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PUMPS
Introduction and Classification
From the earliest recorded times, man has used the air around him to drive his sailing ships and turn the blades of his windmills.
Sailors and shipbuilders knew through countless years of trial and error how to cut and set a sail for maximum efficiency. Why the pressure and flow of air made one shape better than another was of little interest to them.
Centrifugal Pump
Early Egyptian writings tell of Priests using simple bellows to compress air. The air was then made to "magically open and close" temple doors to the wonderments of the assembled rulers and common people.
It wasn't until the early to mid 17th century that man started to recognize the importance of the world around him. At this time his knowledge of the air around him began to increase significantly. Spurred by the scientific awakening of the Renaissance, "natural philosophers" as scientists were then called, began to dispel the errors and superstitions which for the centuries had been divine truths.
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Evangelista Torricelli in about 1630 discovered the principle of the barometer by being the first to measure the weight of the atmosphere. In an elegant experiment, he found it to be equivalent to a column of mercury 30 inches high.
Air, when compressed, represents a potential energy that can be used in a tremendous variety of ways. Man began to compress air and apply it to a widespread and diverse uses about 100 years ago. Early compressors were steam driven, but in other respects were essentially the same as today's models, differing only in refinement of materials and tolerances.
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Only the sail can contend with the pump for the title of the earliest invention for the conversion of natural energy to useful work
The pump stands essentially unchallenged as the earliest form of machine for substituting natural energy for human physical effort.
The transfer of liquids against gravity existed from time immemorial. A pump is one such device that expends energy to raise, transport, or compress liquids. The earliest known pump devices go back a few thousand years.
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From 2000 B.C. The ancient Egyptians invented water wheels with buckets mounted on them to transfer water for irrigation known as Shadouf.
The earliest pumps we know of are variously known, depending on which culture recorded their description, as old Egyptian sahdouf, Persian wheels, waterwheels,
or norias.
Centrifugal Pump
The earliest known pump devices go back a few thousand years. One such early pump device was called Noria, similar to the Persian and the Roman water wheels. Noria was used for irrigating fields
Noria water wheel (From the Ripleys believe it not)
Water wheels
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More than 2000 years ago, a Greek inventor, Ctesibius, made a similar type of pump for pumping water
During the same period, Archimedes, a Greek mathematician, invented what is now known as the Archimedes screw a pump designed like a screw rotating within a cylinder . The spiraled tube was set at an incline and was hand operated. This type of pump was used to drain and irrigate the Nile valley.
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The most amazing type of pumps for all is the human Heart.
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What is a Pump?
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Pump
Liquid
PUMP
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mechanical energy of its driving unit ( electric motor, diesel engine, steam turbine ,gas turbine ,wind turbine.. Etc.) to hydraulic energy . This hydraulic energy increases the energy of the pumped liquid and enabled it to overcome the static head and hydraulic losses in piping in which the pump is interposed.
( Mech. Energy )
I/P
( Hyd. Energy )
O/P
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Pumping is the process of addition of energy to a liquid for the purpose of moving it from one point to another. This energy will cause the liquid to do work such as flow through a pipe or rise to a higher level and Pump gives pressure to fluid passing through it and discharges the fluid to the outside.
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Pump applications:
Drainage: To control the level of water in a protected area. Sewage: To collect and treat sewage. Irrigation: To make dry lands agriculturally productive. Chemical industry: To transport fluids to and from various sites in the chemical plant.
manufacture; pump fluids in and out of the body. Steel mills: To transport cooling water. Construction: Bypass pumping, well-point dewatering, remediation, and general
site pumping applications.
Mining: Heavy-duty construction, wash water, dust control fines and tailings
pumping, site dewatering, groundwater control, and water runoff. Others: as an auxiliary or sub system in many machines, equipment.
Pump applications
Lifting pump. Circulating pump. Boosting pump.
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Lifting Pump
Circulating pump
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Boosting pump
For pumping, the different types of pump can be subdivided into two broad groups based on pumping mode. Pumps may be divided into two major categories: Roto-Dynamic . Displacement.
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Pumps
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary Gear Screw Vane Radial piston Parallel piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Dynamic
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PUMPS
Displacement Dynamic
Positive displacement pumps, which lift a given volume for each cycle of operation, acted upon it then discharged before repeat the cycle.
Roto-dynamic pumps raise the pressure of the liquid by first imparting velocity energy to it and then converting this to pressure energy. These are also called centrifugal pumps.
PUMPS
Displacement Dynamic
in which energy is periodically added by application of force to one or more movable boundaries of any desired number of enclosed, fluidcontaining volumes, resulting in a direct increase in pressure up to the value required to move the fluid through valves or ports into the discharge line.
in which energy is continuously added to increase the fluid velocities within the machine to values greater than those occurring at the discharge so subsequent velocity reduction within or beyond the pump produces a pressure increase.
Centrifugal Pump
PUMPS
Displacement Dynamic
Displacement
Pump has a cavity filled with liquid, during operation, from the suction side and then displaced to the delivery side. When the delivery side is closed the liquid is accumulated in pump cavity generating very high pressure ,this may cause pump.
impeller transforms mechanical energy into hydraulic energy and add it to the liquid contained in pump casing. Thus increases the liquid energy, through a predetermined value of Pressure rise, thus enables the liquid to flow to another point of high static level.
Rotary pump
Gear pump Screw pump Vane pump Lobe pump Parallel piston
Centrifugal Pump
This type of pump transfers energy to fluid through centrifugal / axial force by impeller rotation and through the changes of size and direction of section area of passage, and converts velocity energy to pressure energy in volute chamber or diffuser.
Special pump
This type of pump has a low efficiency and is not used except for a special purpose.
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Fluid Mechanics
Hydrostatic Hydrodynamic
Hydrostatic
Pressure :
A column of liquid will cause a pressure at its base owing to its own weight.
Weight of column = Volume * Weight per unit volume = Ah * w Pressure = Weight / Area = Ahw / A = wh = gh
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Hydrostatic Pressure =
P= gh : density h g h : head : gravity acceleration
P1
P2 then
= F 1 = F2 = F3
P3
if A1 = A2 = A3
Pascals Laws:
1 - The pressure will be the same through a fluid which is at rest provided the effect of the weight of the fluid is neglected. 2 - This static pressure acts equally in all directions at the same time. 3 - This pressure always acts at right angles to any surfaces in contact with the fluid.
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Hydrodynamic
Q2
2 - Bernoulli's Equation : In fluid flow, the total energy is constant at each section , provided that the fluid doesnt gain or loss energy with the environment. Potential Energy Kinds of Energy: Pressure Energy Kinetic Energy
Hydrodynamic
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2.
Bernoulli's Equation:
Where:
E = P/g + Z + V2/2g
E=Total energy/unit weight Z= Potential energy/unit weight P/g= pressure energy/ unit weight v2/2g = kinetic energy/unit weight
z1 p1 /
V / 2g 1
z2
p2 /
V2 / 2 g
z1
p1 /
V12 / 2 g
z2
p2 /
V22 / 2 g hL
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Fluid Flow
Force Friction
Movement = A force has to be applied to overcome friction Flow = A pressure difference must be between the pipe ends direction of flow : from higher pressure to lower one
Fluid Flow
Three important characteristics of a pump system: Pressure is the driving force responsible for the movement of the fluid. Friction is the force that slows down fluid particles. Flow rate is the amount of volume that is displaced per unit time. The
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Pumps
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary Gear Screw Vane Radial piston Parallel piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Dynamic
Pumps
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary Gear Screw Vane Radial piston Parallel piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Dynamic
Centrifugal Pump
Non-Mech. Pumps: Jet pump ,Air Lift Pump... Uses available pressurized fluid to lift another fluid. No mech. Parts = less operation & troubles but low operating efficiency.
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Non-Mech. Pumps: Jet pump ,Air Lift Pump... A high pressure, high velocity jet discharge is used to pump a larger volume of fluid.
Advantages
Disadvantage Uses
inefficient
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The ejector uses a nozzle to accelerate the motive gas into the suction chamber where the gas to be compressed is admitted at right angles to the motive gas direction. The ejector is widely used as a vacuum pump, where it is staged when required to achieve deeper vacuum levels.
Pumps
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary Gear Screw Vane Radial piston Parallel piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Dynamic
Centrifugal Pump
A centrifugal pump is a rotating machine in which flow and pressure are generated dynamically. The inlet is not walled off from the outlet as is the case with positive displacement pumps, whether they are reciprocating or rotary in configuration. All impeller pumps are rotodynamic, including those with radial-flow, mixed-flow, and axial-flow impellers: the term centrifugal pump tends to encompass all rotodynamic pumps.
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A centrifugal pump transforms mechanical energy from a rotating impeller into a kinetic and pressure energy required by the system.
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Centrifugal Pump
In a centrifugal pump, the liquid is forced by atmospheric or other pressure into a set of rotating vanes.
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These vanes constitute an impeller that discharges the liquid at its periphery at a higher velocity by centrifugal force.
Diffuser Impeller
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This velocity is converted to pressure energy by means of a Volute or by a set of stationary diffusion vanes surrounding the impeller periphery.
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Diffuser pump
Finally, the liquid is collected at the discharge flange to exit the pump with higher pressure.
Centrifugal Pump
A pump in which the total head is developed by the use of two or more impellers operating in a series, each taking its suction from the discharge of the preceding impeller.
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Series
Parallel
Roto-dynamic Centrifugal pump Advantages Simple in construction and cheap Handle liquid with large amounts of solids No metal to metal fits No valves involved in pump operation Maintenance costs are lower
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Roto-dynamic Centrifugal pump Disadvantages Cannot handle highly viscous fluids efficiently Cannot be operated at high heads Maximum efficiency holds over a narrow range of conditions
Pumps
Intermittent flow Positive displacement Reciprocating Mechanical piston Rotary Helical lobe Straight lobe Sliding vans Liquid piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Dynamic
Centrifugal Pump
Axial Pump propeller pumps also known as _______ low head (less than 12 m) high flows (above 20 L/s)
Pumps
Intermittent flow Positive displacement Reciprocating Mechanical piston Rotary Helical lobe Straight lobe Sliding vans Liquid piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Roto-Dynamic
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Pumps
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary Gear Screw Vane Radial piston Parallel piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Dynamic
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Positive Displacement Pumps To move fluids positive displacement pumps admit a fixed volume of liquid from the inlet into a chamber and eject it into the discharge. Positive displacement pumps are used when higher head increases are required. Generally they do not increase velocity.
Displacement occurs when a solid object occupies the space of a fluid. When the solid object occupies the space of the fluid, the fluid is forced to move. In a positive displacement pump, the moving parts of the pump (pumping element) occupy the space of (displace) the liquid and force the liquid out of the pump.
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Pumps
Displacement Positive displacement Reciprocating Piston/Plunger Diaphragm Rotary Gear Screw Vane Radial piston Parallel piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Dynamic
Positive displacement pumps Piston Reciprocating pumps The liquid is moved by means of a piston in a cylinder after being drawn into the cylinder, through an inlet valve, as the piston moves down the cylinder. As the piston moves back up the cylinder the liquid is discharged at a pre-set pressure controlled by delivery valve.
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Positive displacement pumps Piston Reciprocating pumps These are commonly used to move viscous liquids, inject chemicals or additives into a system. Reciprocating pumps are used where a precise amount of liquid is required to be delivered, also where the delivery pressure required is higher than can be achieved with other types.
When the pump piston moves back, it creates suction (vacuum) in the cylinder. Suction pressure is strong enough to overcome the tension of the suction valve spring. Liquid is sucked into the cylinder and fills the chamber.
When the piston moves forward, the pressure of the liquid in the cylinder pushes the discharge outlet valve open. The liquid is forced into the discharge pipeline. A spring and the pressure inside the cylinder hold the suction inlet
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Positive displacement pumps Piston Reciprocating pumps Single and double Acting Piston Pumps
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Pumps
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary Gear Screw Vane Radial piston Parallel piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Dynamic
Positive displacement pumps Diaphragm pumps Rod is moved to push and pull the diaphragm. Can be used to make artificial hearts.
Centrifugal Pump
Pumps
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary Gear Screw Vane Radial piston Parallel piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Dynamic
Centrifugal Pump
Centrifugal Pump
Pumps
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary Gear Screw Vane Radial piston Parallel piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Dynamic
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Positive displacement pumps Rotary pumps Gear pump As the teeth come out of mesh, liquid flows into the pump and is carried between the teeth and the casing to the discharge side of the pump The teeth come back into mesh and the liquid is forced out the discharge port
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untimed. External gear pumps have their gear teeth cut on their external or outside diameter and
mesh about their outside diameters. Bearings support the shafts at both ends with the gears located between the bearings. This resists shaft deflection and contact between the gears and casing wall, enabling the pump to operate at higher pressures and with less overall wear over time than would otherwise be possible.
Centrifugal Pump
Positive displacement pumps Rotary pumps Gear pump Gears create voids as they come out of mesh and liquid flows into the cavities As the gears come back into mesh, the volume is reduced and the liquid is forced out of the discharge port
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Pumps
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary Gear Screw Vane Radial piston Parallel piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Dynamic
rotary positive displacement pump in which the flow through the pumping elements is truly axial. The liquid is carried between screw threads on one or more rotors and is displaced axially as the screws rotate and mesh The screw pump can handle liquids in a range of viscosities, from molasses to gasoline, as well as synthetic liquids in a pressure range from 50 to 5000 lb/in2 (3.5 to 350 bar) and flows up to 8000 gal/min (1820 m3/h).
Centrifugal Pump
Positive displacement pumps Rotary Screw Pumps Screw pumps carry fluid in the spaces between the screw threads. The fluid is displaced axially as the screws mesh.
In all other rotary pumps, the liquid is forced to travel circumferentially, thus giving the screw pump with its unique axial flow pattern and low internal velocities a number of advantages in many applications where liquid agitation or churning is objectionable.
Centrifugal Pump
Centrifugal Pump
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Advantages :
A wide range of flows and pressures.
A wide range of liquids and viscosities. High speed capability, allowing the freedom of driver selection. Low internal velocities. Self-priming, with good suction characteristics. A high tolerance for entrained air and other gases. Low velocities for minimum churning or foaming. Low mechanical vibration, pulsation-free flow, and quiet operation. A rugged, compact design that is easy to install and maintain. High tolerance to contamination in comparison with other rotary pumps.
Disadvantages :
A relatively high cost because of close tolerances and running
clearances. Performance characteristics sensitive to viscosity changes. High pressure capability requires long pumping elements.
Centrifugal Pump
Pumps
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary Gear Screw Vane Radial piston Parallel piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Dynamic
Positive displacement pumps Rotary Pumps Sliding Vane Pump It consists of a single rotor mounted eccentrically in a cylinder slightly larger than the rotor. The rotor has a series of radial slots, which hold a set of vanes.
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Positive displacement pumps Rotary Pumps Sliding Vane pump The vanes are free to move radially within the rotor slots. They maintain contact with the cylinder wall by centrifugal force generated as the rotor turns.
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Positive displacement pumps Rotary Pumps Sliding Vane pump The vanes are in slots in the rotor. Rotor spins, centrifugal force pushes the vanes out to touch the casing, where they trap and propel fluid.
Pumps
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary Gear Screw Vane Parallel piston Radial piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Dynamic
Centrifugal Pump
Pumps
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary Gear Screw Vane Parallel piston Radial piston Radial flow Dynamic Mixed flow Non-Mech Axial flow Dynamic
Centrifugal Pump
Pumps
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary
Gear Screw Vane Radial piston Parallel piston Lobe
Dynamic
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Fluid is carried between the rotor teeth and the pumping chamber The rotor surfaces create continuous sealing Rotors include bi-wing, tri-lobe, and multi-lobe configurations
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Pumps
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary
Gear Screw Vane Radial piston Parallel piston Others
Dynamic
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2.
1. 2.
3.
1. 2.
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Conclusion
Displacement Positive displacement Reciprocating Piston Diaphragm Rotary
Gear Screw Vane Radial piston Parallel piston
Pumps
Dynamic
Others
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Conclusion
Conclusion
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