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FERREES TOOLS, INC.

DIAMOND 60TH ANNIVERSARY CATALOG OF MUSICAL INSTRUMENT REPAIR TOOLS, SUPPLIES AND ACCESSORIES

2008
1477 E. MICHIGAN AVE. BATTLE CREEK, MI 49014 PH:800-253-2261 * FAX:269-965-7719 * TECH:269-965-0511 EMAIL(ORDERS):ferreestools@aol.com* EMAIL(HELP):repairtips@aol.com

www.ferreestools.com
Worlds Largest Manufacturer of Quality Band Instrument Repair Tools

FERREES TOOLS, INCORPORATED


PRESENTS THE 2008 CATALOG OF REPAIR TOOLS SUPPLIES AND ACCESSORIES ~PLEASE READ BEFORE ORDERING~
1.) We believe in keeping our prices as low as possible, while still maintaining top quality. We buy from markets all over the world and because of the unsettled conditions in those world markets we cannot guarantee the prices in our price lists. Therefore, all of our prices are subject to change without notice. However, upon request, we will be glad to furnish you a quotation, guaranteed for up to 30 days before making shipment. You must ask for a guaranteed quotation when you ask for prices or the items will be billed at prices in effect at the time of shipment.. Office Hours: 7:30 a.m. to 3:45 p.m. Monday-Friday, E.S.T. 2.) We have a minimum order policy of $5.00. There will be a $1.00 handling charge on orders below that amount. Grouping your orders will save you on shipping charges. 3.) IMPORTANT! When you read your Price List remember, that all of the items are priced NET. 4.) New accounts will normally be C.O.D. Open accounts can be arranged for upon receipt of a credit application with three references and our approval. Open account terms are 30 DAYS NET. A service of 1-1/2% a month (18% per annum) will be made on past due balances. We DO accept Visa, MasterCard and Discover. Overseas customers can pay by credit card or bank transfer. Transfer fee may be required. 5.) All prices are per Each unless otherwise noted. When dozens, gross or hundred prices are given, they will apply to those individual sizes or items. They are NOT assorted prices, unless so specified. 6.) All prices are F.O.B. Battle Creek, Michigan or place of manufacture. Shipping charges will be added to the invoice. Based on weight, destination and cost of items. 7.) Due to handling costs, items returned for credit are subject to a 10% restocking charge; higher if the item has been used. 8.) We have a toll free number, (800) 253-2261, for customers in the continental U.S. and Canada. Our fax number is (269) 965-7719. Our company email address is ferreestools@aol.com. The toll free number will take orders 24 hours a day as will the fax number. When you place an order, be sure to include: (1) catalog numbers, (2) short description, (3) your name, address, zip code, (4) your phone number, & (5) your customer number, if possible. Visa, Master Card and Discover are accepted for payment. Card number, expiration date and CCV are required. All shipments are sent by UPS Ground for customers in the continental U.S. Please note, when ordering hazardous chemicals, you will be charged a hazard fee by UPS. For our international customers, we normally ship by Priority Mail International unless specified differently. No chemicals/liquids/aerosols can be shipped by air!
SATISFACTION GUARANTEEDIf you are not satisfied with any merchandise purchased from us, please notify us immediately. We will either exchange it or issue you a credit memo, after receipt of the returned merchandise, if returned in 30 days. Refunds will be sent upon request.

Ferrees Tools, Inc. 1477 E. Michigan Ave. Battle Creek, MI 49014-8950 Phone: 269-965-0511 Toll Free: 800-253-2261 Fax: 269-965-7719 email: ferreestools@aol.com repairtips@aol.com (for repair help) Website:www.ferreestools.com

The history of ferrees tools, inc.

Cliff Ferree, founder and president of Ferrees Tools, Inc., has an excellent background in the repair field. He played in several Army Air Force bands during WWII. After graduation from the Conn repair school in 1946, he established his own repair shop. This grew into a large retail business (which was later sold due to expansion of the tool business). In 1956 Cliff bought out the repair tool departments of both Conn and Leblanc. Using these tools as a nucleus, and after extensive redesign, the first complete catalog was published in 1957. In September 1992, Ferrees acquired the Erick Brand Corporation, which had been selling band instrument repair tools and supplies since 1935. From 1962 thru 1967, Cliff conducted a series of 2 week repair courses. These courses were very successful. The tool business moved to larger quarters in 1965. In 1967 two large additions were completed. In 1970 he designed several unique sax pad assembly machines.

After making special sets of precision dies, he began manufacturing saxophone pads. These pads eventually supplied several major manufacturers in addition to repair shops. Due to a large increase in business that these superior pads brought, in 1976 a second building was erected. 1979 was the year Cliff gave his first foreign repair clinic in W. Germany sponsored by our European distributor. In 1980 he gave a similar clinic in Norway. Thereafter, these brass and woodwind clinics were presented in Germany for several years by Cliffs eldest son, Gary. Gary now serves as our Repair Consultant at: Repairtips@aol.com. Garys son Curtis is assistant shop foreman and in charge of Research and Development. Cliff attributes the growth of the company to the fact that he has been active in the repair field and realizes the needs of other Repairmen. He is still constantly on the lookout for methods to improve tools and supplies used by musical instrument and band Repairmen throughout the world. This search has resulted in the development of many new tools. Using these tools can help complete difficult and complicated jobs more simply, in much less time and more accurately. There have been large investments to update company machinery in an effort to keep production costs as low as possible. Barbara Ferree, who has worked in the office since the beginning, is Secretary-Treasurer. In addition to accounting, she produced the companys first catalogs, advertising and lay-outs. The name Ferrees has always stood for efficient manufacturing and pride in our products. The quality and service represented by our logo are always the best we can give.

Table of contents
Listed below you will find an index of sections of this catalog. A complete index can be found at the end of the book.
SECTION STARTS ON PAGE
Accordion Tools...137 Brasswind Tools.....11 Buffing & Polishing......144 Cork & Felt Products......139 Dent Machine, Base & Accessories....1 General Items & Small Goods....168 Index Index by by Item Item Name...............................................................................................194 Number..............................................................................................205

Lacquering & Cleaning...154 Pads.......113 Repair Kits..59 & 193 Screws...133 Soldering...162 Springs, Brass....54 Springs, Woodwind..130 Suggested Shop Set Ups........................................................................................96,116,138,152 Swabs.170 Woodwind Tools..........................55 & 66

IMPORTANT NOTICE
The suggestions Ferrees Tools makes in this catalogue concerning the use of our products are based on experience and/or test believed to be reliable. The buyers methods or conditions of use or application of any product Ferrees Tools manufactured or distributed is completely beyond the companys control. All implied warranties of fitness for use are expressly disavowed. Buyer assumes all risk of use. Ferrees Tools suggests the buyer determine the suitability of our products under the buyers conditions before use.

Dent machine
The Ferree Z60, now with over 44 years experience and providing both value and that rare commodity permanence.
11B 8 5A 11A 9A 10 3A 3B 2 1

DENT MACHINE

9B

14A

14

15 4

6 12 13

The Z60 dent machine pictured above, which has been in production for over 44 years, now includes a big improvement. While we were working on more ways to use our great power discs Z60-24 thru 27 and the Z60-28 thru 30 rollers, Curtis Ferree designed and built a fitting which allows the quill assembly to be moved up or down more quickly. Current models are being shipped with this quick release included. This makes the Z60 more ambidextrous in operation and takes less space. If you have an older model, you can ship in the old Z60 frame for the Z60-1U update. The Z60 is a very forgiving unit and will allow you to be a little off without causing a major problem. The keys to its longevity are that it was NOT designed to become obsolete and is VERY USER FRIENDLY. The Z60 and its accessories make you more efficient and profitable. Many special use tools have been made for this great machine. It used to pay for itself in a year, just through time saving. Now it only takes about 6 months for it to pay for itself(if you have work to do) thru amortizing your cost faster.

The purchase price is actually lower now in REAL dollars AND using all the new speedy tooling that has been developed in the last few years will contribute to a better finish job. The more of the new toys you get, the quicker they will all pay for themselves. The individual Z60 parts, both included (shown above) and optional, are listed on the following 7 pages. Z60 Dent Machine *NEW* QUICK RELEASE IS NOW STANDARD EQUIPMENT
Quick release update. Send in your old Z60 frame and we update it. It will also be realigned as part of the update. Realignment is included in the update cost.

Z60-1U Quick Release Update


Close up picture of Quick Release

DENT MACHINE

Dent machine accessories


*NEW* Z6 POLYLUBE SYNTHETIC LUBRICANT
This lubricant is mandatory when using aluminum balls! It makes all of the power discs work better too. Its important to use the NEW Z6 synthetic lubricant in all friction producing actions. This stuff, when mixed with YOUR petroleum jelly is GREAT! It makes all your movements much easier; burnishing, rubbing or contouring. It also tends not to allow as much or any scratching of the raw brass or a lacquered surface, and is very good with silver plated surfaces too. Supplied in a 4 oz. can.

Parts below thru Z60-15 come with the Z60.


Z60-1 Z60-2 Z60-3A Z60-3B Z60-4 Z60-5A Z60-6 Z60-7 Z60-8 Z60-9A Z60-9B Z60-10 Z60-11A Z60-11B Z60-12 Z60-13 Z60-14 Z60-15 Frame for Z60 w/speed adjust Pressure adjustment wheel LG. circular burnishing wheel SM. circular burnishing wheel Long round tube Large Ball Shoe for SM horns-most contour Shoe for LG horns-least contour Bolt for locking forked arm in place Curved arm w/SM straight roller (arm only) Curved arm w/SM straight roller (roller only) Forked arm Large straight roller Curved roller Tapered trumpet mandrel held in frame Tapered cornet mandrel Straight mandrel Tapered trombone mandrel

Z6 Z6A Z6B

Polylube Synthetic Lubricant Pint Quart

Early photo of Ferrees retail store when it was on Calhoun St. in Battle Creek, MI and the delivery vehicle.

ADDITIONAL ACCESSORIES FOR Z60


Z60-14D Z60-16A Z60-16B Z60-17 Z60-17A Z60-17B Z60-18 Z60-19 Z60-21 Trumpet stem mandrel Sax roller Sax roller wheel Extra wide Sousa bell flair roller Forked arm Roller only Small 1 radius Sousa branch roller Med. 1-5/8 Sousa branch roller Sousa bell shoe

See next pages for additional parts for Z60.

Dent machine accessories


SLUG & ADAPTORS FOR Z60-14 STRAIGHT MANDREL *NEW* Z60-22
DENT ROD
3 long version of Z60-14 which is standard. Gives extra reach for tenor sax and tuba bells. Used with Z60-22A Arm.

DENT MACHINE

Z60-22 Dent Rod

*NEW* Z60-22A *NEW* Z60-14A


STANDARD 5/8 SLUG
This is the standard replacement Ferree Bayonet Mount Standard 5/8 slug.
Z60-22A

EXTENDED CURVED ARM


Longer version of the Z60-9A Arm. Adds approximately 8 more reach or depth to the Z60. Used with the Z60-22 Rod. (shown with Z60-36A Roller)

Z60-14A Standard 5/8 Slug

*NEW* Z60-14B
3/8-16 THREADED INSERT
This is the 3/8-16 threaded adaptor to use your N80C balls.

Z60-36A

Z60-22A Curved Arm

Z60-14B 3/8-16 Threaded Insert

*NEW* Z60-14C
1/2-13 THREADED INSERT
This is the 1/2-13 threaded adaptor to use your N80D and N80E balls on your Zmachine.

Z60-23
BURNISHING RING 4-1/2
This 4-1/2, medium burnishing wheel was made to fill the gap between the Z60-3A and Z60-3B, supplied standard with the Z60 machine.

Z60-14C 1/2-13 Threaded Insert

*NEW* Z60-14D
TRUMPET STEM MANDREL
This mandrel is for use in the stem or tail of the cornet or trumpet bell. Used with Z60-36A and Z60-36B rollers.

Z60-23 Burnishing Ring

Z60-14D Trumpet Stem Mandrel

Z60-31
DENT MACHINE VISE
This handy vise fits on the end of the Z60-14 rod, saving space.

Z60-14U
Send in your old Z60-14 to be updated. It will be re-machined and refit with a new Z60-14A bayonet 5/8 slug made from harder, longer lasting steel. This also allows changing the rod end to use the many other tools developed to use the new open end. See Z60-14B, 14C, 14D, 37, 38 and 39.

Z60-31 Dent Machine Vise

DENT MACHINE

Dent machine accessories


*NEW* Z60-25L
LOW PROFILE 3 DISC
Same size as the Z60-25, but low profile for marching units. Note: These low profile units are NOT meant to replace the regular power discs on a daily basis. They were designed and engineered for a special purpose and are by necessity lighter duty than the regular power discs, due to size considerations. Low profile, 3 Power Disc for marching brass.

Z60-24
1-1/4 POWER DISC
This was the 4th Power Disc in the series, it was designed specifically for doing saxophone bell rims of alto, tenor and baritones, usually without removing the bell, saving time. 1-1/4 Power Disc.

Z60-25L Low Profile 3 Disc

Z60-24 1-1/4 Power Disc

*NEW* Z60-26L
LOW PROFILE 4 DISC
Same size as Z60-26, but low profile for larger marching units. Note: These low profile units are NOT meant to replace the regular power discs on a daily basis. They were designed and engineered for this special purpose and are by necessity lighter duty than the regular power discs, due to size considerations. 4 low profile power disc for larger marching units.

Z60-25
3 POWER DISC
One of the first 3 Power Disc designs; this one is for cornets, trumpets and other bells up to about 6 in diameter. 3 power disc.

Z60-25 3 Power Disc

Z60-26
4 POWER DISC
Again, one of the first 3, this size is for bells over 6 in diameter, like trombone, baritone/euphonium, French horn, small tuba and sousaphone. 4 Power Disc.

Z60-26L Low Profile 4 Disc

*NEW* Z60-25AL LOW PROFILE POWER DISC


Smaller than the Z60-25 this special low profile Power Disc is for old style cornets and piccolo trumpets. Also, orchestral pitches, D, Eb, etc. 2-1/2 low profile power disc.

Z60-26 4 Power Disc

Z60-27
5 POWER DISC
Last of the first 3, this one is almost exclusively for the outer 4 of an old style wide flared tuba and most sousaphones. Once you are 4 or so from the bead you must switch to the Z60-26 diameter. 5 power disc, outer 4 of old tubas and sousa bells.

Z60-25AL Low Profile Power Disc

Notes from customers:


Your sage advice is always welcome. I really do appreciate your time and energy in helping me when I have these questions...Richard.

Z60-27 5 Power Disc

Dent machine accessories


Z60-28
5 ROLLER
This 5 roller gives full support for rolling larger diameter bells for trombone and larger, especially helpful for French horn bells which are thinner and need the support. Helps avoid putting creases in the bell, if you accidentally relax or drop the work area down. This is a 5 insurance roller for French Horn.

DENT MACHINE

*NEW* Z60-32 30 DEGREE ARM AND *NEW* Z60-33 7 ROLLER

Z60-28 5 Roller

Z60-29
TAPERED SLIM ROLLER
This tapered slim roller creates a work area inside the small cornet and trumpet sized bells for the same reasons noted in Z60-28.

Z60-29 Tapered Slim Roller

Z60-30
CONVEX ROLLER
The convex roller was designed for use with all saxophone bell flares, you will see the work patterns develop in 3 different areas.

Z60-30 Convex Roller

Notes from customers:


I have been thoroughly satisfied with everything I have bought from Ferrees so far. Thank you!...Tom.

Imagine, if you will, the machine thrown over your shoulder like a set of bagpipes, so that you can better attend to the matters at hand. No more interference of the bell running up against the quill or the arm setting nut. More freedom than you could have ever thought. This ALL NEW combination allows you to go so deep into a bell that you actually can pass the flair and get into the tapered stack to remove kinks and slash dents ( youll be tempted to go farther). The new Z60-32 deep finishing, 30 Degree Arm moves the support arm and business end of the machine back over your shoulder so that is completely OUT OF THE WAY. The new Z60-33, 7 Inch Roller was developed for tubas and provides that extra measure of security that you need when you have an uneven distribution of weight most large brass instruments have. The bigger the horn the bigger the influence of this phenomena. After much testing of the 30 degree arm it was determined it could benefit from a deeper reaching roller that also could extend back to the arm for support. The new Z60-33 will be riding NEXT TO the deep finishing arm and still reach an extra inch into the bell, to pass the point of tangency, so you dont accidentally crease the bell from inside out, if you relax too much. This arm also works well with the Z60-28 on French Horns, baritones and euphoniums.

Z60-32 Z60-33

30 Arm 7 Roller

www.ferreestools.com

Fax: 269-965-7719

DENT MACHINE

Dent machine accessories


*NEW* Z60-36
1-1/4 CURVED ROLLER
This roller was necessary to properly utilize the Z61-11 tuba arm by allowing you to go under the tubing for complete 360 degree coverage of the outside diameter of the tubing being worked on. 1-1/4 curved roller for inside tuba branches.

*NEW* Z60-37
TROMBONE SLIDE DENT ROLLER
These tools work on the same principle as the N87A trombone pliers but were made for repairmen without a lot of hand strength. A little slower to operate than the pliers, they still do the same fine job.

Z60-36 Curved Roller

Z60-37 Trombone Slide Dent Roller

*NEW* DOUBLE RADII ROLLERS

*NEW* Z60-38
FLUTE HEAD MANDREL
This is a flute head joint mandrel for the Z60-14, similar to the N75. Use with P1 Precision Flute Roller.

Z60-38 Flute Head Mandrel


Z60-36A & B shown with Z60-14D

*NEW* Z60-39
FLUTE BODY MANDREL
This is a flute body mandrel for the Z60-14, similar to the N76. Use with Z60-50, Tone Hole Body Burnishing Set.

Z60-36A SMALL TRUMPET STEM ROLLER


This double radii roller was the first step in addressing the cornet and trumpet bell stem tubing. Does both sides of the bow.

Z60-36A Small Trumpet Stem Roller

Z60-36B LARGE TRUMPET STEM ROLLER


This double radii roller was a continuum for cornet and trumpet bells and also a new world for the trombone work they fit. Does from the tuning slide to the engraving, using the Z60-15 mandrel that comes with the Z60.

Z60-39 Flute Body Mandrel

*NEW* Z60-40 ADJUSTABLE STRUT

Z60-36B Large Trumpet Stem Roller

*NEW* Z60-14D
TRUMPET STEM MANDREL
This mandrel is for use in the stem or tail of the cornet or trumpet bell. Used with the Z60-36A and Z60-36B rollers. The stability strut was made to stiffen the frame, NOT normally required; unless you are using the Z60-22, Z60-50 or old hard sousaphones.

Z60-14D Trumpet Stem Mandrel

Z60-40 Adjustable Strut

Dent machine accessories


*NEW* Z60-50
TONE HOLE BODY BURNISHING SET
Already nicknamed the finger tool by our customers, the Z60-50 is a sax (and flute) tone hole and bore tool. New in 2007 was this great Old Skool method for removing dents and distortion from between AND around tone holes. Originally developed for saxophone, the tools can also be used with the Z60-39 flute body mandrel. Helps avoid having to file down tone holes to get them level, preserving the horn, by restoring the original diameter of the sax or flute body to bring up the low sides. Look at website for more information.

DENT MACHINE
7

Z60-50 Tone Hole Body Burnishing Set

DENT MACHINE

Dent machine accessories


*NEW* Z60S BENCH MOUNT STAND *NEW* Z61S FLOOR MOUNT STAND
Get your Z60 out from under your bench, off the shelf or out of the closet and put it where it can save you time and make you money. In our travels we have discovered that many of the 800 or so Z60 Dent Machine tops that were purchased with NO Z61 bottom section are STORED under benches or up on shelves, until needed. And then, when the need does arise, sometimes its just too much trouble or it takes too long, to get it out or down, install it in the usually mal-fitting or otherwise occupied bench vise, set it up and do the job. This NEW Z61S Floor Mount Stand cures all of that! This stand is made of heavy duty construction and its offset so that you can use the safety recommended Z61-6 counterweight to eliminate any unintended flop. This makes it easier to utilize the new 30 degree deep finishing arm and 5 or 7 roller combo on the Baritone, Euphonium, French horn and/or Sousa and Tuba bells you are doing. SPECIAL NOTE: If you buy this Z61S stand and decide you should have bought a Z61 or Z61E base within one year, we will give you FULL CREDIT for what you paid for the Z61S, when you return it, undamaged, towards the Z61 or Z61E.

Now, you can use your Z60 right off your existing heavy bench. This stand is made of heavy duty construction and its offset so that you can use the safety recommended Z61-6 counterweight, to eliminate any unintended flop since the stand allows for full rotation of the Z60. This makes it easier to utilize the new 30 degree deep finishing arm and 5 or 7 roller combo on the Baritone, Euphonium, French horn and/or Sousa and Tuba bells you are doing. Additionally, this makes it less expensive for those who are building a single instrument specific machine; like we have set up for so many of these smaller shops over the last few years; trumpet only, trombone only, French horn only, saxophone only and tuba only whatever YOU want. This way, YOU CAN ADD ON any other tools later, as your experience and opportunity allow, and not limit your potential. NO DEAD ENDS, here! NO limited use tools. FULL USE!!

Z60S Bench Mount Stand Z61-6 Counterweight

Notes from customers:


But all in all-this was the best investment Ive made since opening my business. And I really appreciate the help in getting financial terms to pay for it. You guys Rock!...Brett.

Z61S Floor Mount Stand Z61-6 Counterweight

Notes from customers:


BTW-your slogan is right on...the copies of Ferrees tools are nearly always inferior and more costly...they aint better mousetraps!...Tom, TN.

Ferrees Tools, Inc.


1477 E. Michigan Ave. Battle Creek, MI 49014-8950 Ph:800-253-2261 Fax:269-965-7719

www.ferreestools.com

Dent machine bases


Z61 BASE
4

DENT MACHINE

Z61E BASE
4

1 5B 6 3C

15C 15B 15A 5B

3 2

3C

11

8 5 5

The Z61 base for the Z60 dent machine consists of:
(7) Dent machine Base (1) 1 x 40 curved rod (2) 1-1/4 x 40 curved rod (3) 1-1/4 x 36 curved rod (3C) 2-3/8 ball (5B) 1-1/16 ball (4) Brake and 2 locks (5) Mandrel clamp (6) Counterweight (8) Setting nut The Z60 dent machine is the top portion of a complete dent machine. There are two bottoms; one for sousaphone work (Z61) and the other for tuba work (Z61E). These bases are to do specific low brass work depending on what is generally used in your geographic area or what you prefer working on. If, you DO NOT INTEND to do low brass work, other than the bell and straight portions of the branches, we would recommend you using the new Z61S Floor mount stand or the newest Z60S Bench mount stand. These new stands hold the main Z60 frame that does most of the work, firmly and at the proper height, for ease of operation.

The Z61E European base for the Z60 dent machine consists of: (7) Dent Machine Base (6) Counterweight (11) Adjustable Arm (8) Setting nut (15A) 3 extension (15B) 6 extension (15C) 9 extension (3C) 2-3/8 ball (5B) 1-1/16 ball (4) Brake and 2 locks (5) Mandrel clamp
If you call, Ferrees will make either of these stands to fit the operator. This way the Z60 will be at the perfect height for you to be at your best. As a rule of thumb, when you are standing up, your elbow should line up with the main working rod. The Z61 is outfitted with 3 steel rods that are intended to do sousaphone branches. The Z61E is outfitted with the new Z61-11 adjustable rod to do tuba bottom bows. It is necessary, to do a good job, to acquire the optional Z61-13S aluminum ball set. If you are going to do both sousa and tuba work, the most economical way to purchase the machine is to order the Z61E base and add just the Z61-1 and Z61-2 rods from the Z61 setup.

DENT MACHINE

Dent machine accessories


Z61-8 WINGED SETTING NUT
HARD ALUMINUM Z61-13 BALLS

Much quicker and a great replacement winged setting nut for mandrel clamp. Standard
equipment on new models.

Z61-8 Winged Setting Nut

Z61-9 FILL-IN BALLS FOR Z60, Z61 and Z61E

These new, larger hard aluminum balls are sized as a continuation of our regular steel N80D & E round ball sets. These balls are exclusively intended for use with the Z61E dent machine and are NOT meant to be hammered on. They provide a better fit for maximum coverage to preserve contour under the dented area while rolling out the dents. Our new Z6 synthetic lubricant mixed with your petroleum jelly is MANDATORY when using these balls.

Z61-13S Z61-13A Z61-13B Z61-13C Z61-13D

Set of 4, Hard Aluminum Balls 2-3/4 Ball 3 Ball 3-1/4 Ball 3-1/2 Ball

*NEW* Z6 POLYLUBE SYNTHETIC LUBRICANT


These balls fill in between the balls that come standard with the Z60 and Z61 setups. Z61-9A, 1-1/4 ball, bayonet mount Z61-9B, 1-1/2 ball, bayonet mount Z61-9C, 2 ball, bayonet mount Z61-9D, 2-7/8 ball, bayonet mount
This lubricant is mandatory when using aluminum balls! It makes all of the power discs work better too. Its important to use the NEW Z6 synthetic lubricant in all friction producing actions. This stuff, when mixed with YOUR petroleum jelly is GREAT! It makes all your movements much easier; burnishing, rubbing or contouring. It also tends not to allow as much or any scratching of the raw brass or a lacquered surface, and is very good with silver plated surfaces too. Supplied in a 4 oz. can.

Z61-11 ARTICULATED TUBA ROD


This adjustable rod has been standard equipment on the Z61E since its first day. It makes the Z61 into a Z61E.

Z6 Polylube Synthetic Lubricant 4oz Z6A Pint Z6B Quart

*NEW* Z61-16 BASE VISE

Z61-11

Articulated Tuba Rod

A good rod vise to mount and use in the Z61s mandrel clamp.

10

Z61-16

Base Vise

BRASSWIND TOOLS
J88 CORROSION CRACKER PENETRATING OIL
Our Ferrees Corrosion Cracker Penetrating Oil is unbelievable. We put it on a cornet 1st valve slide that had been stuck for years. After allowing it to set overnight, the slide was REMOVED BY HAND, using no tools whatsoever. A recent scientific discovery reduces surface tension so that this amazing solvent creeps into openings as small as ONE MILLIONTH OF AN INCH. Some parts can be loosened immediately, others may require a little more time for the oil to work its way to the full length. BUT it will work! You can loosen valve and tuning slides, stuck or slow moving woodwind keys and stack rods, nuts, bolts, studs, screws, pulleys, shafts, bearings, pipe threads, valve guides or any other corroded metal parts. You can lubricate air driven tools, remove rust, gummed oil and grease.

BRASSWIND TOOLS

E90 TUNING SLIDE PLIERS

These are the finest tools on the market for removing stubborn, corroded tuning slides on brass instruments. The process is very easy. Just fit the sharp edge of the plier into the gap between the inner and outer slide as far as possible. Set the safety screw so the tubing cant accidentally be crushed by hand pressure. Then, by tapping on the opposite side of the tool with a rawhide mallet, while applying pressure to the handles the slide will break loose and move. Penetrating oil, such as J88 Corrosion Cracker Oil, should always be applied to the affected slide area before any slide removal method is tried.

J88A 2oz (58 ml) Corrosion Cracker Oil with a G23 Bench Oiler J88B Refill of 1 pt (473 ml) Corrosion Cracker oil

E90 Cornet Tuning Slide Removal Pliers (Cornet-Trumpet) E92 Baritone Tuning Slide Removal Pliers (14-18mm) E94 Sousaphone Tuning Slide Removal Pliers (18-21mm)

VISITORS

VISITORS

Loyal Ferrees customer Julian Bush (from Tasmania, AU) visits with Katherine & Roger

Professor Emeritus of Music and Chairman of Brass at MSU, Byron Autrey, visits Ferrees often.

11

BRASSWIND TOOLS

BRASSWIND TOOLS
N98 VALVE LAPPING MACHINE
The N98 Valve Lapping Machine is extremely useful even if your shop doesnt rebuild valves. After a bent valve has been straightened, and is working, first be sure the valve guide or star is removed. Then: Install the valve stem in the chuck, included with a chuck key so you can control the tightness. Use about a 1/4 (6.4mm) diameter drop of L58 Ultra Smooth Lapping Compound and spread it all over the valve. As the valve turns in the motor, carefully work the casing slowly back and forth over the valve from the top and bottom ends of the casing. Continue with this lapping process for about one minute, then Clean the valve thoroughly

F10 DENT HAMMERS


For brass instrument repair, including saxophones and other metal parts on woodwinds. Five different sizes, various shapes for dent work. The hammers are available individually or in a set of 5. The heads are hardened steel. The handles are user friendly.
ITEM F10A F10B F10C F10D F10E HEAD SIZE HEAD SIZE 7/16 9/16 1/2 3/4 1-1/8 1 1-3/16 1/2 3/4 1-1/8 WIDTH 1-1/2 1-7/8 1 1-1/8 1-1/4

F10A F10B F10C Now you will find that although you have removed F10D only a minute amount of plating from the valve, the F10E valve has a nice broken in feeling. F10S The machine is also very good to use for sanding F10H
neck corks held on an E8 Sax Neck Holder.

Dent Hammer Dent Hammer Dent Hammer Dent Hammer Dent Hammer Set of 5 Dent Hammers Replacement Handle for Dent Hammers

N98 Valve Lapping Machine (66rpm) (Available in 120 volts only)

L58 ULTRA SMOOTH LAPPING COMPOUND


This is a lapping compound made with a natural abrasive. It may be safely used on brass without the worry of any abrasive residue being left behind. The extremely fine grit will polish the roughness out of valve casings or tuning slides for smooth action. Especially useful when used with the N58 Valve Mandrels, the N28 Valve sleeves or the N98 Valve Lapping Machine. The Lapping Compound should be cleaned from the surface using Z10 Cold Cleaner. 1200 grit leaves nice monel appearing finish.

N20 VALVE LAPPING BLOCKS

Used for lapping-in newly replaced or repaired valves.

N20 N21 N22 N23 N24

Cornet/Trumpet, 5/8 (14.9mm) Small Baritone, 11/16 (17.5mm) Large Baritone, 3/4 (19mm) Small Bass, 15/16 (23.8mm) Large Bass, 1-1/16 (27mm)

L58 Lapping Compound, 4 oz (113 g)

H90 PUMICE
Fine flour pumice for lapping and polishing. H90 Pumice in 1 LB bags

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N20-24 Set of 5 blocks listed above

Brasswind tools
N57 BARREL TYPE DENT BALL SETS N65 BARREL SHAPED DENT BALL SET

BRASSWIND TOOLS

A set of 101 steel dent balls and 5 brass drivers. Graduated in size from .250 (6.4mm) thru .750 (19mm) in .005 (.127mm) steps. Includes storage case. Drilled to accept most of our cable tools, some may need further drilling. N57G 101 Dent Balls, ground finish (includes 5 drivers) N57AG Indv. Balls, ground finish (State Size) N57GH 101 Dent Balls, 1/2 sizes, ground finish N57AGH Indv. Balls, 1/2 sizes, ground finish (State Size) N57C Case only for Ball sets N57CD Double Case for both sets N57D Set of 5 Drivers N57GL *NEW* 25 Sizes in .010 grads. .760 to 1.000 N57X Set of 4 dent balls, ground finish .755, .760, .765, .770
*The N57X balls are not included in N57G set. *The N57G comes in a case. *The N57G & N57GH combo are available in the N57CD case by request, which is suggested for ease of use *The N57GH is available in the N57CD case by request for just the difference in cost.

A set of 10 barrel shaped dent balls are threaded to fit any Ferree dent rod that will hold the N80D or E round dent balls. These rods include the N31, N32, N34, N67, N74 Dent Rods and N88 Sousa Hand Dent Rod. Adding the N65 barrel shaped balls to your shop dramatically increases the uses for all of the dent rods listed above. The set, consists of 10 balls, ranging in size from 1.125 (28.6mm) thru 2.250 (57.2mm) in .125 (3.2mm) steps (1/2-13 thread). N65S Large Barrel Shaped Dent Ball Set of 10 N65A Indv. Balls (Specify Size)

N59 PENCIL MAGNET

Used to locate a dent ball in brass tubing.

N59 Pencil Magnet

G7 MAGNETIC SCRIBER

A NOTE ON BALLS IN HALF SIZE GRADUATIONS


These balls help provide a more precise fit, because many new instruments are thinner than they used to be, these in between sized balls allow removal of dents without over expanding the tubing. They produce a better finish especially in the new French Horns, trombones and trumpets.
This scriber has a tungsten carbide tip, with a permanent magnet on the other end. The point reverses for safety. Can be used to touch up engraving or mark identifying numbers on tools, motors and other property.

G7 Scriber with magnet G7A Replacement Point

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BRASSWIND TOOLS

Brasswind tools
N80 BALL TYPE DENT BALL SETS
These dent balls are designed spherically, so there is no possibility of making lateral ridges in the tubing. Made of chrome steel with a satin sandblast finish. This finish has minute pores which hold Vaseline (or any other lubricant) longer for easy use in tubing. N80A Individual Dent Balls from Set below. (Specify Size) N80AS Set of 3 balls in the sizes: 5/16 (7.9mm), 3/8 (9.5mm), 7/16 (11.1mm). Use on the N54 Knuckle Tools, the N68 Right Angle Mandrel and the N91B Tapered Mandrel (10-24 thread). N80B Individual Dent Balls from Set below. (Specify Size) N80BS Set of 5 balls in the sizes: 7/16 (11.1mm), 1/2 (12.7mm), 9/16 (14.3mm), 5/8 (14.9mm), 11/16 (17.5mm). Use on N55 Knuckle Tools, the N73 Gooseneck Rod and the N124 French Horn Dent Rods (1/4-24 thread). N80C Individual Dent Balls from Set below. (Specify Size) N80CS Set of 6 balls in the sizes: 3/4 (19mm), 13/16 (20.6mm), 7/8 (22.2mm), 15/16 (23.8mm), 1 (25.4mm), 1-1/16 (27mm). Use on N31, N32, N33, N70, N71, N74 Dent rods and the N72 Body Bow dent Remover (3/8-16 thread). N80D Individual Dent Balls from Set below. N80DS Set of 4 balls in the sizes: 1-1/8 (28.6mm), 1-1/4 (31.8mm), 1-3/8 (34.9mm), 1-1/2 (38.1mm). Use N31, N32, N33, N34, N67, N69, N74 Dent Rods and the N88 Sousa Hand Dent Rod (1/2-13 thread). N80E Individual Dent Balls from Set below. (Specify Size) N80ES Set of 4 balls in the sizes: 1-3/4 (44.5mm), 2 (50.8mm), 2-1/4 (57.2mm), 2-1/2 (63.5mm). Used on the same dent rods as the N80D set, but has larger sized balls (1/2-13 thread).

N82 DENT BALL MOUNTNG PLATE

Steel plate with threaded bolts attached to receive all balls listed in the N80A thru N80E sets. A good storage rack that can be hung on the wall or fastened to the bench.

N82

Dent Ball Mounting Plate

N84S WENDELL SCIENTIFIC DENT BALL SET

The design of these unique balls comes from the archives of the old Erick Brand Company. They were called Wendel Scientific Dent Balls. The shape of the balls resembles an old fashioned beehive or dome. The tip is not round or oval, the shape is a combination of curves that makes dents push up easily but also leaves a flat area at the back of the ball for dent hammer work. The balls have a 1/2-13 thread so they will screw on your existing N31, N32, N33, N34, N67, N69 and N74 dent rods. There are 6 balls in the set. The diameters are 1, 1-1/4, 1-1/2, 2, 2-1/2, and 3. These balls will work on saxophones, French horns, trombones, baritones and basses. They are made from high quality steel with a satin finish.

N84S Dent Ball set of 6 N84H Mounting Plate for N84S

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Brasswind tools
N62 LARGER BARREL TYPE DENT BALL SETS
The larger sets listed below greatly increase your work range. The regular sets increase in .025 (.635mm) steps. The half size sets allow for much finer work if used with the regular sets. The combination cuts the size of range between balls to .0125 (.3175mm). Pre-drilled to accept all of our cable tools.

BRASSWIND TOOLS

*NEW* P86 PRITCHARD CABLE SYSTEM


The P86 Pritchard Cable System is a modification of the P84 Tuba cable System developed by Bill Pritchard many years ago to use the cable system with the medium N62, N63 and N64 sized balls for baritone and euphonium sized tubing.
*2-7 foot long nylon cables with T handles *4-threaded steel driver balls *4- different length of stroke cables

REGULAR SIZE SETS


N62A Indv. balls from set below N62AS 20 balls, .025 (.64mm) steps. .775 (19.7mm) thru .1250 (31.8mm) N63A Indv. Balls from set below N63AS 20 balls, .025 (.64mm) steps. 1.275-1.750 N64A Indv. balls from set below N64AS 20 balls, .025 (.64mm) steps. 1.775-2.250

*NEW* HALF SIZE SETS


N62B N62BS N63B N63BS N64B N64BS (Half sizes for the sets listed above) Indv. balls from set below 20 balls, .025 (.64mm) steps. .7625 (19.4mm) thru 1.2375 (31.4mm) Indv. balls from set below 20 balls, .025 (.64mm) steps. 1.2625 (32.1mm) thru 1.7375 (44.1mm) Indv. balls from set below 20 balls, .025 (.64mm) steps. 1.7625 (44.8mm) thru 2.2375 (56.8mm)

*NEW* N89 ROD THREAD ADAPTORS

The threaded steel driver balls are made in four sizes . The process is to use the largest driver ball you can get through the tube as it will be the one that drives the work ball back out. The stroke cables are the cables that go between the driver balls and that hold the work ball. The work ball is moved by pulling the draw cables back and forth. When the draw cable is sharply pulled, the driver ball strikes the work ball to move it under the dent and after the work is done the other driver ball strikes the work ball on the other side to remove it. The driver balls are controlled by your pulling one of the draw cables in a sharp motion, either way. The length of the stroke cable is determined by the length of the ball and the dent itself. The swivel makes the system easy to use. The swivel helps keep the cables from getting twisted and tangled when screwing the tool together or changing ball sizes.

P86

Pritchard Cable System

P81 TRADITIONAL BARREL DENT BALL SET


Barrel type dent balls made of solid steel predrilled to accept our cable tools. These balls bridge between the N64A and the P82 wooden tuba balls. Maintains .025 (.64mm) graduation. #1 - 2.275 #2 - 2.300 #3 - 2.325 #4 - 2.350 #5 - 2.375 #6 - 2.400 #7 - 2.425 #8 - 2.450 #9 - 2.475

Our threaded adaptors will help you when you have a ball with a 1/2 hole that you want to fit on a rod with 3/8 threads or screw a 3/8 threaded ball on a rod with 1/2 threads. These adaptors will keep continuity of size.

N89A Converts 3/8 to Hold 1/2 Balls N89B Converts 1/2 to Hold 3/8 Balls

P81S Set of 9 Dent Balls P81 Individual ball - state size

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BRASSWIND TOOLS

Brasswind tools
P82 LIGHTWEIGHT TUBA DENT BALLS
TUBA DENT BALLS NUMBER AND SIZE
Item # Size
P82A-1 P82A-2 P82A-3 P82A-4 P82A-5 P82A-6 P82A-7 P82A-8 P82A-9 P82A-10 P82A-11 P82A-12 P82A-13 P82B-14 P82B-15 P82B-16 P82B-17 P82B-18 P82B-19 P82B-20 P82B-21 P82B-22 P82B-23 P82B-24 2-1/2 2-17/32 2-9/16 2-19/32 2-5/8 2-21/32 2-11/16 2-23/32 2-3/4 2-25/32 2-13/16 2-27/32 2-7/8 2-29/32 2-15/16 2-31/32 3 3-1/32 3-1/16 3-3/32 3-1/8 3-5/32 3-3/16 3-7/32 P82B-25 P82B-26 P82C-27 P82C-28 P82C-29 P82C-30 P82C-31 P82C-32 P82C-33 P82C-34 P82C-35 P82C-36 P82C-37 P82C-38 P82C-39 P82D-40 P82D-41 P82D-42 P82D-43 P82D-44 P82D-45 P82D-46 P82D-47 P82D-48 3-1/4 3-9/32 3-5/16 3-11/32 3-3/8 3-13/32 3-7/16 3-15/32 3-1/2 3-17/32 3-9/16 3-19/32 3-5/8 3-21/32 3-11/16 3-23/32 3-3/4 3-25/32 3-13/16 3-27/32 3-7/8 3-29/32 3-15/16 3-31/32 P82D-49 P82D-50 P82D-51 P82D-52 P82E-53 P82E-54 P82E-55 P82E-56 P82E-57 P82E-58 P82E-59 P82E-60 P82E-61 P82E-62 P82E-63 P82E-64 P82E-65 P82F-66 P82F-67 P82F-68 P82F-69 P82F-70 P82F-71 P82F-72 P82F-73 4 4-1/32 4-1/16 4-3/32 4-1/8 4-5/32 4-3/16 4-7/32 4-1/4 4-9/32 4-5/16 4-11/32 4-3/8 4-13/32 4-7/16 4-15/32 4-1/2 4-9/16 4-5/8 4-11/16 4-3/4 4-13/16 4-7/8 4-15/16 5

In the universal search to find better methods to do better work, Ferrees developed this system of lightweight wooden dent balls with a center of steel, covering about the middle third of the ball area; providing a nice large work area. (U.S. patent #4727745) In the history of brass repair, many materials have been tried for making good workable dent balls. In every instance, it was determined that only steel was satisfactory for the best results. However, when you are dealing with dent balls of this large a proportion, weight becomes an issue. Steel balls this size would be unusable. Hence, Cliffs lightweight woodies.

TUBA DENT BALLS NUMBER AND SIZE CHART IN METRIC


Item # Size
P82A-1 P82A-2 P82A-3 P82A-4 P82A-5 P82A-6 P82A-7 P82A-8 P82A-9 P82A-10 P82A-11 P82A-12 P82A-13 P82B-14 P82B-15 P82B-16 P82B-17 P82B-18 P82B-19 P82B-20 P82B-21 P82B-22 P82B-23 P82B-24 64.50mm 64.29mm 65.09mm 65.88mm 66.68mm 67.47mm 68.26mm 69.05mm 69.85mm 70.64mm 71.44mm 72.23mm 73.03mm 73.82mm 74.61mm 75.40mm 76.20mm 76.99mm 77.79mm 78.58mm 79.38mm 80.17mm 80.96mm 81.75mm P82B-25 P82B-26 P82C-27 P82C-28 P82C-29 P82C-30 P82C-31 P82C-32 P82C-33 P82C-34 P82C-35 P82C-36 P82C-37 P82C-38 P82C-39 P82D-40 P82D-41 P82D-42 P82D-43 P82D-44 P82D-45 P82D-46 P82D-47 P82D-48 82.55mm 83.34mm 84.14mm 84.93mm 85.73mm 86.52mm 87.31mm 88.10mm 88.90mm 89.69mm 90.49mm 91.28mm 92.08mm 92.87mm 93.66mm 9.45cm 9.53cm 9.60cm 9.69cm 9.76cm 9.84cm 9.92cm 10.00cm 10.08cm P82D-49 P82D-50 P82D-51 P82D-52 P82E-53 P82E-54 P82E-55 P82E-56 P82E-57 P82E-58 P82E-59 P82E-60 P82E-61 P82E-62 P82E-63 P82E-64 P82E-65 P82F-66 P82F-67 P82F-68 P82F-69 P82F-70 P82F-71 P82F-72 P82F-73 10.16cm 10.24cm 10.32cm 10.40cm 10.48cm 10.56cm 10.64cm 10.72cm 10.80cm 10.87cm 10.95cm 11.03cm 11.11cm 11.19cm 11.27cm 11.35cm 11.43cm 11.59cm 11.75cm 11.90cm 12.06cm 12.22cm 12.38cm 12.54cm 12.70cm

A Note On Pricing
For example all of the balls listed under P82A (size 2-1/2 thru 2-7/8) are priced the same, the price in the price list is for EACH INDIVIDUAL SIZED BALL. only. A complete set is available as P82S. P82A NO. 1-13 Tuba Dent Balls 2-1/2 thru 2-7/8 (63.5mm thru 73mm) P82B NO. 14-26 Tuba Dent Balls 2-29/32 thru 3-9/32 (73.8mm thru 83.3mm) P82C NO. 27-39 Tuba Dent Balls 3-5/16 thru 3-11/16 (84.1mm thru 93.7mm) P82D NO. 40-52 Tuba Dent Balls 3-23/32 thru 4-3/32 (94.5mm thru 104mm) P82E NO. 53-65 Tuba Dent Balls 4-1/8 thru 4-1/2 (104.8mm thru 114.3mm) P82F NO. 66-73 Tuba Dent Balls 4-9/16 thru 5 (115.9mm thru 12.7mm) P82S Complete Set of all 73 of the P82 Dent Balls

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Brasswind TOOLS
P84 TUBA DENT REMOVAL CABLE SYSTEM
Designed to be used with the P82 Lightweight Tuba Dent balls, this system consists of: *2- 7 foot long nylon covered cables *2- cable gripping aluminum handles *5- threaded steel driver balls *4- different length stroke cables The handles are designed to slide up and down the cable. When squeezed, they grip. They are strongly constructed of aluminum and delrin, they wont come off the cable, unless you disassemble them. The threaded drivers are made in 5 sizes. Use the heaviest driver ball you can get into the tube, which will be the one that drives the work ball back out. It takes 2 driver balls, 1 to drive it in and 1 to drive it out. The stroke cables are the cables that go between the driver balls and hold the work ball. The length of the stroke cable is determined by the length of the ball and the dent itself. The swivel makes the system easy to use. The swivel helps keep the cables from getting twisted and tangled when screwing together.

BRASSWIND TOOLS

*NEW* P83 ROD TAYLOR CABLE SET

P84

Tuba Dent Removal System

Named for Rod Taylor of Taylors Band and Orchestra in Akron, OH. Rod pioneered using the larger P82 Wood balls, in similar fashion to the way we have all used the smaller steel balls for many years. Several years ago, we made him a special cable so that you could tunk the balls in a little further and after the work is done, you can tunk the ball back out very easily. If you hang the right weight driver balls onto the cable properly, the natural strength or tension of the cable will keep the balls suspended in the air; so that they don't bang on the inside of the bore. There are 4 cables in the P83S set, 6 , 7, 8 and 9 in length, so that you can use the method over the entire series of large barrel balls, including the steel ones, which are smaller than the wooden P82s. There are also two threaded brass retainers, one for each end of the cable to keep everything contained and make it faster for assembly and disassembly, when changing ball sizes.

H40 LEAD MELTING LADLE

P83S P83-6 P83-7 P83-8 P83-9 P83R

Rod Taylor Cable Set 6 Cable 7 Cable 8 Cable 9 Cable Cable end only

Heavy 3/16 (4.75mm) formed steel ladle with 16 (40.6cm) long handle. For melting lead jaws and lead pigs, or re-melting patch forming lead block. Holds ample lead for filling any small instrument tubing to before bending.

H40

Lead Melting Ladle

www.ferreestools.com

17

BRASSWIND TOOLS

Brasswind tools
N51 MOUTHPIECE ARBORS
Polishing mouthpieces was never easier than when using these handy arbors to spin the mouthpiece in your bench motor using F4 Silvo silver cleaner. Also works as a mandrel to round out and remove dents out of the mouthpiece shanks. Silvo polishes the mouthpiece to look like new...no fine scratches like after scratch brushing. N51A Mouthpiece Arbor for Cornet or French Horn N51B Mouthpiece Arbor for Trumpet/ Trombone or Baritone N51C Mouthpiece Arbor for Sousaphone N51S Set of N51A, B and C

G32 TROMBONE SLIDE REMOVER COLLARS

N15 MOUTHPIECE SHANK ARBOR

The Trombone Slide Remover Collars are now made with two size openings. The G32A set is .600 (15.2mm) to fit regular trombones and the G32B is .656 (16.7mm) for bass trombones. Both sets consist of two tapered collars and one straight wedge collar. The two tapered collars are inserted in the crack between the threads and the nut on opposite sides of the frozen joint. When pressed toward each other they grow in thickness, forcing the bell section apart from the slide section. If there is too much space in the crack after the two tapered collars are inserted, the straight wedge can be inserted as a shim. Press together by hand, by tapping gently with a rawhide mallet or by gently pressing in a vise. G32A Slide Removal Collars for tenor Trombone G32B Slide Removal Collars for Bass Trombone

The N15 Mouthpiece Shank Arbor is a stepped and tapered steel shaft for rounding out the different mouthpiece shanks. It will fit all sizes brass instrument mouthpieces.

G41 2 SIZES OF TROMBONE BUMPER REMOVERS


Easiest possible method for removing stuck cork and felt bumpers from the cork barrel. Our Trombone Bumper Removers specifically designed for this job. Slip the tool over the inside slide, force the tip into the old felt or cork with a twisting motion. Now, you may more easily withdraw the old bumper.

N15

Mouthpiece Shank Arbor

G35 TROMBONE CORK BARREL SPACERS


This is a set of 3 brass wedges for aligning the inner slide of a trombone with the cork barrel. Each of the 3 sections has identical scribed reference marks to aid in perfect alignment of the inside tube to the cork barrel.

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G35 Trombone Cork Barrel Spacer Tools, Set of 3

G41A For Tenor Trombone G41B For Bass Trombone

Brasswind tools
*NEW* P57 HOOK-BACK TOOL A DRIVER/RETRIEVER FOR FRENCH HORN P56 FRENCH HORN DENT BALL DRIVER/RETRIEVER
MARCHING BRASS INSTRUMENTS
Imagine taking the dents out of the tapered tubing of a French horn, from the bell flare to the valve section, without unsoldering the instrument! The need to realign the braces and reassemble the horn is eliminated. The time needed for dent work in these areas of the horn is a fraction of what it used to be. The P56 can also be used with marching brass instruments. The P56 shares many of the same features, and operates the same way as the P50 for cornets. The big difference is that the P56 comes apart in segments so that the length can be changed. Altering the tool length allows the Repairman to reach any damaged area while still enjoying precision placement of the ball. (US Patent 4727744)

BRASSWIND TOOLS

Another ball centered cable tool. This tool offers more power and flexibility for French horn dents in the hand grip area than ever before. It consists of the new P57A Power Handle, the necessary ball segments and a special 5 stroke cable. You use this tool with the N62AS(.775 to 1.250) and/or N62BS ball sets. Then, to get smaller than .775(19.7mm) you have to use your N57G set which is .750 (19.0mm) and smaller. You may want to use the N57X four ball set as blenders. All P56 segments may be used with this tool also.

P57 Driver/Retriever for French Horns P57A Handle Assembly

*NEW* P53 TROMBONE DENTBALL DRIVER/RETRIEVER

P56 Complete Kit for French Horn Bells P56A 26-1/2 handle only with two stroke cables, a small and a large w/ brass balls.
P56 Segments may be purchased individually and vary in length from 5 to 7 P56B Ball Segment B P56C Ball Segment C P56D Ball Segment D P56E Ball Segment E P56F Ball Segment F P56G Ball Segment G P56H Ball Segment H P56J Replacement cable that holds the balls for the P56A handle. P56X Extension handle. With this handle, the P56 can be used with the O28 French Horn jig. P56-SM Small Stroke Cable P56-LG Large Stroke Cable P56U Update for P56Send in old handle.
Segments B-F work with P56-LG large stroke cable which is used with the N62 or N63 balls. Segments G-H work with P56-SM small stroke cable which is used with the N57 balls.

This tool is great for removing abrasion dents or ping dents in the bottom bow of a trombone without taking it apart. It also allows for a little English on the ball to hold it to the dent even though the ball is .010 or .015- too small due to the connection ring and hand slide ferrule soldering, which shrinks the tubing leading to the bottom bow disallowing a larger, proper ball. Not for dead end smashes, which require removing the bow, bowguard or cap and possibly annealing of the tube.

P53 Trombone Dent Ball Driver/Retriever P53A Replacement cable only

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BRASSWIND TOOLS

Brasswind tools
P51 TUBA MOUTHPIPE DENT BALL DRIVER/RETRIEVER DENT BALL HAMMERS Trombone/Baritone & Cornet/Trumpet

This tool simplifies tuba mouthpipe dent removal on American style tubas without requiring unsoldering and removal of the mouthpipe tube. To use the tool, remove the driver first. Then insert the whole unit into the mouthpipe through the mouthpiece receiver. The threaded end of the cable will drop through into the valve casing. Next, slide one, two, three, etc dent balls on the cable and attach the largest driver ball that will fit into the mouthpipe. Lubricate the dent balls with J88, Z6 or similar lubricant. Feed the dent balls and driver into the mouthpipe with your fingers. Do not try to pull them into the mouthpipe with the cable as they may mar the port edge. With a snapping back and forth motion drive the dent balls through the dent. To remove the dent balls use a back and forth motion with the flexible driver, which will push them into the valve casing. The procedure is repeated as often as required to remove the dent or dents. Does not work on short action valves.

Although alike in appearance and principle to the other Dent Ball Driver/Retrievers, the P54 and P55 work slightly differently. The steel dent balls do not attach to the cable as they do on the P50, P52 and P56. The P54 and P55 are used strictly to drive the dent ball in and out of the tuning slide. This takes the place of shaking a driver behind the dent ball and possibly placing a lot of little dents in the slide from the inside. (US Patent #4727744) Use N57G dent balls.

P54

Trombone and Baritone Dent Ball Hammer P54A Replacement Cable P55 Cornet and Trumpet Dent Ball Hammer P55A Replacement Cable All versions of Ferrees exclusive centered cable by ball technology are covered by US Patent #4727744.

P51

Tuba Mouthpipe Dent Ball Driver Retriever

P58 SAX NECK DRIVER


This tool removes dents from between where the rod and ball stop coming in from both ends in a tenor sax neck. You can knock out dents as easily as on any baritone or French horn, and quick.

~REPAIR TIP~
French Horn Stringing...It is important to remember when stringing a rotor valve; that the strings do not touch; as that increases wear and binding up etc. They may work, despite this, but, try to have them NOT touch; sometimes you can achieve this by bending the angled, strung arm up or down. On occasion, you have to bend the arm toward or away from the stop arm. We call this,. string over or string under as to where the strings wind up.

20

P58 Sax Neck Driver only P58C Set of 6 dent balls: .760 thru .860 P58D Set of 6 dent balls: .770 thru .870

Brasswind tools
*NEW* P50 DENT BALL HOLDER DRIVER/RETRIEVER P52 DENT BALL DRIVER/ RETRIEVER FOR CYLINDRICAL TUBING AND FRENCH HORN TUNING SLIDES
This model of the Dent Ball Driver/Retriever is designed to be used in the irregular shaped French horn tuning slides. No other dent ball holding dent tool can give you the control and speed that this tool delivers. It is so innovative that it is patented. The tool is designed to be used with the N57G and N57GH barrel-type dent ball sets. The outstanding features of this tool are its ability to place the ball exactly where you want it and then, retrieve it quickly, after use. There is no need to unsolder the bell. This is a precision designed and engineered tool. The P50 Dent Ball Driver/Retriever consists of a chromed steel handle connected to several nylon balls on a cable. These balls are held stationary by a round steel driver. Next comes the stroke cable, a short length of cable with a threaded fitting attached to the cable end. The kit includes two brass balls which screw onto the threaded cable fitting attached to the cable end. These brass balls hold the dent ball on the stroke cable. The new longer sleeve is provided to protect the inside bore from scratching. A complete set of instructions comes with the tool. An older set of dent balls may be drilled out easily with a #29 drill bit. Be sure to protect the ball surface when drilling them out. (US Patent #4727744) However, many Repairmen have told us the tool is definitely not limited to tuning slides on French horns. It works very well for any instruments that have cylindrical tubing as well as cornet mouthpipes.

BRASSWIND TOOLS

P52

Driver/Retriever for French Horn Tuning Slides P52A Replacement Cable

VISITORS

P50 For Cornets and Trumpets P50A Replacement Cable P50B Replacement Sleeve, polyvinyl
Ray Bennett, (owner of McClellans Music House in Buffalo, NY) along with Lynn Harbold (Repairman at McClellans) visit with Gary Ferree.

www.ferreestools.com

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BRASSWIND TOOLS

BRASSwind tools
N83 ROLLER BALLS
Friction Free Dent Balls

*NEW* N29S SPECIAL DENT BALL SET

In normal dent removal there is a considerable amount of friction between the ball and the surface being worked upon. That is why many repairmen coat the dent balls with Vaseline...the less friction the better. This is especially true as you start working with the larger balls in order to do baritones, some marching brass, tubas, souses, etc We have taken 4 balls, sized 1, 1-1/2, 2 and 2 -1/2 (25.4, 38.1, 50.8, 63.5mm) and fit them with roller bearings. Two high quality bearings for each These specially produced balls are not a typical ball. Then we adapted them so they would screw onto spherical or barrel type ball. These are for odd places the end of a standard dent rod. The largest three have you are sometimes faced with. Some are egg shaped, 1/2-13 threads and the smallest has 3/8-16 thread. some are semi-elliptical, all are very usable. These roller balls will roll, rather than slide, as you N29S Set of 6 Special Shaped Balls work the dent out. With little or no friction between N29A-F Individual Ball the ball and the brass, you will be able to do more delicate work, and do it with less effort. N48 TROMBONE VENTURI RODS The tool works great on back bows, straight and curved tubing.

N83A N83B N83C N83D N83S

Roller Ball-Size 1 (25.4mm) Roller Ball-Size 1-1/2 (38.1mm) Roller Ball-Size 2 (50.8mm) Roller Ball-Size 2-1/2 (63.5mm) Set of all 4 Roller Balls
These two rods make removing the trombone venturi much easier. Slide the rod down inside the slide tube on the mouthpiece side. The rod is tapered to fit the venturi. Put the end of the rod in a vise and heat the venturi solder joint. Use a twisting motion to pull the venturi tube.

N48A Tenor Trombone Venturi Rod N48B Bass Trombone Venturi Rod

~REPAIR TIP~
Better Dent Work Using Your Dent Hammer Normally, you would use round balls (N80Ds or Es) screwed on 5/8 or 3/4 rods like N31s or a N74 mounted in a vise with a V-Block to form the tubing around. With this setup you would use a F10A or B dent hammer to burnish and push the metal back to a nice cylindrical form. You are not supposed to hammer, directly ON a ball. You use the ball as a form or mandrel and then hammer right next to the ball radius; essentially making the ball a hammer or form , from the inside out.

~REPAIR TIP~
Better Dent Work Using Your Dent Hammer Remember, the more you hammer direct, the thinner and harder and larger the metal gets and work hardening sometimes creates cracks. You may have to anneal, and that gets messy with all the posts and sometimes tone holes. But, if you label everything and draw some pictures you will probably be okay, anyway, lacking a Z60 and either a Z61, 61E Base or a 61S Stand and some toys, of course. Then, the dents just kind of roll out. There are times however, that you must anneal BEFORE using even the dent machine.

22

Brasswind tools
*NEW* L12 HEAVY DUTY POST PUSHER/DENT PULLER P2-10 DOUBLE HANDLE AND CONE SHAPED ROLLERS
Unlike burnishers, these double handle rollers and cone shaped rollers roll as you use them. With little or no friction between the roller and the brass, you will be able to do more delicate work and do it with less effort. It reduces the possibility of scratching the lacquer or even damaging the

BRASSWIND TOOLS

New, dual use tool. It can tunk a post back into adjustment to save cutting and/or swedging. You can also use it for raising basic rounded dents, by material itself. P2 3/8 Radius Double-Handle Roller soldering it into the dent and then using the P3 1/2 Radius Double-Handle Roller built in hammer for pulling the dent up to the P4 3-1/2 Flat Double-Handle Roller same plain or level (on the order of the L13 P5 1-5/8 Radius Double-Handle Roller slide hammer. This tool has one removable P6 6-1/2 Radius Double-Handle Roller brass end and the other end is concaved. The P7 11-1/2 Radius Double-Handle Roller length is approximately 14 long. The shaft is P8 7/8 Dia. Cone Shaped Roller(24 hndl) 1/4 diameter steel and the heavy brass sliding P9 1 Dia. Cone Shaped Roller(24 handle) weight is a full 1 diameter. P10 1-1/8 Dia. Cone Shaped Roller(24 hndl) L12 Heavy Duty Post Pusher/Dent Puller

*NEW* P14-16 CONTOURED BELL ROLLERS P11 & P12 DENT ROLLERS

These new Contour Series bell rollers were designed for removing bell dents and re-contouring the profile for specific types of instruments.

P14 Roller for cornet and trumpet P15 Roller for trombone, flugelhorn, baritone and euphonium P16 Roller for French horn and tuba (newer style with smaller diameter bell)

Our P12 Extra Long Dent Roller has a 1-1/4 (31.8mm) outside diameter with roller length of 12 (305mm). The extra length makes it excellent for larger belled instruments. The total length is 22 (559mm).

P11 P12

7 Roller 12 Extra Long Dent Roller

23

BRASSWIND TOOLS

BRASSWIND TOOLS
N86 TRUMPET MOUTHPIPE DENT ROLLER N56 TAPERED MOUTHPIPE CABLE KIT
This is a system which greatly simplifies the removal of dents from tapered mouthpipes. It allows the Repairmen to drive and retrieve a dent ball from areas that were previously very difficult to reach, if not impossible. The kit is made from high quality, galvanized, industrial cable covered with tough nylon tubing. The cable has a threaded connection in the middle of its length. This connection allows the cable to be split into two pieces so the Repairmen can put a different dent ball on the cable without removing the cable from the horn. The N56 Tapered Mouthpiece Cable Kit is a must for all brass repair shops. The N56 when fully assembled is 90 long. Use N57G and/or N57GH dent balls.

The N86 Trumpet Mouthpipe Dent Roller Kit consists of two parts: (1) The two-headed dent roller and (2) the tapered mandrel with a stop sleeve. The two headed mandrel accomplishes several things. The curvature of the working surfaces of the roller works harmoniously with the curvature of the specially designed, floating, tapered mandrel. The other end of this mandrel works terrifically to take a dent out of a straight tuning slide for cornet, French horn, trumpet and mellophone. Since you will be applying equal pressure almost all the way around the mouthpipe, there is very little chance of producing egg shaped tubing If properly done. Also, the long mandrel inside the tubing gives you the leverage to work easier and retain more control. It has been said that this tool not only takes out dents, it actually remanufactures the mouthpipe. Heres how to use it: * Place the two headed dent roller in a strong vise * Remove the mouthpipe from the trumpet * Clean off solder and any other debris. * Slip the mandrel into the trumpet mouthpipe * Position the sliding sleeve so that the mouthpipe is against the sleeve and slightly loose on the mandrel. * Using the knurled screw, lock it in place so the mouthpipe cannot move up and wedge itself tightly on the mandrel. The end of the trumpet mouthpipe will push against the edge of the sleeve while you are using the tool. The mouthpipe must float at least by 1/4 laterally. * Place the mouthpipe, with the mandrel inside, between the rollers and apply side pressure to push the mouthpipe against the rollers. * Push the mouthpipe and mandrel back and forth between the rollers (while still placing pressure). Rotate this mouthpipe/mandrel constantly and the dent will be removed. For best results use both hands, one at each end of the rod.

N56 Tapered Mouthpipe Cable Kit N56A Cable Extension, 12 (305mm) N56B Cable Extension, 18 (457mm)

N49 TRUMPET MOUTHPIPE DENT ROD


Now, the dent balls can be inserted and removed into the trumpet mouthpipe in a quick and precise way, without using the shake the dent ball into place using a driver and then try to shake it back out with another driver method. Since the bell flare usually blocks the entrance to the horn from the large end of the tapered mouthpipe, it is necessary to go into the small end. You can do this to some extent with a N91B rod and the smallest a N80A ball, but you are limited because of the venturi. With this tool, you pull the ball into place, do your work and then push it back out (use N57 balls on page 13).

24

N86 Trumpet Mouthpipe Dent Roller Kit

N49

Trumpet Mouthpipe Dent Rod

Brasswind tools
N40 EXPANDABLE SOUSAPHONE SLIDE DENT TOOLS G88 FERREES MOUTHPICE PULLER

BRASSWIND TOOLS

5/8 (15.9mm) for Eb and small BBb sousaphones and tubas. Also trombone tuning slides. N40 Small Expandable Sousa Dent Tool 11/16 (17.5mm) for standard model BBb sousaphones and tubas. N42 Medium Expandable Sousa Dent Tool 3/4 (19mm) for extra large sousaphones and large tubas. N44 Large Expandable Sousa Dent Tool 13/16 (20.6mm) for extra large tubas. N46 Extra Large Expandable Sousa Dent Tool

Pulls out any stuck or frozen cornet, trumpet, mellophone, alto horn, flugelhorn, French horn, trombone, tuba or sousaphone mouthpiece in seconds. On the improved G88 Mouthpiece Puller, Ferrees has replaced the adjustment knob that held the arms against the mouthpiece with an automatic locking lug which actually forces the arms tight against the mouthpiece as pressure is applied by turning the T handle. So now the T handle is the only thing to turn. See website for instructions. www.ferreestools.com

G88 Ferrees Mouthpiece Puller G88C Cradle Replacement G89 Auto Locking Lug

*NEW* L42 DENT ROD HOLDING VISE


This re-designed, 2nd generation, heavy-duty, adjustable rod holder vise works with all your tapered mandrels and your various threaded rods and balls. Also great using the re-bounding method. Has new thru bolt tightening handle and 3 angle adjustment. Addition of the 3 preset angle differences make this a most effective way to use your mandrels, flex rods and any special sax rods you may have. Cheaper than a good heavy duty vise and does a better job for holding rods, because it was designed specifically for doing both brass and woodwind instruments dent work using that method. The L42 does not require a V-block.

L42 Dent Rod Holding Vise

25

BRASSWIND TOOLS

Brasswind tools
N35 RIGHT ANGLE EXPANDERS N5-N7 EXTRA LONG RIGHT ANGLE EXPANDER

SMALL RIGHT ANGLE TOOL


For cornets, trumpets, French horns and some mellophones. Makes 3rd valve slides operational on cornets and trumpets, for easy use of the finger ring. 7/16 (11.1mm).

N5 shown with N35 underneath.

This tool was manufactured as an answer to requests from Repairmen. It has several advantages over the standard length expander 1. Gives access to tuning slide areas that are difficult to reach. 2. Help prevent scratching of other tubing next to tuning slides. 3. Our standard right angle expander is 3 long. These tools are 12 long.

N35 Small Angle Expandable Dent Tool

N36 MEDIUM RIGHT ANGLE TOOL


For mellophones, small bore valve trombones, large bore cornets, flugelhorns. 1/2 (12.7mm)

N5 Extra Long Right Angle Expander 7/16 (11.1mm) N6 Extra Long Right Angle Expander 1/2 (12.7mm) N7 Extra Long Right Angle Expander 9/16 (14.3mm)

O8 FRENCH HORN POLISHING JIG

N36 Medium Right Angle Expandable Tool

N37 LARGE RIGHT ANGLE TOOL


For baritones, valve trombones. 9/16 (14.3mm)

N37 Large Right Angle Expandable Dent Tool

Designed to hold a French horn during hand sanding, polishing or soldering.

26

O8 French Horn Polishing Jig

Brasswind tools
DENT RODS
N71 N32 N67 N70 N69 N31 N31A N31B N33 N74 N34 N30 N88

BRASSWIND TOOLS

N30

Sousa Bell Jack. Adjustable to straighten sousaphone bell tenons, especially on fiberglass sousaphones which bend even easier.
3ft (.91mm) straight, 5/8 (15.9mm) rod for use on baritones, sousaphones and with the N81 sax dent balls. Also uses N80CS, N80DS and N80ES balls.

sousaphones. Threaded for N80DS and N80ES balls. Has a plate on one end to help prevents slipping under heavy pressure. N67 3 ft. (.91m) S curve, 5/8 (15.9mm) diameter rod for baritones, basses. Uses N80DS and N80ES sets of balls. 5 ft. (1.52m) S curve, 3/4 (19.0mm) diameter rod for baritones, sousaphones and recording basses. Uses N80DS and N80ES sets of balls.
4 ft (1.22m) straight, 3/4 (19mm) threaded on one end for N80D and N80E balls for sax bells, baritones and sousaphones tapered and threaded on the other end for use with N80CS balls for sax body.

N31

N31A 3 ft (.91mm) straight, 5/8 (15.9mm) rod, bent on C ball end for use in Alto sax bows. N31B 3 ft (.91mm) straight, 5/8 (15.9mm) rod, bent on D/E rod end for use on Tenor sax bows. N32 2 ft (61cm) S curve, 5/8 (15.9mm) rod for use on saxophones, baritones and sousaphones. Uses N80CS, N80DS and N80ES balls. 4 ft (1.22m) small ends curved, 3/4 (19mm) rod for saxophones, baritones and sousaphones. Uses N80CS, N80D and N80E balls.

N69

N74

N33

N88

N34

3-1/2(1.07m) S curve, 3/4(19mm) diameter rod. Reaches extra far into (continued)

Sousaphone Dent Rod Short, finely knurled hand held dent rod. 6 (152mm) long. For working inside sousaphones with your arm when the instruments not disassembled. Takes N80DS and N80ES sets of balls.

27

BRASSWIND TOOLS

Brasswind tools
N70 FRENCH HORN DENT ROD N124 FRENCH HORN DENT RODS

Guido Fraipont from Belgium shown using N70.

1/2 (12.7mm), 3 ft (.91mm) for French horns, threaded on both ends to receive N80CS set of balls. Curved on one end, made from stress proof steel. Uses N80CS ball set.

This special set of four French Horn dent rods were designed to remove dents from French Horn bell and 1st branch tubing after the bell has been separated at N70 French Horn Dent Rod the connection ring from the first branch. These threaded rods are used with the N80BS set of N71 FRENCH HORN DENT ROD dent balls. The rods are designed so that the tool can be put in the vise and the horn held by hand with plenty of room for the bell rim to pass the vise. Guido These rods may be purchased separately or as a Fraipont from Belgium complete set of four.
shown using N71.

Individual Rods
N124A N124B N124C N124D RightSmall radius (European horns) LeftSmall radius (European horns) RightLarger radius (American horns) LeftLarger radius (American horns)

1/2 (12.7mm), 3ft (.91mm) S curve made from stress proof steel for French horns and mellophones. This rod is threaded on both ends to receive the N80CS balls.

N71

French Horn Dent Rod

N124S Set of 4 French Horn Rods. Use with N80BS balls.

D40 FRENCH HORN CORD


Braided green/white nylon cord, with a fiberglass core. Very flexible and strong. It will not stretch. Ideal for French horn and Trombone valves (.026-.034 thick) D40A French Horn Cord, 10ft length D40B 100ft (30.5mm) Spool Braided green/white nylon cord. Same as above, but heavier, for tuba valves. .036-.043 thick. D40AH French Horn Cord, 10ft length D40BH French Horn Cord, 100ft length

F65 HAND TUBING SHRINKER


For shrinking the end of tubing or crooks when they do not fit exactly into slides or ferrules. The tool has a very slight taper. It will not over-shrink tubing, but is designed to give the minor shrinkage necessary for precise fit of tubing, crooks and slides.

F65

Hand Tubing Shrinker

28

Brasswind tools
N54 KNUCKLE DENT RODS
A B C D
E

BRASSWIND TOOLS

N55 KNUCKLE DENT RODS


A B C D E

Many dents on brass instruments can be removed easily using these knuckle tools. The tools are designed so that they can get into many hard to reach areas, then dents can be pushed out without unnecessary hammering or over working the brass. This cuts down on the possibility of cracking or stretching the metal. With these tools you reverse the action of the impact which caused the dent. In other words, you push the metal out instead of in. This set is used on all valve ports and other small diameter crooks. It consists of five 1/4 (6.4mm) rods, running in varying degrees from a straight rod to a 90 (right angle). This set is used with the N80A Dent Rod Ball Set. Each rod has a threaded end which will receive a 5/16 (7.9mm), 3/8 (9.5mm) or a 7/16 (11.1mm) ball. By interchanging the ball you multiply the various configuration of the rods and balls to make a total of 15 different tools at your disposal. Use N80AS. We suggest getting 5 extra N54As for custom bending.

This set of rods consists of five knuckle tools designed along the same principle as the N54 rods. They are 3/8 (9.5mm) in diameter with angles varying from straight to 90 for use with the larger instruments; trombone, baritone, euphonium, tuba and sousaphone crooks and bows as well as blending in the cornet and trumpet bells in the area between where the N57 dent balls stop and the tapered mandrel quits. These rods use the N80BS set of 5 dent balls giving the user a possibility of 25 different combinations. Get 3 N55Es for custom bending.

N55S N55A N55B N55C N55D N55E

Knuckle Dent Rods, Set of 5 Individual Knuckle Dent Rod Individual Knuckle Dent Rod Individual Knuckle Dent Rod Individual Knuckle Dent Rod Individual Knuckle Dent Rod

*NEW* L14 V-BLOCK

N54S N54A N54B N54C N54D N54E

Knuckle Dent Rods, Set of 5 Indv. Knuckle Dent Rod Indv. Knuckle Dent Rod Indv. Knuckle Dent Rod Indv. Knuckle Dent Rod Indv. Knuckle Dent Rod

Holds round mandrels in any repair position in a vise. Mandrels will not slip under pressure.

EMAIL ORDERS TO US: ferreestools@aol.com

L14 V-Block L14A V-Block with locking screws.

29

BRASSWIND TOOLS

Brasswind tools
N105-107 HOOK BURNISHER N1-N3 STRAIGHT BURNISHERS

Hook burnishers for curved and straight tubing.

N105 Hook size of 5/8 (15.9mm) for flutes and trombone slides. N106 Hook size of 1-3/4 (44.5mm) N107 Hook size of 2-1/2 (63.5mm) N2A Wood Burnisher Handle for burnishers listed above.

All of our burnishers are made of fine tool steel with highly polished finishes. The 6 (152.4mm), 8 (203mm) and 10 (254mm) sizes work well on the bell flares, from piccolo trumpet thru sousaphone.

N1 N2 N3 N2A

N2A WOOD BURNISHER HANDLE

6 Straight Burnisher, small. 8 Straight Burnisher, standard. 10 Straight Burnisher, large. Wood Burnisher Handle for burnishers Listed above

D23 & D24 SMALL 2 BURNISHER WITH HANDLES


Wooden 24 handle to fit any of the straight or hook burnisher listed on this page. Adding the handle gives much more control of the burnisher during use.

N2A

Wood Burnisher Handle

N8 & N9 DOUBLE HANDLE BURNISHERS


The two handles give more leverage and better control for severe damage. These burnishers have a very fine finish and a good radius that allows the burnisher to work right up to the bell rim wire.

Small oval shaped tool steel burnishers, highly polished with seasoned wood handles. For woodwind keys and all plated instruments.

D23 Straight Burnisher D24 Curved Burnisher


Same size as above but extra slim, supple for delicate work or smaller instruments such as oboe, piccolo etc

N8 N9

30

Small Double Handle Burnisher. 2 (50.8mm) radius for cornets/trumpets Large Double Handle Burnisher. 4 (102mm) radius for trombones and baritones

D25 Straight Burnisher D26 Curved Burnisher

Brasswind tools
L5 UNIVERSAL BELL IRON P71 & P72 UNIVERSAL BELL FLARE MANDRELS
Designed to be used on the bell flares on all brands of instruments. An extra high stem helps to hold the bell on the mandrel, thus freeing both hands. Works best if used with an N8 or N9 Double Handle Burnisher to restore contour. The loose fitting flexible natured design of these mandrels makes it possible for the bell to be in contact with the mandrel at all times while rubbing with a double or single handled burnisher.

BRASSWIND TOOLS

Primarily used as a Sousa and Tuba bell iron, this tool can also be used on many small instruments as making this tool universal. Can be used to remove dents from the bell rim through the bell flare of many bells from metal clarinets to sousaphones.

P71

L5

Universal Bell Iron

Bell Flare Mandrel for Cornets and Trumpets

L3 & L4 SPECIAL BELL IRONS


For more precision work on bells, on which you want to do a smoother job. You can do perfect work, with just a little care and patience. L3 L4 Cornet and Trumpet Bell Iron Trombone and French Horn Bell Iron

P72

Bell Flare Mandrel for Trombones

*NEW* P14-P16 CONTOURED BELL ROLLERS

VISITORS

The new Contour Series bell rollers were designed for repairing specific types of instruments.

Sebastian Rosol (IL) and Greg Ryglicki (Poland) visit with Gary Ferree

P14 Roller for cornet and trumpet, saxes P15 Roller for trombone, flugelhorn, baritone and euphonium P16 Roller for French horn and tuba (newer style with smaller diameter bell)

31

BRASSWIND TOOLS

Brasswind tools
N90 & N94 UNIVERSAL TAPERED MANDRELS N47 BELL STEM MANDREL

N90 General use on brass instruments. Great for piccolos and trumpet mouthpipes. The large end is 1/2 (12.7mm) and the small end is 1/4 (6.4mm). The length is 20 (508mm).

N90 Universal Tapered Mandrel


N94 General use on brass instruments. The large end is 2 (50.8mm) and the small end is .6875 (17.5mm). Length is 30 (76.2cm).

This mandrel is used on the straight tube of the bell crook when the bell is removed from the horn. The extra long 28 (71.1cm) length keeps the bell flair from hitting the vise. Each end of the mandrel has a different diameter, one is .390 (9.9mm) the other is .437 (11.1mm).

N94 Universal Tapered Mandrel

N47 Bell Stem Mandrel

H55 HEAVY DUTY TUBING BENDING JIG

D50 TUNING SLIDE MEASURING TOOL

This heavy duty tubing bending jig is made of 1/2 thick steel plate 9-1/2 X 7. The back plate and vise mount are made of 2 angle iron 1/4 thick and securely welded to the base plate, so there is no flexing of the jig while it is being held in the vise. There are 3 bending mandrels, 3, 2 and 1 diameter which are covered with cork as is the back plate to prevent damage to the tubing. The jig works on small diameter tubing as well as larger tuba tubing.

No more guesswork or inaccurate measurements. Measures tuning slide for replacement. Measure the thickness of cork and felt on all valve instruments. 0 to 8 (203mm), carefully built precision tool. Sharpened tool steel scribe on both marking and adjustable end to mark all the tubing. A knurled lock screw holds measurements precisely. Measurement stays put for as long as needed.

D50 Tuning Slide Measuring Tool

H55 Heavy Duty Tubing Bending Jig

Notes from customers:


Thank you so much for this follow up! This is very helpful info for me. .Virginia, WV

www.ferreestools.com
32

Brasswind tools
N91 TAPERED MANDRELS
N91D This is used for the tapered part of trumpet bells. The large end is 1 (25.4mm) and the small end is .480 (12.2mm). Length is 24 (61cm)

BRASSWIND TOOLS

N91D Tapered Trumpet Bell Mandrel


N91E Used for the tapered part of the cornet bell. Large end is 1 (25.4mm). Small end is .540 (13.7mm) with a length of 24 (61cm).

N91E Tapered Cornet Bell Mandrel Here is a complete set of tapered mandrels designed to accommodate the changes in bores and tapers over the years. This set of 9 tapered mandrels will cover all horns from piccolos to N91F Tapered Stubby Mandrel sousaphones. By using stress proof steel, were able to make a N91A and N91B in a smaller size than previously available. The rest of the set is spring resistant steel. A 4 (102mm) non-tapered N91 TAPERED MANDRELS FOR end gives you a place for the vise to grip. Use TROMBONE & BARITONE these mandrels with a burnisher to remove dents. Also used to round out ligatures and clarinet N91G Used for the tapered part of trombone finger ring keys. Mandrels are polished. No lathe bells. Goes all the way to the tuning slide. The large marks or scratches. See descriptions below for end 1.5 (38.1mm) and the small end particular uses of the different sizes. is .6875 (17.5mm). The length is 30 (76.2cm). N91G Tapered Trombone Mandrel
N91A Designed for cornet and trumpet mouthpipes. Dents can be reached through the receiver. Also used for piccolo. The large end is .400 (10.2mm) The small end is .250 (6.4mm). Length is 16 (406mm). N91H Stubby model for trombones. For rounding out the engraved section of the bell. Large end is 1.75 (44.5mm) and the small end is 1.025 (26mm). Length is 18 (457mm). N91F Here is a stubby model used to round out the engraved section of a cornet or a trumpet bell. Eliminates the corrugated effect. The large end is 1 (25.4mm) and the small end is .850 (21.6mm). Length is 12 (305mm)

N91A Mouthpipe Tapered Mandrel


N91B Same measurements as the N91A, except the small end is threaded to receive the smallest ball of the N80S set. Very practical for sharp, crease type dents.

N91H Tapered Stubby Trombone Mandrel


N91J For bass trombone bell tapers and baritone branches. The large end is 1.125 (28.6mm) and the small end is .875 (22.2mm). Length is 30 (76.2mm).

N91B Threaded Tapered Mouthpipe Mandrel


N91C Used to remove dents in the stem or tail of the bell into the valve section. The large end is .625 (15.9mm) and the small end is .375 (9.5mm). Length is 24 (61cm).

N91J Tapered Bass Trombone Mandrel


N91S This is our set of 9 mandrels (N91A-J). You can save money by ordering them all at one time. Shipping would also be less than if purchased separately.

N91C Tapered Stem Mandrel

N91S Set of Tapered Mandrels

Find up to date price lists on our website www.ferreestools.com

Email technical questions about our items to repairtips@aol.com

33

BRASSWIND TOOLS

Brasswind tools
N95 & N96 DENT REMOVING RINGS G45 CORK BARREL DENT REMOVER

We now have available, three large Dent Removing Rings for use on larger brass instruments. These are variations of the large rings that go with our Z60 Dent Machine. They measure 3-1/2, 4-1/2 and 5 -1/2 in diameter and are 1-5/8 wide. The outer surfaces of the rings are rounded, so they can be used to push out dents in curved areas such as in baritone horns and tuba bells elbows. You can reform damaged tubing with them using a rawhide mallet. Their surfaces are polished as they will often be used against lacquered or polished surfaces. The center hole is tapped for 1/2-13 thread so that they can be used with any of our dent rods designed to hold our N80D and N80E dent balls. These three Dent Removing Rings make an excellent extension to our N80 Dent Ball Sets for the Repairmen who work on larger brass instruments and do not have our Z60 Dent Machine

A really great time saver! No longer is it necessary to remove trombone slide rails to take dents out of the cork barrel. Also, this tool can be used to raise the area on a cork barrel where the hand slide brace has been dented into it, still without removing the cork barrel. So the slide does not have to be realigned and soldered. Save on alignment time........soldering time...re-assembly time, polishing & lacquering, etc.. The large part of the tool is inserted into a vise with an L14 V-Block. The slide rail is inserted through the opening in the small end of the tool and the cork barrel is forced over the working surface of the tool. Dent work is performed either with a rawhide mallet, a dent hammer or hand manipulation. Two standard sizes are necessary to cover the major brands. For instance, Holton and Olds require the large G45A, but Conn and Martin, the smaller G45B. G45A Cork Barrel Dent Remover, Larger Size G45B Cork Barrel Dent Remover, Smaller Size

N95 N95B N96

3-1/2 Dent Removing Ring 4-1/2 Dent Removing Ring 5-1/2 Dent Removing Ring

VISITORS

F50 SLIDE REMOVER PLIERS

Used by putting a dent ball in the tubing for the pliers to grip over. This prevents crushing the tubing, when twisting the tube to break it loose.

F50 Slide Remover Pliers

34

Richard Dolan and Jobie Kilzer, Jr. of Amro Music in Memphis, TN visit Ferrees.

Brasswind tools
L17 & L18 LARGE BURNISHING RINGS *NEW* L16 EUROPEAN STYLE HAND DRAW RINGS

BRASSWIND TOOLS

These burnishing rings are to obtain a wrinkle free finish on a bell taper by hand. The L19 handle should be used for a weight advantage. Sometimes, instead of having it swing under the work, you lean it against your shoulder and push down as you work. The L17 and L18 are each threaded on two sides to double the wear life of each the tool. Each ring has a cutout section so it may be used while the instrument is still together. These rings are chromed for a smoother action and longer tool life. L17 L18

Also known as rounding rings, you can use these rings to remove dents and re-contour and smooth large tubing.

L16A L16B L16C L16D L16E L16F Large Ring for Cornet and Trumpet bells, L16G brace to tuning slide end of a Trombone L16H
bell and the straight Baritone branch. Large Ring for Tenor or Brass Trombone L16S Bells

36mm 41mm 46mm 51mm 56mm 61mm 66mm 72mm

1.41 1.60 1.80 1.99 2.49 2.38 2.58 2.81

L16J L16K L16L L16M L16N L16P L16Q L16R

82mm 92mm 102mm 112mm 122mm 132mm 142mm 152mm

3.20 3.59 3.98 4.39 4.76 5.15 5.54 5.93

Set of 14 Rings

L19 HANDLE FOR L17 & L18

N80 UNDRILLED DENT BALLS


N80F Individual Dent Balls from Set below. (Specify Size) N80FS Set of 4 balls in the sizes: 1-1/4 (31.8mm), 1-1/8 (28.6mm), 1-3/8 (34.9mm), 1-1/2 (38.1mm) N80G Individual Dent Balls from Set below. (Specify Size) N80GS Set of 4 balls in the sizes: 1-3/4 (44.5mm), 2 (50.8mm), 2-1/4 (57.2mm), 2-1/2 (63.5mm)

This is the 14 (35.6cm) long, 12 pound (5.45kg) handle for the L15AS, L15BS, L17 and L18 Large Burnishing rings. The weight of the handle helps in rubbing, L19 Heavy weight, 12 pound (5.45kg) handle to give you a better mechanical advantage.

~REPAIR TIP~
Pulling Half-Tone Crooks...When pulling a stuck slide on a cornet or trumpet, and the rawhide gives up; try using an old catgut bass fiddle (violin) string. It is strong, it fits and its long. Dont use the metal part or a metal string. This from our customer John in New Castle, New South Whales, Australia.

Notes from customers:


Thanks for your advice. I removed the finish, cleaned it, and went back with two thin coats of clear. It was OK.Al, VA

35

BRASSWIND TOOLS

BRASSWIND TOOLS
N131- N140 HIGH QUALITY AMERICAN MADE ADJUSTABLE REAMERS N14 MOUTHPIPE RECEIVER FORMING MANDRELS
When installing a new French horn mouthpipe or a new trombone venturi tube, these custom steel forming dies provide the proper taper to receive the mouthpiece inside the ferrule or cork barrel.

Some repairmen prefer a reamer to fix valve casings. If you do, you need these American made adjustable reamers. They are the most precisionmade, adjustable reamers weve found. These reamers are also handy for woodwind work. These reamer blades are so accurately ground that you can replace them right in your own shop...without regrinding. N140 N131 N132 N133 N134 N135 N136 N137 N138 17/32 (.5312) to 19/32 (.5937) (13.5 to 15.1mm) for sop. clarinet 19/32 (.5937 thru 21/32 (.6562) (15.1 thru 16.7mm) small cornets and sop. clarinet 21/32 (.6562) thru 23/32 (.7187) (16.7 thru 18.3mm) most cornets/trumpets and alto clarinet 23/32 (.7187) thru 25/32 (.7812) (18.3 thru 19.8mm) large cornets 25/32 (.7812) thru 27/32 (.8437) (19.8 thru 21.4mm) baritone 27/32 (.8437) thru 15/16 (.9375) (21.4 thru 23.8mm) baritone and bass clarinet 15/16 (.9375) thru 1-1/16 (1.0625) (23.8 thru 27mm) bass 1-1/16 (1.0625) thru 1-3/16 (1.1875) (27 thru 30.2mm) bass 1-3/16 (1.1875) thru 1-11/32 (1.3437) (30.2 thru 34.1mm) jumbo bass

N14A For French Horn Mouthpipe N14B For Trombone Mouthpipe *NEW* N14C Bass Trombone Mouthpipe Mandrel

N66 MOUTHPIECE RECEIVER REAMERS

Ferrees makes three sizes of mouthpiece receiver reamers. Use where the mouthpipe is expanded inside a ferrule, instead of having a separate machined receiver to clean up bore. N66A Mouthpiece Receiver Reamer for cornet N66B Mouthpiece Receiver Reamer for trumpet N66C Mouthpiece Receiver Reamer for trombone, baritone and euphonium

SEE US ONLINE AT
www.ferreestools.com Email orders to: ferreestools@aol.com Email repair questions to: repairtips@aol.com

Note: For replacement blade order #, add A to reamer stock number, i.e. N131A.

36

*See the N28 and N58 valve mandrels & casing sleeves on page 45*

Brasswind tools
F5 RAWHIDE MALLETS L15 DRAW RINGS
These two sets of Draw Rings replace the old style drawplate. Drawplates are approximate at best and once damaged are done. The rings are not only much more convenient to use, they are replaceable individually. Each inside surface is a perfect radius in both directions, making it much superior to the old fly cut, hand polished radiuses. The rings are chrome plated for smoother action and to resist rusting. They may be used by hand, held in a vise or in the L19 Handle. Individual rings are numbered according to size in the set, #1 being the smallest. #18 is the most commonly used from size in both sets for dent work. They may be purchased separately. The larger set works best on baritones, euphoniums, sax necks and smaller sousa and tuba tubing. ALL of the rings are graduated in .015 (.38mm) steps. L15A RINGS No. Size
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 .320 (8.1mm) .335 (8.5mm) .350 (8.9mm) .365 (9.3mm) .380 (9.7mm) .395 (10.0mm) .410 (10.4mm) .425 (10.8mm) .440 (11.2mm) .455 (11.6mm) .470 (11.9mm) .485 (12.3mm) .500 (12.7mm) .515 (13.0mm) .530 (13.5mm)

BRASSWIND TOOLS

Solid rawhide heads. Firmly riveted to selected hickory handles. Excellent for straightening bent keys, sprung valves and many other uses. F5 F5A Small 1 (25.4mm) X 2 (50.8mm) Medium 1-1/2 (38.1mm) X 3 (76mm)

REBOUND RAWHIDE MALLET


The F5B Extra Large Rawhide Mallet really packs a wallop. It weighs in at about 22 oz. (624g). Used primarily for striking dent rods when using the rebound method. 12 (305mm) long handle. Rebounding is a method used to raise dents by placing the dent ball under the depressed area, pushing down and then striking the dent rod with the large mallet. The after shock of the blow raises the depressed area. If you dont keep pressure on the ball, it will dent the opposite side. F5B Rawhide Mallet 2-3/4 (69.8mm) X 4-1/2 (114mm)

No.

Size

VISITORS

16 .545 (13.8mm) 17 .560 (14.2mm) 18 .575 (14.6mm) 19 .590 (15.0mm) 20 .605 (15.4mm) 21 .620 (15.7mm) 22 .635 (16.1mm) 23 .650 (16.5mm) 24 .665 (16.9mm) 25 .680 (17.3mm) 26 .695 (17.6mm) 27 .710 (18.0mm) 28 .725 (18.4mm) 29 .740 (18.8mm)

L15B RINGS No. Size


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 .755 (19.2mm) .770 (19.6mm) .785 (19.9mm) .800 (20.3mm) .815 (20.7mm) .830 (21.0mm) .845 (21.5mm) .860 (21.8mm) .875 (22.2mm) .890 (22.6mm) .905 (23.0mm) .920 (23.4mm) .935 (23.7mm) .950 (24.1mm) .965 (24.5mm) .980 (24.9mm) 17 .995 (25.3mm) 18 1.010(25.7mm)

See next column

Paul Laurendeau and Gilles Laramee (Montreal, CA) visit Ferrees.

L15AS 29 Rings from .320 (8.1mm) to .740 (18.8mm) i.d. L15A Individual Rings (State Size) L15BS 18 Rings from .755 (19.2mm) to 1.010 (25.7mm) i.d. L15B Individual Rings (State Size)

37

BRASSWIND TOOLS

Brasswind tools
N68 RIGHT ANGLE DENT ROD G39 VALVE GUIDE FITTING TOOL
This tool is scientifically shaped, drilled and tapped to hold valve guides and stars for valve instruments. To use, you screw the guide into the fitting tool and file it to the proper width to fit the guide slot. When the guide is fitted, remove it from the tool and install it in the valve, then file it to the proper height. The tapered end screws into stars. Saves time and eliminates filing of the valve.

This rod is used to remove dents from mouth pipes. Especially for Conn 14A & 15A cornets which have tuning slides set up like a trumpet or any other instrument where you dont have clearance to get by the bell. Use with an N80A set of balls, which must be ordered separately.

G39 Valve Guide Fitting Tool

N68

Right Angle Dent Rod

G39B VALVE GUIDES


The head is round to allow you to fit them properly. Screw into place in the valve, mark where they are to be cut, and remove. Install them in the G39 Valve Guide Fitting Tool and hand file or power grind to slightly oversize. Install on the valve and hand file to the exact size. Thread is 3-48 which fits most valves. For smaller valve guide screw holes, use a D220W #47 and a D200, 3-48 tap to enlarge the hole. Available in dozens or hundreds

J20 SWEDISH STYLE PLIERS

G39B Brass Valve Guide (specify quantity)


We think these are the highest quality pliers being made today. Almost impossible to bend the tips because of the fine rectangular box joint design. Cross hatched handles wont slip in your hand. Although these pliers are extremely strong, they are still designed to be held by hand, not in a vise. All are 5 (127mm) and have smooth jaws.

E17 VALVE MIRROR


By using this mirror you can see if you have used the proper thickness valve cork. This eliminates stuffy blowing in many instruments. 6 long handle.

J20SS Round Nose J21SS Chain Nose J22SS Small Duck Bill

38

Our price list is now online, go to www.ferreestools.com and click on Price Lists.

E17

Valve Mirror

Fax:269-965-7719

Brasswind tools
P100 VALVE THREAD MANDRELS
For many years we had requests for a tool that would straighten and reset the threads on either bent in, bent out or worn out valve casing caps top or bottom. Ferrees Valve Thread Mandrels will do this, prevent many accidents from happening in the first place, and even more. The worst thing you could do to a valve casing in this condition is to use a die, thread chaser or grooving tool. This will remove brass where the brass is needed. Valve casings are very weak in the threaded areas to start with.

BRASSWIND TOOLS

PREVENTING ACCIDENTS
Most repairmen take out knuckle dents with our N54 Knuckle Tools and N80A Balls. Sometimes, while working on a knuckle between valves on a horn with thick brass, it is easy for the tools to slip causing a little expansion of the valve casing threads. If one of our Valve Thread Mandrels were screwed on the end where you insert the knuckle tool, such a mishap could be prevented.

REFORMS METAL

Ferrees Valve Thread Mandrels dont have any abrasive or cutting action. They are basically a forming tool to reform threads into their original positions, smoothing up any burrs or waviness. Because of their solid design, these Valve Thread Mandrels can be started on a ruptured part more easily than if they were slotted. They have a hex SPECIAL ORDERS handle which makes them easier to control than a T handle. If you need a special size, larger or smaller or a Our Valve Thread Mandrels leave a smooth different thread, we can make it for you at no burnished finish that cant be obtained from any case additional charge. We would prefer that you send the hardened cutting tools. horn, but if this is not possible, we need: Outer diameter of the threads on a good Instructions are casing included with the Number of threads per inch on the casing order. The valve thread mandrels You can use P19 Micrometers and a G15 Thread are used with either Gauge to get this information. a tapered mandrel to help form the ORDER INDIVIDUALLY OR IN SETS OF TEN, threads or, better YOUR CHOICE OF SIZES. yet, an expandable tool of proper size

LISTING OF SIZES
We have the Valve Thread Mandrels listed by sizes in the 27, 32, 36 and 40 threads with notations telling you what horns the various sizes will fit. If your shop only works on one brand of instrument, it would only be necessary to have the correct size and one size over. But if you work on many brands as most shops do, it would be more convenient to have at least a set of ten. New Asian sizes will be available as they are established.

P100S

Set of 10 Valve Thread Mandrels (You pick your sizes) P100A Individual Valve Thread Mandrels (Specify size)

See next four pages for some of the sizes


39

BRASSWIND TOOLS

Brasswind tools
P100 VALVE THREAD MANDREL SIZES
The number listed in the chart below tells the size of the mandrel. The first two numbers indicate the thread pitch and the last two numbers indicate the diameter in 64ths of an inch. NOTE: In most cases you will need at least two P100 Mandrels to repair damaged threads. One mandrel will be the actual size of the horn as listed below and the second will be 1 size larger for external thread or 1 size smaller for internal thread As an example, if you needed to repair an All Star cornet, you would order one P100 in size 3651 and the second in size 3652. If the size you need is not listed on the charts, Ferrees will make it for you. As always, our customer service people will be glad to help you. These mandrels may be ordered individually or more economically in sets of 10.
SIZE 2749 2753 3247 3248 3250 3251 3252 3288 3646 3647 3648 WILL FIT THESE HORNS Conn 16b trpt.-bottom Conn 16b trpt.-top Bach, Elkhart & N.Y.-bottom Nova-bottom Bach, N.Y.-top Bach, Elkhart-top Nova-top Conn Sousaphone, 20k-top & bottom York-bottom Benge-bottom, US Besson-bottom, Besson, London 700-bottom, Schilke piccolo trpt. top & bottom Bundy-bottom, Cleveland, Japanese-bottom, Collegiate, Japanese-bottom Conn, Japanese-bottom Gretsch & H. Pedlerbottom Noblet, -bottom Olds, old model (not Ambassador)bottom Regent-bottom Yamaha-bottom American Standard-bottom Carl Fischer-top Getzen, new-bottom Getzen, old-top & bottom King, Cleveland (ex. Japanese)-bottom Rudy Muck-top York-top Besson, English-bottom Conn, 1000B-bottom Conn, 18B-bottom Huttle-bottom Olds, Ambassador-bottom Olds, new-bottom Reynolds, Medalist, new-bottom Reynolds, Medalist, old-top & bottom Reynolds, Specialist, new-bottom All Star-top and bottom Besson, Stratford-bottom Conn, 60B-bottom SIZE 3651 WILL FIT THESE HORNS Coueson-top & bottom Regent, Roth-top Reynolds, Emperor-top Couesnon baritone-top & bottom Benge-top, US Besson-top Besson, Stratford-top, US Besson-top, Cleveland, Japanese-top Collegiate (not Japanese)-top & bottom Collegiate, Japanese-top Conn, Japanese-top Holton-top & bottom Olds, old model (not Ambassador)-top Yamaha-top American Standard-top Besson, English-top Gretsch-top Holton alto horn-top & bottom Huttl-top King, Cleveland (ex. Japanese)-top Yamaha mellophone-top & bottom Conn 1000B-top Olds, Ambassador-top Olds, new-top Reynolds, Medalist, new-top Reynolds, Specialist, new-top York baritone-bottom Holton Baritone-top & bottom Yark baritone-top Bundy euphonium-bottom Bach marching baritone-top King baritone-top & bottom Olds baritone-top & bottom Bach marching baritone-top Besson, baritone, 3 valve English-top & bottom Bundy euphonium-top Besson Sovereign Besson baritone, 4th valve, English-top & bottom Blessing baritone-top & bottom Holton sousaphone-top & bottom

3652

3653

3654

3649

3656 3660 3663 3664

3650

3665 3667 3668

3651

40

Brasswind tools
P100 VALVE THREAD MANDREL SIZES
CONTINUED FROM PRECEEDING PAGE
SIZE
3669 3672

BRASSWIND TOOLS

WILL FIT THESE HORNS


York sousaphone-top & bottom Blessing bass-top & bottom Deg bass-top & bottom King bass-top & bottom Olds bass-top & bottom Reynolds bass, new-top & bottom Reynolds Eb sousaphone-top & bottom Besson tuba-top & bottom Conn 12J tuba-top & bottom Conn 15J tuba-top & bottom Blessing (old Silvertone)-bottom Carl Fischer-bottom Lyons-bottom Martin Elkhart-bottom Rudy Muck-bottom Silvertone-bottom Blessing-bottom Buescher (old Silvertone)-top Deg-bottom Martin Elkhart-top Blessing (old Silvertone)-top Jupiter 520-top & bottom Jupiter 600-top & bottom Jupiter 1000-top & bottom Jupiter 800-top & bottom Lyons-top Martin mellophone-bottom Silvertone-top Buescher, old-top Conn (all except 16B or Japanese)-top & bottom Jupiter 1000 trumpet-top Jupiter 800 trumpet-top Cavalier mellophone-top & bottom Conn mellophone-bottom Pan American mellophone-top & bottom Jupiter mellophone-top & bottom Martin, mellophone-top & bottom Jupiter valve trombone-top & bottom Buescher baritone-top & bottom Jupiter euphonium-top & bottom Jupiter tuba-top Conn, 101 baritone-top & bottom Conn, 141 baritone-top & bottom Pan American baritone-top & bottom Conn Eb sousaphone-top & bottom Pan American Eb sousaphone-top & bottom Conn, 20I baritone-top & bottom

SIZE
4067

WILL FIT THESE HORNS


Marin Eb sousaphone-top & bottom Yamaha euphonium-top &bottom Yamaha YEB321 euphonium-top & bottom Yamaha YEB311 baritone-top & bottom Yamaha, YBB102 tuba-top & Bottom Martin BBb sousaphone-bottom Martin Eb sousaphone-top Reynolds bass, old-bottom Jupiter sousaphone-top & bottom Jupiter tuba-bottom Yamaha tuba-top & bottom Bundy sousaphone-top & bottom Martin BBb sousaphone-top Reynolds bass, old-top Signet sousaphone-top & bottom Conn, 14K sousaphone-top & bottom

3673 3676

4068 4070 4071 4073 4074 4075 4076 4078

4047

4048 4050 4051

CORNETS HAVING INTERNAL THREAD


SIZE 3645PI 3647PI 3648PI 3650PI 3651PI 4051PI WILL FIT THESE HORNS Reynolds, Best-top Selmer, Paris-bottom Getzen, new-top Noblet-top Selmer, Paris-top Getzen trumpet-top Reynolds, Best-bottom Bundy-top H Pedler-top Blessing-top Deg-top Lyons-top

4052

4053

4055 4056 4057 4061 4062 4065 4066

41

BRASSWIND TOOLS

Brasswind tools
CORNETS, TRUMPETS, ALTO HORNS AND MELLOPHONES
BRAND SIZES LISTED ALPHABETICALLY
BRAND OF HORN
All Star-top & bottom American Standard-bottom American Standard-top Bach, Elkhart-bottom Bach, Elkhart-top Bach, N.Y.-bottom Bach, N.Y-top Benge-bottom, US Besson-bottom Benge-top, US Besson-top Besson, English-bottom Besson, English-top Besson, London 700-bottom Besson, Stratford-bottom Besson, Stratford-top Blessing (old Silvertone)-bottom Blessing (old Silvertone)-top Blessing-bottom Buescher, old-top Buescher-bottom Bundy-bottom Carl Fischer-bottom Carl Fischer-top Cavalier mellophone-top & bottom Cleveland, Japanese-bottom Cleveland, Japanese-top Cleveland-bottom Cleveland-top Collegiate (not Japanese)-top & bottom Collegiate, Japanese-bottom Collegiate, Japanese-top Conn 1000B-top Conn Mellophone-top & bottom Conn, 1000B-bottom Conn, 16B trpt.-bottom Conn, 16B trpt.-top Conn, 18B-bottom Conn, 60B-bottom Conn, (ex. 16B or Japanese)-top & bottom Conn, Japanese-bottom Conn, Japanese-top Couesnon-top & bottom

SIZE
3651 3649 3653 3247 3251 3247 3250 3647 3652 3650 3653 3647 3651 3652 4047 4051 4048 4052 4048 3648 4047 3649 4054 3648 3652 3649 3653 3652 3648 3652 3654 4054 3650 2749 2753 3650 3651 4052 3648 3652 3651

BRAND OF HORN
H. Pedler-bottom Holton alto horn-top & bottom Holton-top & bottom Huttl-bottom Huttl-top Jupiter 1000 trumpet-top Jupiter 1000-bottom Jupiter 520-top & bottom Jupiter 600-top & bottom Jupiter 800 trumpet-top Jupiter 800-top & bottom Jupiter mellophone-top & bottom King-bottom King-top Lyons-bottom Lyons-top Martin Elkhart Martin Elkhart-top Martin mellophone-bottom Martin mellophone-top & bottom Noblet-bottom Nova-bottom Nova-top Olds, (not Ambassador)-top Olds, Ambassador-bottom Olds, new-top Olds, old model (not Ambassador)bottom Pan American mellophone-top & bottom Regent-bottom Regent-top Reynolds, Emperor-top Reynolds, Medalist, new-bottom Reynolds, Medalist, new-top Reynolds, Medalist, old-top & bottom Reynolds, Specialist, new-top Reynolds, Specialist, new-bottom Rudy Muck-bottom Rudy Much-top Schilke piccolo trpt.-top & bottom Silvertone-bottom Silvertone-top

SIZE
3648 3653 3652 3650 3653 4053 4051 4051 4051 4053 4051 4055 3649 3653 4047 4051 4047 4050 4051 4055 4056 3648 3248 3252 3652 3650 3654 3648 4054 3648 3651 3651 3650 3654 3650 3654 3650 4047 3649 3647 4047 4051

42

Brasswind tools
P100 VALVE THREAD MANDREL SIZES
CORNETS, TRUMPETS, ALTO HORNS AND MELLOPHONES CONTD CORNETS AND TRUMPETS WITH INTERNAL THREAD
BRAND OF HORN Deg-bottom Getzen, new-bottom Getzen, old-top & bottom Gretsch-bottom Gretsch-top SIZE 4048 3649 3649 3648 3653 BRAND OF HORN Yamaha mellophone-top & bottom Yamaha-bottom Yamaha-top York-bottom York-top SIZE 3653 3648 3652 3646 3649

BRASSWIND TOOLS

BRAND OF HORN
Blessing-top Bundy-top Deg-top Getzen trumpet-top Getzen, new-top

SIZE
4051PI 3650PI 4051PI 3648PI 3647PI

BRAND OF HORN
H. Pedler-top Noblet-top Reynolds, Best-bottom Reynolds, Best-top Selmer, Paris-bottom Selmer, Paris-top

SIZE
3651PI 3647PI 3650PI 3645PI 3645PI 3647PI

VALVE TROMBONES, BARITONES & SOUSAPHONES


BRAND OF HORN
Bach, marching baritone-bottom Bach, marching baritone-top Besson baritone, 4th valve, englishtop & bottom Besson baritone-top & bottom Besson, baritone, 3 valve, Englishtop & bottom Blessing baritone-top & bottom Blessing bass-top & bottom Buescher baritone-top & bottom Bundy euphonium-bottom Bundy euphonium-top Bundy sousaphone-top & bottom Conn 12J tuba-top & bottom Conn 15J tuba-top & bottom Conn Eb sousaphone-top & bottom Conn sousaphone, 20K-top & bottom Conn, 10I baritone-top & bottom Conn, 14I baritone-top & bottom Conn, 14K sousaphone-top & bottom Conn, 20I baritone-top & bottom Couesnon baritone-top & bottom Deg bass-top & bottom Holton Baritone-top & bottom Holton sousaphone-top & bottom Jupiter euphonium-top & bottom Jupiter sousaphone-top & bottom

SIZE
3664 3665 3668 3676 3665 3668 3672 4057 3663 3667 4075 3676 3676 4065 3288 4062 4062 4078 4066 3651 3672 3660 3668 4061 4073

BRAND OF HORN
Jupiter tuba-bottom Jupiter tuba-top Jupiter valve trombone-top & bottom King baritone-top & bottom King bass-top & bottom King sousaphone-top & bottom Martin BBb sousaphone-bottom Martin BBb sousaphone-top Martin Eb sousaphone-top Martin Eb sousaphone-bottom Olds baritone-top & bottom Olds bass-top & bottom Pan American baritone-top & bottom Pan American Eb Sousa-top & bottom Reynolds bass, old-top Reynolds bass, new-top & bottom Reynolds Eb sousaphone-top & bottom Signet sousaphone-top & bottom Yamaha euphonium top & bottom Yamaha tuba-top & bottom Yamaha, YBB102 tuba-top & bottom Yamaha, YEB321 euphonium-top & bottom Yamaha, YEP311 baritone-top & bottom York baritone-bottom York baritone-top York sousaphone-top & bottom

SIZE
4073 4061 4055 3664 3672 3672 4070 4075 4070 4067 3664 3672 4062 4065 4076 3672 3673 4075 4067 4074 4068 4067 4067 3656 3660 3669

43

BRASSWIND TOOLS

Brasswind tools
F11 CLIFF S CANVAS MALLET *NEW* Z6 SYNTHETIC LUBRICANT
It is important to use this NEW Z6 synthetic lubricant in all friction producing actions. This product, when mixed with your petroleum jelly is Great! It makes all of your movements easier; burnishing, rubbing or contouring. It also tends not to allow as much, if any, scratching of the raw brass or lacquered surfaces. It is also very good with silver plated surfaces. Z6 should be mandatory for all burnishing jobs. Especially rod and ball work. Comes in 4 oz can. MANDATORY for the Z60-13 aluminum balls.

This mallet is one of the best new ideas to come along in years, but also one of the most difficult to write about. You really have to take this great little mallet in your hand and work with it to appreciate what it can do. Cliff Ferree made one of these mallets for his personal use some time ago. He liked it so well, that he wanted to make it available to his customers, too! The hardness is between a brass hammer and a rawhide hammer. It is made of rolled canvas and high pressure phenoilic-type mica. This is the same substance used to make printed circuit boards used in space projects where reliability and strength are so important. It delivers a little more punch than a rawhide mallet, but will not mar a surface like a brass hammer or a dent hammer. The precut tapered edge is thinner than normally used on a rawhide mallet and therefore, concentrates more power directly to the target. Some of the repairmen that have tried this mallet describe the feel as snappy. We are sure that you will enjoy using this space age mallet yourself, and of course, trying this hammer will make you a believer. This really is a try-it-youll-like-it tool.

Z6 Z6A Z6B

Synthetic Lubricant 4 oz Pint Quart

*NEW* Z8 MONEL ADDITIVE


Made specifically for Monel. It can be used on brass, stainless, plated valves or trombone slides. This gives you long lasting performance, without the recurring drag that sometimes occurs. Saves come backs after repairs.

F11 Canvas Mallet *NEW* F11A Larger Canvas Mallet

F9 BRASS HEAD HAMMER

Z8 Z8A Z8B

1-1/4 oz Pint Quart

~REPAIR TIP~
A Bit About Flutes...Bundy flutes usually work just fine using ALL our standard .114 thick pads in the big sizes, and for the three little 11mm pads; I (Gary Ferree) have always used the B21 double skinned clarinet pads because they have a thicker cardboard on the back which keeps them flatter for better seating and the thicker skin makes them less crinkly as far as noise goes and more durable. At least, in my mind. Also, less shellac to manage.

This 4 oz (113g) brass head is for use when you need something firmer and more persuasive.

44

F9

Brass Head Hammer

Brasswind tools
N58 GROUND CASING MANDRELS N28 GROUND VALVE SLEEVES

BRASSWIND TOOLS

These are solid steel mandrels used to remove dents from valve casings and to straighten casings if they are sprung. Easier, faster and more safe to use than reamers and almost impossible to damage a casing using these mandrels. They are not adjustable, so you must know the size you need or the brand and model of the instrument. Precision measuring is helpful.

These steel sleeves are used to straighten bent and out of round pistons. The sleeves have been bored and then honed to the exact sizes used when the valve casings were manufactured. They are not adjustable. This is a forming die.

TO USE
Remove the valve cap, finger button, stem and guide from the piston. Select the proper diameter sleeve and push the piston all the way in so the main body of the piston is completely covered by the sleeve. Hold this complete assembly in the palm of your hand. Use a F5 rawhide or canvas mallet and strike the outside of the steel sleeve many times, rotating the sleeve in your hand as you go, so hammer blows strike the sleeve all the way around. Continue this procedure until the piston works freely in the sleeve.

The recommended procedure for use: Mount the instrument on a wood assembly mandrel in a vise. Thoroughly clean the casings with F7 Brasso and Z10 Cold Cleaner Select the proper size mandrel for the instrument and insert it all the way into the casing. When ready to hit the mandrel, STRIKE SHARPLY. It is the quantity of hits that raises the dents and straightens casings, not the force ORDER THE EXACT SIZE. used. Strike firmly-not hard. SLEEVES ARE NOT ADJUSTABLE Use the side of a rawhide mallet and strike the small end of the mandrel with many small and repeated taps. Use sideways and up TO ORDER CORRECT SIZEorder by the size of the valve wanted. Example Yamaha .664 and down hits. Aim at port intersections.

ORDER THE EXACT SIZE. MANDRELS ARE NOT ADJUSTABLE


TO ORDER THE CORRECT SIZEOrder by the O.D. of the piston. Example: Yamaha .664. N58A For cornet and trumpet N58C For alto horn, valve trombone, baritone and euphonium N58D For sousaphone, Tuba, Bari

N28A For cornet and trumpet N28C For alto horn, valve trombone, baritone and euphonium N28D For sousaphone, Tuba, Bari

CASING MANDRELS AND VALVE SLEEVE SIZES LISTED ON NEXT 2 PAGES


(N28A/N58A Part # for sizes: .640-.700, N28C/N58C: .701-.885, N28D/N58D: .888-1.400)

45

BRASSWIND TOOLS

Brasswind tools
BRAND Pan Am, Cont, Conn 16A 201 Short Action Japanese Bach, Mercedes 1 Benge Besson1st line Student line Student line 609 USA 4 Valve Baritone Blessing Boosey & Hawkes, Regent Bundy Buescher-new -old Couesnon Czechoslovakia Deg, Dynasty II, 2 Valve East German Getzen Holton-new, made in USA incl Colleg T602 Old Holton Old Collegiate New Colleg-Yamaha T602R Huttl Imperial Creations, Pocket COR./ TRPT. .682 .665 .664 .664 .658 .685 .684 .664 .645 .645 .650 .650 .682 .668 .674 .836 .686 .650 .660 .650 .668 .664 .672 .644 .668 .650 .791 .802 .791 .922 .916 tuba .924 .922 1.141 ALT/HRN MELLO. .714 VALVE TROMB .714 BARI .828 .888 .741 .840 march .776 .775 .976 .724 .842 .665 .864 .772 .840 .920 .978 1.062 .978 tuba 1.062 .923 .864 1.365 .939 1.360 .978 1.365 EUPH. Eb BASS .888 BBb BASS 1.048 JUMBO BASS 1.223

.684

Jupiter King Marching Baritone Cleveland Leblanc Martin, Indiana Meinl Weston Mercedes II, Signet Musica Austria Olds Orsi Reynolds by Olds Reynolds by Reynolds Roth, Sears, RMC, Reynolds by Blessing, Wards Schenkelaars Schilke Selmer, French Shanghai Windsor Yamaha YB 102 York

.649 .660 .661 .660 .660 .650 .673 .665 .645 .664 .660 .645 .657 .645 .661 .660 .651 .664 .631

.728 .660 .660 .715

.728 .737

.807 .835 .738

.906

1.003 .976 .936

.812 .665

.812 .772 .839 .839 .832 .837 .893

1.015 .916 tuba 1.062 .976 .975 .976

.665 .664

.738 .738

.893 tuba

.680

.925

.947

1.039 .947 tuba

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Brasswind tools
SIZE .631 .644 .645 .645 .645 .645 .645 .645 .645 .649 .650 .650 .650 .650 .650 .650 .651 .657 .658 .660 .660 .660 .660 .660 .660 .660 .660 .661 .661 .664 .664 .664 .664 .664 .664 .664 .664 .665 .665 .665 .665 .668 .668 .668 .672 .673 .674 .680 .682 .682 .682 .684 .685 .686 .714 .714 .715 .728 .728 BRAND NAME York Imperial Creations, Pocket Blessing Roth, Sears, RMC Reynolds by Blessing Wards Schilke Boosey/Hawkes Orsi Jupiter Bundy/Bach TR300 Buescher-NEW Getzen Getzen Holton-OLD Mercedes II, Signet Windsor Schenkelaars Benge Holton King King Leblanc Leblanc Martin, Indiana Reynolds by Reynolds Shanghai Cleveland Selmer, French Besson-Student Line Conn, Japanese Bach, Mercedes I New Collegiate Yamaha T602R Reynolds by Olds Reynolds by Olds Yamaha Pan Am, Conn 16A Bundy, Mercedes II, Signet Olds Olds Couesnon Old Collegiate Old Holton Huttl Musica Austria Czechoslovakia Yamaha Conn (Old) Pan Am, Continental Buescher-Old Besson-Student Line Besson-1st Line East German Pan Am, Continental Pan Am, Continental Martin, Indiana Jupiter Jupiter INSTRUMENT COR/TRPT CORNET COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT VALVE T-BONE COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT ALTO HORN/MELL COR/TRPT ALTO HORN/MELL COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT COR/TRPT ALTO HORN/MELL COR/TRPT COR/TRPT VALVE T-BONE COR/TRPT ALTO HORN/MELL COR/TRPT COR/TRPT ALTO HORN/MELL COR/TRPT COR/TRPT COR/TRPT ALTO HORN/MELL COR/TRPT COR/TRPT COR/TRPT ALTO HORN/MELL COR/TRPT COR/TRPT ALTO HORN/MELL VALVE T-BONE ALTO HORN/MELL ALTO HORN/MELL VALVE T-BONE SIZE .737 .738 .738 .741 .772 .775 .776 .791 .791 .802 .812 .812 .828 .832 .835 .836 .837 .837 .837 .839 .840 .840 .842 .864 .864 .888 .888 .893 .893 .916 .920 .922 .922 .925 .924 .936 .939 .947 .947 .975 .976 .976 .976 .978 .978 .978 1.003 1.015 1.039 1.048 1.062 1.062 1.062 1.062 1.141 1.223 1.360 1.365 1.365 BRAND NAME INSTRUMENT King VALVE T-BONE King MRCH. BARITONE Olds & Reynolds by Olds VALVE T-BONE Bach, Mercedes I ALTO HRN/MELL Bundy, Mercedes II, Signet BARITONE Besson, Student Line BARITONE Besson, 1st Line BARITONE Getzen BARITONE Old Collegiate BARITONE Old Holton BARITONE Martin, Indiana VALVE T-BONE Martin, Indiana BARITONE Pan Am, Continental, Conn BARITONE Reynolds by Reynolds BARITONE King BARITONE Deg, Dynasty, 2 valve BARITONE Roth, Sears, RMC BARITONE Reynolds by Blessing BARITONE Wards BARITONE Reynolds by Olds BARITONE Bach, Mercedes I BARI/MRCH. BARI Bundy BARITONE Blessing BARITONE Besson-Student Line EUPHONIUM Boosey/Hawkes EUPHONIUM Conn 201 Short Action EUPHONIUM Pan Am, Continental Eb BASS Schenkelaaras BARITONE Schenkelaaras TUBA East German & Menl Weston TUBA Blessing Accord Bb TUBA Old Holton BBb/Eb Bass Besson-1st Line EUPHONIUM Yamaha BARITONE Getzen BBb Bass Cleveland JUMBO BASS Besson-Student Line Eb BASS Yamaha Eb BASS Yamaha-YB102 TUBA Reynolds by Olds BBb BASS Besson-4 Valve BARITONE King and Olds BBb BASS Reynolds by Reynolds BBb BASS Besson-Student Line BBb BASS Bundy TUBA Boosey/Hawkes BBb BASS Jupiter BBb BASS Martin, Indiana BBb BASS Yamaha BBb BASS Pan Am, Continental BBb BASS Bundy BBb BASS Buescher-New BBb BASS Mercedes II BBb BASS Signet BBb BASS Old Holton JUMBO BASS Pan Am, Continental JUMBO BASS Besson-1st Line BBb BASS Besson-1st Line Eb BASS Besson-1st Line JUMBO BASS

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BRASSWIND TOOLS

BRASSWIND TOOLS

Brasswind tools
P90 TROMBONE LEVELING STONE
This precision cut and ground granite is within .0001 (.0025mm) of being level. It is fitted with a removable slide assembling jig, consisting of two precision ground rails, each of which has a permanently mounted guide pin and three 10 lb pull, dual pole magnetic holders. The combination of the tapered holders and the permanently mounted guide pins will hold any size slide in position without any damage to the slide rails (tubes).

P91 ADJUSTABLE STAND FOR TROMBONE LEVELING BLOCK


If you have a P90 Trombone Leveling Stone, the P91 Adjustable Stand is what youve been wanting. The stand holds the stone at the right level for you to see the bends in the tubing. Also provides a better lighting position, allows a comfortable posture while working, eliminates dropping the heavy stone on your foot or ankle, provides convenient storage by allowing you to roll the stone out of the way when not in use.

P91 Adjustable Stand


The P90 Trombone Leveling Stone with the holders in place is used to reassemble a slide after it has been straightened and aligned or when installing any new rails (tubes) or other parts (hand brace or end bow). The magnetic holders hold the slide exactly in position after measuring so that binding wire is not necessary. In actual use, the two magnetic holders on the right would be in position, but we have tipped them on their sides so you can see the magnets mounted in the bottoms. By removing the assembling jig or turning it to the rear, the stone can be used to straighten sprung slides the same way the steel leveling plate was used. Also, the granite is much superior to a glass leveling plate, because glass is very elastic and quickly effected by temperature changes. The P90 Trombone Leveling Stone has a bracket on the bottom so that it may be mounted in a vise. By removing the bracket you can screw the stone to the P91 Stand. The P90 Trombone Leveling Stone comes complete with the vise mounting bracket, two precision ground slide spacing rails and 6 magnets.

*NEW* P88 TUBING TRUE TOOL

P90 Trombone Leveling Stone, Complete P90B Steel Bar (Set of 2) P90M Magnets Only (1 only, NOT set) P90S Stone only w/vise mounting bracket

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These NEW Tubing True Tool mandrels allow the most precision and accurate way to round and straighten brass band instrument tubing, including trombone slide rail tubes. These new precision ground mandrels allow about a 3 times more precise fit than even our regular mandrels; both foreign and domestic. The new 11 length brings this proven idea into the 21st century, so that in conjunction with your N87A trombone pliers you will have the perfect meld of both accuracy and speed. 34 sizes available. The N87A requires approximately 5.5 of work space for best results. The NEW P88 provides 11 for a 100% safety factor. The P88 also has incorporated a delrin Safety Stop to help prevent over run, which is used on our P53 with great success for several years. Comes with instructions. P88L Set of 2 trombone handles (2 diameters) P88S Set of 2 regular tube handles (2 diameters) P88M Indv. Mandrels by size from .440 to .605

Brasswind tools
N53 REGULAR TROMBONE SLIDE MANDRELS
These N53 mandrels are perfectly straight, high carbon, 36 (91.4cm) rods. The leading edges of these rods are chamfered for safe insertion. The other end of the rod is knurled for placement in the vise. We can make any size needed. These mandrels can also be used to keep slides straight during buffing. They are also used by those who prefer the traditional method of repairing dented trombone slides.

BRASSWIND TOOLS

*NEW* N87A TROMBONE ROLLING SLIDE DENT TOOL


This tool is a complete departure from previous methods of trombone slide dent removal. We used to use a N52 or N53 mandrel fitted into the slide and a N12 ring to burnish the slide. Years later, with the N12 ring mounted in the vise, lubricated and petroleum jelly or bar soap, you dragged the slide through the ring on an angle and scrubbed the dents out. Of course, this scratched the finish even with the soap or petroleum jelly used. But, the larger problem was that IT BENT THE SLIDE. Now, you really had something to fix. We then advanced to using the old N87 which had two rollers to angle the slide thru, thus rolling out the dents and leaving less damage to the finish and maybe not bending the slide tube rails quite as much. This new N87A is based on an idea from Dr. Mike Webb who had used some old modified N87 parts with some long tubular metal and a piece of threaded rod with some acorn nuts. Gary used this tool in Iowa at a clinic and Mike later sent it to him to use and measure. Curtis drew it up and then Gary showed Cliff how well it worked. After observing the tool in action Cliff reduced the size and made it a little more user friendly with a stabilizing wing, an indexing system and coated aluminum handles so that the tool is safer, more manageable, easier to use and still very affordable.

INDIVIDUAL RODSSTATE SIZE


#1 #2 #3 #4 #5 #6 .4219 (10.7mm) .4375 (11.1mm) .4531 (11.5mm) .4687 (11.9mm) .4843 (12.3mm) .5000 (12.7mm) #7 .5156 (13mm) #8 .5313 (13.5mm) #9 .5469 (13.9mm) #10 .5625 (14.3mm) #11 .5781 (14.7mm) #12 .5937 (15.1mm) #13 .6094 (15.5mm)

N53S N53A N53B N53C N53D N53E

Set of Trombone Slide Mandrels (#1-10) Individual Mandrels (#1-5) Individual Mandrels (#6-10) Individual Mandrels (#11-13) Yellow Mesh Sleeve 1/4-1/2 Blue Mesh Sleeve 1/2-3/4

N52 METRIC TROMBONE SLIDE MANDRELS

Special metric trombone slide mandrels for use on Yamaha and other Asian trombone slides. Also, some Conn, King, etc.. We can make any size needed.

N87A Trombone Rolling Slide Dent Tool N87U Update for N87Send in old tool

N12 BURNISHING RING


The N12 ring is used when burnishing a slide tube while using a mandrel. Used to burnish out dents and dings.

N52A 12.2mm (.4803) N52B 13.5mm (.5313) N52C 14.5mm (.5709)

Note: N53B #8 and N52B are the exact same size.

N12 Burnishing Ring

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BRASSWIND TOOLS

Brasswind tools
N10 & N11 EXPANDABLE DENT REMOVAL TOOLS G8 VERNIER COMPARATIVE CALIPER
FOR COMPARING DISTANCES

A tool of specific size such as an N53 Mandrel cannot work equally well on both the beginning section and the bottom section of the slide. This is because the first 4 inches of the slide is from .002 to .010 (.05mm to .15mm) smaller than the rest of the slide on 90% of all trombones. This is caused by shrinkage of the tubing when the hand brace or outer sleeve is soldered on. This can also be caused by the slide being jarred in such a way that the hand brace is pushed slightly into the slide. Using the tool is simple. First, clean the trombone slide thoroughly with F7 Brasso, Z10 Cold Cleaner and a dry cheesecloth rag as per our standard process. Put the tool in the vise and slide the trombone slide loosely over the tool. Turn the adjusting nut until the expandable working part of the tool is snug under a portion of the tubing that is dent free. Then, merely slide the trombone slide back and forth over the working part of the tool with a slightly rotating movement. This will produce a smooth burnishing action. The tool is polished chromed steel. It will not burr or scrape the inside tubing. Rotate until the slide feels smooth. Remove the slide and wipe it out with a clean length of X50 cheesecloth. The dent will probably have disappeared; if not, repeat the operation with the adjusting nut a little tighter.

Graduated in both millimeters and 1/32, 6 (152mm) long, with 5-3/8 (137mm) capacity, this device is an economical wonder when it comes to simple machine work, like tenons, toneholes and sockets. Your sense of feel can be more accurate than you need to be. For comparing distances that are to be the same, you can use these inexpensive calipers and compare the tension between the trombone slide rails or tubes. The measurement doesnt matter as long as the distance between them is the same, measured by your good sense of feel. Check alignment of trombone slides, tuning slides and other parallel dimensions.

G8 Vernier Comparative Caliper

P89 STEEL TROMBONE SLIDE PLATE

N10 For tenor inner slides N11 For tenor outer slides N11A For bass trombone outer slides Use with N12 ring on page 49.

The plate has a 3 (76mm) X 20 (508mm) ground surface. It is inexpensive and excellent for straightening individual rails of trombone slides. The 20 (508mm) length will not interfere with the hand slide brace sleeve. CAUTIONDO NOT attempt to solder on this plate. Acid fumes will destroy the ground finish and the heat could warp the steel. For soldering work, the P90 Trombone Leveling Stone should be used.

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P89 Trombone Slide Plate

Brasswind tools
P80 ROCKET ROLLER P60 ROTARY VALVE BEARING TOOL

BRASSWIND TOOLS

P80 Shown mounted in a L42 multi-angle rod holder vise

The Rocket Roller is a rotating bell mandrel with a specially designed concave taper. One end of the tool accepts one of two interchangeable heads: one for cornet, trumpet, flugelhorn, another for trombone and baritone. The other end is a rotating tapered mandrel, 1 (25.4mm) to 3/8 (9.5mm), which can roll against the bell ring, inside tapers on trumpet, cornet, trombone bells etc.. The concave taper is the secret to the ease of operation and easy blending with the P80 Rocket Roller.

The P60 Rotary Valve Bearing Tool consists of a hex shaped main body. Included is a complete range of collet sizes to fit French horns as well as other rotary instruments. And newly added sizes for woodwind key swedging.

TO DO THE TOP BEARING


Place the hex body of the tool in a vise. Select a collet that fits the bearing and slide this collet into the holder. Screw on the pressure handle. Insert the valve stem into the top bearing plate, then put the bearing into the collet and tighten the pressure handle with sufficient force to shrink the bearing against the stem.

P80 Rocket Dent Roller

DIAL CALIPERS

TO DO THE BOTTOM BEARING


Remove the cork stops and place the bottom bearing stem into the proper size collet. Proceed as above.

TO RELEASE THE TOOL


To remove the bearing from the tool, unscrew the pressure handle one turn and tap the pressure handle with the palm of your hand to release it. P60 Rotary Valve Tool, Complete with Body and Four Collets, #0, #1, #2 & #3 P60B Body & Handle only P60C Individual Collets-Specify size Collet size ranges for rotary valves: P60C-0 .286-.316 (7.3-8mm) P60C-1 .313-.343 (8-8.7mm) P60C-2 .338-.368 (8.6-9.4mm) P60C-3 .360-.390 (9.1-9.9mm) Optional sizes woodwind collet sizes: P60C-5 5mm P60C-6 6mm P60C-7 7mm P61 Rotor Bearing Plate Expander (Pg. 58)

Necessary for tonehole, tenon and socket work as well as brass tube sizing and wood rod making. Also, for identifying major diameters of screws. Stainless steel with measuring faces precision ground and micro lapped for ultimate accuracy. Protective case.

G5A 4 length by .001 G5B 10cm length by .05mm G24A 6 length by .001 G24B 15cm length by .05mm

51

BRASSWIND TOOLS

Brasswind tools
P101 BACH AND BUNDY THREAD RESTORING TOOL J17 PATCHING BRASS ASSORTMENT
Stamped patching brass circles. Assorted sizes. Very handy. .025 (.64mm) thick. J17 Patching Brass Assort. Sold by the pound

L11 PATCH MAKING TOOL


This tool has the correct profile of crook to make patches for knuckles and slide crooks on trumpets and cornets. Use annealed sheet brass or nickel silver for the patch. L11 Patch Making Tool for cornets and trumpets L11A Larger size for sousaphones

Bach and Bundy cornet and trumpet piston spring tower thread restoring tool. This tool removes corrosion left in the top of the spring barrel when replacing or reinstalling the aluminum alloy valve stems.

P101 Thread Restoring Tool

P102 YAMAHA SPRING TOWER THREAD RESTORING TOOL


Ferrees now manufactures a thread restoring tool for Yamaha Cornet/Trumpet spring tower. This tool will do exactly what the P101 does, except that it is made specifically for the Yamaha.

L24 LEAD BLOCK


Rolled pure soft lead. 4 (102mm) square, 1/2 (12.7mm) thick. For making patches, etc.. or as a pounding surface. Ideal for use in connection with our Patch Making Tool. Also, used to receive needle springs.

P102 Yamaha Thread Restoring Tool

J11 NICKEL SILVER PATCHING MATERIAL


This patching material .025 thick, is now available in 6 X 12 (152mm x 305mm) pieces. Easily formed to make attractive patches.

L24

Lead Block

J11 Nickel Silver Patching Material

L26 LEAD PIG


Soft pigs of pure lead. Excellent for filling tubes to be bent into crooks or mouthpipes, etc. Weight is about 5 lbs(2.27kg).

J15 & J16 PATCHING BRASS


Sheets of patching brass .025 thick. Soft enough to be easily formed.

J15 6 (152mm) x 12 (305mm) J16 12 (305mm) x 12 (305mm)

L26

Lead Pig

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Brasswind tools
G40 SLIDE SOLDER ROD
This G40 Slide Solder Rod is properly tapered for soldering into all stuck slides on cornets, trumpets, mellophones and other small tube instruments after removing crooks. Warm the slide so you dont burn the lacquer and apply J88 Corrosion Cracker to help loosen the slides. Solid brass for easy soldering. 5 (127mm) long.

BRASSWIND TOOLS

*NEW* O28 ADJUSTABLE FRENCH HORN HOLDING JIG

G40 Slide Solder Rod

O70 WOOD ASSEMBLY MANDRELS

Mandrels used to securely hold instruments during repairing or final assembling after lacquering. O70A Wood Assembly Mandrel, small for cornet and trumpet O70B Wood Assembly Mandrel, medium for trombone O70C Wood Assembly Mandrel, large for sax and baritone O70D For Bass Trombone (not included in set) O70S Set of 3 Wood Assembly Mandrels, (O70A, O70B and O70C)

This holding jig is a very secure way of holding French horns in a vise. It greatly eases operations such as soldering, valve adjustments, string adjustment and other general repairs. New O28 model has a hole in center of the base plate, so that P56 (on page 19) can be used with it. Some of the more unique features include: an adjustable hand brake to allow the Repairmen to rotate the instrument 360 and lock in place at any angle; a base and holding groove covered with felt to prevent scratching; adjustable holding blocks to securely hold any size French horn bell in place.

O28 French Horn Holding Jig O28U UpdateSend in old tool P56X Extension Handle for O28

O29 VALVE INSTRUMENT HOLDING JIG

O10 CORNET AND TRUMPET POLSHING JIG


Will hold most piston valve instruments. while doing hand polishing or special soldering. Hard maple prongs slip easily into first and third valve casings. This jig holds valve instruments more securely than ever before. Although constructed of steel, this holding jig features delrin hardware and PVC covered shafts to protect inside valve casing surfaces. The adjustable shaft with locking lever will accommodate different widths of valve casing clusters. The O29 also works well with the newer marching style instruments.

O10 Cornet and Trumpet Polishing Jig

O29 Valve Instrument Holding Jig

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BRASSWIND TOOLS

BRASSWIND tools
UNIVERSAL WATER KEYS
A complete water key assembly; with a solid brass saddle and nipple. The key and pin are nickel plated. Includes spring. S20N For cornet-trumpet tuning slide Complete Assembly S25N For 3rd valve slide on cornet-trumpet. Complete Assembly S30N For trombone. Complete Assembly

S80-S96 FERREES VALVE SPRINGS


Precision made of phosphor bronze alloy.

S80 S81 S82 S83 S84 S85 S86 S87 S88

S35 AMADO WATER KEY


We have the Amado Water Key in stock. This fine water key is available on several newer model instruments. It can be installed anywhere on the instrument that has a water build-up. Installation is very simple. These water key assemblies are sold as a complete package, ONLY. They come to you, unassembled, in five parts. Available in unfinished brass and silver plated.

Cornet, straight, small inner upper, Selmer type Cornet, barrel, inner upper, Bach-Bundy type Cornet bottom, Conn type Cornet medium, outer upper Buescher type Cornet, large, outer upper, Olds-King type Mellophone, alto horn Baritone Eb sousaphone BBb sousaphone

S90S93B FERREES WATER KEY SPRINGS

S35 Amado Water Keys, brass S35S Amado Watery Keys, silver plated

S78 & S79 POLYGON SPRINGS


These springs are available in diameters to fit basses and baritones and are sold in 9 (229mm) lengths, allowing you to custom cut valve springs for each individual horn. This gives your customer the personal touch. The unique shape gives an especially smooth action to the valves S89 S96 French horn rotary valve Tuba rotary valve

S90 S91 S92 S93A S93B

Internal type for cornet or trumpet External type for Cr/Tr, Alto horn Baritone or Basses Trombone, medium, Conn type Trombone, large, King type

S78 S79

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Ferree Polygon spring for baritones/ euphonium, 9 (229mm) length Ferree Polygon spring for tuba/ sousaphone, 9 (229mm) length

D49 WATER KEY SPRING INSTALLING JIG


A jig to install short nippled water key springs

D49 Water Key Spring Installing Jig

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