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PM25

VARIABLE DISPLACEMENT PUMP CLOSED LOOP CIRCUIT

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

OVERVIEW
PM25 is a variable displacement, axial piston pump, with swashplate system, for closed loop hydrostatic transmissions. It provides a continuously variable flow rate between zero and maximum in forward and reverse direction. Flow rate is proportional to rotation speed and swashplate angle. It can feature a charge pump to keep the circuit pressurised. This avoids risk of cavitations and ensures a good performance of the transmission. It offers several types of control: servo hydraulic, hydraulic automotive, direct or servo mechanical, electrical and electro-proportional. It is equipped with high pressure relief valves and can be delivered with auxiliary gear pumps. It is available in single or tandem versions. As options, PM25 can be featured with flushing valve, filter on charge pressure line and safety devices to ensure safe operation of the machine.

PM25-20 Displacement Theoretical Flow at rated speed Rated speed Rated pressure Max. Pressure Mounting flange Controls Mass Rotation 2 kg [lb] cm/rev [in/rev.] L/min [GPM] rpm bar [PSI] bar [PSI] 20,5 [1.25] 73,8 [19.50]

PM25-25 25,7 [1.57] 92,5 [24.44] 3 600 250 [3 625] 350 [5 076] SAE B

PM25-28 28 [1.71] 100,8 [26.63]

Hydraulic, hydraulic automotive, direct or servo mechanical, electrical, electro-proportional from 13 [28.7] to 18 [39.7] Clockwise or Counterclockwise 23/12/2011

POCLAIN HYDRAULICS

Variable displacement pump - PM25

CONTENT
MODEL CODE 4 TECHNICAL SPECIFICATIONS
Features Performances Main dimensions Port characteristics

6
6 6 7 7

OPERATING PARAMETERS
Operating parameters Charge pressure Case pressure Pressure ratings Speed ratings Inlet pressure Theoretical output Poclain Hydraulics recommandations for fluid Fluid and filtration Viscosity range

9
9 9 9 9 9 10 10 10 11 11

SYSTEM DESIGN PARAMETERS


Sizing equations Redundant braking system requirement Loop flushing Reservoir Case drain usage for tandem pump Differential pressure Bearing life and external shaft loading Hydraulic unit life Mounting flange loads

12
12 12 12 13 13 13 14 15 15

FEATURES
High pressure relief valve Charge relief valve Charge pump Displacement limiters By-pass Mounting flange and shafts Auxiliary mounting pad Tandem pumps Gear pumps

16
16 17 18 19 19 20 22 24 25

CONTROLS
Direct mechanical control Mechanical servo control with feed back Hydraulic servo control Electrical on-off servo control Electrico-proportional servo control Hydraulic automotive control

26
26 28 30 32 34 36

OPTIONS
Roller bearing Fluorinated elastomer seals UNF threads ports Filter on pressure line Pressure cut-off valve Mechanical inching Neutral position switch Flushing valve
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39
39 39 39 40 41 41 42 43
3

Options

Controls

Features

System design Parameters

Operating Parameters

Technical specifications

Model Code

MODEL CODE
PM25 - Variable displacement pump POCLAIN HYDRAULICS

MODEL
1 2 3 4 5 6

P M 2 5

1 Displacement cm3/rev [in3/rev] 20,5 [1.25] 25,7 [1.57] 28 [1.71]

20 25 28

2 Mounting flange and shaft SAE B; z=13; 16/32 D.P. SAE B; z=15; 16/32 D.P. SAE B; Key shaft 22,22 mm [dia. 0.87 in] Shaft for secondary tandem pump

S3 S4 C3 T1

3 Control Direct mechanical control Mechanical servo control with feed back Hydraulic servo control Hydraulic automotive control 12V Hydraulic automotive control 24V Electrical on-off servo control with return spring without electrovalve Electrical on-off servo control with return spring and electrovalve 12V Electrical on-off servo control with return spring and electrovalve 24V Electrical on-off servo control without electrovalve Electrical on-off servo control with electrovalve 12V Electrical on-off servo control with electrovalve 24V Electro-proportional servo control 12V Electro-proportional servo control 24V

M A S D12 D24 B00 B12 B24 C00 C12 C24 P12 P24

5 High pressure relief valve setting Max. system pressure bar [PSI] Without valve (only check valve) 150 [2 175] 200 [2 900] 250 [3 625] 300 [4 351] 350 [5 076]

00 15 20 25 30 35

4 Restrictor mm [in] Without restrictor 0,6 [dia. 0.023] 0,7 [dia. 0.027] 0,8 [dia. 0.031] 0,9 [dia. 0.035] 1,0 [dia. 0.039] 1,2 [dia. 0.047]

00 06 07 08 09 10 12

6 Rotation Clockwise Counter clockwise

R L

Restrictors can be assembled for controls type A, B, C, P, S, D.

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POCLAIN HYDRAULICS

Variable displacement pump - PM25

CODE
7 8 9 10 11

00 10 22

8 Charge pump displacement cm3/rev [in3/rev] Without charge pump 9,1 [0.55] (For all auxiliary mounting pads) 12 [0.73] (For auxiliary mounting pad A or S)

00 08 12

10 Gear pump cm3/rev [cu.in/rev] Without gear pump 4,0 [0.24] 6,0 [0.37] 8,5 [0.52] German group 2 flange 11,0 [0.67] (if digit 9 = G) 14,0 [0.85] 16,5 [1.00] 19,5 [1.19] 4,0 [0.24] 6,0 [0.37] 8,5 [0.52] 11,0 [0.67] SAE A flange 14,0 [0.85] (if digit 9 = A) 16,5 [1.00] 19,5 [1.19] 22,5 [1.37] 26,0 [1.59] 23/12/2011

00 04 06 08 11 14 17 20 04 06 08 11 14 17 20 22 26 5

Options

Controls

Features

9 Auxiliary mounting pad Without auxiliary mounting pad German group 2 flange SAE A flange; z = 9 Tandem (without charge pump)

S G A T

it is possible to combine several options. Consult your Poclain Hydraulics application engineer for more information.

System design Parameters

11 Options Without option Roller bearing Fluorinated elastomer seals Filter on pressure line without clogging indicator Filter on pressure line with clogging indicator UNF Threads ports Mechanical inching for control D Pressure cut-off valve Neutral position switch for control A Flushing valve

00 CR EV F0 F2 FU IC LP MI VS

Operating Parameters

7 Charge relief valve setting bar [PSI] Without charge relief valve 10 [145] (Only for control M) 22 [319] (For all controls)

Technical specifications

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

TECHNICAL SPECIFICATIONS
Features
PM25-20 Displacement Theoretical flow at rated speed (3600 rpm) Max. Theoretical absorbed power at 320 bar [4 641 PSI] Theorical absorbed torque
at 100 bar [1 450 PSI]

PM25-25 25,7 [1.57] 92,5 [24.44] 49,3 40,9 [362] 0.0014 [0.0010] 9,1 [0.55] or 12 [0.73] From 10 [145] to 30 [435] Max. 350 [5 076] SAE B

PM25-28 28 [1.71] 100,8 [26.63] 53,8 44,6 [395]

cm/rev [in/rev.] L/min [GPM] KW N.m [in.lbf] kg.m [slug.ft] cm3/rev [in3/rev] bar [PSI] bar [PSI]

20,5 [1.25] 73,8 [19.50] 39,4 32,6 [288]

Moment of inertia Internal charge pump Charge relief valve setting High pressure relief setting Mounting flange Mass

kg [lb]

18 [39.7] with control M 22,2 [48.9] with controls A, B, C, P, S 24,7 [54.4] with control D

Performances
Efficiency at the max. pump displacement Oil ISO VG46, temperature = 50C [122F].

bar 85% 300 92% 200 93% 100 90%

PSI

4 351

2 900

1 450

25

50

75

100

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POCLAIN HYDRAULICS

Variable displacement pump - PM25

Main dimensions
PM 25 - SAE B - splined shaft with servo hydraulic control and without auxiliary mounting pad
1 2 3 4 5 6 7 8 9 10 11

P M 2 5

S3

91 [3.58]

91 [3.58]

Clockwise (R)

101,6 h7 [dia. 4.00]

X
35 [1.38] 66,5 [2.62] 26 [1.02]

63 [2.48]

15 [dia. 0.59]

9,5

0 -0.05

[0.37

0 -0.002

Counter clockwise (L)


88,5 [3.48] 142 [5.59] 145 [5.71] 174 [6.85]

View X
220 [8.66] 11,5 [0.45] 33 [1.30]

27 [1.06]

48 [1.89]

71 [2.79]

48 [1.89]

68,5 [2.70]

90 [3.54]

33 [1.30]

11,5 [0.45]

43 [1.69]

90,5 [3.56] 138 [5.43]

11 [0.43]

11 [0.43]

88,5 [3.48]

143,5 [5.65]

Port characteristics Controls


Port
A B T2 T1 S

M3 M1 R G1

M4

G2 M2

A-B G1/G2 M1/M2 M3/M4 R S T1/T2

ISO 1179-1 (standard) Services 3/4 GAS Auxiliary 1/4 GAS A-B pressure 1/4 GAS Servo control pilot 1/4 GAS Servo pilot pressure 1/4 GAS Suction 3/4 GAS Drain 1/2 GAS Function

ISO 11926-1 (option FU) 1 1/6-12-UNF 9/16-18-UNF 9/16-18-UNF 9/16-18-UNF 1 1/6-12-UNF 3/4-16-UNF

23/12/2011

Options

Features

System design Parameters

95 [3.74]

Operating Parameters

Technical specifications

118 [4.65]

26 [1.02]

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

23/12/2011

POCLAIN HYDRAULICS

Variable displacement pump - PM25

OPERATING PARAMETERS
Operating parameters
PM25-20 Speed ratings Minimum Max. without load Max. with load Rated Maximum Minimum low loop Inlet pressure Case pressure Charge pressure Mini continuous Mini (cold start) Continuous Maximum (cold start) Standard version Max. charge pressure bar [PSI] bar (abs.) [in. Hg vac.] bar [PSI] bar [PSI] min-1(rpm) PM25-25 700 3 900 250 [3 625] 370 [5 366] 10 [145] 0,8 [11.6] 0,5 [7.2] 1,5 [21.7] 2,5 [36.2] 3 600 PM25-28

System pressure

30 [435]

Charge pressure
A charge flow is required to maintain a positive pressure in the low pressure loop of a closed loop hydrostatic transmission. Charge pressure ensures proper lubrication and rotating group operation. It is recommended to maintain the charge pressure at a minimum of 10 bar [145 PSI] above case pressure. For more details, refer to charge pump paragraph, page 18.

Case pressure
Case pressure must be maintained within the limits shown in the table ''Operating parameters''. Ensure housing is always filled with hydraulic fluid and especially during start-up of the machine.

Pressure ratings
Maximum peak pressure It is the maximum allowable pressure. It is equivalent to the maximum setting of the maximum high pressure relief valve. A self-propelled machine can reach the maximum peak pressure value no more than 1-2% of that work cycle. Work cycle A fundamental factor for ensuring correct hydrostatic transmission sizing is the machine work cycle (pressure-time ratio, seasonality, pressure vs. percentage of time at max. displacement, machine type). Part service life depends on the correct choice in relation to the work cycle. Overloads It is mandatory to protect parts against any possible overloads.

Speed ratings
The table ''Operating parameters'' gives minimum and maximum rated speeds. Note that all displacements might operate under different speed limits. Definitions of these speed limits appear below. Maximum speed is the highest operating speed allowed. Over speeding reduces pump life time, can lead to loss of hydrostatic power and braking capacity. Never exceed the maximum speed limit under any operating conditions. Nominal speed is the speed offering the maximal efficiency.

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Options

Controls

Features

System design Parameters

Operating Parameters

10 [145] for control M; 22 [319] for other controls

Technical specifications

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

Inlet pressure
Charge pump inlet pressure is key for acceptable pump life and performances. A continuous inlet pressure of not less than 0,8 bar abs. [11.6 PSI abs.] is recommended. A continuous inlet pressure less than 0.5 bar abs. [7.2 PSI abs.] indicates inadequate inlet design or a restricted filter. Pressures less than 0.5 bar abs. [7.2 PSI abs.] can happen at cold start, but should increase with oil temperature.

Theoretical output
Theoretical output flow is a function of pump displacement and speed. It is relevant to size the rest of the circuit. Theoretical flow does not take into account losses due to leakage or variations in displacement. Refer to performances, page 6, for volumetric and overall efficiencies at various operating speeds and pressures.

Poclain Hydraulics recommandations for fluid


Poclain hydraulics recommends the use of hydraulic fluids defined by the ISO 12380 and ISO 6743-4 standards. For temperate climates, the following types are recommended. HM 46 or HM 68 for fixed installations. HV 46 or HV 68 for mobile installations. HEES 46 for mobile installations. These specifications correspond to category 91H of the CETOP standard, parts 1, 2 and 3 of the DIN 51524 standard, and grades VG32, VG 46 and VG68 of the ISO 6743-4 standards.

It is also possible to use ATF, HD, HFB, HFC or HFD type hydraulic fluid upon Poclain Hydraulics specific approval of the components operating conditions. Standardized designations for the fluids HM : Mineral fluids having specific antioxidant, anticorrosion and antiwear properties (HLP equivalent to DIN 51524 parts 1 and 2). HV : HM mineral fluids providing improved temperature and viscosity properties (DIN 51524 part 3). HEES :Biodegradable fluids based on organic esters. It is also possible to use a fluid that meets the biodegradability criteria and is compatible in the event of accidental food contact. The BIOHYDRAN FG 46 fluid designed by the company Total has undergone testing of its properties and performance on our test benches. Since this type of fluid has not yet been categorized, it is the responsibility of machine manufacturers to validate its compatibility with all of the components used in order to guarantee that the intended functions will be fulfilled and this for the desired life time of all equipment items. For biodegradable fluids, consult your Poclain Hydraulics application engineer

During operation, the temperature of the oil must be between 0C [32F] and 80C [176F]; the minimum and maximum temperatures may be exceeded momentarily by 20C [ 68F] for a duration of less than 30 minutes. For all applications outside these limits, please consult with your Poclain Hydraulics application engineer.

10

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POCLAIN HYDRAULICS

Variable displacement pump - PM25

Fluid and filtration


The contaminating particles suspended in the hydraulic fluid cause the hydraulic mechanisms moving part wear. On hydraulic pumps, these parts operate with very small dimensional tolerances. In order to reach the part life, it is recommended to use a filter that maintains the hydraulic fluid contamination class at a max. of: 9 according to NAS 1638 20/18/15 according to ISO 4406:1999 According to the type of application decided for the pump, it is necessary to use filtration elements with a filtration ratio of: 20 to 30 100 Making sure that this ratio does not worsen together with the increasing of the filter cartridge differential pressure. If these values cannot be observed, the component life will consequently be reduced and it is recommended to contact the Poclain Hydraulics Customer Service. Filters on charge circuit Filters on the charge circuit (F0-F2) are designed without by-pass. The max. pressure drop on the filtration part must not exceed 2 bar [29 PSI] (3 bar [43.5 PSI] in case of cold starting) at pump full rating. To monitor the pressure drop, It is recommended to use the clogging indicator on the filtration element (F2 option). Contact your Poclain Hydraulics Application engineer, each time the pump is not charged by its internal charge pump. Filters on charge circuit are mounted on the pump special support. Filters assembling The suction filter is mounted on the suction line. Check that the pressure before the charge pump is 0.8 bar abs. [11.6 PSI abs.], measured on the pump suction port (0.5 bar [7.2 PSI] for cold starting).

Viscosity range
For both max. efficiency and life of the unit, the operative viscosity should be chosen within the optimum range of: opt = optimum operating viscosity from 16 to 36 mm2/s [from 74.1 to 166.8 SUS] referred to the closed loop temperature. Working conditions: the following limits of viscosity apply min = 5 mm2/s [23 SUS] short-duration at a max. permissible leakage oil temperature of 90 C [194F] max = 1000 mm2/s [4 634 SUS] short-duration, on cold start. For brief instants during the cold starting
mm2/s
VG
V G

[SUS]
10 0

200 100 60 40

927 463 278 185

For brief instants with leakage oil at 90C

20

Optimum viscosity

93

10

46

5 -40 -40

-25 -13

-10 14

0 32

10 50

30 86

50 122

70 158

90 194

23 115 C

Hydraulic fluid temperature range Ensure fluid temperature and viscosity limits are concurrently satisfied. 23/12/2011 11

Options

239

[F]

Controls

Features

1600 1000 600 400

7414 4634 2780 1854

System design Parameters

Operating Parameters

Technical specifications

Model Code

68 VG 46 VG 32 VG 22

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

SYSTEM DESIGN PARAMETERS


Consult your Poclain Hydraulics application engineer to validate your design parameters before using the pump in your application.

Sizing equations
The following equations are helpful when sizing hydraulic pumps. Generally, the sizing process is initiated by an evaluation of the machine system to determine the required motor speed and torque to perform the necessary work function. First, the motor is sized to transmit the maximum required torque. The pump is then selected as a flow source to achieve the maximum motor speed. Vg.n.Kv 1000 Vg.'p 20.S.Km M. n.S 30 000 = Q.'p 600.Kt

Output flow Q

(l/min)

SI units

Input torque M

(N.m) Vg=Displacement per revolution cm3/tr [in3/rev] 'p = po - pi (system pressure) bar [PSI] n = Speed min-1 [rpm] Kv = Volumetric efficiency Km = Mechanical efficiency Kt = Overall efficiency (Kv.Km)

Input power P

(kW)

Output flow Q

Vg.n.Kv 231 Vg.'p 2.S.Km M.n.S 198 000 = Q.'p 1714.Kt

[GPM]

US units Input torque M


Input power P

[lbf.in]

[hp]

Redundant braking system requirement


Unintended vehicle or machine movement hazard. The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or reverse) may cause the system to lose hydrostatic braking capacity. You must provide a braking system, redundant to the hydrostatic transmission, sufficient to stop and hold the vehicle or machine in the event of hydrostatic drive power loss.

Loop flushing
Closed circuit may require a flushing valve to meet temperature and cleanliness requirements. A flushing valve takes a part of hot fluid flow from the low pressure loop of the system loop for cooling and filtering. Make sure that the charge pump provides adequate flow for the flushing valve flushing and the flushing valve does not cause charge pressure to drop below recommended limits..

M1 G1

G2 R M2

See option VS page 43 for more information


M3 M4 A

B T1 T2 S

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POCLAIN HYDRAULICS

Variable displacement pump - PM25

Reservoir
The reservoir provides clean fluid, dissipates heat, and removes entrained air from the hydraulic fluid. It allows for fluid volume changes associated with fluid expansion and cylinder differential volumes. Minimum reservoir capacity depends on the volume needed to perform these functions. Typically, a capacity of one half the charge pump flow (per minute) is satisfactory for a closed reservoir. Open circuit systems sharing a common reservoir require greater fluid capacity. Locate the reservoir outlet (suction line) near the bottom, allowing clearance for settling foreign particles. Use a 100 - 125 m screen covering the outlet port.

Use a baffle (or baffles) between the reservoir inlet and outlet ports to promote de-aeration and reduce fluid surging.

Case drain usage for tandem pump


On tandem pumps, and to ensure lubrification of both pumps, excess flow from the second pump charge relief valve must be routed into the housing of the first pump.

G2-2 M1-1 M3-1 M4-1 G1-1 R-1 M2-1 A-1 M3-2M4-2 M1-2 G1-2 R-2 M2-2 A-2

B-1

B-2

Differential pressure
The differential pressure is the High pressure relief valve setting minus Charge relief valve setting.

M1 G1 M3 M4

G2 R

M2 A

Max. system High pressure relief = pressure valve setting

Differential pressure

B T1 T2 S

Charge relief valve setting

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13

Options

Controls

Features

System design Parameters

Operating Parameters

Technical specifications

Place the reservoir inlet (return lines) below the lowest expected fluid level, as far away from the outlet as possible.

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

Bearing life and external shaft loading


Bearing life: Bearing life is a function of speed, pressure , swashplate angle and external loads. Oil type and viscosity impact bearing life.

Bearing life (B10 hours) PM25-28 12 900

Normal bearing life in B10 hours is shown in the above table. Figures have been calculated under the following operating conditions : a continuous differential pressure of 130 bar [1 885 PSI], 1 800 rpm shaft speed, maximum displacement, without any external shaft side load. The data is based on a 50% forward, 50% reverse duty cycle, standard charge pump size, and standard charge pressure.

Shaft Loads: PM25 pumps are designed with bearings that can accept external radial and thrust loads. The external radial shaft load limits depend on the load position, orientation, and operating conditions of the unit. The maximum permissible radial load (Re), is based on the maximum external moment (Me), and the distance (L) from the mounting flange to the load. It may be determined using the table and formula below. Thrust (axial) load limits are also shown. Re = Me / L All external shaft loads affect bearing life. In applications with external shaft loads, minimize the impact by positioning the load at 90 or 270 as shown in the figure. Contact your Poclain Hydraulics representative for an evaluation of unit bearing life if: Continuously applied external loads exceed 25 % of the maximum allowable radial load Re. The pump swashplate is positioned on one side of center all or most of the time. The unit bearing life (B10) is critical.

External moment (Me) N.m [in.lbf] PM25-28 44 [389]

Maximum shaft thrust in (Tin) N [lbf] 1 000 [224.8]

at 120 bar [1 740 PSI] and 3 600 rpm

Radial and thrust load position


L

0 Re

End view of shaft


270 Re
Tout Tin

Re

90 Re

Axis of swashplate rotation

180 Re

For an accurate calculation, consult your Poclain Hydraulics application engineer.

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POCLAIN HYDRAULICS

Variable displacement pump - PM25

Hydraulic unit life


Hydraulic unit life is the life expectancy of the hydraulic components. It depends on speed and system pressure even if , system pressure is the dominant operating variable. High pressure, generated by high load, reduces hydraulic unit life. Design the hydraulic system according to the expected machine duty cycle. Take in consideration the expected percentages of time at various loads and speeds. Ask your Poclain Hydraulics representative to calculate an appropriate pressure based your hydraulic system design. If duty cycle data is not available, input power and pump displacement are used to calculate system pressure. All pressure limits are differential pressures (referenced to charge pressure) , taking a normal charge pressure in consideration. PM25 pumps will meet satisfactory life expectancy if applied within the parameters specified in this technical documentation. For more detailed information on hydraulic unit life see Operating Parameters in page 9.

Mounting flange loads


Adding tandem mounted pumps, and/or tandem auxillary pump(s), subjecting pumps to shock loads may generate excessive loads on the front mounting flange. The overhung load moment for multiple pump mounting can be estimated as shown in the figure bellow Overhung load example Auxiliary pad CG pump 2

Mounting flange

L1 L2
Estimating overhung load moments W = Weight of pump (kg) L = Distance from mounting flange to pump center of gravity (CG) MR = GR (W1L1 + W2L2 + ... + WnLn) MS = GS (W1L1 + W2L2 + ... + WnLn) Where: MR = MS = GR*= GS*= Rated load moment (N.m) Shock load moment (N.m) Rated (vibratory) acceleration (Gs) (m/sec) Maximum shock acceleration (Gs) (m/sec)

*Calculations will be carried out by multiplying the gravity (g = 9.81 m/sec) with a given factor. This factor depends on the application. Allowable overhung load moment are shown in the above table. Exceeding these values requires additional pump support. Rated moment (MR) N.m [in.lbf] PM25-20 PM25-25 PM25-28 370 [3 274] 370 [3 274] 370 [3 274] Shock load moment (MS) N.m [in.lbf] 600 [5 310] 600 [5 310]

For an accurate calculation, consult your Poclain Hydraulics application engineer.

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15

Options

600 [5 310]

Controls

Features

System design Parameters

Operating Parameters

CG pump 1

Technical specifications

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

FEATURES
High pressure relief valve
The high pressure relief valves maintain circuit pressure in the proper range. The check valves allow charge flow to replenish the low pressure loop of the circuit. The high pressure relief valves ensure a high pressure protection of the high pressure loop of the circuit. High pressure relief valves are available in a range of settings. When high pressure relief valves are not desired, pumps is equipped with charge circuit check valves only.

High pressure relief valves are intended for transient overpressure protection and are not intended for continuous pressure control. Flow over relief valves for extended periods of time may result in severe heat build up. High flows over relief valves may result in pressure levels exceeding the nominal valve setting and potential damage to system components.

10

11

P M 2 5

High pressure relief valve Without

Available setting bar [PSI] 150 [2 175] 200 [2 900] 00 15 20


M3 M4

M1G1

G2 R M2 A

With

250 [3 625] 300 [4 351] 350 [5 076]

25 30 35

T1

T2

High pressure relief valve

ISO VG46 hydraulic fluid at 50C [122F]

bar
400 300
Pressure

PSI 5 801 4 351 2 900 1 450


The high pressure relief valve setting is not the differential pressure between A and B ports (see page 13).

200 100

25 6.6

50 13.2
Flow

75 19.8

100 26.4

L/min GPM

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POCLAIN HYDRAULICS

Variable displacement pump - PM25

Charge relief valve


The charge pressure relief valve provides a relief outlet for charge circuit. This valve is used to set the charge pressure of the circuit. Flow through the valve is ported to case. The nominal charge relief setting is referenced to case pressure.

10

11

P M 2 5

Charge relief valve Without Only for control M With For all controls

Available setting bar [PSI] 10 [145] 22 [319] 00 10 20


M3 M4

M1G1

G2 R M2

B T1 T2 S

ISO VG46 hydraulic fluid at 50C [122F]

bar 30
Pressure difference

PSI 435 362.6 290 217.5 145

25 20 15 10 5 0 500 1000 1500 2000 2500

0 3000

Pump speed (rpm)

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Options

72.5

Controls

Features

Charge relief valve

System design Parameters

Operating Parameters

Technical specifications

Incorrect charge pressure settings may result in the inability to build required system pressure and/or inadequate loop flushing flows. Ensure correct charge pressure under all conditions of operation to maintain pump control performance.

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

Charge pump
Charge flow is required on all PM25 pumps used in closed circuit installations. The charge pump provides flow to make up internal leakage, maintain a positive pressure in the main circuit, provide flow for cooling and filtration, replace any leakage losses from external valving or auxiliary systems, and to provide flow and pressure for the control system. Many factors influence the charge flow requirements. These factors include system pressure, pump speed, pump swashplate angle, type of fluid, temperature, size of heat exchanger, length and size of hydraulic lines, control response characteristics, auxiliary flow requirements, hydrostatic motor type, etc. Unusual application conditions may require a more detailed review of charge pump sizing. Charge pressure must be maintained at a specified level under all operating conditions to prevent damage to the transmission. Poclain Hydraulics recommends testing under actual operating conditions to verify this.

M1G1 M3 M4

G2 R M2 A

B T1
Charge pump sizing/selection In most applications a general guideline is that the charge pump displacement should be at least 20% of the main pump displacement.
1 2 3 4 5 6 7 8 9 10 11

T2

P M 2 5

Charge pump Without For all auxiliary mounting pads Only auxiliary mounting pad A

Displacement cm/rev [in/rev] 9,1 [0.55] 12 [0.73]

Rated speed rpm 3900 3900 00 08 12

With

Contact your Poclain Hydraulics application engineer for more information.

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POCLAIN HYDRAULICS

Variable displacement pump - PM25

Displacement limiters
PM25 are designed with mechanical displacement (stroke) limiters. You can limit maximum displacement of the pump to a certain percent of its maximum displacement to near zero in both direction. The displacement limiters are located on the both sides of the servo piston and are adjustable by screw. Take care in adjusting displacement limiters to avoid an undesirable condition of output flow or speed. Retorque the sealing lock nut after every adjustment to prevent an unexpected change in output conditions and to prevent external leakage during pump operation.

PM25 with control M

PM25 with other controls Max. displacement adjustement

Max. displacement adjustement

Max. displacement adjustement

Neutral position adjustement Max. displacement adjustement

By-pass
PM25 features a by-pass function. By-passing Port A and Port B is achieved by unscrewing a screw located on the cover. The by-pass connect the ports A-B and must be use only in emergency case and only for short movement.

M1G1 M3 M4

G2 R M2 A

B T1 T2 S

By-pass valve is intended for moving a machine for very short distances at very slow speeds. It is NOT intended as tow valve.

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19

Options

To avoid leakage, do NOT exceed two turns of the screw.

Controls

Features

System design Parameters

Operating Parameters

Technical specifications

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

Mounting flange and shafts SAE B - Splined shaft


1 2 3 4 5 6 7 8 9 10 11

P M 2 5

S3 13 teeth

Max. torque: 220 Nm [1947 in.lbf]

10 [0.39] 31 [1.22]

Splined ANSI B92.1a-1976 Pitch 16/32 DP Pressure angle 30 Tolerance class: 5

101,6 h7 -0.035 [dia. 4.00 h7 +0.000 -0.001 ]

+0.000

16 [0.63] 20 [0.79]

M6

9.5 -0.05 41 [1.61]

S4 15 teeth

Max. torque: 360 Nm [3186 in.lbf]

8 [0.31] 38 [1.50]

101,6 h7 -0.035 [dia. 4.00 h7 +0.000 -0.001 ]

Splined ANSI B92.1a-1976 Pitch 16/32 DP Pressure angle 30 Tolerance class: 5

+0.000

16 [0.63] 25 [0.98]

M6

9.5 46 [1.81]

0 -0.05

20

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23/12/2011

POCLAIN HYDRAULICS

SAE B - Key shaft

P M 2 5

= 22,22 mm [dia. 0.87 in]


1 2

C3

101,6 h7 -0.035 [dia. 4.00 h7 +0.000 -0.001 ]


0

+0.000

+0.000 +0.000

6,35 h9 -0.036 [0.25 h9 +0.000 -0.001 ] 22,22 h6 -0.013 [dia. 0.87 h7 +0.000 -0.0005 ] 19 [0.75] M8 4,5 [0.18] 41 [1.61] 25 [0.98] 9.5
0 -0.05

25,08 -0.2 0 [0.99 -0.08 ]

4 5 6

Max. torque: 220 Nm [1947 in.lbf]

8 [0.31] 33 [1.30]

7 8 9

Variable displacement pump - PM25

10 11

21

Options

Controls

Features

System design Parameters

Operating Parameters

Technical specifications

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

Auxiliary mounting pad SAE A flange


1 2 3 4 5 6 7 8 9 10 11

P M 2 5

00 8 12

Without charge pump With charge pump: 9,1 cm3/rev [0.55 in3/rev] With charge pump: 12,0 cm3/rev [0.73 in3/rev] Max. Torque: 80 N.m [708 in.lbf]

Splined ANSI B92.1a-1976 Pitch 16/32 DP Pressure angle 30 9 teeth Tolerance class: 5

33,5 [1.32] 20 [0.79] 106.37 [dia. 4.19]

130,4 [5.13]

4 x M10 8 [0.31] 35 [1.38] 201 [7.91]

Do not rotate the auxiliary mounting pad cover.

22

82,55 F7 +0.071 +0.036 [dia. 3.25 F7 +0.003 ] +0.001

23/12/2011

POCLAIN HYDRAULICS

Variable displacement pump - PM25

German group 2 flange Model Code


52 H7 +0.000 +0.030 [dia. 2.04 H7 +0.000 +0.001 ] 8 e9 -0.025 -0.061 [0.31 e9 -0.001 -0.002 ]

10

11

P M 2 5

00 08

Without charge pump With charge pump: 9,1cm3/rev [0.55 in3/rev] Max. torque: 48 N.m [425 in.lbf]

60 [2.36]

100,4 [3.95]

60 [2.36]

30 [1.18]

6,5 [0.25]

2,5 [0.10] 8 [0.31] 39 [1.53] 115,4 [4.54] 205 [8.07]

8 x M10

18 [0.71]

Do not rotate the auxiliary mounting pad cover.

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23

Options

Controls

Features

System design Parameters

Operating Parameters

14,5 [0.57]

Technical specifications

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

Tandem pumps
Max. torque intermediate coupling 200 N.m [1 770 in.lbf]

Front axial pump

Rear axial pump

Next pump

Me1 for the first pump Me imput torque Me2 for the second pump Me3 for the next pump

Torque required by auxiliary pumps is additive. Ensure requirements dont exceed shaft torque ratings.

Front axial pump

10

11

P M 2 5 P M 2 5 T1

00

+ Rear axial
pump

Number of charge pump in the tandem

Axial pump Front

Mounting flange and shaft SAE B; 13 teeth SAE B; 15 teeth Shaft for secondary tandem pump SAE B; 13 teeth SAE B; 15 teeth Shaft for secondary tandem pump S3 S4 T1

Charge pump Without 00

Auxiliary mounting flange Tandem fitting SAE A flange T A S

0 charge pump Rear

Without

00

Without auxiliary mounting pad Tandem fitting SAE A flange Without auxiliary mounting pad

Front 1 charge pump* Rear

S3 S4 T1

Without

00 08

T A S

With

or

12

* The charge pump can only be located on the rear axial pump.

Ports T and G of the first pump must be connected with ports T and G of the second pump.

24

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POCLAIN HYDRAULICS

Variable displacement pump - PM25

M1-1 M3-1 M4-1

G1-1 R-1 M2-1

A-1 M3-2M4-2

M1-2 G1-2

R-2 M2-2

A-2

B-1

B-2

Gear pumps
1 2 3 4 5 6 7 8 9 10 11

P M 2 5
Auxiliary mounting pad Gear pump Displacement
Continuous max. pressure

Pressure
Max. intermittent pressure Max. peak pressure

Dimension A B C

Mass

Efficiency

German group 2
A

04 06 08

G
B

11 14
C

17 20 04 SAE A flange
A

06 08 11

A
B

14 17
C

20 22 26

cm3/rev [cu.in/rev] 4 [0.24] 6,0 [0.37] 8,5 [0.52] 11,0 [0.67] 14 [0.85] 16,5 [1.01] 19,5 [1.19] 4 [0.24] 6,0 [0.37] 8,5 [0.52] 11,0 [0.67] 14 [0.85] 16,5 [1.01] 19,5 [1.19] 22,5 [1.37] 26 [1.59]

bar [PSI] 250 [3 625] 250 [3 625] 250 [3 625] 250 [3 625] 250 [3 625] 230 [3 335] 210 [3 045] 250 [3 625] 250 [3 625] 250 [3 625] 250 [3 625] 250 [3 625] 230 [3 335] 210 [3 045] 190 [2 755] 170 [2 465]

bar [PSI] 270 [3 915] 270 [3 915] 270 [3 915] 270 [3 915] 270 [3 915] 240 [3 480] 220 [3 190] 270 [3 915] 270 [3 915] 270 [3 915] 270 [3 915] 270 [3 915] 240 [3 480] 220 [3 190] 200 [2 900] 180 [2 610]

Gear pumps are always delivered flanged on the axial pump. They can not be sold alone.

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25

Options

bar [PSI] mm [in] mm [in] mm [in] Kg [lb] % 290 90,3 2,30 [4 205] [3.55] [5.07] 290 93,6 2,45 [4 205] [3.68] [5.40] 290 97,8 2,60 [4 205] [3.85] [5.73] 290 101,9 2,70 88 100 95* [4 205] [4.01] [3.46] [3.94] [5.95] 290 106,9 2,80 [4 205] [4.21] [6.17] 250 111,1 2,95 [3 625] [4.37] [6.51] 230 116,1 3,10 [3 335] [4.57] [6.84] 290 93,0 2,30 [4 205] [3.66] [5.07] 290 96,3 2,45 [4 205] [3.68] [5.40] 290 100,5 2,60 [4 205] [3.96] [5.73] 290 104,6 2,70 [4 205] [4.12] [5.95] 95 290 109,6 130,4 2,80 95* [4 205] [4.21] [5.13] [3.74] [6.17] 250 113,8 2,95 [3 625] [4.37] [6.51] 230 118,8 3,10 [3 335] [4.68] [6.84] 210 123.8 3,25 [3 045] [4.87] [7.17] 190 129,6 3,40 [2 755] [5.10] [7.50] * Value collected during the testing at 1500 rpm

Controls

Features

System design Parameters

Operating Parameters

Technical specifications

Model Code

G2-2

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

CONTROLS
Direct mechanical control
1 2 3 4 5 6 7 8 9 10 11

P M 2 5

The variation in pump displacement is obtained by rotating the lever shaft in a clockwise or counter-clockwise direction. The lever shaft is directly linked to the pump swashplate. The angle is at 15 for 20,5 cm3/rev [1.25 in3/rev] displacement and at 18 for 25,7 cm3/rev [1.57 in3/rev].

Flow rate determination Rotation Control X Clockwise (R) Y X Counter clockwise (L) Y

M1G1
Output A B B A Input B A A B

G2 R M2 A

M3 M4

B T1 T2 S

100% displacement cm3/rev [in3/rev] 20,5 [1.25] 25,7 [1.57] 28 [1.71]

X/Y angle 15 18 18,5

Control shaft torque at 3000 rpm

Control shaft torque at 1500 rpm

N.m 30 200 bar [2 900 PSI] 20 10 0

[in.lbf] 265.5 177 100 bar [1 450 PSI] 88.5

N.m 30 20 10 0

[in.lbf] 265.5 177 88.5

200 bar [2 900 PSI]

100 bar [1 450 PSI] 25 50 75

0 25 50 75 100 Pump displacement (%)

0 100

Pump displacement (%)

The spring return feature in the control unit is not a safety device.

26

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POCLAIN HYDRAULICS

Variable displacement pump - PM25

Dimensions

18 j6 [dia. 0.71]

6 H7 [dia. 0.24]

103 [4.05]

93,5 [3.68]

85 [3.35]

63 [2.48]

See page 7 for other dimensions and port characteristics.

23/12/2011

27

Options

Controls

Features

60,5 [2.38]

System design Parameters

Operating Parameters

Technical specifications

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

Mechanical servo control with feed back


1 2 3 4 5 6 7 8 9 10 11

P M 2 5

The variation in pump displacement is obtained by rotating the drive lever situated on the servo control. An internal channel, linked to the charge pump, feeds a hydraulic servo valve which supplies oil into the cylinder which is in turn linked to the pump swashplate. The maximum rotation of the Iever, with respect to 0 is 42,5 for both rotation directions; thus permitting the optimum control of the displacement. At every lever angle there is a corresponding pump displacement. On the (T) return arm of the rotating distributor a restrictor (Rs) is mounted which regulates the servo control shifting speed, thus avoiding sudden accelerations and stoppages. The effort of moving the lever is independent of the pressure and rpm.

Flow rate determination Rotation Control X Clockwise (R) Y X Counter clockwise (L) Y

Output A B B A

Input B A A B

Rs

M1 G1

G2 R M2 A

M3 M4

B T1 T2 S

To prevent damage to the control A a positive mechanical stop must be provided for the control A linkage.

N.m 3

[in.lbf] 26.5

ma

x.

42

,5

The spring return feature in the control unit is not a safety device.

42, 5 x. ma

17.7

8.85

0 -8.85

-1

-2

-17.7

-3 -40 -30 -20 -10 0 10 20 30 40

-26.5

Control shaft rotation (degrees)

28

23/12/2011

POCLAIN HYDRAULICS

Variable displacement pump - PM25

Dimensions

26 [1.02]

12 -0.05 0 [dia. 0.47 -0.002 ]

3 x 9 [dia. 0.35]

Restrictor

3 [0.12]

See page 7 for other dimensions and port characteristics.

21,5 [0.85]

45 [1.77]

15 [0.59]

48 [1.89]

90,5 [3.56]

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29

Options

Controls

Features

48 [1.89]

System design Parameters

50,5 [1.99]

Operating Parameters

Technical specifications

166 [6.53]

132,5 [5.21]

123,5 [4.86]

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

Hydraulic servo control


1 2 3 4 5 6 7 8 9 10 11

P M 2 5

The variation in pump displacement is obtained by adjusting the pressure on the M3 and M4 servo control connections by means of a hydraulic proportional joystick (containing pressure reduction valves). The joystick supply can by obtained by taking pressure from the auxiliary pump (G connection). The servo control response time can be adjusted by inserting a restrictor on the joystick supply line (from 0.6 to 1,2 mm [from 0.02 to 0.05 in] or between the joystick and servo piston of the pump. The servo control operation curve in both control directions goes from 6 to 15 bar [from 87 to 217 PSI]. The adjustment curve of the hydraulic control system has to be wider (from 5 to 16 bar [from 72.5 to 232 PSI]).

Restrictors
M3 M4

M1 G1

G2 R

M2

Flow rate determination Rotation Pressure M3 Clockwise (R) M4 M3 Counter clockwise (L) M4

Output B A A B

Input A B B A
T1 T2 S

bar 20 15 10

[PSI] 290 217.5 145

72.5

100 50 Pump displacement (%)

The spring return feature in the control unit is not a safety device.

30

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POCLAIN HYDRAULICS

Variable displacement pump - PM25

Dimensions Restrictor

91 [3.58]

91 [3.58]

118 [4.65]

10 [0.39]

M3

See page 7 for other dimensions and port characteristics.

48 [1.89]

90,5 [3.56]

M4

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31

Options

Controls

Features

System design Parameters

48 [1.89]

Operating Parameters

Technical specifications

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

Electrical on-off servo control Control with return spring


1 2 3 4 5 6 7 8 9 10 11

P M 2 5
The reaching of the maximum displacement in a time defined by the restrictors (Rs) which are positioned between the electrovalve and the (T) drain is obtained by the continuous starting of an ON-OFF electrovalve with an open-circuit CETOP 3 connection. If the electro-valve motion is stopped, the pump goes back to 0 position thanks to the servo control springs. The pump can be supplied either without electrovalve (B00) or with electrovalve (B12, B24 ).
t Rs a b Rs M1 G1 M3 M4 G2 R M2 A p

Supply voltage
Without 12V 24V B00 B12 B24

B T1 EV2 T2 EV1 S

Rs M3 M4

Rs

M1 G1

G2 R M2 A

B T1 T2 S

Control without return spring


1 2 3 4 5 6 7 8 9 10 11

P M 2 5

The variation in pump displacement is obtained by the energizing of an ON-OFF electrovalve with a closed center CETOP 3 connection. The displacement reached is in relation to the starting time of the electro-valve and to the diameter of the restrictors (Rs) which are placed between the electrovalve and the drain (T). The pump can be supplied either without electrovalve (C00) or with electrovalve (C12, C24). The servo control is without springs and the setting of the pump at a certain displacement is guaranteed by the closed center of the electrovalve.

a b Rs

p Rs M1 G1 G2 R M2 A

Supply voltage
Without 12V 24V C00 C12

M3 M4

B T1 T2 EV1 S

C24

EV2

Rs M3 M4

Rs

M1 G1

G2 R M2 A

B T1 T2 S

Flow rate determination Rotation Control EV1 Clockwise (R) EV2 EV1 Counter clockwise (L) EV2

Pressure A B A B

Output A B B A

Input B A A B

The spring return feature in the control unit is not a safety device.

32

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POCLAIN HYDRAULICS

Variable displacement pump - PM25

Dimensions

38,5 [1.51]

95 [3.74] EV1

95 [3.74] EV2

Restrictor Restrictor

EV1

M3

B00 and C00 CETOP 3

48 [1.89]

EV2 90,5 [3.56]

M4

Type of connector:

DIN 43650

See page 7 for other dimensions and port characteristics.

23/12/2011

33

Options

Controls

Features

System design Parameters

48 [1.89]

Operating Parameters

Technical specifications

175,5 [6.91]

164,4 [6.47]

95 [3.74]

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

Electrico-proportional servo control


1 2 3 4 5 6 7 8 9 10 11

P M 2 5

By means of a potentiometer and a control card, a voltage signal is applied to the proportional electrovalve coils which adjust the pressure of the servo control connected to the pump swashplate. At every position of the potentiometer lever, there is a corresponding swashplate position. The flow rate direction depends on which coil is excited. The adjustment speed can be controlled by ramps installed on the card and by restrictors (Rs) positioned between the electrovalve and the servo control.

Supply voltage
12V 24V P12 P24

EP2

EP1

Flow rate determination Rotation Pressure EP1 Clockwise (R) EP2 EP1 Counter clockwise (L) EP2

Output B A A B

Input A B B A

Rs

Rs

M1 G1

G2 R

M2

M3 M4

B T1 T2 S

1500 700
Current (mA) (12V)

1300 600 1100 500 900 400 700 300 500 0 50


Pump displacement (%)

The current must not exceed 1500 mA under 12V and 800 mA under 24V.

100

The spring return feature in the control unit is not a safety device.

34

23/12/2011

Current (mA) (24V)

POCLAIN HYDRAULICS

Variable displacement pump - PM25

Dimensions

Restrictor Restrictor

EP1

EP2

43 [1.69] M3 EP1

See page 7 for other dimensions and port characteristics.

68 [2.68]

48 [1.89]

M4 90,5 [3.56]

Type of connector:

DIN 43650

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35

Options

Controls

Features

EP2

System design Parameters

68,4 [2.69]

48 [1.89]

Operating Parameters

Technical specifications

165,5 [6.51]

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

Hydraulic automotive control


1 2 3 4 5 6 7 8 9 10 11

P M 2 5

In relation to the input rotation rate, the pump swashplate positioning cylinder is actuated by the pressure of the adjustment valve and a 4/3 electro-hydraulic valve, progressively positioning the swashplate. This provides a continuously variable pump displacement. The direction of the supplied flow is determined by which of the two solenoids is energized. The pilot pressure increases proportionally to the rotation plate. A pump displacement increase corresponds to the higher pilot pressure. In case the prime mover is overloaded, the rotation rate decreases and the pilot pressure is reduced causing a pump displacement reduction with a corresponding drop in absorbed power. An "Inching" lever (option IC) is available to reduce the pilot pressure independently of the pump rotation speed.

Supply voltage
12V 24V D12 D24

Flow rate determination Rotation Pressure E1 Clockwise (R) E2 E1 Counter clockwise (L) E2

Output B A A B

Input A B B A

M1 G1 D IC

G2 R

M2
IC= Mechanical inching

EV2

EV1

Rs

Rs

M3 M4

B T1 T2 S

36

23/12/2011

POCLAIN HYDRAULICS

Variable displacement pump - PM25

Dimensions with option IC

38,5 [1.51]

134 [5.27] EV1

95 [3.74] EV2

Restrictor

Restrictor

3 x 9 [dia. 0.35] 175,5 [6.91]

15,25 [0.60]

84,75 [3.34] 45 [1.77] 15 [0.59]

Mechanical inching lever

M3 EV1

71 [2.80]

94 [3.70]

48 [1.89]

See page 7 for other dimensions and port characteristics.

EV2 90,5 [3.56]

M4

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37

Options

Controls

Features

48 [1.89]

System design Parameters

Operating Parameters

Technical specifications

164,4 [6.47]

3 [0.12]

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

38

23/12/2011

POCLAIN HYDRAULICS

Variable displacement pump - PM25

OPTIONS
Roller bearing
1 2 3 4 5 6 7 8 9 10 11

P M 2 5
It is an optional high capacity bearing.

CR

Depending on the characteristics of shaft load, the duty cycle of the application and the expected life time of your application, Roller bearing might be needed. Consult your Poclain Hydraulics Application Engineer.

Fluorinated elastomer seals Operating Parameters


39
1 2 3 4 5 6 7 8 9 10 11

P M 2 5
Standard NBR sealing are designed to resist to temperature up to 90C [194F] and to HV type oils. If your application is outside these limits, Fluorinated elastomer seals might be recommended. Consult your Poclain Hydraulics Application Engineer.

EV

UNF threads ports


1 2 3 4 5 6 7 8 9 10 11

P M 2 5

FU

M1 R G1 A

G2 M2 T2 T1 S B

Port A-B G M1/M2 M3/M4 S T1/T2

Function Services Auxiliary Gauge Servo control pilot Suction Drain

ISO 11926-1 1 1/6-12-UNF 9/16-18-UNF 9/16-18-UNF 9/16-18-UNF 1 1/6-12-UNF 3/4-16-UNF

23/12/2011

Options

Controls

Features

M3

M4

System design Parameters

Technical specifications

Model Code

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

Filter on pressure line


The PM25 pumps can have a pressure filter without clogging indicator (F0) or with clogging indicator (F2). The flow thru the filter is only the flow that entry in the close loop. The filter fitness is of 10 micron. The max. working pressure is 30 bar [435 PSI].
1 2 3 4

Maximum pressure difference between filter cartridge input and output is 2 bar [29 PSI]. When reaching 2 bar [29 PSI], the cartridge has to be changed. Tightening torque: 35 Nm [309 in.lbf].
5 6 7 8 9 10 11

P M 2 5

F0

Without clogging indicator

F2

With clogging indicator

M1 G1
NC

G2

M2

M1 G1

G2

M2
2 bar [29 PSI]

M3 M4

M3 M4

B T1 T2 S T1 T2 S

M1

G1

G2 M2 94,5 [3.72] 35 [1.38]

Clogging indicator

142 [5.59]

62 [dia. 2.44]

M3

M4

40

115,5 [4.55]

150 [5.90]

23/12/2011

POCLAIN HYDRAULICS

Variable displacement pump - PM25

Pressure cut-off valve Model Code


A B T1 T2 S
1 2 3 4 5 6 7 8 9 10 11

P M 2 5
The function of the cut-off valve is to avoid that the pump absorbed power exceeds the machine engine power.

LP

The cut-off valve is connected to A and B piston pumps high pressure lines and is usually set at 20 to 30 bar [290 to 435 PSI] lower than the maximum relief valve of the closed circuit.

M1 G1

G2 R

M2

0.8

M3 M4

X
R M1 113 [4.45]

View X

G1

G2 M2

Pressure cut-off setting

Mechanical inching
3 1 2 D12 4 5 6 7 8 9 10 11

P M 2 5

or
D24

IC

For hydraulic automotive control D. An "Inching" lever is available to reduce the pilot pressure independently of the pump rotation speed. See Hydraulic automotive control (D) page 36.

23/12/2011

41

Options

Controls

Features

System design Parameters

Operating Parameters

Technical specifications

The cut-off valve acts on the servo control operating pressure in order to reduce the pump displacement and the adsorbed power.

PM25 - Variable displacement pump

POCLAIN HYDRAULICS

Neutral position switch


1 2 3 4 5 6 7 8 9 10 11

P M 2 5

MI

For the control A it is possible to obtain a micro switch to avoid the start of the engine if the lever of the control is not in center (zero position).

Rs

M1 G1

G2 R

M2

M3 M4

B T1 T2 S

101 [3.98]

50,5 [1.99]

R M1 117,5 [4.62] M2

G1

G2

Type of connector:

Deutsch DT04-2P

42

23/12/2011

POCLAIN HYDRAULICS

Variable displacement pump - PM25

Flushing valve Model Code


A B T1 T2 S
1 2 3 4 5 6 7 8 9 10 11

P M 2 5

VS

Inside the pump cover, a purge valve can be fitted with discharge inside the pump casing by means of a calibrated hole. The exchange valve is useful in case the temperature of the oil in the closed circuit is too high.
M1 G1 G2 R M2

M3 M4

X
R M1 112 [4.41]

View X

G1

M2

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43

Options

Controls

Features

G2

System design Parameters

Operating Parameters

Technical specifications

Thirteen subsidiaries and a worldwide network of more than 150 distributors and partners

23/12/2011

A35767C

Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is submitted. Illustrations are not binding. The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.

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