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1 ANNEXURE-A TECHNICAL SPECIFICATIONS:[A] ESP 47.

5 KVA HIGH VOLTAGE RECTIFIER TRANSFORMER MAKE:-BHEL/HIND RECTIFIERS/ADOR/POWERCON IS:IS: 2026 KVA: 47.5 PRIMARY VOLTAGE AND CURRENT:AC INPUT 415V(+/-10% ), 50 Hz AC CURRENT 132.5 Amps * AC CURRENT 1.12 Amps * SECONDRY VOLTAGE 42550 V RECTIFIER CONFIGURATION:SINGLE PHASE FULL WAVE BRIDGE WITH POSITIVE TERMINAL EARTHED AND NEGATIVE TERMINALS BROUGHT OUT THROUGH SINGLE BUSHING. RECTIFIER DC OUT PUT:DC OUT PUT VOLTAGE DC CURRENT

CEG/GP/4411/ESP TXR

60 KV PEAK AT 800mA CRROSPONDING TO 37 KVMEAN 800 mA +/- 5% FOR LOAD VARITATION FROM FULL LOAD TO SHORT CIRCUIT. IMPEDENCE Z=6.5% INSULATION CLASS OIL FILLED OIL IS: 335 IEC: 296 CLASS-I TYPE OF COOLING ONAN TOTAL WEIGHT SHOULD NOT BE MORE THAN @ 1200 Kgs GURANTEED TEMP.RISE 50 DEGREE CENTIGRADE, AMBIENT TEMP 45 DEGREE CENTIGRADE. HV BUSHING ORIENTATION HORIZONTAL (HV BUSHING) * TRANSFORMER DESIGEN SHOULD BE CAPABLE TO DRAW @ 132.5 Amp PRIMARY AC CURRENT DURING SHORT CIRCUIT CONDITION OF SECONDARY DC OUT PUT(FULL LOAD) AND 1.12 Amp DURING OPEN CIRCUIT CONDITION OF DC OUT PUT THAT IS AT 60KV DC AT 600mA (NO LOAD). HVR TRANSFORMER MAIN ACCESSORIES:HVRT should equipped with following main accessories along with other accessories (1) Gas and oil relay with top float NC contact and bottom float 01 No (2) Breather with suitable size pipe connection 01 No (3) Dial thermometer range 20 to 120 degrees centigrade 01 No (4) Magnetic oil level gauge dial type with calibration marking 01 No (5) Pressure relief valve 01 No (6) AC ear thing and aux. bushing 1.1 Kv/230 Amps as per IS: 3347 01 No (7) Negative porcelain bushing of 46 Kv class as per IS: 2099 01 No Contd../-

N.B. (1) For matching one to one replacement of HVRT, DC out put (-ve) bushing centre of horizontal Oriented HV bushing must be 700 mm above from bottom plane of Bi-directional support rollers. (2) HVRT DC out put negative bushing insulator should be enclosed in a metallic duct having inside and outside dimensions 600x600 mm and 650x650 respectively. Duct should have removable side covers with gasket to facilitate maintenance of bushing. (3) Enclosure class of protection of TR Marshalling box should IP-55 [B] - CONTROL PANEL (CUBICAL), HV RECTIFIER TRANSFORMER:INPUT VOLTAGE 415V, AC (+/- 10%), 50 Hz INPUT CURRANT 133 Amps OUT PUT CURRANT 133 Amps PHASE SINGLE CLASS OF PROTECTION IP 54 OF IS: 13947 COOLING AN TOTAL WEIGHT SHOULD BE 300 TO 325 Kgs The control panel should be SCR based, suitable to regulate 60 KV DC peak out put at 800mA of HVRT for electro static precipitator and should be compatible to BHEL make BAPCON type EP3 VERSION, for regulation and control of electric power in put to the electrostatic precipitator, supply of BAPCON will be in the scope of GSECL. The control panel should consist of mainly electronic AC regulator, input switchgear, indication metering, , protection ckt and duly wired for interfacing with microprocessor based control system (BAPCON) to control and regulate electric power in put and other parameters of electrostatic precipitator through Thyristor controller regulator and protection features,. The HVRT and control panel system should be equipped with following main features along with others as per system and should be duly wired accordingly (1) Bimetallic over load protection of the system (2) Feedback sensing--feedback circuit should capable to generate input signals for BAPCON and metering i.e. EP Voltage for 100% display to 80 KV and EP current for 100% display 1mA dc corresponds to 800mA. METERING / INDICATION:Following analog and LED indication systems are to be wired and in co-operated on the front door of control panel. (1) AC voltmeter for HT transformer primary voltage Range 0-500V 01 No (2) DC voltmeter for precipitator DC mean voltage Range 0-75 KV 01 No (3) AC Ammeter for precipitator primary current Range 0-150 Amp 01 No (4) DC Ammeter for precipitator current Range 0-800 mAmp 01 No (5) Five digit non re-settable type time tantalizer Range Hours for precipitator supply on time measurements 01 No (6) Mains ON, HTON, alarm trip, alarm warning 06 No Ash level high, TR oil level low indication

Contd../-

3 [C] PROTECTIONS:The following protections are to be provided by in co-operating required hard-ware at required location and should be duly wired and brought out at respective location (TB) for inter wiring through cable. Sr. No 1 2 3 4 5 6 7 8 Description of protections Alarm BUZ. Top /Bottom A Oil Temp. A Oil level low A Thermal over load(LINE) _ Protection CKT safety line supervision A DC Over Voltage A DC Under voltage A EP Hopper Ash level High A Trip T T -T T T T T Location Remarks HVRT HVRT HVRT Control panel Control panel Control panel Control panel Control panel

N.B: (1) Separate provision of current transformer should be made (1) Thermal over Load (2) Transformer Primary current measurements, location /control panel. (2) Provision for 24 V AC auxiliary supplies for BAPCON should be made with in control panel and should be duly wired along with connectivity feeder facility. (3) Provision of separate Terminal blocks (TB) should be made with control panel for serial communication with BAPCON controllers to existing installed BHEL make NTIONS system for ESP management. (4) Provision of CUT-OUT of size 255x180 mm should be on front door of control panel at an @ height of 1200 mm from supporting foundation of panel. (5) Control panel mechanical dimensions should be L- 700x W-650x H-1900 mm +/- 5% only to facilitate one to one replacement in place of existing control panels. (6) Offered control panel should be suitable and compatible for BHEL make BAPCON controller type- and panel control should be duly wired to fix BAPCON ?DIRECT PLUG-IN AND USE FUNCTION. [D] GENERAL BAPCON TECHNICAL DETAILS:BAPCON: BHELS ADVANCE PRECIPITATOR CONTROLLER EP3 VERSION BHEL make BAPCON controller is equipped with following main function and features FEATURES:EFFECTIVE SPARK CONTROL DETECTION OF SPARK BY di/dt OR dv/dt. AUTOMATIC CURRENT CONTROL BASED ON STEP & RAMP CONTROL SETTING INTERMITTENT CHARGING TECHNIQUE MEASURENT OF PEAK,MEAN,& VALLEY OF SECONDARY VOLTAGE BASE CHARGE SETTING & MEASUREMENT AUTOMATIC SELECTION OF CHARGE RATIO [RANGE 1 TO 159 ]BASED ON VI CHARACTERISTICS OF THE ESP ANNUNCIATION OF WARNING & TRIP ALARMS FACILITY OF REMOTE CONTROL, THROUGH +/-10 mA BALANCED CURRENT LOOP. Contd../-

4 TECHNICAL DATA:DIMENSIONS W=280mm x D=180 mm x H= 210 mm. CUTOUT W= 255mm X H=180mm WEIGHT=6.5 Kg. OPERATING TEMP= +5 TO +45 DEG CENT. STORAGE TEMP:- 0 TO +70 DEG CENT MAINS REQUIREMENT:- 24 V +/- 10 % 50 HZ 30 Va PANEL PROTECTION : IP54 INPUT SIGNALS ESP VOLTAGE = 400 micro ampere CORRESPONDS TO 100% ON THE PANEL DISPLAY R = 10 K OHM ESP CURRENT = 1 V CORRESPONDS TO 100% ON THE PANEL DISPLAY R = 100 K OHM OUTPUT SIGNALS THYRISTOR FIRING = 2 OPTO COUPLED NPN TRANSISTOR OUTPUT CONDUCT FOR FIRING , If max. 30mA Vce max. 40V COMMUNICATION:CODE = ASCII Hex TYPE= +/- 10 mA balanced current loop BAUD RATE = 4800 bps * BAPCON WILL BE PROVIDED BY GSECL WTPS, FOR FIXING ON CONTROL PANEL TERMS AND CONDITIONS:(A) GENERAL:(1) Bidder should offer rates for supply part &, erection and commissioning part separately. (2) Bidder should submit their bid stating the MAKE for which they offered bids. (3) Bidder should submit technical bid as per our technical specification and mechanical dimensions, any deviation should be stated separately. (4) Tech-bid should be accompanied with all relevant technical literatures ,drawings, Bills of materials describing make of components ,quantity and rating, without this bid shall likely to be rejected. (5) Bidders shall have to give the guarantee of offered product for the period of 12 months from the date of commissioning or 18 months from the receipt of store and successful bidder has to submit Performance bank guarantee for 10% amount of order value. (6) Successful bidder shall have to give inspection call and should arrange to carry out type and routine test in presence of GSECL representative at their site. One BAPCON controller shall be provided for testing control panel on returnable basis. (7) Successful bidder shall have to submit test certification of type and routine test along with the supply. (8) Bidder shall provide fully compatible electrical system, equipments, accessories and services (9) All the equipment, material and systems shall, in general, conform to the latest edition of relevant National and international Codes & Standards, especially the Indian Statutory Regulations (10) Bidder may visit GSECL Wanakbori TPS site for ascertaining the dimensions of HVRT and control panel for one to one replacement and negative bushing location to match existing HV bus duct of EP and for other technical information. Contd../-

5 (11) Offered control panel should be suitable and compatible for BHEL make BAPCON controller type- and panel control should be duly wired to fix BAPCON ?DIRECT PLUG-IN AND USE FUNCTION. (12) Provision of separate Terminal blocks (TB) should be made with control panel for serial communication with BAPCON controllers to existing installed BHEL make NTIONS system (13) Bidder should give guarantee for the Transformer set and control panel to be offered, should be Suitable for one to one replacement and can be replaced without any modification or layout in the existing system including panel..

[E] SCOPE OF WORK: DISMANTLING, ERECTION/INSTALLITION, TESTING AND COMMISSIONING.


SCOPE:

Shifting and transportation of new ESP High voltage rectifier Transformer (HVRT) sets with control panel from Wankbori TPS main store to site. Lifting and shifting of new transported HVRT to location. Electrical and mechanical Disconnection, removal and shifting of existing HVRT to site store as per instruction of Engineer in charge. Erection of HVRT. Electrical and mechanical Disconnection, removal and shifting of existing HVRT control panel, Installation of new control panel, reconnection of power and control cable at panel and HVRT end. Testing and commissioning of HVRT as per recommendation of OEM/ Engineer in Charge and associated work as per site condition for successful Installation and commissioning of High voltage rectifier Transformer sets with control panel. TERMES AND CONDITION. (1) Bidder should arrange for required man power and tools tackle. (2) Bidder should make their own arrangement for transportation loading /unloading of HVRT and panels. (3) Bidder should make their own arrangement for required testing equipments for commissioning and erection. (4) Bidder should make their own arrangement for lodging and boarding (5) Bidder should make their own arrangement for insurance cover of their man power and equipments. (6) Bidder should observe safety rules and regulation during Installation /Erection and commissioning work. -------xxx------

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