E3 Modulevel

Installation and Operating Manual

Displacer type Level, Interface and Density Measurement

7xxx

6xxx

5xxx

4xxx

3xxx

2xxx

1xxx

SA

FE T Y I

EGRITY NT

VE L LE

These units are in conformity with the provisions of: 1. The EMC Directive: 2004/108/EC. 0038 The units have been tested to 0344 EN 61326:1997 + A1 + A2. 2. Directive 94/9/EC for Equipment or protective system for use in potentially explosive atmospheres. EC-type examination certicate number ISSeP08ATEX021X (intrinsic safe units) or ISSeP08ATEX019 (EEx d units). The following harmonized standards have been applied: EN 60079-0:2006 / EN 60079-11:2007 / EN 6007926:2004 / EN 60079-27:2006 3. The PED directive 97/23/EC (pressure equipment directive). Safety accessories per category IV module H1. TOP MOUNTED UNITS After unpacking, inspect all components to see that no damage has occurred during shipment. Care should be taken not to bend the displacer stem or enclosing tube during unpacking or installation.

Unpack the instrument carefully. Make sure all components have been removed from the foam protection. Inspect all components for damage. Report any concealed damage to the carrier within 24 hours. Check the contents of the carton/crates against the packing slip and report any discrepancies to Magnetrol. Check the nameplate model number (Model number/approvals as per inserted separate sheet) to be sure it agrees with the packing slip and purchase order. Check and record the serial number for future reference when ordering parts.

UNPACKING

Transmitter nameplate: - partnumber - amplier - serial n - temperature/pressure - approval data

CHAMBERED UNITS A strap and wire assembly retains and protects the displacer within the chamber during shipment. This assembly must be removed through bottom chamber connection before startup. Inspect instrument as described for top mounting units. Caution: If re-shipping to another location, displacer must again be secured using same strap and wire assembly.

DENSITY Yet another capability of E3 Modulevel is to track the changing density of a liquid over a known density range and convert that into a stable output signal. As the density of the liquid changes, so does the mass of the liquid displaced by the specially designed displacer. The resulting change in buoyancy force on the displacer causes the movement of the LVDT core necessary to convert the density change to the output signal.
2

INTERFACE E3 Modulevel is capable of tracking the interface level of two immiscible liquids with different densities. Each unit is custom-made with a displacer specially designed for the users application. This allows it to detect the position of a clean interface or an emulsion layer and convert it into a stable output signal. Contact the factory for assistance in specifying an E3 for interface service. Note that for proper interface detection, the entire displacer must always be immersed in liquid.

LEVEL Liquid level change acts upon the range spring supported displacer causing vertical motion of a core within a linear variable differential transformer (LVDT). The enclosing tube acts as a static isolation barrier between the LVDT and the process media. As core position changes with liquid level, voltages are induced in the secondary windings of the LVDT. These signals are processed in the electronic circuitry and used to control the output signal.

PRINCIPLE OF OPERATION

Moving LVDT Core Electronics incl. digital display / 3 button key pad Enclosing tube Range spring

LVDT

Spring protection cap Displacer

External cage

MOUNTING

-40C (-40F) to +70C (160F)

calibration vent is recommended Liquid level Shut-off valves are recommended Size 1/8" max 1 tolerance Always unlock for repositioning or removal of head assembly and always relock, after nal positioning

Use stilling well in case of turbulent medium

max 360

Transmitter

Slide the amplier over the enclosing tube. Make sure not to bend the enclosing tube. Bending causes permanent damage.

Enclosing tube

WIRING
CAUTION: power must be switched OFF before wiring the unit. Current loop test point
IS

Positive supply to (+) terminal/HART connection Negative supply to (-) terminal/HART connection min. 11 V DC required max 36 V DC
IS

Shield wire to green grounding screw (resistance to ground must be < 1 ). Use certied ameproof cable gland(s) and cable for Explosion proof area. Standard shielded twisted pair cable recommended.

0%

100 %

Ex

Non Ex

Ex

Galvanic Barrier: ATEX Intrinsically safe units: max 28,4 V DC @ 94 mA FM Intrinsically safe units: max 28,6 V DC @ 140 mA Not needed for General Purpose / explosion proof models. ANALOG I/O or DIGITAL I/O (only for units with HART)

Non Ex

Ex

Customer supplied local current meter

Non Ex

IMPORTANT: The shield wire should only be grounded at ONE side only. It is recommended to connect the shield to ground in the eld (at the transmitter side - as shown above) but connecting in the control room is also allowed. LOOP RESISTANCE
1200

Do not connect shield

1000

20.5 mA

800 620 600

400

200 0

24 VDC
11

10

20

30

40 VDC

NOTE: When connected to an approved barrier, the intrinsically safe electronics of the E3 Modulevel allow to remove the covers with power switched on even if the area is known to be hazardous

CONFIGURATION

Up/Down and Enter pushbuttons

2 line 8 characters LCD Default display cycles every 5 s through Status STATUS / Level LEVEL / % output % OUTPUT / Loop LOOP.

IMPORTANT: The E3 Modulevel amplier can be bench congured without displacer attached. Ignore the start up message No Level Signal / STATUS SecFltHi in this case.

Display

Comment
Press Press Press :

Units! cm Units! cm Units cm

* Scroll through the choices or increase/decrease the values on the second line of the display by and pushbuttons. pushbutton. * Accept values/choices as selected by Scroll through the menu.

The last character on the rst line of the display changes to !. This sign conrms that the values/choices of the second line can be modied via the and push buttons.

PASSWORD

DISPLAY

ACTION
Display shows 0 Press and last character changes into ! Enter your personal password with and (any value between 1 and 255) Press to conrm

COMMENT
Factory default setting Data is not protected Setting password Changing password

Ent Pass 0 Ent Pass! 1

Press and enter old password Press and last character changes into ! Enter your new password with and (any value between 1 and 255) Press to conrm

New Pass 4096

NOTE: Password protection is activated when after 5 minutes no keystrokes are sensed.

Display shows an encrypted value, enter your password or call Magnetrol for assistance to recoop your password if necessary

Data is protected by a valid Password

NOTE: For exchanging a new head or re-calibration of a unit with new spare parts, follow the User calibration procedure (see page 15).

IMPORTANT: Units are pre-calibrated at the factory with 4mA at the bottom of the displacer (free hanging position) and 20mA at the top of the displacer. If these settings match with the required settings, only enter - density @ operating temperature Proc SG and - operating temperature OperTemp. Wet calibration is recommended in case the correct 4-20 mA levels can be simulated. In this case, do not use the screens set 4mA and Set 20mA but proceed with the screens Capture 4mA and Capture 20mA

MENU: STEP BY STEP PROCEDURE E3 Modulevel: Level

Screen
1
*Status* *Level* *%Output* *Loop*

Action

Transmitter Display Transmitter Display Transmitter Display

Comment

Run mode

Transmitter default values cycle every 5 seconds. Status Status, Level Level, % Output % Output, and Loop Loop. Transmitter displays level value in selected engineering units.

2 3 4 5

Level xx.x %Output xx.x% Loop xx.xx mA LvlUnits (select) Proc SG x.xxx sg OperTemp xxx C Set 4mA xxx.x Set 20mA xxx.x Lvl Ofst xxx.x

Transmitter Display

Transmitter displays % Output measurement derived from 20 mA span. Transmitter displays Loop measurement (mA). cm cm, m m, inches inches or feet feet. Adjusts factory calibration for actual specic gravity. Adjusts factory calibration for actual temperature.

Select units for level

6 7

Conguration

8 9 10 11 12

Enter the process operating temperature. Enter the level value for the 4 mA point.

Enter the specic gravity of the process liquid at operating temp.

Enter the level value for the 20 mA point.

Distance in cm or inches from typically the end of the displacer up to the 4mA (0%) level. If an offset value is used refer to the drawing at the right page. Distance in cm or inches from typically the end of the displacer up to the 20mA (100%) level. If an offset value is used refer to the drawing at the right page.

Enter the offset value

Enter the damping factor. Enter the value for error.

When entering conguration values from the end of the displacer is cumbersome, an offset can be introduced to determine a new reference point. This reference point can be either below the displacer (positive offset) or at the displacer (negative offset).
Select 3.6 mA, 22 mA or hold last value HOLD. In case of loop failure, error signal will follow the failing trend; meaning the unit will show 3.6 mA when the reviewed loop current by the device is found too low. The unit will show 22 mA in case the reviewed loop current is found too high. A Damping factor (1-45 seconds) may be added to smooth a noisy display and/or output due to turbulence.

Damping xx sec Fault (Select)

= Wet calibration procedure - see also pages 12 & 13

MENU: STEP BY STEP PROCEDURE E3 Modulevel: Level Screen

14 13

Action

Poll Adr xx Trim Lvl xx.x Trim 4 xxxx Trim 20 xxxx Loop Tst xx.x mA Capture 4.00 mA

Enter HART ID number. Enter value to adjust level reading.

Comment

Select a HART poll address (0-15). Enter 0 for a single transmitter installation. Allows to compensate for a xed level deviation.

15 16 17 18

Fine tune the 4 mA point.

Fine tune the 20 mA point. Enter a mA output value.

Attach a mA meter to the output. If the output does not equal 4.0 mA, adjust the value on the display to equal 4.00 mA. Attach a mA meter to the output. If the output does not equal 20.0 mA, adjust the value on the display to equal 20.00 mA. Set mA Output to any given value to perform loop test.

Conguration

19

Bring liquid level at desired 4 mA point. Press Enter to enter manual setting mode. Press up arrow + Enter (simultaneously) to conrm 4 mA level.

Manual setting of 4 mA output signal: free hanging displacer or level at the lowest level. Level is ideally brought to match with 20 mA point. If this is not possible, bring level to the highest possible position (should correspond with min 8 mA). Attach a mA meter and adjust the loop current via the keypad (down & up arrows) to match with the calculated mA value of the current level.

Capture 20.00 mA

21 22

20

Note: in case of full span cannot be reached, adjust loop readout to current level (see at right).

Bring liquid level at highest possible point. Press Enter to enter manual setting mode. Press up arrow + Enter (simultaneously) to conrm 20 mA level.

New Pass xxx Language E3 ModHT Ver xx.xx DispFact (select)

Enter new password. Select language.

Use arrows to select desired value. Values between 0 and 255. Select English, Franais, Deutsch or Espagnol. Factory setting. Ver refers to software version. See page 15.

None, do not adjust.

23

Advanced diagnostics.

OFFSET

No offset (Offset at 0 cm)

Positive offset (Offset at 10 cm)

Negative offset (Offset at -15 cm)

100 % 75 cm 15 cm

20 mA = 75 cm

20 mA = 85 cm

20 mA = 60 cm

0%

4 mA = 15 cm

4 mA = 25 cm

4 mA = 0 cm

10 cm

NOTE: For exchanging a new head or re-calibration of a unit with new spare parts, follow the User calibration procedure (see page 15).

IMPORTANT: Units are pre-calibrated at the factory with 4mA at the bottom of the displacer (free hanging position) and 20mA at the top of the displacer. If these settings match with the required settings, only enter operating temperature OperTemp. The displacer is specically designed for the application and does not require any density setting. Wet calibration is recommended in case the correct 4-20 mA levels can be simulated. In this case, do not use the screens set 4mA and Set 20mA but proceed with the screens Capture 4mA and Capture 20mA. Correct output assumes that the displacer is at all times fully immerged in the liquid level (min. 50 mm (2")). See page 12 for proper guidelines.

MENU: STEP BY STEP PROCEDURE E3 Modulevel: Interface

Screen
1
*Status* *IfcLevel* *%Output* *Loop*

Action

Transmitter Display Transmitter Display Transmitter Display Transmitter Display

Comment

Run mode

2 3 4 5

Transmitter default values cycle every 5 seconds. Status Status, Interface level IfcLevel, % Output % Output, and Loop Loop. Transmitter displays interface level in selected engineering units. Transmitter displays % Output measurement derived from 20 mA span. Transmitter displays Loop measurement (mA). cm cm, m m, inches inches or feet feet. Adjusts factory calibration for actual temperature.

IfcLevel xx.x %Output xx.x% Loop xx.xx mA LvlUnits (select) OperTemp xxx C Set 4mA xxx.x

Enter the process operating temperature. Enter the level value for the 4 mA point.

Select units for level

Conguration

8 9 10 11

Set 20mA xxx.x Lvl Ofst xxx.x

Enter the level value for the 20 mA point.

Distance in cm or inches from typically the end of the displacer up to the 4mA (0%) level. If an offset value is used refer to the drawing at the right page. When entering conguration values from the end of the displacer is cumbersome, an offset can be introduced to determine a new reference point. This reference point can be either below the displacer (positive offset) or at the displacer (negative offset).
Select 3.6 mA, 22 mA or hold last value HOLD. In case of loop failure, error signal will follow the failing trend; meaning the unit will show 3.6 mA when the reviewed loop current by the device is found too low. The unit will show 22 mA in case the reviewed loop current is found too high. A Damping factor (1-45 seconds) may be added to smooth a noisy display and/or output due to turbulence.

Enter the offset value

Enter the damping factor. Enter the value for error.

Distance in cm or inches from typically the end of the displacer up to the 20mA (100%) level. If an offset value is used refer to the drawing at the right page.

Damping xx sec Fault (Select)

= Wet calibration procedure. See also pages 12 & 13

MENU: STEP BY STEP PROCEDURE E3 Modulevel: Interface Screen

13 12

Action

Poll Adr xx Trim Lvl xx.x Trim 4 xxxx Trim 20 xxxx Loop Tst xx.x mA Capture 4.00 mA

Enter HART ID number. Enter value to adjust level reading.

Comment

Select a HART poll address (0-15). Enter 0 for a single transmitter installation. Allows to compensate for a xed level deviation.

14 15 16 17

Fine tune the 4 mA point.

Fine tune the 20 mA point. Enter a mA output value.

Attach a mA meter to the output. If the output does not equal 4.0 mA, adjust the value on the display to equal 4.00 mA. Attach a mA meter to the output. If the output does not equal 20.0 mA, adjust the value on the display to equal 20.00 mA. Set mA Output to any given value to perform loop test.

Conguration

18

Bring interface level at desired 4 mA point, make sure that the displacer remains fully immerged in the upper liquid layer. Press Enter to enter manual setting mode. Press up arrow + Enter (simultaneously) to conrm 4 mA interface level.

Manual setting of 4 mA output signal. See drawing on page 12.

Capture 20.00 mA

Bring interface level at highest possible point, make sure that the displacer remains fully immerged in the upper liquid layer. Press Enter to enter manual setting mode. Press up arrow + Enter (simultaneously) to conrm 20 mA interfacelevel. Note: in case of full span cannot be reached, adjust loop readout to current level (see at right). Enter new password. Select language.

Interface level is ideally brought to the level that matches with 20 mA point. If this is not possible, bring the interface level to the highest possible position (should correspond with min 8 mA). Attach a mA meter and adjust the loop current via the keypad (down & up arrows) to match with the calculated mA value of the current interface level.

20 21

19

New Pass xxx Language E3 ModHT Ver xx.xx DispFact (select)

Use arrows to select desired value. Values between 0 and 255. Select English, Franais, Deutsch or Espagnol. Factory setting. Ver refers to software version. See page 15.

None, do not adjust.

22

Advanced diagnostics.

OFFSET

No offset (Offset at 0 cm)

Positive offset (Offset at 10 cm)

Negative offset (Offset at -15 cm)

100 % 75 cm 15 cm

20 mA = 75 cm

20 mA = 85 cm

20 mA = 60 cm

0%

4 mA = 15 cm

4 mA = 25 cm

4 mA = 0 cm

10 cm

IMPORTANT: Units are pre-calibrated at the factory with 4mA at the bottom of the displacer (free hanging position) and 20mA at the top of the displacer. If these settings match with the required settings, only enter operating temperature OperTemp. The displacer is specically designed for the application and does not require any density setting. Wet calibration is recommended in case the correct 4-20 mA levels can be simulated. In this case, do not use the screens set 4mA and Set 20mA but proceed with the screens Capture 4mA and Capture 20mA. Correct output assumes no shift in level and the displacer at all times fully immerged in the liquid level (min. 50 mm (2")). See page 12 for proper guidelines.

MENU: STEP BY STEP PROCEDURE E3 Modulevel: Density control

NOTE: For exchanging a new head or re-calibration of a unit with new spare parts, follow the User calibration procedure (see page 15).

Screen
1
*Status* *SG* *%Output* *Loop*

Action

Transmitter Display Transmitter Display Transmitter Display

Comment

Run mode

2 3 4 5

SpecGrav x.xx sg %Output xx.x% Loop xx.xx mA OperTemp xxx C Set 4mA xxx.x Set 20mA xxx.x Damping xx sec Fault (Select)

Transmitter displays Interface volume or interface level in selected engineering units (depending selection in Loop control Loop Ctrl Transmitter displays % Output measurement derived from 20 mA span. Transmitter displays Loop measurement (mA). Adjusts factory calibration for actual temperature.

Transmitter default values cycle every 5 seconds. Status Status, Density SG, % Output % Output, and Loop Loop.

Conguration

Enter the process operating temperature. Enter the level value for the 4 mA point.

Transmitter Display

Default value is 0. Default value equals the displacer length.

A Damping factor (1-45 seconds) may be added to smooth a noisy display and/or output due to turbulence.

7 8 9

Enter the level value for the 20 mA point.

Enter the damping factor. Enter the value for error.

Select 3.6 mA, 22 mA or hold last value HOLD. In case of loop failure, error signal will follow the failing trend; meaning the unit will show 3.6 mA when the reviewed loop current by the device is found too low. The unit will show 22 mA in case the reviewed loop current is found too high.

= Wet calibration procedure

10

MENU: STEP BY STEP PROCEDURE E3 Modulevel: Density control Screen

11 10

Action

Poll Adr xx Trim SG xx.x Trim 4 xxxx Trim 20 xxxx Loop Tst xx.x mA Capture 4.00 mA

Enter HART ID number.

Comment

12 13 14 15

Enter SG value to adjust SG value reading. Fine tune the 4 mA point. (Trim 0-20) Enter a mA output value.

Select a HART poll address (0-15). Enter 0 for a single transmitter installation. Allows to compensate for a xed deviation.

Fine tune the 20 mA point. (Trim 4-4095) The immerged displacer is fully immerged in liquid at the min. S.G. value = 4 mA point. Press Enter to enter manual setting mode. Press up arrow + Enter (simultaneously) to conrm 4 mA value.

Attach a mA meter to the output. If the output does not equal 4.0 mA, adjust the value on the display to equal 4.00 mA. Attach a mA meter to the output. If the output does not equal 20.0 mA, adjust the value on the display to equal 20.00 mA. Set mA Output to any given value to perform loop test.

Manual setting of 4 mA output signal. Displacer immerged in liquid with the min. S.G.

Conguration

16

Capture 20.00 mA

The immerged displacer is fully immerged in liquid at the max. S.G. value = 20 mA point. Press Enter to enter manual setting mode. Press up arrow + Enter (simultaneously) to conrm 20 mA value.

Liquid S.G. is ideally brought to match with 20 mA point. If this is not possible, bring S.G. to the highest possible value (should correspond with min 8 mA). Attach a mA meter and adjust the loop current via the keypad (down & up arrows) to match with the calculated mA value of the current S.G.

18 19

17

Note: in case the max. S.G. cannot be reached, adjust loop readout to current S.G. (see at right). Enter new password. Select language.

New Pass xxx Language E3 ModHT Ver xx.xx DispFact (select)

Use arrows to select desired value. Values between 0 and 255. Select English, Franais, Deutsch or Espagnol. Factory setting. Ver refers to software version. See page 15.

None, do not adjust.

20

Advanced diagnostics.

min 50 mm (2")

Highest SG = 20 mA

lowest SG = 4 mA

11

Calibrate 4 mA/0 % level Bring level lower than displacer (free hanging) or to the lowest level. Press Enter = start calibration. Press Up + Enter = lock 4 mA value

LEVEL MEASUREMENT: 100 % level cannot be reached

WET CALIBRATION Guidelines

Calibrate 20 mA/100 % level: Bring level to the highest possible position Attach a mA meter to the test points Adjust the loop current via Up and Down

Eg. 50 % level reads 10 mA. Toggle with the Up button, till the mA meter reads (20 mA - 4 mA) x 50 % + 4 mA = 12 mA

air/gases set 4 mA

process liquid

100 % = 20 mA

50 % = 12 mA

INTERFACE MEASUREMENT: using the process liquid Calibrate 4 mA/0 % level Bring interface at lowest level Press Enter = start calibration. Press Up + Enter = lock 4 mA value

Important: Displacer must remain always immerged for min. 50 mm (2") in the upper liquid.

Calibrate 20 mA/100 % level: Bring interface at highest level Press Enter = start calibration Press Up + Enter = lock 20 mA value

air/gases upper liquid

min 50 mm (2") set 4 mA

upper liquid interface

air/gases

set 20 mA

lower liquid

interface

lower liquid

12

INTERFACE MEASUREMENT: using water for calibration Lower liquid is water with S.G. = 1.0 kg/dm3 Upper liquid with S.G. = 0.80 kg/dm3

WET CALIBRATION Guidelines

Calibrate 4 mA/0 % level Immerge displacer for 80 % in water Press Enter = start calibration. Press Up + Enter = lock 4 mA value.

NOTE: in case the liquid would be 0.78 kg/dm, immerge the displacer only for 78% instead of 80% as per below example. Calibrate 20 mA/100 % level: Immerge displacer for 100 % in water Press Enter = start calibration Press Up + Enter = lock 20 mA value.

air/gases

S.G. 0.8 S.G. 1.0 air/gases

set 4 mA water

S.G. 0.8 S.G. 1.0

set 20 mA

water

Calibrate 4 mA/0 % level Immerge displacer for 80 % in water Press Enter = start calibration. Press Up + Enter = lock 4 mA value.

Lower liquid with S.G. = 1.2 kg/dm3 Upper liquid with S.G. = 0.80 kg/dm3

air/gases

=
set 4 mA

Calibrate 20 mA/100 % level: Immerge displacer for 100 % in water Press Enter = start calibration Press Up and/or Down = untill loop signal corresponds with, in our example, 12 mA Calculation: 100 x (1 - 0,8) 1.2 - 0,8 = 50 %

100 x (1 - Upper S.G.) = % Span Lower S.G. - Upper S.G.

S.G. 0.8 S.G. 1.2

Press Up + Enter = lock 20 mA value

[(20 mA - 4 mA) x 50 %] + 4 mA = 12 mA

water

air/gases

S.G. 0.8 S.G. 1.2

set 18.5 mA

water

13

Hidden diagnostic screens. Do not access without assistance or having followed advanced training.

MENU: STEP BY STEP PROCEDURE: ADVANCED CONFIGURATION Screen

2 1

Action

DispFact Select History (current status) Run time xxxx.x h History Reset MeasType (select) Model (select) SpringSG (select) SprgRate x.x SprgMatl TempLimt xxx C Length xx.xx cm Diameter x.xxx cm Weight xx.x kg Lower SG x.xx Upper SG x.xx CalSelct (select) Factory Cal Menu User Cal Menu AdjSnrLo AdjSnrHi Conv Fct xxxx Scl Ofst xxx LVDT% xx.xx % Chan 0 Chan 1 NSP Value ElecTemp xxx C Max Temp xxx C Min Temp xxx C

Review factory parameters

Comment

Review Diagnostic messages. Display mode.

Select YES to reveal Factory parameters; NO to hide.

3 4 5 6 7

A cumulative review of all diagnostic messages. Press the enter button twice to clear. Shows time in hours that unit is in operation since last power on. Select YES to clear History. Level, IfcLevel or Density.

Diagnostic display. Factory set. Factory set. Factory set. Factory set. Factory set. Factory set. Factory set. Factory set. Factory set. Factory set. Factory set.

E31, E32, E33, E34, E35, E36. Model specic. Model specic. Model specic.

8 9

10 11 12 13

Model specic. Max process temperature for which unit is suitable. Model specic. Length of measuring range.

Model specic. Outside diameter of displacer. Model specic. Weight of displacer Only for interface units. Only for interface units.

Diagnostics

14 15 16

Select factory or user calibration. Depress enter to display the factory calibration sub-menu. Depress enter to display the factory calibration sub-menu. Diagnostic display. Diagnostic display.

Selects calibration parameters used to calculate the measured PV. CalSelct = factory submenu on page 15 CalSelct = user submenu on page 15

17 18 19 20 21 22

None, do not adjust. None, do not adjust. Diagnostic display. Diagnostic display. Diagnostic display. Diagnostic display.

Factory setting. Factory setting.

23

24 25

26

None, do not adjust. None, do not adjust. None, do not adjust.

27 28

Diagnostic display, shows current internal housing temperature recorded.

Diagnostic display, shows maximum internal housing temperature recorded. Diagnostic display, shows minimum internal housing temperature recorded.

14

CalSelct allows to view either the factory settings Factory or the super user modied settings User. Spare heads will be congured per factory default values and will be different from the super user modied settings. The super user settings overrule the factory settings, whereby the factory settings can at all times be referenced to, to allow efcient troubleshooting.

SUBMENU FACTORY OR USER

MENU: ADVANCED CALIBRATION - CalSelct SUBMENU

Screen
2 1

Action

LVDT% xx.xx % Calib SG xx.xx sg DrySenr xx.xx % SnrCalLo xx.xx % LvlCalLo xx.xx lu Set 4mA xx.xx lu SnrCalHi xx.xx % LvlCalHi xx.xx lu Set 20mA xx.xx lu Escape

Diagnostic display. Factory set.

Comment

3 4 5 6 7

Enter or capture sensor output for Dry Sensor.

Factory calibration menu. Only used for units congured for liquid level applications.

Diagnostics

Enter or capture sensor output for Low Cal Point. Enter the level value for 4 mA set point.

Press up arrow + Enter (simultaneously) to capture current sensor output. Press up arrow + Enter (simultaneously) to capture current sensor output. Specify level at 4 mA (User Cal menu only).

Enter level value corresponding to SnrCalLo. Enter or capture sensor output for High Cal Point. Enter the level value for 20 mA set point.

8 9

Enter level value corresponding to SnrCalHi. Depress enter key to exit calibration sub-menu; returns to factory menu.

Press up arrow + Enter (simultaneously) to capture current sensor output. Specify level at 20 mA (User Cal menu only).

10

Capturing the 20mA value 5. Move liquid to desired 20mA value (high level / max. density) 6. Enter advanced conguration DispFact (see page 14) and scroll to the submenu CalSelct and select the super user menu User (see above). 7. Select SnrCalHi and capture this level. Press up arrow + Enter (simultaneously). NOTE: PACTware provides a user friendly way to remotely perform the identical procedure 8. Select LvlCalHi, default value is the displacer length, adjust with up and down for the desired level and press Enter.

Capturing the 4mA value 1. Move liquid to desired 4mA value (low level / min. density) 2. Enter advanced conguration DispFact (see page 14) and scroll to the submenu CalSelct and select the super user menu User (see above). 3. Select SnrCalLo and capture this level. Press up arrow + Enter (simultaneously). 4. Select LvlCalLo, default value is 0.00, adjust with up and down for the desired level and press Enter.

Use this procedure - for matching new E3 electronics with older generation EZ Modulevels - when replacing spare parts: Electronic module, LVDT assembly, range spring, stem assembly or displacer - for exchanging a complete electronics head on a E3 Model. NOTE: This procedure should be performed at normal operating conditions.

USER CALIBRATION PROCEDURE

15

For more details about the use of PACTware and FDT technology, refer to instruction manual 59-601 WHAT IS FDT, PACTware AND DTM FDT (Field Device Tool) is a new interface code that describes the standardization between frame programs (e.g., PACTware) and DTMs (Device Type Manager). 1. Start a project Open Pactware and add the Hart modem key and then the Magnetrol instrument to your project. Select: Device add device select device (repeat for each device in your project) Important: Make sure that the COM port settings for your Hart modem key are correct; 2. Connect the devices Select in the left window the Magnetrol instrument. Select: Device connect (both modem and Magnetrol instrument are getting connected) 3. Congure the instrument Select: Device parameter Online parameterization Open + Main Menu and select + Device set up Calibration Parameters can be changed in the window at right, via the drop down boxes. ENTER conrms the change online. 4. Manually calibrate the 4-20mA output Select in Calibration - Set point Calib and Select Capture values. A warning message appears to remove the loop from DCS. Set the 4mA (see MENU pages) Capture 4mA Set the 20mA or 20 mA by % (see MENU pages) Capture 20mA, close the procedure by selecting End. 5. Diagnostics E3 Modulevel offers the ability to monitor output and LVDT position. Select: Device parameter Online parameterization Open + Main Menu and select + Device set up Diagnostics An overview is provided of all possible diagnostic values. A Print screen shot can, in case of eld problems, be sent for factory assistance. This screen also provides a loop test function: 4mA, 20mA or any random mA test value. Close the loop procedure by selecting End. QUICK START

PACTware Conguration and Troubleshooting

DTM (Device Type Manager) is a device-specic software driver designed to operate within a FDT compatible frame program such as PACTware. It includes all special information needed to communicate with a specic device (e.g., Pulsar RX5). There are two basic categories of DTMsCommunication (HART, Fieldbus, Probus, etc.) and Field Device (e.g. Pulsar RX5 Radar transmitter). MINIMUM SYSTEM REQUIREMENTS

PACTware (Process Automation Conguration Tool) is a frame program. It is a device-independent software program that communicates with all approved DTMs.

Following are general requirements for proper operation of this program: 128 MB RAM. Pentium II 500 MHz processor. 120 MB free hard disk space.

Windows XP/2000 (Service Pack 1) / NT 4.0 (Service Pack 6). RS232 serial interface. Internet Explorer 5.0. Graphic Resolution 1024x768 (16-bit color).

RS232-HART or USB-HART serial interface for point-topoint connection or RS232-RS485 converter for connection to Hart Multiplexer. Transmitter with current HART revision. CONNECTIONS HART communication DTM.

The following diagram shows a typical hardware conguration. Observe all safety codes when attaching to instrument loops in hazardous areas or when measuring ammable media. Computers are not intrinsically safe devices.
24 V DC HART connections Power

PC with HART Serial Interface

Magnetrol recommends the VIATOR USB HART Interface from MACTek Corporation.

16

PACTware CD with DTM drivers

CONFIGURATION USING HART

+

Connection of your Hart communicator: at power terminals (+) and (-) in wiring compartment at rst junction box between unit and control room.

CONNECTIONS

Junction

IMPORTANT: The digital HART communication is superimposed on the 4-20 mA loop and requires a min. load resistance of 250 and a max load resistance of 450 .

RL > 250

Before starting the HART conguration procedure check if your HART communicator is equipped with the proper E3 Modulevel Device Descriptors (DDs). I/O Select NO: Select 4: Select 5: Check manufacturer: start up the communicator go ofine utility simulation Magnetrol Model E3

CHECK HART

Control Room Display

Power Supply

Current Meter

When the proper software version is not found, consult your local HART Service Center to load the correct E3 Modulevel DDs. HART MENU

HCF Release Date December 2007

HART Version Dev V1 DD V1

Compatible with software Version 1.0A & later

I/O Start up the device 1 Enter Device Set Up DEVICE SET UP Press one of the following alphanumeric keys (if no key is sensed after 5 s, the unit will automatically jump to RUN mode and alternatively show Level/% Output and Loop signal 1 for entering Calibration CALIBRATION (see page 24 for additional information) 2 for entering Basic Set Up BASIC SET UP general HART 3 for Advanced Set Up ADVANCED SET UP (see page 24 for additional information) 4 for entering Diagnostics DIAGNOSTICS (see page 24 for additional information) 5 for entering Review REVIEW to review all settings.

17

CONFIGURATION USING HART

1 2 3 4 Device Setup Level % Range Loop 1 Calibration 1 2 3 4 5 6 7 8 9 Level Units Process SG Operating Temp Set Point Calib Level Offset Damping
System Fault State

1 Capture Values 2 Enter Values

Trim Level (or SG) Date/Time/Initials

1 2 3 4

4mA 20mA 20mA by % End

2 Basic Setup

1 2 3 4 5 6 1 2 3 4

Tag Descriptor Date Message Poll Address Final asmbly num Trim Loop Current Enter Password Measurement Type Model Parameters

1 4mA Set Point 2 20mA Set Point

3 Advanced Setup

1 2 3 4 5 6 7

Model Number Spring SG Range Spring Rate Temperature Limit Displacer Length Displacer Diameter Displacer Weight

** Interface Parameters
5 Calibration Selected
IF FACTORY SELECTED:

1 Lower SG 2 Upper SG 1 2 3 4 5 6 Magnetrol SN Device ID

Factory Cal Params

6 Factory Settings 7 New User Password

IF USER SELECTED:

6 User Wet Calib 7 Factory Settings 8 New User Password

NSP Value Factory Param 1 Factory Param 2

4 Diagnostics

1 2 3 4 5 6 7 8 9 10 11

Loop Test LVDT % Channel 0 Channel 1 Adj Sensor Cal Lo Adj Sensor Cal Hi Conversion Factor Scale Offset Present Status
Status History Temp Information

1 Set Dry Point 2 Set Low Calib Pts

3 Set High Calib Pts

4 LVDT % 5 Dry Sensor Value 6 Sensor Cal Lo

7 Level (or SG) Cal Lo

1 2 3 4 5 6 7 8 9 10

Set Dry Point Set Low Calib Pts Set High Calib Pts LVDT % Calib SG Dry Sensor Value Sensor Cal Lo Level (or SG) Cal Lo Sensor Cal Hi Level (or SG) Cal Hi

8 Sensor Cal Hi 9 Level (or SG) Cal Hi 1 Faults 2 Warnings 1 View History 2 Reset History 1 2 3 4 Elec Temperature Max Temperature Min Temperature Reset Temperature Level Offset Process SG Operating Temp 4mA Set Point 20mA Set Point Damping System Fault State Trim Level (or SG) 4mA Trim Value 20mA Trim Value Measurement Type Calibration Selected Model Number

1 2 3 4 5 6 1 2 3 4 5 6

Default Params Loop Failure Primary Fault Core Drop Secondary Fault Hi Secondary Fault Lo Calib required Trim Required Hi Temperature Lo Temperature Cal Span Warning Initializing

5 Review

** measurement type Interface only

1 2 3 4 5 6 7 8 9 10 11 12 13

Model Manufacturer Magnetrol S/N Firmware Version Tag Descriptor Date Message Poll Address Final asmbly num Device ID PV is Level Units

14 15 16 17 18 19 20 21 22 23 24 25 26

27 28 29 30 31 32 33 34 35 36

Spring SG Range Spring Rate Temperature Limit Displacer Length Displacer Diameter Displacer Weight Universal rev Fld dev rev Software rev Num req preams

18

TROUBLESHOOTING SYSTEM PROBLEMS

MAINTENANCE

Symptom
No loop current.

Problem
Power supply not turned on. Turn on power. Insufficient source voltage. Improperly wired or damaged wiring. Defective electronics.

Solution
E3 requires a minimum of 11 VDC at the wiring board. Verify supply voltage. Check wiring and connections. Replace PC board assembly or wiring board as required. Verify Level Offset values. If using factory calibration, verify that Process SG and Operating Temperature values are accurate. Verify/confirm that Model Parameters are accurate. Confirm set points are as expected.

LEVEL, % OUTPUT and LOOP values are all inaccurate.

Basic configuration data is questionable.

Transmitter does not track level.

Model incompatible with process liquid Possible damage to unit. Possible material buildup Displacer, spring or stem dragging on inside of chamber, e-tube.

Verify model in use is appropriate for process liquid SG. Check displacer, spring, stem and enclosing tube for damage. Replace all damaged parts. Check displacer, spring, stem, enclosing tube and displacer for buildup of process material. Clean any fouled parts. Verify proper and level installation (within 3 degrees of plumb in all directions). Set poll address to 0 if not using multi-drop.

Level reading on display Invalid poll address. is correct, but loop value is stuck at 4 mA. LEVEL, % OUTPUT and LOOP values fluctuate. Liquid turbulence. Power supply unstable. Electrical interference (RFI). HART device only: Handheld will only read Universal Commands Cannot set high level to 20 mA Loop current less than 4 mA 4 mA output does not match display Loop current exceeds 20 mA Most current Device Descriptors are not installed in handheld. Incorrect power supply. Excessive loop resistance Liquid level less than 0%. Supply voltage out of limits at transmitter. 4 mA may need to be trimmed. Liquid level greater than 100%. Supply voltage out of limits at transmitter. Wired incorrectly. 20 mA output does not match display Output jumps quickly over wide range Non-linear output. 20 mA may need to be trimmed.

Increase damping until output stabilizes or install stilling well. Repair or replace power supply. Consult factory for assistance. Contact local HART service center for the latest DDs.

Check power supply. Increase power supply voltage or decrease loop resistance (max 620 ohms @ 24 VDC). No action required. Adjust power supply or reduce loop resistance. Use Trim 4 mA to adjust output to match display. No action required. Adjust power supply or reduce loop resistance. Check power supply (+) and (-) for reverse wiring. Use Trim 20 mA to adjust output to match display.

Bent stem impeding smooth Review Status History for Surge event. Inspect stem and replace if damaged. core movement Excessive loop resistance. Displacer hanging up. Bent stem. Possible material buildup Increase power supply voltage or decrease loop resistance. Verify proper and level installation (within 3 degrees of plumb in all directions.) Check stem. Replace if damaged. Check displacer, spring, stem, enclosing tube and displacer for buildup of process material. Clean any fouled parts.

19

INFORMATION MESSAGES

MAINTENANCE

The lowest in the hierarchy of diagnostic conditions provides operational factors that are not critical to measurement. Further error information can be obtained by viewing the status history in the factory menu.

Display Message
System Warning Surge OK

Description
Absence of any warning or fault Unexpected system events No action required.

Solution

No action required unless warning persists

Readings from the LVDT secondary windings are Rate of level change is greater than expected. changing more rapidly than expected. Check for possible process surge or bent stem.

WARNING MESSAGES
A warning message identies the status of the instrument. A warning message does not necessarily require immediate action but may require close attention and/or follow up. The warning message will be displayed on the unit and/or selected on the PACTware screen while the output signal will remain normal.

Display Message
Initial

Description
Initializing, PV held at 4 mA set point while unit powers up. Should be transient. Span between Sensor Calibration Hi and Lo values is less than minimum span. Present temperature measured in electronics compartment is below -40 C (-40 F). No action required.

Solution

Cal Span Lo Temp

Recalibrate or reconfigure unit with longer span 1. Transmitter may need to be moved to ensure ambient temperature is within specification 2. Change to remote mount transmitter 3. Controlled external heat may be required to ensure that temperature inside housing is within specification

Hi Temp TrimReqd

Present temperature measured in electronics compartment is above +80 C (+176 F).

1. Transmitter may need to be moved to ensure ambient temperature is within specification 2. Change to remote mount transmitter 3. Controlled external cooling may be required to ensure that temperature inside housing is within specification

Loop trim values are defaults; loop output may be inaccurate. Default calibration parameters in use, level reading inaccurate.

Perform Loop Trim operation. Consult factory.

Cal Reqd

20

An error message identies a possible instrument failure and requires an action. The error message will be displayed on the unit and/or selected on the Pactware screen while the output signal will shift to the selected error output (3.6mA, 22mA or HOLD).

ERROR MESSAGES

MAINTENANCE

Display Message
SecFltHi SecFltLo CoreDrop PriFault LoopFail DfltParm

Description
Readings from LVDT secondary windings are above expected range. Readings from LVDT secondary windings are below expected range. Core too far out. LVDT Primary circuit open condition. Loop current differs from commanded value by more than 1.00 mA. Non-volatile parameters have been defaulted.

Solution
Check for missing displacer. Check for broken spring or leaking displacer. Check for lost or damaged LVDT core. Check LVDT winding resistance. Replace LVDT if values are out of range Consult factory. Consult factory.

EFFECTS OF EACH DIAGNOSTIC MESSAGE

Loop Output
Fault Warning Information 3.6/22/HOLD No Effect No Effect

Status Message
Yes Yes No

Status History
Yes Yes Yes

21

REMOVAL OF EZ TRANSMITTER HEAD

MAINTENANCE

CAUTION: BENDING THE ENCLOSING TUBE WILL PERMANENTLY DAMAGE THE UNIT.

REPLACING WITH E3 TRANSMITTER HEAD

8 Rewire the new head Wiring compartment cover

2 Remove grip ring

7 Re-install LVDT top spacer and C-ring

2 Remove C-ring, use proper ring pliers 3 Remove LVDT top spacer 1 Remove the LVDT housing

() P2 ERROR SPAN

(+) P1 ZERO

TB1 +

4 Lift transmitter head over enclosing tube

E S MODULEVEL 5300 BELMONT ROAD, DOWNERS GROVE, IL 60515, USA.

UP DOWN ENTER

REFER TO MODULEVEL MANUAL, BULLETIN 48-615, FOR INSTALLATION AND OPERATION INSTRUCTIONS. TP1

www.magnetrol.com

HEIKENSSTRAAT 6, B 9240 ZELE, BELGIUM.

5 Lower the new E3 head on the LVDT

ASSEMBLY PART NO.

AW3175

TP2

TB2

D1 +

J1 05-9123-001

L6

C6 C5

L5

JP1 D2

P2

L3

P1

C3

TB1

3 Unlock for repositioning or removal of head assembly and always relock, after nal positioning

Size 1/8"

1 Disconnect Power

NOTE: Remove transport enclosing tube before mounting For calibration, use only the calibration procedure, page 15.

L4

4 Loosen the set screws and remove the dummy encolsing tube

6 Ensure that the ame path adaptor is seated all the way down on the E-tube nut

C4

L2

C1

22

REPLACING LINEAR VARIABLE DIFFERENTIAL TRANSFORMER (LVDT) CAUTION: REMOVE POWER FIRST.
Enclosing tube

MAINTENANCE

CHEKING THE LVDT WINDING RESISTANCE

5 Remove C-ring LVDT top spacer 6 Remove LVDT

2. Secondary winding (pins 2 and 5 or 3 and 6) should have approximately 70 to 100 . If not in this range, replace the LVDT.

1. Using a multimeter, check primary winding. Pins 1 and 4 should have approximately 75 to 105 .

4 Remove LVDT cover

1 Remove cover

TFE spacer Set screws

2 Remove electronics

3 Remove LVDT

7 Re-install in reverse way

23

REPLACEMENT PARTS - ELECTRONICS

4b Wiring compartment housing cover
Wiring board

Meter/bezel compartment housing cover

4a

LVDT housing cover 6 Enclosing tube (see page 25)

5 LVDT assembly kit

Housing O-ring kit

Enclosing tube gasket 8

Electronics module

Housing O-ring kit

Temperature extension gasket (see page 25)

Order code for spare E3 Modulevel head: 3 last digits of the selection data on pages 31, 32, 33 and 34

Z39-4101-

10

Chamber gasket / Ring joint (see page 25)

CAUTION: Follow the user calibration procedure (see page 15), when replacing the following spare parts: electronic module, LVDT assembly, stem, range spring or displacer Partn: E 3 Serial n: See nameplate, always provide complete partn and serial n when ordering spares. LVDT assembly kit (5) Replacement part 089-7827-007 089-7827-008 089-7827-009

Digit in partn:

X 1 2 3

Digit 8 H F

Housing cover (4a) Digit 10 Cast aluminium 5, 6, A, B, J or K 036-4410-001 1, 2, E or F 036-4410-003 Digit 10 Stainless steel 3, 4, 7, 8, C, D, G, H, L or M 036-4410-004 Housing cover (4b) Digit 10 Cast aluminium 5, 6, A, B, J or K 004-9193-003 1, 2, E or F 004-9193-002 Digit 10 Stainless steel 7, 8, C, D, L or M 004-9193-007 3, 4, G or H 004-9193-006

Wiring board (2) Digit 10 Replacement part all Z30-9151-001 5, 6, 7, 8, A, B, C, Z30-9151-004 D, J, K, L or M 1, 2, 3, 4, E, F, G or H Z30-9151-003

Digit 8 H F

Electronics module (1) Replacement part Z31-2844-001 (HART) Z31-2845-001 (FF)

X = if there are any deviations from a standard partn

4 5 6 7

8 9 10

Common parts for all units ITEM Replacement part (3) Housing O-ring kit 089-6562-002 (8) Enclosing tube gasket 012-1204-001

LVDT housing cover (6) Digit 10 Replacement part 1, 2, 5, 6, A, B, 089-7837-001 E, F, J or K (Cast aluminium) 3, 4, 7, 8, C, D, 089-7837-002 G, H, L or M (Stainless steel)

Digit 9 1 2 3

24

REPLACEMENT PARTS - SENSING BODY

Spring assembly kit (12) Digit 6 Digit 9

Stem assembly

11

Digit 4 A, J or M B, K or N C, L or P D E F B or N M E or N P
Cotter pins

1 2 3

Spring assembly kit

12

13

Digit 6

Digit 7 A B C D E F G H I A B C D

Displacer kit (14)

3, 4, 5, A, C, F, G, H, D, E or K L, M or N Replacement part 089-5340-002 not applicable 089-5340-005 089-5340-010 089-5340-008 not applicable 089-5340-003 not applicable 089-5340-006 089-5340-010 089-5340-009 not applicable 089-5340-005 089-5340-010 089-5340-003 not applicable 089-5340-006 089-5340-010 089-5340-009 not applicable Digit 4

Displacer kit

14

3, 4, 5, A, C, D, E, F, K or L G, H, M or N

Digit 6

Temp. Ext. Gasket (9) Digit 4 Replacement part J, K or L not applicable all except J, K and L 012-1204-001 Digit 3 1 or 2 Chamber gasket / Ring joint (10) Digit 6 Replacement part all not applicable 3 or A 012-1301-017 4 or C 012-1301-018 5, D, E or K 012-1204-021 3 or 5 L 012-1904-002 F, G or M 012-1904-003 H or N 012-1904-011 3 or A 012-1301-017 4 or C 012-1301-018 5, D, E or K 012-1204-021 4 or 6 L 012-1906-002 F, G or M 012-1906-003 H or N 012-1906-011

Enclosing tube (7) Digit 10 Replacement part all except 032-6401-007 E, F, G and H E, F, G or H 032-6401-010 all 032-6401-010

3, 4, 5, A, C, D, E or K

F, G, H, L, M or N

E, F, G, H or I

all except C, F, L or P C, F, L and P Replacement part 089-6125-001 089-6126-001 089-6125-002 089-6126-002 089-6125-003 089-6126-003 089-6125-004 089-6126-004 089-6125-005 089-6126-005 089-6125-006 089-6126-006 089-6125-007 089-6126-007 089-6125-008 089-6126-008 089-6125-009 089-6126-009 089-6125-010 089-6125-011 089-6125-012 not 089-6125-013 applicable consult factory

Common parts for all units ITEM Replacement part (11) Stem assembly consult factory (13) Cotter pin (ordering qty: 2) 010-5203-001

Kit Definitions Stem assembly kit includes: stem assembly and LVDT core. Spring assembly kit includes: spring assembly, screws and lockwashers. Displacer kit includes: displacer and cotter pins (Qty of 2).

25

FUNCTIONAL/PHYSICAL
Description Power (at terminals) Signal Output Span Resolution

TRANSMITTER SPECIFICATIONS
Weatherproof / Intrinsically Safe: 11 to 28,4 V DC (ATEX) - 28,6 V DC (FM) ATEX Explosion Proof 11 to 36 V DC (ATEX-FM) FOUNDATION Fieldbus (FISCO Intrinsically Safe): 9 to 17,5 V DC FOUNDATION Fieldbus (Explosion proof): 9 to 32 V DC 4-20 mA with HART, 3,8 mA to 20,5 mA useable (meets NAMUR NE 43), FOUNDATION Fieldbus H1 (ITK Ver. 5) Analog: 0,01 mA Display: 0,1 cm (inch) from 356 mm up to 3048 mm (14" up to 120") - others at request Specication

Loop Resistance) Damping Diagnostic Alarm User Interface Display Menu Language Housing Material Approvals

620 @ 20,5 mA - 24 V DC Adjustable 0-45 s Adjustable 3,6 mA, 22 mA, HOLD HART communicator, AMS or PACTware, FOUNDATION Fieldbus and 3-button keypad 2-line x 8-character LCD English/Spanish/French/German (FOUNDATION Fieldbus: English) IP 66/Aluminium A356T6 (< 0.20 % copper) or stainless steel ATEX II 1 G Ex ia IIC T4, intrinsically safe ATEX II 1 G Ex ia IIC T4, FISCO intrinsically safe ATEX II 1 / 2 G Ex d IIC T6, explosion proof FM, Intrinsically Safe (FISCO) and explosion proof

SIL (Safety Integrity Level) Electrical Data

Equivalent Data

Overall Dimensions FOUNDATION Fieldbus specications

Shock/Vibration Class Net and Gross Weight

Cast aluminium Stainless steel ITK Version H1 Device Class H1 Prole Class Function Blocks Execution time CFF les Quiescent current draw

Ci = 2,2 nF, Li = 3 H - ATEX Ci = 5,5 nF, Li = 9 H - FM Ci = 0,71 nF, Li = 3 H (FOUNDATION Fieldbus) ANSI/ISA-571.03 SA1 (Shock), ANSI/ISA-571.03 VC2 (Vibration) 3 kg (7 lbs) amplier only 8 kg (17 lbs) amplier only H 306 mm (12.05") x W 112 mm (4.41") x D 192 mm (7.56") 5.0 Link Master (LAS) selectable ON/OFF 31PS, 32L 17 mA 1 x AI and 1 x PID, 1 x RB, 1 x TB AI: 15 ms, PID 40 ms

Ui = 28,4 V, li = 94 mA, Pi = 0,67 W - ATEX Ui = 28,6 V, li = 140 mA, Pi = 1 W - FM Ui = 17,5 V, li = 380 mA, Pi = 5,32 W (FOUNDATION Fieldbus)

LRS Lloyds Register of Shipping (marine applications) ROSTECH/FSTS Russian Authorisation Standards Functional safety to SIL 2 as 1oo1 in accordance to 61508 SFF of 92,3 % full FMEDA report and declaration sheet available at request

FOUNDATION Fieldbus units are FISCO (intrinsically safe) and ATEX FM/CSA explosion proof approved

Not applicable for FOUNDATION Fieldbus units.

Downloads available from Host system supplier or www.eldbus.org

26

PERFORMANCE
Description Linearity

TRANSMITTER SPECIFICATIONS
Level Level Specication 0,50 % of full span 0,70 % of full span 0,05 % of full span 0,10 % of full span 0,05 % of full span -40 -20 -40 -40 < 1 second C C C C to to to to < 5 seconds +80 +70 +70 +85 C C C C (-40 F to +175 F) (-5 F to +160 F) (-40 F to +160 F) (-40 F to +185 F) electronics temperature range LCD temperature range for Ex ia and Ex d units

Repeatability Hysteresis Response Time Warm-up Time Ambient Temp.

Interface/Density Interface/Density

Storage temperature

Ambient Temp. Effect Process Max Temp. Min Density Range Humidity

Max Process Pressure Electromagnetic Compatibility

Max zero shift is 0,03 % / C (0,017 % / F) +260 C (+500 F) for steam / + 315 C (+600 F) for non steam 355 bar @ +40 C (5150 psi @ +100 F). from 0,23 kg/dm3 up to 2,20 kg/dm3 0-99 %, non-condensing

-29 C (-20 F) for carbon steel models / -196 C (-320 F) for stainless steel models

See temperature graphs at page 30.

Meets CE requirements (EN-61326: 1997 + A1 + A2)

MECHANICAL SPECIFICATIONS
Description Cage materials Wetted parts carbon steel or 316/316L (1.4401/1.4404) (other materials at request) Inconel (other materials at request) 316/316L (1.4401/1.4404) or 316 (1.4401) Threaded: 1 1/2" NPT-F or 2" NPT-F or 1 1/2" Socket Weld or 2" Socket Weld Flanged: Various ANSI or EN/DIN anges From 356 mm (14") up to 3048 mm (120") - other lengths at request Specication

Process Connection Displacer lengths

Spring Displacer

27

DIMENSIONS in mm (inches)
Transmitter Head
102 (4.02)

Top Mounted E31/E32 - J/K/L

Side/bottom cage E33/E34 - J/K/L

Dual Cable Entries 3/4" NPT or M20 x 1,5

407 (16)

407 (16)

22 (0.87) 159 (6.28) 103 (4.04)

72 (2.81)

98 (3.86) 100 (3.95) 206 (8.10)

262 (10.32)

70

Level Range

Level Range 2 (0.08)

133 (5.24)

Side/bottom cage E33/E34 - J/K/L

Side/side cage E35/E36 - J/K/L

Side/side cage E35/E36 - J/K/L

407 (16)

407 (16)

407 (16)

Level Range 2 (0.08)

Level Range 2 (0.08)

Level Range 2 (0.08)

133 (5.24) 1" NPT-F drain (plug not supplied)

133 (5.24) 1" NPT-F drain (plug not supplied)

133 (5.24)

TEMPERATURE EXTENSIONS Models E3x-A/B/C

Models E3x-M/N/P

Models E3x-D/E/F

509 (20)

610 (24)

712 (28)

28

Dimension A for all models 150 / 300 / 600 lbs PN 16 .. PN 100 2500 lbs PN 320 Cage rating

DIMENSIONS in mm (inches)
SG range 4 th digit J/A/M/D L/C/P/F K/B/N/E K/B/N/E Dimension A 236 (9.29) 186 (7.32) 186 (7.32) 245 (9.65)

0.23 - 0.54 0.55 - 1.09 1.10 - 2.20 0.55 - 1.09

900 / 1500 lbs PN 160 / PN 250

320 (12.60)

Dimensions B and C for external cage models (E33/E34/E35/E36) Flanged process connections Flange size Flange rating Connection type B Dimensions C

1 1/2"

2"

DN 40

DN 50

150 / 300 / 600 lbs 600 lbs 900 lbs 1500 lbs 2500 lbs 150 / 300 / 600 lbs 600 lbs 900 lbs 1500 lbs 2500 lbs PN 16 / PN 25 / PN 40 PN 63 / PN 100 PN 160 PN 250 PN 320 PN 16 PN 25 / 40 PN 63 PN 100 PN 160 PN 250 PN 320 Cage rating

Slip on - ANSI RF Weldneck - ANSI RJ Weldneck - ANSI RJ Weldneck - ANSI RJ Weldneck - ANSI RJ Slip on - ANSI RF Weldneck - ANSI RJ Weldneck - ANSI RJ Weldneck - ANSI RJ Weldneck - ANSI RJ EN 1092-1 Type B1 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B1 EN 1092-1 Type B1 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2

180 (7.09) 180 (7.09) 193 (7.60) 185 (7.28) 228 (8.98) 185 (7.28) 185 (7.28) 214 (8.43) 211 (8.31) 249 (9.80) 180 (7.09) 200 (7.87) 143 (5.63) 177 (6.97) 197 (7.76) 185 (7.28) 188 (7.40) 202 (7.95) 208 (8.19) 159 (6.26) 186 (7.32) 214 (8.43)

268 (10.55) 268 (10.55) 283 (11.14) 283 (11.14) 313 (12.32) 273 (10.75) 273 (10.75) 303 (11.93) 303 (11.93) 328 (12.91) 268 (10.55) 288 (11.34) 288 (11.34) 303 (11.93) 313 (12.32) 273 (10.75) 278 (10.95) 293 (11.54) 298 (11.73) 303 (11.93) 313 (12.32) 328 (12.91)

Threaded / Socket weld process connections Size 150 / 300 / 600 / 900 lbs 1500 lbs 2500 lbs 150 / 300 / 600 / 900 lbs 1500 lbs 2500 lbs

1 1/2" 2"

NPT/SW NPT/SW NPT/SW NPT/SW NPT/SW NPT/SW

Connection type

81 (3.19) 89 (3.50) 102 (4.02) 84 (3.31) 98 (3.86) 111 (4.37)

Dimensions

Not Applicable

29

The following charts lists combinations of process and ambient temperatures that should not be exceeded, with standard instruments

OPERATING TEMPERATURES

Non-steam applications
350 300 Process temperature C 250 200 150 100 50 0 30 35 40 45 50 55 Ambient temp. C 60 65 70 75

Digit 4 = M/N/P and digit 9 = 1

Digit 4 = A/B/C

Digit 4 = J/K/L

Digit 4 = M/N/P and digit 9 = 3

Digit 4 = D/E/F

Steam applications
350 Process temperature C 300 250 200 150 100 50 0 30 35 40 45 Digit 4 = K Digit 4 = N Ambient temp. C 50 55 60 65 70 75

Digit 4 = B

Digit 4 = E

A complete measuring system consists of:

MODEL IDENTIFICATION

30

2. Options: - Adjustable displacer hanger for top mounted units, cable length 2,5 m (8'). Order code 032-3110-004 required when distance between the top of the displacer and the ange face is > dimension A (see page 10 & 11) + 60 mm (2.36"). - Free of charge: Magnetrol master C.D. with E3 Modulevel DTM (PACTware). Order code: 090-BE59-200 (included in each order).

1. One order code for a complete standard E3 Modulevel transmitter. Order code for modied models/adders: put an "X" in front of the closest matching order code and specify the modication/adders separately. e.g: XE35-KQ3A-H1B X = material certication EN 10204-3.1

E 3 1 E 3 3 E 3 5

BASIC MODEL NUMBER Carbon steel models

MODEL IDENTIFICATION NON STEAM applications (max 600 lbs)

top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage 150 C K L J 200 C C B A E 3 2 E 3 4 E 3 6 Stainless steel models top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage max. temp. / S.G.

SPECIFIC GRAVITY AND PROCESS TEMPERATURE (consult factory for interface applications) Match temperature extensions with max. process temperature (digit 9) 230C M N P 290C D E F 315C M N P

150 lbs RF G3 H3 K3

PROCESS CONNECTION For top mounted connection type

1.10 - 2.20 specic gravity

0.55 - 1.09 specic gravity

0.23 - 0.54 specic gravity

150 lbs RF

For external cage models

E31/E32 - ANSI Flange rating 600 lbs 300 lbs RF RF RJ G4 G5 GK H4 H5 HK K4 K5 KK

Size 3" 4" 6"

E31/E32 - EN 1092-1 (DIN) Flange rating PN 16 PN 25/40 PN 63 PN 100 Size Type B1 Type B1 Type B2 Type B2 EA FA GA EC FC GC ED FD GD EE FE GE

DN 80 DN 100 DN 150

E33 ... E36 - ANSI Flange/Cage rating E33 ... E36 - EN 1092-1 (DIN) Flange rating 600 lbs 300 lbs PN 16 PN 25/40 PN 63 PN 100 Size Size RF Type B1 Type B1 Type B2 Type B2 RF RJ P3 P4 P5 PK 11/2" anged DN 40 Q3 Q4 Q5 QK 2" anged CA CC CD CE anged A3 A4 A5 11/2" NPT-F E3 E4 E5 2" NPT-F DN 50 R3 R4 R5 11/2" S.W. DA DC DD DE anged F3 F4 F5 2" S.W. 356 14 A LEVEL RANGE 813 32 B 1219 48 C 1524 60 D 1829 72 E 2134 84 F 2438 96 G 2743 108 H 3048 120 I mm inches code

H F

OUTPUT/COMMUNICATION

TRANSMITTER ELECTRONICS

1 3

MAX PROCESS TEMPERATURE Match max. process temperature with temperature extensions (digit 4)

4-20 mA with Hart communication incl. display / 3 button keypad FOUNDATION Fieldbus communication incl. display / 3 button keypad Process temp. up to +290 C (+550 F) digit 4: ALL Process temp. from +291 C (+551 F) up to +315 C (+600 F) digit 4: M, N or P Stainless Steel NPT M20 L M C D G H 7 8 3 4 Housing material Cable entry Approval Weatherproof ATEX and FISCO intrinsically safe ATEX (Hart and FF) Explosion proof FM and FISCO intrinsically safe FM (Hart and FF) Explosion proof

3/4"

APPROVALS & HOUSING Cast aluminium NPT M20 J K A B E F 5 6 1 2

3/4"

E 3

complete code for E3 Modulevel transmitter NON STEAM applications

31

E 3 1 E 3 3 E 3 5

BASIC MODEL NUMBER Carbon steel models

MODEL IDENTIFICATION STEAM applications (max 600 lbs)

top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage 150C K 200C B E 3 2 E 3 4 E 3 6 Stainless steel models top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage max. temp. / S.G.

SPECIFIC GRAVITY AND PROCESS TEMPERATURE (consult factory for interface applications) Match temperature extensions with max. process temperature (digit 9) 230C N E 260C

150 lbs RF G3 H3 K3

PROCESS CONNECTION For top mounted connection type

0.55 - 1.09 specic gravity

150 lbs RF

For external cage models

E31/E32 - ANSI Flange rating 600 lbs 300 lbs RF RF RJ G4 G5 GK H4 H5 HK K4 K5 KK

Size 3" 4" 6"

E31/E32 - EN 1092-1 (DIN) Flange rating PN 16 PN 25/40 PN 63 PN 100 Size Type B1 Type B1 Type B2 Type B2 EA FA GA EC FC GC ED FD GD EE FE GE

DN 80 DN 100 DN 150

E33 ... E36 - ANSI Flange/Cage rating E33 ... E36 - EN 1092-1 (DIN) Flange rating 600 lbs 300 lbs PN 16 PN 25/40 PN 63 PN 100 Size Size RF Type B1 Type B1 Type B2 Type B2 RF RJ P3 P4 P5 PK 11/2" anged DN 40 Q3 Q4 Q5 QK 2" anged CA CC CD CE anged A3 A4 A5 11/2" NPT-F E3 E4 E5 2" NPT-F DN 50 R3 R4 R5 11/2" S.W. DA DC DD DE anged F3 F4 F5 2" S.W. 356 14 A LEVEL RANGE 813 32 B 1219 48 C 1524 60 D 1829 72 E 2134 84 F 2438 96 G 2743 108 H 3048 120 I mm inches code

H F

TRANSMITTER ELECTRONICS OUTPUT/COMMUNICATION

1 2 3

MAX PROCESS TEMPERATURE Match max. process temperature with temperature extensions (digit 4)

4-20 mA with Hart communication incl. display / 3 button keypad FOUNDATION Fieldbus communication incl. display / 3 button keypad Process temp. up to +150 C (+300 F) digit 4: K Process temp. from +151 C (+301 F) up to +230 C (+450 F) digit 4: B or N Process temp. from +231 C (+451 F) up to +260 C (+500 F) digit 4: E Stainless Steel NPT M20 L M C D G H 7 8 3 4 Housing material Cable entry Approval Weatherproof ATEX and FISCO intrinsically safe ATEX (Hart and FF) Explosion proof FM and FISCO intrinsically safe FM (Hart and FF) Explosion proof

3/4"

APPROVALS & HOUSING Cast aluminium NPT M20 J K A B E F 5 6 1 2

3/4"

32

E 3

complete code for E3 Modulevel transmitter STEAM applications

E 3 1 E 3 3 E 3 5

BASIC MODEL NUMBER Carbon steel models

MODEL IDENTIFICATION NON STEAM applications (from 900 lbs to 2500 lbs)
top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage E 3 2 E 3 4 E 3 6 Stainless steel models top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage

SPECIFIC GRAVITY AND PROCESS TEMPERATURE (consult factory for interface applications) Match temperature extensions with max. process temperature (digit 9) 150 C K 200 C B 230 C N 290C E 315 C N

PROCESS CONNECTION For top mounted connection type GL HL KL HM KM HN KN

0.55 - 1.09 specic gravity

max. temp. / S.G.

E31/E32 - ANSI Flange rating 2500 lbs 900 lbs 1500 lbs RJ RJ RJ

Size 3" 4" 6"

For external cage models

E31/E32 - EN 1092-1 (DIN) Flange rating PN 160 PN 250 PN 320 Type B2 Type B2 Type B2 EF EG EH FF FG FH GF GG GH E33...E36 - EN 1092-1 (DIN) Flange rating PN 160 PN 250 PN 320 Type B2 Type B2 Type B2 CF DF CG DG CH DH

DN 80 DN 100 DN 150 Size DN 40 anged DN 50 anged

Size

E33...E36 - ANSI Flange/Cage rating 2500 lbs 900 lbs 1500 lbs RJ RJ RJ PL PM PN QL QM QN AL AM AN EL EM EN RL RM RN FL FM FN LEVEL RANGE A 813 32 B

Max. 355 bar (5150 psig) @ +40 C (+100 F)

1 1/2" anged 2" anged 1 1/2" NPT-F 2" NPT-F 1 1/2" S.W. 2" S.W.

Size

356 14

1219 48 C

1524 60 D

1829 72 E

2134 84 F

2438 96 G

2743 108 H

3048 120 I

mm inches code

H F

TRANSMITTER ELECTRONICS OUTPUT/COMMUNICATION

1 3

MAX PROCESS TEMPERATURE Match max. process temperature with temperature extensions (digit 4)

4-20 mA with Hart communication incl. display / 3 button keypad FOUNDATION Fieldbus communication incl. display / 3 button keypad Process temp. up to +290 C (+550 F) digit 4: ALL Process temp. from +291 C (+551 F) up to +315 C (+600 F) digit 4: N Stainless Steel NPT M20 L M C D G H 7 8 3 4 Housing material Cable entry Approval Weatherproof ATEX and FISCO intrinsically safe ATEX (Hart and FF) Explosion proof FM and FISCO intrinsically safe FM (Hart and FF) Explosion proof

3/4"

APPROVALS & HOUSING Cast aluminium NPT M20 J K A B E F 5 6 1 2

3/4"

E 3

complete code for E3 Modulevel transmitter NON STEAM applications / high pressure

33

E 3 1 E 3 3 E 3 5

BASIC MODEL NUMBER Carbon steel models

MODEL IDENTIFICATION STEAM applications (from 900 lbs to 2500 lbs)

top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage E 3 2 E 3 4 E 3 6 Stainless steel models top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage

SPECIFIC GRAVITY AND PROCESS TEMPERATURE (consult factory for interface applications) Match temperature extensions with max. process temperature (digit 9) 150C K 200C B 230C N E 260C

max. temp. / S.G.

0.55 - 1.09 specic gravity

PROCESS CONNECTION For top mounted connection type

For external cage models

E31/E32 - ANSI Flange rating 2500 lbs 900 lbs 1500 lbs RJ RJ RJ GL HL HM HN KL KM KN E33...E36 - ANSI Flange/Cage rating 2500 lbs 900 lbs 1500 lbs RJ RJ RJ PL PM PN QL QM QN AL AM AN EL EM EN RL RM RN FL FM FN LEVEL RANGE A 813 32 B

Size 3" 4" 6"

E31/E32 - EN 1092-1 (DIN) Flange rating PN 160 PN 250 PN 320 Type B2 Type B2 Type B2 EF EG EH FF FG FH GF GG GH E33...E36 - EN 1092-1 (DIN) Flange rating PN 160 PN 250 PN 320 Type B2 Type B2 Type B2 CF DF CG DG CH DH

DN 80 DN 100 DN 150 Size DN 40 anged DN 50 anged

Size

Max. 155 bar (5150 psig) @ +40 C (+100 F)

1 1/2" anged 2" anged 1 1/2" NPT-F 2" NPT-F 1 1/2" S.W. 2" S.W.

Size

356 14

1219 48 C

1524 60 D

1829 72 E

2134 84 F

2438 96 G

2743 108 H

3048 120 I

mm inches code

H F

OUTPUT/COMMUNICATION

TRANSMITTER ELECTRONICS

1 2 3

MAX PROCESS TEMPERATURE Match max. process temperature with temperature extensions (digit 4)

4 - 20 mA with Hart communication incl. display / 3 button keypad FOUNDATION Fieldbus communication incl. display / 3 button keypad Process temp. up to +150 C (+300 F) digit 4: K Process temp. from +151 C (+301 F) up to +230 C (+450 F) digit 4: B or N Process temp. from +231 C (+451 F) up to +260 C (+500 F) digit 4: E Stainless Steel NPT M20 L M C D G H 7 8 3 4 Housing material Cable entry Approval Weatherproof ATEX and FISCO intrinsically safe ATEX (Hart and FF) Explosion proof FM and FISCO intrinsically safe FM (Hart and FF) Explosion proof

3/4"

APPROVALS & HOUSING Cast aluminium NPT M20 J K A B E F 5 6 1 2

3/4"

34

E 3

complete code for E3 Modulevel transmitter STEAM applications / high pressure

E3 Modulevel Displacer Type Transmitter

Conguration Data Sheet

Copy blank page and store calibration data for future reference and troubleshooting. (data can also be printed from PACTware with function print online parameterisation)
Identication Vessel # Tag # Vessel name Process medium Electronics serial # Conguration Item Level Loop Level units

Screen

Value

Value

Level
Loop LvlUnits Proc SG OperTemp Set 4mA Set 20mA Lvl Ofst Damping Fault Trim Lvl Trim 4 Trim 20 MeasType Calselect Calib SG DrySensr SnsrCalLo LvlCalLo SnsrCalHi LvlCalHi LVDT% E3 ModHT
35

Process SG 4 mA point

Operating temp 20 mA point Level offset Damping

System fault state Trim level Trim 4 mA

Trim 20 mA

Measurement type Calibrated SG

Calibration selected Dry sensor value Sensor cal low Level cal low

Sensor cal high Level cal high LVDT % used

Firmware version

IMPORTANT
Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to the purchaser, (or owner) other than transportation cost if: a. Returned within the warranty period; and, b. The factory inspection nds the cause of the malfunction to be defective material or workmanship.

SERVICE POLICY

If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labour and the parts required to rebuild or replace the equipment. In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of our warranty. No claims for misapplication, labour, direct or consequential damage will be allowed.

So that we may efciently process any materials that are returned, it is essential that a Return Material Authorisation (RMA) form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is available through Magnetrols local representative or by contacting the factory. Please supply the following information: 1. 2. 3. 4. 5. 6. Purchaser Name Description of Material Serial Number and Ref Number Desired Action Reason for Return Process details

RETURNED MATERIAL PROCEDURE

All replacements will be shipped FOB factory.

All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments.

UNDER RESERVE OF MODIFICATIONS

BULLETIN N: EFFECTIVE: SUPERSEDES:

BE 48-635.1 OCTOBER 2009 March 2009

BENELUX FRANCE DEUTSCHLAND INDIA ITALIA U.A.E. UNITED KINGDOM

Heikensstraat 6, 9240 Zele, Belgi -Belgique Tl. +32 (0)52.45.11.11 Fax. +32 (0)52.45.09.93 E-Mail: info@magnetrol.be Alte Ziegelei 2-4, D-51491 Overath Tel. +49 (0)2204 / 9536-0 Fax. +49 (0)2204 / 9536-53 E-Mail: vertrieb@magnetrol.de C-20 Community Centre, Janakpuri, New Delhi - 110 0058 Tel. +91 (11) 41661840 Fax +91 (11) 41661843 E-Mail: info@magnetrolindia.com Via Arese 12, I-20159 Milano Tel. +39 02 607.22.98 (R.A.) Fax. +39 02 668.66.52 E-Mail: mit.gen@magnetrol.it DAFZA Office 5EA 722 PO Box 293671 Dubai Tel. +971-4-6091735 Fax +971-4-6091736 E-Mail: info@magnetrol.ae Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL Tel. +44 (0)1444 871313 Fax +44 (0)1444 871317 E-Mail: sales@magnetrol.co.uk

www.magnetrol.com