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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Manufacturer and place of manufacturer Type / designation Number of turbines Turbine output Nos UNITS BIDDERS DATA Voith Hydro, Germany, India, China, Brazil Vertical Francis Turbine 3

3.5SL. NO. 1 2 3 4 4.1* 4.2*

Rated output at design head of 300 m Maximum continuous output at minimum net head of 274 m Rated speed Maximum runaway speed at maximum net head of 310 m Specific speed Direction of rotation when viewed from top Turbine Discharge At no load & design head Under rated output at design head of 300 m Under maximum continuous output at minimum net head of 274 m Under rated output at maximum net head of 310 m Under maximum continuous output at maximum net head of 310 m Guide Vane openings under following conditions At no load & design head Under rated output at design head 0f 300 m

MW MW

61.30 73.50

5* 6*

rpm rpm

428.57 695

7* 8* 9 9.1* 9.2* 9.3*

32.77 (at optimum point) CCW

m3 / sec m3 / sec m3 / sec

~2.5** 22.18** 28.77**

9.4* 9.5*

m3 / sec m3 / sec

21.56** 25.51**

10 10.1* 10.2*

% %

~12** 85.2**

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Under maximum continuous output at minimum head 0f 274 m Under rated output at maximum net head of 310 m Under maximum continuous output at maximum net head of 310 m Turbine efficiency at design head of 300 m and rated speed at 120% rated output at 100% rated output at 75% rated output at 50% rated output Weighted average efficiencies according to Technical Specifications Turbine efficiency at maximum net head 0f 310 m at rated speed at 120% rated output at 100% rated output at 75% rated output at 50% rated output Turbine efficiency at minimum net head of 274 m at rated speed at 120% rated output at 100% rated output at 75% rated output at 50% rated output % % % % 95.32** 94.93** 92.72** 87.25** % % % % 95.03** 93.78** 90.98** 84.76** % % % % 95.20** 94.17** 91.48** 85.61** 93.25 UNITS % BIDDERS DATA 117.5**

3.5SL. NO. 10.3*

10.4* 10.5

81.0** 94.8**

11

11.1* 11.2* 11.3* 11.4* 12*

13

13.1* 13.2* 13.3* 13.4* 14

14.1* 14.2* 14.3* 14.4*

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Attach curves of turbine discharge, output and efficiency for various head (maximum, rated and minimum) and guide vane opening and hill chart Factor of safety Guaranteed minimum factor of safety under worst conditions based on minimum yield point of the material Name and location of the part having the factor of safety in 16.1 above Momentary rise in speed on suddenly reducing load to zero from: 120% load 100% load 75% load 50% load Maximum water hammer over-pressure under all units at maximum output rejection load simultaneously Flywheel effect available for regulation as above Contribution from turbine rotating parts Contribution from generator rotating parts Load on thrust bearing : Due to turbine rotating parts Total originating from Turbine :
TECHNICAL DATA SHEETS VOLUME 6 SUBSECTION M1 PAGE 3 of 19

3.5SL. NO. 15

UNITS

BIDDERS DATA 2.82-30778 2.82-30779 2.82-30780 2.82-30781

16 16.1*

Please see Turbine Design Guidelines / Allowable Stress Levels

for clear definition of load cases and allowable stresses


---do---

16.2

17

17.1* 17.2* 17.3* 17.4* 18*

% % % % %

56 <56 <56 <56 <35

19 19.1 19.2 20 20.1 20.2

Kg-m2 ~5800 (i.e J) 278200 (i.e J) KN ~ 155 (due to weight of runner+shaft+coupling)

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION up down Maximum unbalanced hydraulic thrust during worst operating condition (specify condition) Recommended setting of turbine with respect to tail water level when one machine is running at 50% load. Operational conditions Cavitation guarantee / 8000 hours of operation Parts and area subjected to cavitation erosion Operational restrictions on turbines for above guarantee, any Guaranteesifagainst hydro abrasion of underwater parts for 8000 hrs. of operation Maximum noise level at various place/locations. At a distance of 2m 1m from centerline of unit in turbine pit At a distance of 0.5m from wall face of spiral casing concrete At draft tube manhole ( at a distance of 1m) Runner Material, composition & code Type designation- integral casted or welded Number of runner blades Discharge diameter CA6NM, ASTM A 743/Equivalent Welded Nos mm
TECHNICAL DATA SHEETS VOLUME 6

3.5SL. NO. 20.2.1 20.2.2 21

UNITS

BIDDERS DATA n/a ~155+600(at rated condition)

KN

800 (at load rejection)

22

1700.45 masl

23 23.1

kg

3* (2kg for the runner , 1 kg for non rotating parts) Pl. refer to cavitation gaurantee attached Pl. refer to cavitation gaurantee attached During detail engineering

23.2 23.3 24* 25 25.1*

dB

95

25.2* 25.3* 26 26.1* 26.2* 26.3 26.4

dB dB

During detail Engg During detail Engg

17 1800

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Entrance diameter Maximum diameter Height of runner above centerline of spiral casing Depth of runner below centerline of spiral casing Weight (excluding shaft) Maximum transport weight Maximum erection weight Maximum Peripheral Velocity Shaft Material and composition Diameter Shaft Bore Length Weight mm mm mm mm kg 560 150 ~3200 ~7500 UNITS mm mm m m kg kg kg m/s BIDDERS DATA 2570 ~2600 ~0.30 ~0.67 ~8000 ~8000 ~8000 58

3.5SL. NO. 26.5 26.6 26.7 26.8 26.9 26.9.1 26.9.2 26.10 27 27.1* 27.2 27.2.1 27.2.2 27.3 27.4 27.5

Class D, ASTM A 668/Equivalent

Type of coupling with generator shaft and turbine Generator 27.5.1* runner 27.5.2* Turbine 27.6 27.7 27.8 27.8.1 Flange diameter Flange thickness No. and diameter of flange bolts Generator mm mm Nos and mm

Friction Coupling Friction Coupling ~1000 ~150

M80x14

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Turbine Procedure/method of matching and alignment of turbine shaft with generator shaft, conforming standard Material of coupling bolts, nuts, washers at its end flanges Type of bolts Critical speed for combined turbine and generator Shaft Provision made for shaft and runner lifting Provision for Nut guards Turbine guide bearing Type Location No. of pads and size Bearing area Percentage of contact area Material of bearing pads Type number and location of Instruments as per PTS (Particular Technical Specification) Embedded temperature detectors Dial type thermometer Thermometers Cooling water requirements Quantity LPM
TECHNICAL DATA SHEETS VOLUME 6

3.5SL. NO. 27.8.2 27.9

UNITS

BIDDERS DATA M80x14 During Contract Phase

27.10

42CrMo4 / Equi & EN10083 / Equi

27.11 27.12* 27.13 27.14 28 28.1* 28.2 28.3 28.4 28.5 28.6 28.7

mm rpm

Tensioner Bolts or SuperBolt > 670 Yes Yes

Tilting Pad, Self Lubricated Fastened to Head Cover Nos m2 % 160 x 8 (May subject to change during detailed engg) 0.026 per Pad During detailed engg. Babbitt lined Structural steel Type, Nos 8 8 N/A

28.7.1 28.7.2 28.7.3 28.8 28.8.1

~100

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Pressure range Cooling coils Number Nos Maximum safe working pressure Bursting pressure Pressure drop of water through the cooling coils Material Normal working temperature of bearing Maximum permissible temperature of bearing C C litres bar bar bar 20 to 30 During detailed engg. During detailed engg. <1 Cupro Nickle < 60 < 80 ~ 400 ISO VG 46 C UNITS bar BIDDERS DATA 3-3.5

3.5SL. NO. 28.8.2 28.9 28.9.1 28.9.2 28.9.3 28.9.4 28.9.5 28.10 28.11 28.12

Volume of Oil in bearing oil reservoir 27.13 Oil specification grade and make Temperature rise by RTD's 28.14 of the bearing while delivering rated output with cooling water supply at 25C. 28.14.1* Pads 28.14.2* Oil Temperature rise by RTD's of the bearing while delivering maximum continuous output with cooling water supply at 25C. 28.15.1* Pads (absolute inlet temperature / outlet temperature) 28.15 28.15.2* Oil (Temp rise) Operation capability of guide 28.16 bearing (in minutes)for following conditions of operation:
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During detailed engg. During detailed engg. C

During detailed engg.

During detailed engg.

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION UNITS minutes minutes minutes minutes BIDDERS DATA 15 15 5 During detailed engg.

3.5SL. NO.

28.16.1* At rated speed without cooling water supply 28.16.2* At runaway speed with cooling water supply 28.16.3* At runaway speed without cooling water supply 28.16.4* On emergency shutdown at full load without cooling water supply Losses in bearing at rated 28.17* operating conditions Spiral casing 29 29.1* 29.2* 29.3 29.4 Type Material, composition & code Inlet diameter Quadrant dimensions of spiral casing (Outline dimensions) Pitch diameter of stay vanes Number of stay vanes Material and composition of stay vanes Test pressure Velocity at rated conditions No. of sections to be assembled at site Type of welding between segments of spiral casing Weight of spiral casing including speed ring Weight of heaviest segment

kW

<15

Fabricated(welded) S 355 J2+N DIN EN10025-2 /Equivalent mm mm 1850 During Detail Engg.

29.5 29.6 29.7 29.8 29.9 29.10 29.11 29.12 29.13

mm Nos

OD=4385 ID=3604 20 S 355 J2+N DIN EN10025-2 /Equivalent

bar m / sec

63 8.4 3 to 4 Full strength butt welding

kg kg

~35000 ~9000

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Maximum transportation dimensions UNITS Length x Width x Height (mm) BIDDERS DATA ~5000X3500X2000

3.5SL. NO. 29.14

29.15 29.16

Details of protective coating / paints inside spiral Provisions made for measurement of head, discharge and efficiency Method of embedding spiral in concrete - description [without pressure / under pressure / layer for Size of manhole provided in the inlet piece Size of penstock / spiral drain pipes and valves Stay ring Material and composition of speed ring Guarantee against hydro abrasion for 8000 hrs. of operation Preventive coating against hydro abrasion (HVOF / Soft / Other) Material of coating Thickness of coating Hardness HV0.3 Adhesive strength Guide vanes Number of guide vanes Composition and material of guide vanes Nos mm

See painting specs with bid Yes

29.17

With partial water Pressure

29.18 29.19 30 30.1* 30.2* 30.3* 30.3.1 30.3.2 30.3.3 30.3.4 31 31.1* 31.2*

mm

600 250 NB

S 355 J2+N DIN EN10025-2 /Equivalent Pl. refer to cavitation gaurantee attached No coating against hydro abrasion envisaged for stay ring NA NA NA NA

20 Stainless Steel, CA6NM ASTM A743

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Dimension of guide vanes UNITS Length x Width x Height (mm) Nos BIDDERS DATA 1500(including guide vanes Stems) X 415 X 195 2 HVOF and/or Softurb 80 Coating

3.5SL. NO. 31.3

31.4 31.5 #

Number of servomotors for operation of guide vanes Preventive coating against hydro abrasion (HVOF / Soft / Other) Material of coating Thickness of coating Hardness HV0.3 Adhesive strength Maximum leakage through all guide vanes under maximum head Commissioning After 8000 running hours Material of guide vane bush Type of lubrication of guide vane bushes Attach drawing for guide vane bush arrangement Protective coating on runner, wicket gates, wear / face plates, labyrinths etc. Type of coating used (HVOF/Soft/Other) Description of coating procedure at site

31.5.1 31.5.2 31.5.3 31.5.4 31.6

TC/CoCr 86/10-4 m / Polyurethane 250 to 300 m HVOF- HV0.3 1100 - 1300 / Softurb 80 - 78 - 80 Shore A 60 MPa

31.6.1 31.6.2 31.7 31.8 31.9 32 #

m3 / sec m3 / sec

0.34 0.60 Bronze alloy/Equi. Self lubrication During Detail Engg

32.1 32.2

HVOF and/or Softurb 80 Coating HVOF Coating can not be applied at site. Softurb 80 Coating can be applied at site

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Material of coating Thickness of coating Adhesive strength of coating Hardness HV0.3 Turbine pit liner Inside diameter Height Material thickness Draft tube Material and construction No. of Sections Length of draft tube exit from unit centerline Length of draft tube exit liner from unit centerline Thickness Height at exit Width of draft tube at exit Elevation of Highest point Lowest point Discharge ring diameter Total weight Details of painting along with painting specification
TECHNICAL DATA SHEETS VOLUME 6

3.5SL. NO. 32.2.1 32.2.2 32.2.3 32.2.4 33 33.1 33.2 33.3 34 34.1 34.2 34.3 34.4 34.5 34.6 34.7 34.8 34.8.1 34.8.2 34.9 34.10 34.11

UNITS

BIDDERS DATA TC/CoCr 86/10-4 / Polyurethane

250 to 300 m 60 MPa HVOF- HV0.3 1100 - 1300 / Softurb 80 - 78 - 80 Shore A

mm mm mm

~4000 ~4000 ~10

E250B IS2062/Equivalent Nos mm mm mm mm mm 3 to 4 (For Transportation) 16650 5000 8 3500 4180

m m mm kg

EL 1699.775 EL 1691.75 1804 10000(excluding cones)

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION UNITS BIDDERS DATA See painting specs with bid See painting specs with bid mm 600

3.5SL. NO. 34.11.1 Inside

34.11.2 Outside 34.12 34.13 Man hole size Tapping for

34.13.1 Cooling water system grating / size 34.13.2 Dewatering system grating / size Draft tube cones 35 35.1 35.2 Flange details Number of sections and their weight Method of dismantling Painting specifications Provision made for pressure measurement Shaft seal Major components of shaft seal - material composition Nos and kg

During detail engg. During detail engg.

Welded flange at upper end Dismentling flange at lower end 2 section Upper = 2000kg Lower = 3000kg By sliding flange See painting specs with bid Yes

35.3 35.4 35.5 36 36.1

36.1.1 * Material of main sealing ring 36.1.2 * Maintenance seal 36.2 36.3 36.3.1 36.3.2 36.4 Design pressure upto which shaft seal will positively seal Requirement for sealing water Pressure Quantity Requirement for maintenance seal
TECHNICAL DATA SHEETS VOLUME 6

Phenol Resin + Cotton fabric (HGW 2082 Mo/Equivalent) Rubber- FBR 70/ Equivalent bar ~1 to 2 bar in seal chamber

bar lpm

3 to 5 bar at seal inlet ~50

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Air pressure Quantity Maximum leakage through sealing Attach general arrangement drawing of shaft seal proposed Head cover Material and composition No. of sections Arrangement for head cover drainage Pumps (numbers and quantity) Syphon diameter Ejector (water velocity) Openings provided for maintenance of shaft seal Provision for inspection of labyrinth seals Wear plate Material Hardness Details of protective coating Nos UNITS bar cfm (m3/sec) lpm BIDDERS DATA 2 to 3 bar During detailed engg. ~45 During detailed engg.

3.5SL. NO. 36.4.1 36.4.2 36.5 * 36.6 37 37.1 * 37.2 37.3 37.3.1 37.3.2 37.3.3 37.4 37.5 37.6 37.6.1 37.6.2 37.6.3

E250B IS2062(Normalised) 1

Nos mm m3 / sec

2 (1W+1S) each unit During detailed engg. 2.5 During detailed engg. Yes

Stainless Steel During detailed engg. No preventive coating against hydro abrasion in head cover.

38 38.1 * 38.2 38.3

Labyrinth Material Arrangement for pressure relieving Coating Stainless Steel, CA6NM ASTM A743 Thru relief pipe HVOF Coating

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION General assembly of labyrinth [attach typical drawing or proposed Servomotors Type Number of servomotors and dimensions General assembly of servomotor showing fixation to guide vanes(attach typical drawing) Material Cylinder Piston Bore of cylinder Full Stroke length Stroke length corresponding to rated turbine output at design head Oil pressure and range Rating Provision for emergency closing from hydraulic overspeed device How synchronized guide vane operation will be achieved Volume of oil of each servomotor Turbine discharge flowmeter Type Make
TECHNICAL DATA SHEETS VOLUME 6

3.5SL. NO. 38.4 39 39.1 * 39.2 39.3

UNITS

BIDDERS DATA During detailed engg.

Double acting 2 Nos. Dimensions during detailed engg. During detailed engg.

39.4 39.4.1 39.4.2 39.5 39.6 39.7

During detailed engg. During detailed engg. During detailed engg. mm mm mm 160 ~180 ~160

39.8 39.9 39.10

bar

80-120 120 bar Yes

39.11

By regulating link lever mechanism

39.12 40 40.1 * 40.2 *

Litres

~3.62/3.02

Ultrasonic 4 way 2 Path Reputed

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Range of flow measurement Accuracy of measurement Number of paths and measuring planes Transducer mounting arrangement (intrusive or outdoor mounted) Brief description (attach pamphlets) Performance of turbine components against abrasion / erosion by silt present in water. Interval between needs for erosion maintenance / replacements (hours of operation) Runner Guide vane Shaft seals Wear plates Pivot rings Stay vanes Likely erosion of underwater parts due to given silt in 8000 hrs of operation Runner Guide vanes % UNITS BIDDERS DATA During Detail Engg. During Detail Engg. During Detail Engg. During Detail Engg.

3.5SL. NO. 40.3 * *40.4 *40.5 40.6

40.7 41

During detailed engg.

41.1

41.1.1 41.1.2 41.1.3 41.1.4 41.1.5 41.1.6 41.2 41.2.1 41.2.2

4000 hr 4000 hr 8000 hr 4000 hr 4000 hr 8000 hr

During detail engineering During detail engineering

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Shaft seals Wear plates Stay vanes Time for dismantling turbine components for maintenance replacement of eroded components (from Only runner replacement with a spare one Guide vanes replacement Alignment Self lubricating bearings Make Type Attach catalogue Lubricating oil Grade Make Equivalent Quantity Platform for runner removal from the bottom Elevation Material Hydraulic trolley for fixing and dismantling of runner from the bottom
TECHNICAL DATA SHEETS VOLUME 6 SUBSECTION M1 PAGE 16 of 19

3.5SL. NO. 41.2.3 41.2.4 41.2.5 41.3

UNITS

BIDDERS DATA During detail engineering During detail engineering During detail engineering

41.3.1 41.3.2 41.3.3 42 42.1 * 42.2 * 42.3 43 43.1 43.2 43.3 43.4 44 44.1 44.2 45

1.5 week 1.5 week ; For complete set. assuming available spare set Included in above

Reputed PTFE with bronze backing During contract phase

ISO VG46 Reputed 400 litre/unit for turbine guide bearing

~1698 masl Steel + wood structure

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Make & Type Lift Height of runner and trolley Other details (give pamphlets) Efficiency test (on turbine) Proposed method & conforming IEC code Taps provided for flow and pressure measurement Accuracy for measuring instruments Tolerance Painting specifications to be adopted Packing specifications to be adopted Instrumentation (Following details for each type of instrument i.e. RTDs, DTTs, flow and pressure transducer, level sensors etc. to be furnished) Make Details of Sensor Make & type Principle of operation Catalogue Details of Indicating Instrument/Controller Make and type Analogue or digital or LEDe % UNITS BIDDERS DATA Voith Hydro & Manual Arrangement (by PH crane) No lift During detailed engg During detailed engg

3.5SL. NO. 45.1 45.2 45.3 45.4 46 46.1 46.2 46.3 46.4 47 48 49

Thermodynamic method, IEC41 During detailed engg During detailed engg During detailed engg During detailed engg. During detailed engg.

49.1 49.2 49.2.1 49.2.2 49.2.3 49.3 49.3.1 49.3.2

Reputed During detailed engg. During detailed engg. During detailed engg. During detailed engg. During detailed engg. During detailed engg. During detailed engg.

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Level Switches for control Auxiliary Level Switch for alarm Output for Data acquisition System Input voltage Special cables Type UNITS BIDDERS DATA During detailed engg. During detailed engg. During detailed engg. During detailed engg. During detailed engg. During detailed engg.

3.5SL. NO. 49.3.3 49.3.4 49.3.5 49.3.6 49.3.7 a) b) c) d) 49.3.8 Size

During detailed engg. During detailed engg. During detailed engg.

Screening Overall accuracy of system including sensor and indicator Heaviest package for shipment Name Weight Dimension (Length x Width x Height) Largest package for shipment Name Weight Dimensions (Length x Width x Height) Heaviest assembly to be lifted by power house cranes Name Weight Dimensions (Length x Width x Height) ton mm

50 50.1 50.2 50.3 51 51.1 51.2 51.3 52

Guide apparatus 45 3.7x3.7x2.5

Stay Ring (if shipped in single piece) ton mm 22 5.2x3.5x4

52.1 52.2 52.3

Guide apparatus (OR spiral case if welded completely in service bay) ton mm 40 (OR 50) 3.7x3.7x2.5

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CHAPTER NAME

TURBINE AND AUXILIARIES (M1) DESCRIPTION Local control panel Type / make Applicable standard Make of relays, MCB and contactors Make and type of connectors and terminal blocks Protection class Type of PLC / RTU Overall dimensions mm UNITS BIDDERS DATA Not applicable

3.5SL. NO. 53 53.1 53.2 53.3 53.4 53.5 53.6 53.7

(*) Data to be guaranteed by the bidders

** Single point efficiencies, corresponding guide vane openings and discharge are for information purpose only. However mean weighted efficiency(Hydraulic) is guaranteed. Water temperature of 15 degree C is considered for efficiency calculation. # Coating is being offered as an optional item.

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