JAL INTERNATIONAL CAPACITOR BANK DIVISION PROCESS FLOW

Proces s A
Receipt of P.O. from Customer by Sales & Proposals
Estimation of Budget for the Project, Getting approval from management

Transfer to Project Execution

Project Execution team assigns Project Engineer who completes the following : Study of the Contract Interaction with Vendors Preparation of Project Schedule Preparation of Revised Budget Preparation of Basic Design Documentation

Basic Design Assessment & Approval by Customer?

Not Approved

List Corrections & Resubmissions for Base Design.

Approved Preparation of Bill of Materials Initiate actions for Procurement Submission of Detailed Design Documentation

JAL INTERNATIONAL CAPACITOR BANK DIVISION PROCESS FLOW

Placement of Order for Capacitor Units + Series Reactors + Neutral current Transformers + Surge Arrestors + Structure Materials + Accessories.

Fabrication of Substation Mounting Structure at JAL Workshop

Process B.

Upon completion of manufacturing, submitting the Test Reports to Customer and offer the equipments for Inspection/ Inspection Waiver to Customer.

Factory Tests conducted satisfactorily

Repeat the Testing Process

Obtain Completion Certificate

CLOSE

Proces s B

JAL INTERNATIONAL CAPACITOR BANK DIVISION PROCESS FLOW

Capacitor Bank Structural Assembly Fabrication File with complete Approved for Fabrication documentation All assembly and QA/QC checklists Project Schedule QA/QC Schedule No

QA/QC Inspection to check approvals & documentation. Is everything as per standard? Yes

List Non-Conformance in the Log Book. Rectify Non-Conformance

No Production Engineer to check all material present? Yes Prepare Fabrication & Integration plan and commence with Structural fabrication of the SYSTEM Attach Yellow flag to System Staging Attach Blue flag to System Wiring

Determine shortfall, prepare MDR & follow-up for expected delivery date

Commence with Structural Assembly Stage, Attach Orange flag on completion of System Fabrication & Assembly Stage signifying that SYSTEM is ready for QA/QC inspection

JAL INTERNATIONAL CAPACITOR BANK DIVISION PROCESS FLOW

Arrange for Inspection of the

Capacitor Units + Series Reactors + Neutral current Transformers + Surge Arrestors + Structural Assembly in JAL Factory

Define Non-conformance, QA/QC Packing & Shipment Inspection Passed? Attach RED flag to the System Rectify non-conformance.

Deliver the System according to the date provided by the Customer on the Delivery clearance.