22
3 842 532 208 11-38 3 842 535 481 11-8 3 842 535 629 3-31
3 842 532 209 11-38 3 842 535 482 11-8 3 842 535 630 3-30
3 842 532 235 3-28 3 842 535 483 11-8 3 842 535 634 3-30
3 842 532 274 3-32 3 842 535 484 11-8 3 842 535 635 3-31
3 842 532 363 12-0 3 842 535 489 11-9 3 842 535 637 6-18
3 842 532 364 3-28 3 842 535 490 11-9 3 842 535 638 5-12
3 842 532 565 15-6 3 842 535 491 11-9 3 842 535 639 5-12 17
17-10 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
3 842 535 640 5-12 3 842 535 694 5-12 3 842 536 321 7-5
3 842 535 641 5-12 3 842 535 696 6-19 3 842 536 436 9-2
3 842 535 642 5-12 3 842 535 719 8-1 3 842 536 437 9-2
3 842 535 643 5-12 3 842 535 721 8-5 3 842 536 438 9-3
3 842 535 644 5-12 3 842 535 745 5-11 3 842 536 470 7-1
3 842 535 645 14-5 3 842 535 746 5-11 3 842 536 472 2-18
3 842 535 659 5-11 3 842 535 747 5-11 3 842 536 473 2-18
3 842 535 660 5-11 3 842 535 921 12-0 3 842 536 475 2-10
3 842 535 661 6-18 3 842 535 922 11-11 3 842 536 476 2-10
3 842 535 662 14-5 3 842 535 923 11-11 3 842 536 478 2-11
3 842 535 663 14-21 3 842 535 924 11-11 3 842 536 479 2-11
3 842 535 664 14-13 3 842 535 925 11-11 3 842 536 481 2-45
3 842 535 667 10-17 3 842 535 926 11-11 3 842 536 482 2-45
3 842 535 668 10-17 3 842 536 054 10-9 3 842 536 484 2-24
3 842 535 669 7-10 3 842 536 055 10-11 3 842 536 485 2-24
3 842 535 670 7-10 3 842 536 056 10-11 3 842 536 487 9-6
3 842 535 676 12-0 3 842 536 057 10-8 3 842 536 489 6-20
3 842 535 680 14-13 3 842 536 119 11-7 3 842 536 490 6-20
3 842 535 681 14-7 3 842 536 120 11-7 3 842 536 491 6-20
3 842 535 682 14-5 3 842 536 121 11-7 3 842 536 493 6-20
3 842 535 683 10-6 3 842 536 122 11-7 3 842 536 494 6-20
3 842 535 684 5-11 3 842 536 123 11-7 3 842 536 495 6-20
3 842 535 685 5-13 3 842 536 124 11-7 3 842 536 540 5-5
3 842 535 686 5-13 3 842 536 125 11-7 3 842 536 556 5-9
3 842 535 687 5-11 3 842 536 126 11-7 3 842 536 560 7-4
3 842 535 688 5-11 3 842 536 127 11-15 3 842 536 562 7-4
3 842 535 689 5-11 3 842 536 148 11-36 3 842 536 564 7-4
17 3 842 535 692 5-13 3 842 536 207 7-15 3 842 536 566 7-4
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 17-11
3 842 536 578 7-9 3 842 537 077 11-9 3 842 537 260 11-4
3 842 536 581 7-15 3 842 537 078 11-9 3 842 537 321 10-5
3 842 536 669 4-6 3 842 537 079 11-9 3 842 537 323 11-34
3 842 536 670 6-20 3 842 537 080 11-9 3 842 537 329 11-34
3 842 536 671 6-20 3 842 537 081 11-9 3 842 537 331 11-34
3 842 536 672 6-20 3 842 537 100 2-47 3 842 537 345 11-33
3 842 536 673 4-6 3 842 537 114 11-25 3 842 537 349 11-33
3 842 536 675 4-6 3 842 537 117 11-25 3 842 537 351 11-33
3 842 536 676 4-6 3 842 537 135 11-10 3 842 537 467 11-34
3 842 536 694 7-2 3 842 537 163 10-7 3 842 537 556 15-3
3 842 536 695 7-2 3 842 537 206 7-2 3 842 537 558 11-34
3 842 536 696 7-2 3 842 537 223 7-2 3 842 537 560 11-34
3 842 536 701 7-8 3 842 537 225 7-2 3 842 537 562 11-34
3 842 536 736 7-8 3 842 537 227 7-2 3 842 537 564 11-34
3 842 536 737 7-8 3 842 537 229 7-2 3 842 537 566 11-34
3 842 536 738 7-8 3 842 537 231 7-2 3 842 537 594 9-2
3 842 536 746 7-15 3 842 537 247 10-12 3 842 537 599 11-34
3 842 536 811 7-2 3 842 537 249 11-4 3 842 537 650 11-25
3 842 536 812 7-2 3 842 537 250 11-4 3 842 537 651 11-25
3 842 536 902 7-9 3 842 537 251 11-4 3 842 537 812 2-56
3 842 537 013 3-21 3 842 537 252 11-4 3 842 537 816 2-12
3 842 537 070 11-9 3 842 537 253 11-4 3 842 537 817 2-29
3 842 537 071 11-9 3 842 537 254 11-4 3 842 537 818 2-13
3 842 537 072 11-9 3 842 537 255 11-4 3 842 537 819 2-13
3 842 537 073 11-9 3 842 537 256 11-4 3 842 537 823 2-35
3 842 537 074 11-9 3 842 537 257 11-4 3 842 537 824 2-25
3 842 537 075 11-9 3 842 537 258 11-4 3 842 537 825 2-39
3 842 537 076 11-9 3 842 537 259 11-4 3 842 537 826 2-40 17
17-12 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
3 842 537 827 2-24 3 842 990 092 2-49 3 842 990 338 2-36
3 842 537 828 2-45 3 842 990 093 2-49 3 842 990 339 2-36
3 842 537 846 2-35 3 842 990 094 2-49 3 842 990 340 2-36
3 842 537 894 10-10 3 842 990 095 2-43 3 842 990 341 2-36
3 842 537 895 10-10 3 842 990 096 2-43 3 842 990 342 2-36
3 842 537 896 10-10 3 842 990 097 2-43 3 842 990 343 2-36
3 842 537 897 10-10 3 842 990 098 2-43 3 842 990 344 2-36
3 842 537 898 10-10 3 842 990 099 2-43 3 842 990 345 2-57
3 842 537 899 10-10 3 842 990 115 5-3 3 842 990 346 2-57
3 842 537 900 10-10 3 842 990 116 5-3 3 842 990 347 2-57
3 842 537 901 10-10 3 842 990 292 2-56 3 842 990 350 2-42
3 842 537 904 11-10 3 842 990 300 2-34 3 842 990 351 2-42
3 842 537 905 11-10 3 842 990 301 2-34 3 842 990 352 2-42
3 842 538 241 5-17 3 842 990 302 2-34 3 842 990 353 2-42
3 842 538 314 11-31 3 842 990 303 2-34 3 842 990 354 2-42
3 842 538 409 11-10 3 842 990 304 2-34 3 842 990 355 2-42
3 842 538 456 11-21 3 842 990 305 2-34 3 842 990 357 2-42
3 842 538 457 11-21 3 842 990 307 2-34 3 842 990 359 2-42
3 842 538 458 11-21 3 842 990 309 2-34 3 842 990 370 2-42
3 842 538 459 11-21 3 842 990 311 2-34 3 842 990 373 2-42
3 842 538 460 11-21 3 842 990 313 2-34 3 842 990 402 2-43
3 842 538 461 11-21 3 842 990 323 2-34 3 842 990 408 10-13
3 842 990 085 14-5 3 842 990 325 2-34 3 842 990 416 2-51
3 842 990 087 2-56 3 842 990 329 2-34 3 842 990 417 2-51
3 842 990 088 2-56 3 842 990 331 2-34 3 842 990 418 2-51
3 842 990 089 2-56 3 842 990 335 2-36 3 842 990 419 2-51
3 842 990 090 2-56 3 842 990 336 2-36 3 842 990 421 2-51
17 3 842 990 091 2-56 3 842 990 337 2-36 3 842 990 450 2-43
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 17-13
3 842 990 453 2-43 3 842 990 594 2-32 3 842 992 377 2-51
3 842 990 454 2-43 3 842 990 625 2-32 3 842 992 378 2-51
3 842 990 464 2-43 3 842 990 630 2-32 3 842 992 379 2-52
3 842 990 472 2-43 3 842 990 640 2-27 3 842 992 380 2-52
3 842 990 478 2-43 3 842 990 642 2-27 3 842 992 387 2-35
3 842 990 481 2-43 3 842 990 644 2-27 3 842 992 388 2-35
3 842 990 487 2-43 3 842 990 646 2-27 3 842 992 397 2-15
3 842 990 497 2-43 3 842 990 648 2-27 3 842 992 398 2-15
3 842 990 500 2-49 3 842 990 666 2-32 3 842 992 399 2-15
3 842 990 501 2-49 3 842 990 668 2-32 3 842 992 400 2-16
3 842 990 502 2-49 3 842 990 670 2-32 3 842 992 401 2-27
3 842 990 505 2-49 3 842 990 672 2-32 3 842 992 402 2-28
3 842 990 507 2-49 3 842 990 674 2-32 3 842 992 403 2-28
3 842 990 517 2-27 3 842 990 688 2-32 3 842 992 404 2-29
3 842 990 518 2-27 3 842 990 690 2-32 3 842 992 405 2-27
3 842 990 519 2-27 3 842 990 720 2-14 3 842 992 406 2-28
3 842 990 520 2-27 3 842 990 721 2-14 3 842 992 407 2-28
3 842 990 521 2-27 3 842 990 722 2-14 3 842 992 408 2-29
3 842 990 522 2-27 3 842 990 723 2-14 3 842 992 409 2-51
3 842 990 551 2-52 3 842 990 724 2-14 3 842 992 411 6-18
3 842 990 570 2-32 3 842 990 725 2-14 3 842 992 412 11-25
3 842 990 571 2-32 3 842 990 726 2-14 3 842 992 415 2-48
3 842 990 572 2-32 3 842 992 371 2-27 3 842 992 416 2-48
3 842 990 573 2-32 3 842 992 372 2-27 3 842 992 417 2-48
3 842 990 575 2-32 3 842 992 373 2-49 3 842 992 418 2-48
3 842 990 584 2-32 3 842 992 374 2-49 3 842 992 419 2-48
3 842 990 586 2-32 3 842 992 375 2-32 3 842 992 420 2-48
3 842 990 592 2-32 3 842 992 376 2-32 3 842 992 421 2-48 17
17-14 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
3 842 992 422 2-48 3 842 992 461 2-18 3 842 992 903 10-13
3 842 992 423 2-48 3 842 992 462 2-18 3 842 992 913 2-29
3 842 992 430 2-17 3 842 992 463 2-18 3 842 992 924 2-11
3 842 992 431 2-17 3 842 992 473 2-56 3 842 992 925 14-7
3 842 992 432 2-33 3 842 992 474 2-56 3 842 992 926 2-18
3 842 992 433 2-33 3 842 992 475 2-56 3 842 992 927 2-37
3 842 992 434 2-33 3 842 992 476 2-55 3 842 992 928 2-37
3 842 992 435 2-33 3 842 992 477 2-55 3 842 992 930 2-37
3 842 992 436 2-33 3 842 992 478 2-55 3 842 992 945 2-30
3 842 992 437 2-33 3 842 992 491 2-32 3 842 992 946 11-28
3 842 992 438 14-13 3 842 992 493 6-18 3 842 992 946 5-6
3 842 992 440 14-15 3 842 992 651 10-14 3 842 992 961 2-49
3 842 992 441 14-23 3 842 992 676 10-13 3 842 992 965 2-14
3 842 992 443 2-41 3 842 992 857 2-50 3 842 992 967 2-26
3 842 992 444 2-41 3 842 992 858 2-50 3 842 992 969 2-27
3 842 992 445 2-41 3 842 992 859 2-50 3 842 992 970 6-11
3 842 992 446 2-41 3 842 992 860 2-50 3 842 992 971 6-11
3 842 992 447 2-41 3 842 992 861 2-50 3 842 992 972 6-12
3 842 992 448 2-41 3 842 992 862 2-50 3 842 992 973 6-12
3 842 992 449 2-41 3 842 992 863 2-50 3 842 992 977 6-11
3 842 992 451 2-33 3 842 992 864 2-50 3 842 992 978 6-12
3 842 992 452 2-33 3 842 992 888 2-10 3 842 992 991 2-13
3 842 992 453 2-33 3 842 992 889 2-11 3 842 992 992 2-13
3 842 992 455 2-37 3 842 992 890 2-12 3 842 992 999 2-30
3 842 992 457 2-18 3 842 992 891 2-12 3 842 993 001 2-30
3 842 992 458 2-18 3 842 992 896 2-16 3 842 993 010 2-16
3 842 992 459 2-18 3 842 992 897 2-30 3 842 993 011 2-17
17 3 842 992 460 2-18 3 842 992 898 2-51 3 842 993 012 2-17
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 17-15
3 842 993 013 2-31 3 842 993 132 2-23 3 842 993 160 2-38
3 842 993 014 2-31 3 842 993 133 2-44 3 842 993 161 2-38
3 842 993 015 2-31 3 842 993 134 2-44 3 842 993 162 2-38
3 842 993 016 2-19 3 842 993 135 2-23 3 842 993 163 2-39
3 842 993 029 10-5 3 842 993 136 2-23 3 842 993 164 2-38
3 842 993 033 2-19 3 842 993 137 2-23 3 842 993 165 2-39
3 842 993 061 14-5 3 842 993 138 2-23 3 842 993 166 2-39
3 842 993 062 14-13 3 842 993 139 2-25 3 842 993 167 2-39
3 842 993 071 11-17 3 842 993 140 2-25 3 842 993 168 2-39
3 842 993 072 11-17 3 842 993 141 2-25 3 842 993 169 2-39
3 842 993 073 11-17 3 842 993 142 2-25 3 842 993 170 2-39
3 842 993 080 14-21 3 842 993 143 2-25 3 842 993 171 2-53
3 842 993 081 2-51 3 842 993 144 2-25 3 842 993 172 2-53
3 842 993 083 2-34 3 842 993 145 2-25 3 842 993 173 2-53
3 842 993 084 2-33 3 842 993 146 2-25 3 842 993 174 2-53
3 842 993 085 2-32 3 842 993 147 2-44 3 842 993 175 2-53
3 842 993 120 2-20 3 842 993 148 2-44 3 842 993 176 2-53
3 842 993 121 2-20 3 842 993 149 2-44 3 842 993 177 2-53
3 842 993 122 2-20 3 842 993 150 2-44 3 842 993 178 2-54
3 842 993 123 2-20 3 842 993 151 2-44 3 842 993 179 2-54
3 842 993 124 2-20 3 842 993 152 2-46 3 842 993 180 2-54
3 842 993 125 2-20 3 842 993 153 2-46 3 842 993 181 2-54
3 842 993 126 2-20 3 842 993 154 2-46 3 842 993 182 2-54
3 842 993 127 2-46 3 842 993 155 2-46 3 842 993 183 2-54
3 842 993 128 2-46 3 842 993 156 2-38 3 842 993 184 2-22
3 842 993 129 2-20 3 842 993 157 2-38 3 842 993 185 2-21
3 842 993 130 2-23 3 842 993 158 2-38 3 842 993 186 2-21
3 842 993 131 2-23 3 842 993 159 2-38 3 842 993 187 2-21 17
17-16 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
3 842 993 188 2-21 3 842 993 436 2-52 8 981 019 455 3-35
3 842 993 189 2-21 3 842 993 449 2-47 8 981 019 457 3-34
3 842 993 190 2-21 3 842 994 648 14-13 8 981 019 458 3-35
3 842 993 191 2-22 3 842 994 649 14-21 8 981 019 461 3-34
3 842 993 192 2-22 3 842 994 659 14-5 8 981 019 573 12-1
3 842 993 193 2-24 3 842 994 662 14-21 8 981 019 577 4-3
3 842 993 194 2-40 3 842 994 711 14-7 8 981 019 578 4-3
3 842 993 196 2-40 3 842 994 808 14-21 8 981 019 579 4-3
3 842 993 199 2-40 3 842 994 821 14-13 8 981 019 580 4-1
3 842 993 200 2-40 3 842 994 822 14-7 8 981 020 861 4-1
3 842 993 201 2-45 3 842 994 979 11-10 8 981 021 023 3-10
3 842 993 202 2-45 4 842 503 476 11-8 8 981 021 140 11-5
3 842 993 203 2-45 5 842 503 477 11-8 8 981 021 301 3-17
3 842 993 204 2-45 6 842 503 478 11-8 8 981 021 302 3-16
3 842 993 225 2-25 7 842 503 479 11-8 8 981 021 321 4-1
3 842 993 226 2-46 8 842 503 480 11-8 8 981 021 322 4-1
3 842 993 227 2-54 8 981 003 224 7-12 8 981 021 323 4-1
3 842 993 228 2-40 8 981 004 744 2-26 8 981 021 324 4-1
3 842 993 229 2-45 8 981 004 773 2-26 8 981 021 342 4-3
3 842 993 256 2-23 8 981 005 305 9-5 8 981 021 343 4-3
3 842 993 257 2-23 8 981 005 306 9-5 8 981 021 344 4-3
3 842 993 420 2-18 8 981 016 122 4-1 8 981 021 345 4-3
3 842 993 421 2-10 8 981 016 123 4-1 8 981 021 346 4-3
3 842 993 422 2-11 8 981 016 124 4-1 8 981 021 347 4-3
3 842 993 423 2-45 8 981 019 448 3-34 8 981 021 348 3-10
3 842 993 424 2-24 8 981 019 449 3-35 8 981 021 837 5-5
3 842 993 434 2-52 8 981 019 450 3-34 8 981 021 838 5-5
17 3 842 993 435 2-52 8 981 019 452 3-34 8 981 021 839 5-5
8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 17-17
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8981 500 201 10/07 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 17-19
Metric Tap/Drill
Specifications
Drill
Tap Thread Size
M4 M4 x 0.7 3.3mm
M5 M5 x 0.8 4.2mm
M6 M6 x 1 5.0mm
M8 M8 x 1.25 6.8mm
M12 M12 x 1.75 10.2mm
M16 M16 x 2 14.0mm
Common Tolerances
Referenced in This Catalog
Tolerance Max. Min.
Ø10H8 +0.022 0
Ø19H7 +0.021 0
Ø28H7 +0.021 0
Ø38H7 +0.025 0
Ø6H8 +0.018 0
Ø8H8 +0.022 0
Ø6h6 0 -0.008
Ø12h6 0 -0.011
Ø19g6 -0.007 -0.020
Ø28g6 -0.007 -0.020
Ø38g6 -0.009 -0.025
Degrees (9 x degrees C)
Fahrenheit + 32
5
NOTE: Repeated cycling of metal through this type of thermal cycle can lead to
eventual fatigue and subsequent failure.
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17-22 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
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17-24 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing 8981 500 201 10/07
A
Using T-bolts and T-nuts
Bosch Rexroth Aluminum Structural ASSEMBLY HINT:
Framing components attach to a profile’s T-bolts have a mark on the end of the
T-slot using T-bolts or T-nuts. threaded shaft that is in line with the
The drawing to the right illustrates the T-bolt head. The T-bolt is correctly
procedure for using T-bolts and T-nuts. positioned when this mark is Mark
B
First insert the T-bolt into slot (A), and perpendicular to the T-slot.
tighten down the flange nut. As the nut
tightens, it will turn the T-bolt 90° in the
slot (B), creating a friction lock (C).
The same principle applies to T-nuts.
Refer to the appropriate catalog page or C
Section 17 for torque specifications.
Installing Gussets
Insert T-bolts with flange nuts threaded Alignment
onto the ends through the gusset Tab
mounting holes. Line the gusset up in
the profile’s T-slot using the alignment
tabs on the gusset. Insert the T-bolt
into the profile’s T-slot, then tighten the
flange nut to turn and lock the T-bolt.
Refer to the appropriate catalog page
or Section 17 for torque specifications.
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