Stage Inspection Plan

Stages Description Job objective Responsibility Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot & Approver Pilot Pilot Approver Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot & Approver Pilot Pilot Task / Function

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Date / Status / Remarks JOB STATUS FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA

Stage-1

Job study (on receiving new request)

Results to be presented is clear? Procedure to be followed (Standard/Non standard) Do you have basic product knowledge for this simulation Previous calculation history (Project & part ref etc) Test results & TRR reports Validation criteria Check input questionnaire DISC Type (drapo or sword drapo or tripod or dentel) Clamp load Preload Thickness Target curve Measurement curve (or) Reference curve Material Type Material properties From customer / to be modeled by VECI / previous calc 3D CAD Model of the part to be analysed & mating parts 2D CAD drawing or TIFF of PPCA & Disc assy Bending line orientation & fillets CAD Model compliance with real part (Machined area, casting, fillet etc) Estimated hours Freeze Inputs & results to be given Loading and Boundary conditions confirmations (for non standard) Create design job request & get approval (if required) VECI planning for approval Planning approval by customer Report to be delivered on / Changed to

Input parameters

CAD models

Hours estimation Meeting-Stage1 Clarifications Design job request Job planning Planning approval Accepted due date

FA FA FA FA FA FA INQU INQU INQU INQU INQU INQU INQU INQU INQU INQU INQU INPR INPR

Stage-2
Conformity of CAD models Meshing approach Calculation approach

Meshing
Check key dimensions, interferences & orientation Meshing feasibility & model clean up Symmetry, meshing patterns & mesh size (critical regions) Areas been sewed (based on the BCs, type of contact pairs, etc) Define Loads, constraints, contacts & load steps etc Refer available Work Instructions Difficulties faced in similar kind of earlier calculations Freeze meshing & calculation approach Start job execution Start meshing

Meeting-Stage2 Job start

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Stage Inspection Plan

Stages Description Verifiction-1 Check mesh Responsibility Task / Function

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Date / Status / Remarks JOB STATUS INPR INPR INPR

Stage-3
Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot Pilot

Solving
Check mesh & ANSYS db Element quality, free edge & shell normals check the altitude (Free condition) check the Target area check the coupling Loads, boundary conditions, Unit systems Contact normals, contact properties, friction coefficient, etc Material properties (Proper assignment to respective parts) Mass value for all the components extracted from ANSYS Nodal co-ordinate system No load data in db / free nodes/ num compression Inputs calculation in Excel data sheets Pre-processing and solving macros etc Launch calculation

INPR INPR INPR INPR INPR INPR INPR INPR INPR INPR INPR INPR INPR INPR INPR INPR INPR INPR INPR INPR INPR COMP_IR COMP_IR COMP_IR COMP_IR COMP_IR UPLOAD IN JRS DELIVERED

Stage-4
Verifiction-2 Check results

Results analysis after solving

Self Evaluation of FEA results by Pilot Pilot Check reaction loads, torques & contact pressures etc Pilot Material properties Pilot Post processing macros Pilot Check for selection of appropriate elements/nodes only to be plotted Pilot Check for selection of appropriate RSYS Pilot Check post-processed data, Excel data sheets & graphs Pilot Results comparison with the previous calculation Pilot Justification of results Pilot Updated report template availability Pilot Test results correlation study / comparison Pilot Compliance status, conclusion, suggestions Pilot & Approver Result analysis and report preparation guidelines

Results synthesis

Meeting-Stage4

Stage-5
Report making Pilot Pilot

Reporting & data storage

Make reports & comparison End of job execution Verify, Cross-Check & Freeze report (make sure it is compliant with Job objective)

Report delivery Archive data

Pilot Pilot Upload report Pilot & Approver Report Delivery Pilot ANSYS db, rst files, mesh, CAD files, Excel sheets & Macros

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Revision 1 2 3 4 5

Date 24-Nov-08 13-Dec-08 19-Mar-09 14-May-09 3-Dec-09

Description "Check Unit systems" in Stage-3 "Report to be delivered on / Changed to" in Stage-1 "Timing Estimation" was replaced by "Estimated hours" in Stage-1 "Mass value for all the components extracted from ANSYS" in Stage-3 "Do you have basic product knowledge for this simulation" in Stage 1

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