DOCUMENT NO.

PT Caltex Pacific Indonesia

REV.

SP-ME-ME-006
DATE :

1
1
OF

OCT 9, 2001
Nurhasan Nurhasan Shawn

SHEET :

18

SPECIFICATION

PREPARED BY CHECKED BY APPROVED BY

NHS NHS SPD

CENTRIFUGAL SLURRY PUMP

PT. CALTEX PACIFIC INDONESIA

REV

DATE

PAGES

DESCRIPTION

PREPD

CHKD

APPD

0 1

10/9/01 15/5/02

ALL ALL

ISSUED FOR IMPLEMENTATION CPI SPEC REVIEW TEAM (TRB, TOTO, FIB, SKMT, BBA, TJG, MIRS)

NHS Team

NHS Team

SPD Team

TABLE OF CONTENT 1. GENERAL .......................................................................................................................... 3 1.1. 1.2. 1.3. 1.4. 1.5. 1.6. 2. Scope........................................................................................................................ 3 Terminology.............................................................................................................. 3 Related References .................................................................................................... 3 Conflicting Requirements ........................................................................................... 4 Vendor Responsibilities.............................................................................................. 4 COMPANY Responsibilities ....................................................................................... 5

BASIC DESIGN .................................................................................................................. 5 2.1. 2.2. 2.3. 2.4. 2.5. 2.6. 2.7. 2.8. 2.9. 2.10. 2.11. General..................................................................................................................... 5 Pressure Casing ........................................................................................................ 5 Bolting...................................................................................................................... 6 Suction and Discharge Flanges and Facings............................................................... 6 Rotating Elements...................................................................................................... 6 Mechanical Seal........................................................................................................ 6 Vibration and Balance............................................................................................... 7 Material.................................................................................................................... 7 Bearings & Bearing Housing...................................................................................... 7 Lubrications.............................................................................................................. 7 Name Plate and Rotation Arrows................................................................................ 7

3.

ACCESSORIES................................................................................................................... 8 3.1. 3.2. 3.3. 3.4. 3.5. Drivers ..................................................................................................................... 8 Couplings and Guards............................................................................................... 8 Piping and Appurtenances.......................................................................................... 9 Base Plates ............................................................................................................... 9 Instrumentation......................................................................................................... 9

4.

FABRICATION................................................................................................................... 9 4.1. 4.2. General..................................................................................................................... 9 Casting................................................................................................................... 10

5. 6.

COATING AND PAINTING............................................................................................. 10 INSPECTION AND TESTING.......................................................................................... 10 6.1. General................................................................................................................... 10

PT. CALTEX PACIFIC INDONESIA

Centrifugal Slurry Pump SP-ME-ME-006 Rev. 1

6.2. 6.3. 7. 8. 9.

Inspection ............................................................................................................... 11 Testing.................................................................................................................... 12

PREPARATION FOR SHIPMENT................................................................................... 14 INSTALLATION , START UP AND COMMISSIONING................................................ 15 VENDORS GUARANTEE............................................................................................... 16 9.1. 9.2. Mechanical............................................................................................................. 16 Performance ........................................................................................................... 16

10.

INSTRUCTION TO VENDOR.......................................................................................... 16

OPTIONAL ATTACHEMENTS FOR THIS SPECIFICATION:

ADDENDUM 1: Project Specific Clarifications & Requirements

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Centrifugal Slurry Pump SP-ME-ME-006 Rev. 1

1.

GENERAL 1.1. Scope This specification covers the minimum requirements for horizontal or vertical pumps of centrifugal slurry pumps for use in service in the petroleum, chemical and gas industries. All work not expressly called for in this specification, but necessary for safe operation of the complete unit, shall be supplied by Vendor. This specification supplements the data sheets, which contain the operating condition of each pump. Compliance by Vendor with this specification does not relieve Vendor from the responsibility of furnishing pumps and accessories of proper design, mechanically suited to meet operating guarantees at specified service condition on the applicable data sheet, and prepared for shipment in professional manner. 1.2. Terminology In this specification, the following words and terms shall have the meanings hereby assigned to them, unless noted otherwise. COMPANY Refer to PT. CALTEX PACIFIC INDONESIA, as the user and owner, the authorized representative of COMPANY or COMPANY third party inspection. CONTRACTOR Refers to company selected by COMPANY, which may be responsible for the detailed engineering design, material and equipment procurement, and construction as specified in Contract, Scope of Work, or Work Order. Vendor Refers to company selected by COMPANY or CONTRACTOR, which is responsible for the purchase agreement or purchase order of the goods/services specified in this specification. Note : ? ? For EPC (Engineering, Procurement and Construction) project purposes, the terminology shall have the meanings as above ? ? For Direct Procurement by COMPANY purposes , Vendor shall also be responsible as CONTRACTOR 1.3. Related References Specification PP-PC-GG-003 PP-PC-GG-004 SP-EL-EE-005 SP-EL-EE-006 Shipping and Traffic Instruction Packing and Marking Instruction Induction Motor Below 200 HP Induction Motor 200 HP and above
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Centrifugal Slurry Pump SP-ME-ME-006 Rev. 1

SP-IN-II-002 SP-ME-ME-025 PP-QC-GG-003 PP-QC-GG-006 Code and Standard

Instrument with Package or Mechanical Unit Coating and Painting Specification Inspection and Test at Shop Welding Procedure

As applicable, the following industry specifications, latest edition as appended, are incorporated into this specifications (not attached) :
? ? API-610 ? ? ANSI B73.1M-1991 ? ? ANSI B73.2M-1991 ? ? API-670 ? ? API-678 ? ? API-614 ? ? NACE Standard MR0175

Centrifugal Services

Pumps

for

General

Refinery Suction

Specification for Horizontal end Centrifugal for Chemical Process

Specification for Vertical in-line Centrifugal Pumps for Chemical Process Non-Contacting Vibration and Axial Position Monitoring Systems Accelerometer-Based Systems Vibration Monitoring

Lubrication, Shaft-sealing, and Control Oil Systems for Special Purpose Applications. National Association of Corrosion Engineers

1.4.

Conflicting Requirements Where local codes or regulations are more stringent, the requirements of the local codes or regulations shall govern. Should conflict exist between this specification and other documents, the following order of precedence shall govern : ? ? Purchase Order ? ? Data Sheet ? ? This Specification ? ? Other COMPANY Specifications ? ? Other Referenced Specifications ? ? Approved for Construction Drawings ? ? Vendors Code

1.5.

Vendor Responsibilities The Vendor is responsible for supplying complete units which perform to the specification at the job site. Vendor is also responsible for assuring that its sub-vendors (e.g. motor, coupling, variable frequency motor-speed controller, pressure lubrication system) and Vendors meet their obligations as stated by Vendor. The pump Vendor shall assume unit responsibility. Unit responsibility refers to the responsibility for coordinating the technical aspect of the equipment and all auxiliary systems included in the scope of the purchase order.

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Centrifugal Slurry Pump SP-ME-ME-006 Rev. 1

1.6.

COMPANY Responsibilities COMPANY responsibilities include : Earthwork necessary for installation of the pump(s) and driver(s) Procurement and installation of the Vendor-designed foundation(s) based on 1000 psf soil bearing capacity. Transportation within Indonesia and installation of the pump(s) and driver(s) on the foundation(s) Design, procurement and installation of suction and discharge piping Design, procurement and installation of electrical power, control or instrumentation items up to terminal connections on the driver as applicable Prompt review and return of drawings submitted.

2.

BASIC DESIGN 2.1. General Pumps shall have stable head/capacity curves that continuously rise to shut-off, minimum 10 % - 20 % from rated point. Pump shall have a preferred operating region of 70 - 120 percent of best efficiency point (BEP) capacity of the furnace impeller and speed. The higher efficiency of the offered pumps at normal operating condition and rated capacity is one of selection criteria. Efficiency at normal operating condition and rated capacity, which not meets the requirement as stated on the data sheet, shall be subject to COMPANY approval. The minimum stable flow rate and the maximum allowable flow rate shall be indicated on pump curves in relation to NPSHR at these points. Pumps shall be capable to handle sand content as stated on data sheet. Pumps shall be capable of operating continuously up to at least 105 percent of rated speed and shall be capable of operating briefly, under emergency condition, up to driver trip speed. Maximum impeller tip speed shall be limited to 3500 fpm. Pumps that handle liquid more viscous than water shall have their water performance ( head, capacity, NPSHR, efficiency and horse power ) corrected in accordance with the Centrifugal Pump Section of the Hydraulic Institute Standard. All equipment covered by this specification shall be designed for operation in a totally unprotected outdoor installation. Motors, electrical components and electrical installation shall be suitable for outdoor location and the area classification ( class, group, division or zone ) specified in the data sheet and shall meet the requirement of local codes. 2.2. Pressure Casing
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Centrifugal Slurry Pump SP-ME-ME-006 Rev. 1

All region of the pump casing shall be designed for maximum working pressure, maximum temperature, and maximum speed as per specified on data sheet. All wetted surfaces shall have 1/8" wear allowance. The casing type shall be concentric or volute. The discharge shall be tangential. 2.3. Bolting Details of threading shall conform to ANSI B1.1 Internal bolting shall be of material fully resistant to corrosive and erosive attack by pump liquid. Studs shall be used on all casing joints. If cap screws are to be used, Vendor must notify COMPANY/CONTRACTOR in his bid, where they will be used and why. Bidders shall include an explanation in his bid submittal. Sufficient clearance shall be provided at bolting locations to permit the use of socket or box-type wrenches. Vendor shall supply any required special tools and fixture with each pump. The price of any special tools or fixtures shall be included in the price of the pump. 2.4. Suction and Discharge Flanges and Facings The flanges and facings of pump suction and discharge shall specified in data sheet. 150# ANSI RF may be used as long as the pressure of fluid not exceed 285 psig at maximum temperature 100 O F. 2.5. Rotating Elements The impeller may be open or semi-open for handling of fibrous material. The impeller shall be individually secured against axial movements in direction along the shaft. The impeller shall be overhung type to make it possible to compensate wear by axial adjustment to maintain manufacturer's recommended clearance. The impeller shall include hydrodynamic pumping vanes on the back shrouds. 2.6. Mechanical Seal Pump shall have a seal chamber with mechanical seal Piping arrangement and auxiliary equipment shall be provided for seal plan as recommended by seal manufacturer. Mechanical seal shall be cartridge type for easy removal. Seal chamber shall be extra large size. The quenching system of mechanical seal shall be provided with circulating ring for the cooling water circulation. The elastomer of mechanical seal with the high-corrosion resistant and thermal resistant shall be used, such as Perfluoroelastomer (kalrez) or Polysulfied (Thiokol) for pumping fluid with hydrogen sulfide (H2S) contents.
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Centrifugal Slurry Pump SP-ME-ME-006 Rev. 1

2.7.

Vibration and Balance All major rotating components, such as impellers shall be dynamically balanced. The unfiltered vibration measured on the shaft during shop test at rated speed and rated capacity +/- 10 percent, shall not exceed a velocity of 0.30 inch per second peak nor exceed a displacement of 2.0 mils peak to peak (including shaft run-out).

2.8.

Material The materials shall be used as per specified on data sheet for abrasive slurry pump application, however, the material with hardness of 600-650 BHN shall be used. The corrosion materials such as low austenitic steel or High austenitic steel shall be used for handling abrasive slurry fluid with H2S content.

2.9.

Bearings & Bearing Housing Unless otherwise specified by COMPANY, bearing housing shall be arranged as per paragraph 2.9.2 API-610 Bearings shall be double row and lubricated in an oil bath. Anti-friction radial and thrust bearings shall be selected to give a minimum rating life L10 of 50,000 hours in continuous operation at rated pump condition. The radial bearing shall be hydrodynamic sleeve type and the thrust bearing shall or hydrodynamic tilt-pad assembly when one of the following conditions exists : a. When dN factor are 300,000 or more. (a dN factor is the product of bearing size (bore) in milimeters and the rated speed in revolutions per minute). b. When standard anti-friction bearings fail to meet an L-10 rating life (as per AFBMA Standard anti-friction ) of either 25,000 hours with continuous operation at rated conditions or 16,000 hours at maximum axial and radial load and rated speed. c. When the product of pump rated horse power (kilowatts) and rated speed in revolutions per minute is 2.7 million (2.0 million) or greater.

2.10.

Lubrications Unless otherwise specified by COMPANY, lubrication system shall accordance with 2.10 API-610. (Addition to paragraph 2.10.1 of API-610) oil cooling shall be provided by air cooling for high speed pump. (Addition to paragraph 2.10.2 of API-610) all non-pressure lubricated sleeve bearings shall be ring oil lubricated. Oil rings and bearing housings shall be designed so that ring will not become locked or dis-locked if the pump is rolled over or held in an unnatural position while being transported.

2.11.

Name Plate and Rotation Arrows

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Centrifugal Slurry Pump SP-ME-ME-006 Rev. 1

(Modification to paragraph 2.11.2 of API-610) Nameplates shall be of 18Cr-8Ni stainless steel, with attachment pins or screw of the same material. welding is not permitted. (Modification to paragraph 2.11.3 of API-610) Pump nameplates shall be stamped or embossed with the following information Vendor Name Vendor Address Vendor Job Number Customer Name Customer Purchase Order Date of Manufacture Pump Model and Serial Number Design Flow Rate, GPM Design Pressure, PSIG 3. ACCESSORIES 3.1. Drivers The starting conditions for the driven equipment will be specified in the data sheet, and the starting method shall be mutually agreed upon by the COMPANY and the Vendor. The driver starting torque capabilities shall exceed the driven equipment starting torque requirements for rated operating conditions. As part of the proposal, the Vendor shall identify any starting limitations of the selected driver. Motor drivers below 200 HP shall be provided in accordance with SP-EL-EE-005, Induction Motor for Below 200 HP. Motor drivers 200 HP and above shall be provided in accordance with SP-EL-EE-006, Induction Motor for 200 HP and above. Diesel engine or gas engine drivers may be used and shall be a minimum of 110 percent of the maximum horsepower required for any operating condition. However, the driver system for pump unit shall be in accordance with data sheet, and/or P&ID of COMPANYs. : : : : : : : : :

3.2.

Couplings and Guards The coupling shall be a bonded V-Belt drive type if the motor speed are more higher than pump speed request and shall be completed with proper adjustment device to alter sheave alignment and to obtain belt tension.

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Centrifugal Slurry Pump SP-ME-ME-006 Rev. 1

Vendor shall factory mount the motor to the pump to ensure proper sheave alignment and proper belt tension. Once the motor has been aligned to the pump, both pump and motor shall be marked to identify them as one complete unit. 3.3. Piping and Appurtenances Cooling water system, lube oil/grease system, and auxiliary piping including all accessories such as gauges, fittings, valves, gaskets, and reservoir, shall be furnished fully assembled and installed by Vendor. All skid piping shall be stainless steel. The piping joints and connections shall be used as per data sheet specification. However, the corrosion material such as low austenitic steel or high austenitic steel shall be used for handling fluid with H2S contents. 3.4. Base Plates Pump, motor, and any associated components shall be skid mounted for field installation. Skid shall be designed strong enough to allow 4 points lift with minimum deflection of 0.002" at skid center. The skid shall include a drip pan under both pump and motor sloped at 1 in/ft toward a 2" NPT drain at one end. Pan shall include a 2" high rim around all sides. Horizontal and vertical alignment screws are required for skid base plate when the driver weight exceeds 60 pounds. Vertical leveling screws shall be provided for skid base plate when the driver weight exceeds 60 pounds. 3.5. Instrumentation The selection of condition monitoring system protection specification shall be as per specified on SP-IN-II-002 Instrument with Package or Mechanical Unit and based on sparing philosophy, critical level of pump, duty of pump. The vibration swicthes shall be furnished to pumps and motors for pump with duty of over 100 horsepower, For vertical pumps shall be furnished with one vibration switch on the motor driver only.

4.

FABRICATION 4.1. General Unless otherwise specified and noted by COMPANY, the fabrication of rotating and static equipment shall be at the VENDOR shop and shall be in accordance with the international standard.

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Centrifugal Slurry Pump SP-ME-ME-006 Rev. 1

No fabrication may begin until the Vendor has received written approval of detailed fabrication drawings from the COMPANY. Shop detail drawing shall be completed with all dimensions, thickness and detail of construction including dimensional detail of weld joint and nozzles. No fabrication shall be sub-contracted without the prior written approval of the COMPANY. Material shall be as stated on the data sheet. Alternative materials may be used if advantageous with the prior approval of the COMPANY. Proposed substitutions must be clearly defined. 4.2. Casting The machining, casting and other related work of rotating equipment shall be so designed and conducted to meet the required overall performance. (Addition to paragraph 2.2. of API-610) The casting material of pressurized casing shall be in accordance with ASME Sec. VIII Div.1 standard. However, the pressure casing and flanges shall be designed for the maximum discharge pressure. 5. COATING AND PAINTING 5.1. 5.2. 5.3. Unless otherwise specified by COMPANY, The package unit shall be painted in accordance with SP-ME-ME-025 Coating and Painting Specification. All insulated surfaces shall be provided with a prime coat of paint, as a minimum The manufacturers standard finish for elevated temperatures is acceptable only if paints are formulated from recognized heat-resistant ingredients that are adequate for the anticipated temperature.

6.

INSPECTION AND TESTING 6.1. General Unless otherwise specified, Vendor shall be responsible for all inspection and testing in accordance with PP-QC-GG-003, "Inspection and Test Plan at Shop", PP-QCGG-004, "Inspection and Test Plan at Field" Vendor shall furnish CONTRACTOR/COMPANY with copies of Vendor's Inspection and Quality Control Plan. Vendor shall submit all manufacturing, fabrication, inspection and testing procedures for CONTRACTOR/COMPANY approval at least three (3) weeks in advance of implementing the procedure. Manufacturing and fabrication shall not proceed until Vendors material inspection has been approved by CONTRACTOR/COMPANY. Materials and workmanship shall be CONTRACTOR/COMPANY in the shop. subjected to inspection by

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Centrifugal Slurry Pump SP-ME-ME-006 Rev. 1

Vendor shall be responsib le for Factory Acceptance Test (FAT). All equipment, materials, consumables, utilities, and facilities for the test shall be furnished by Vendor. Welded piping shall be hydrostatically tested at 1.5 times maximum allowable working pressure (MAWP). Instrumentation system shall be shop pressure tested, functional/operational tested, and calibrated. 6.2. Inspection (Addition to paragraph 4.2 of API-610) Equipment will normally be inspected at the various plants. A pre-inspection meeting between the COMPANY, Vendor and major subvendors will be held before work starts to review all specifications and inspection requirements. The inspection program as part of the Vendor's QA/QC program will be established at that time. All hold-points will be established (this meeting must be held soon after Order placement so that the hold-points are shown on the schedule). Inspection may include, but not be limited to, the following:
? ? Visual examination of castings; ? ? Witnessed repairs of castings; ? ? In-process inspection of welding; ? ? Inspection of parts before assembly; ? ? Review of material test reports and certifications; ? ? Review of weld procedure qualification records and welder qualifications; ? ? Review of running clearances documentation; ? ? Review of impeller and rotor balancing documentation; ? ? Observing or witnessing of any tests; ? ? Review of all documentation prior to releasing the complete unit for

shipping;
? ? Inspection for conformance to the Data Sheets; ? ? Visual and dimensional inspection; ? ? Checking of painting and shipping preparation; or ? ? Other inspection which is required by specifications referenced and/or

included in this Specification. (Addition to paragraph 4.2.2.1 of API-610) Defects shall be judged per ASTM E446, E186, or E280 for radiography and per ASTM E125 for magnetic particle inspection or dye penetrant inspection. Unless otherwise approved by COMPANY, the maximum permissible indications shall be in accordance with MSS-SP-54 for radiography, and MSS-SP-53 for magnetic particle, and MSS-SP-93 for dye penetrant. Ultrasonic inspection procedures and acceptance criteria shall be mutually agreed upon by COMPANY and Vendor.

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Centrifugal Slurry Pump SP-ME-ME-006 Rev. 1

6.3.

Testing (Addition to paragraph 4.3.1 API-610) As a minimum, the following witnessed tests shall be performed: Hydrostatic, Residual Unbalance if 2 or more stages, four hours performance, pump efficiency test, NPSH test (per API-610 paragraphs 4.3.4.1) and vibration, and post-performance dismantle if multistage. (Exception to paragraph 4.3.1.2 of API-610) For any pump rated over 400 HP and all multistage pumps, or if requested, Vendor shall submit test agendas for review and comment at least two months prior to testing. The agendas shall include detailed procedures for all running tests, including acceptance criteria for all monitored parameters, a description of the test loop setup and instrumentation. (Exception to paragraph 4.3.1.3 of API-610) Vendor shall notify COMPANY (and COMPANY's inspector) not less than ten working days in advance of a witnessed or observed test. If a test is rescheduled, not less than ten working days notice shall be given in advance of the new test date. In addition to the COMPANY's Inspector, test notification shall be telexed to COMPANY's Inspection Group - Jakarta and Procurement Minas SBU - Pekanbaru. Hydrostatic Test (Addition to paragraph 4.3.2 of API-610) The gaskets used during hydrostatic tests shall be identical to those supplied with the pump. Leaks pass gasketed areas are unacceptable. Performance and Vibration Tests 6.3.1.1 (Addition to paragraph 4.3.3.1.1 of API-610) Seals purchased for this Specification shall be used for all tests. There shall be no leakage during stationary pressurization, startup, or running tests. When tilting pad (Kingsbury type) thrust bearings are provided, the temperature of a minimum of two pads on each side (active and inactive) of the bearing shall be recorded at each data point. When hydrodynamic thrust bearings are supplied with pumps of three or more stages, Vendor shall demonstrate that the thrust loading does not exceed 50% of the bearing's continuous rating over any part of the operating range. Vendor shall use load cells or another method approved by COMPANY. Thrust bearing pad temperatures shall not exceed 200F or 75F above the lube oil inlet temperature, whichever is less. 6.3.1.2 (Addition to paragraph 4.3.3.1.2 of API-610) For pumps/motors provided with pressurized lube oil systems, lube oil flow and pressure as well as inlet and drain temperatures shall be recorded at each mechanical test data point. Lube oil temperatures during running tests shall not exceed 180?F or 70?F above the specified ambient temperature, whichever is less. Radial bearing metal temperatures shall not exceed 180?F. For pressurized lube oil systems, the maximum radial bearing temperature rise shall not exceed 50?F at the most adverse operating condition. If the temperature exceeds the above values, the cause shall be corrected and the entire test repeated. Lube oil inlet temperatures shall be varied during the performance mechanical tests. The temperature range shall not be less than that allowed in the Vendor's operating manual for the pump.

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Centrifugal Slurry Pump SP-ME-ME-006 Rev. 1

6.3.1.3 (Addition to paragraph 4.3.3.2.1 of API-610) The pump suction pressure during performance and vibration tests shall not exceed the rated suction pressure specified on the Data Sheet. The pump shall be run at least two hours after bearing temperatures have stabilized (the first 15 minute interval during which the bearing temperature changes no more than two degrees F). A complete set of mechanical data shall be recorded every 15 minutes and at every performance test point. As a minimum, the test points shall cover 0%, 25%, 50%, 75%, 100%, 110%, 120% of the rated flowrate. 6.3.1.4 (Addition to paragraph 4.3.3.3.1 of API-610) During the performance test, all vibration measurements specified in paragraph 2.8.2.2 or 2.8.2.3 of API-610 shall be made and the results recorded on the test log at the following pump operating points:
? ? Minimum specified operating capacity (20% of rated capacity if not

specified on the data sheet);

? ? Midway between the minimum operating capacity and rated capacity

(75% of rated capacity if not specified on the data sheet);

? ? rated capacity; and Maximum specified operating capacity (110% of

rated capacity if not specified on the data sheet).

? ? If the pump is purchased with a variable frequency motor-speed

controller, vibration measurements shall be recorded continuously (strip chart or equal) from the minimum continuous flow to the maximum specified operating capacity.
? ? If the pumps are purchased with probes, these shall be used for

vibration tests. If the pumps are purchased with accelerometers, these shall be used for vibration tests unless Vendor-supplied temporary probes are specified. Temporary probe or accelerometer tests may also be specified for pumps purchased with neither probes nor accelerometers. Sleeve-bearing pumps shall have vibration measured on the bearing housings with accelerometers if the speed is 1200 rpm or less, otherwise on the shaft with probes. Rolling element pumps shall have vibration measured with accelerometers.
? ? If Vendor-supplied, temporarily installed proximity probes are used,

vibration acceptance shall be based on the calibrated probes (criteria per paragraph 2.8.4.8 of API-610). Vendor shall record unfiltered vibration and vibration filtered at running speed, t wice running speed, and vane passing frequencies. The name, model number, and latest calibration date of the transducers and analyzer used for vibration measurements shall be recorded on the test log. When proximity probes are used, Vendor shall measure and record the slow-roll run out at each probe. 6.3.1.5 (Additions to paragraph 4.3.3.4.3 of API-610) Vendor shall open and check the pumps for evidence of internal rubbing and sleeve bearing damage following performance tests. There shall be no measurable dimensional change or metal transfer in the bearings or close clearance

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parts. After the cause of any rubbing is corrected, the pump shall be run again and rechecked. Pumps need not be run again if no evidence of rubbing or other defects are found upon disassembly. NPSH Test (Addition to section 4.3.4.1 of API-610) At no additional cost, a witnessed NPSH test is required for all previously untested impeller patterns. It is also required when the difference between the specified NPSH available and NPSH required is 4 feet or less. Suction valve throttling is not acceptable. 7. PREPARATION FOR SHIPMENT 7.1. Unless otherwise noted in the COMPANYs Request for Proposal and/or Purchase Order, Preparation for shipment shall be in accordance with PP-PC-GG-003, Transportation and Traffic Instructions, PP-PC-GG-004 Packing and Marking Instruction. All components (individual pieces, as well as packaged sets) shipped with mounted preassembled piping, tubing, or wiring shall with OSHA requirements and shall carry outside securely affixed large, red, all-weather tags stating the following in bold letters: THIS SYSTEM HAS BEEN REASSEMBLED AND TESTED FOR OPERABILITY AND SAFETY, COMPLIES WITH ALL REQUIREMENTS OF OSHA AND SHALL NOT BE DISTRIBUTED BY UNAUTHORIZED PERSONNEL. 7.3. Assembly and preparation for shipment shall be in accordance with Vendors standards and as noted herein. Vendor shall be solely responsible for the adequacy of the preparation for shipment provisions with respect to materials and application, and to provide equipment at the destination in ex-works condition when handled by commercial carriers. Each major component shall be properly identified with item and serial numbers. All material shipped separately shall be properly tagged or marked with the item and serial number for which it is intended. Immediately after final testing and prior to shipment, equipment shall be drained, dried and cleaned thoroughly of all grease, loose scale, rust, flux, weld splatter and rubble, both internally and externally. Adequate protection shall be provided against mechanical damage and atmospheric corrosion in transit, and for mutually acceptable period of outdoor storage at job site before installation. Preparation for shipment and packing will be subject to inspection and rejection by Companys inspectors. All costs occasioned by such rejection shall be to the account of the CONTRACTOR. Equipment shall be packed, securely anchored, and skid mounted when required. All items, which can be damaged by water, shall be securely wrapped in waterproof paper or plastic before placed in wooden crates. Bracing, support, and rigging connections shall be provided to prevent damage during transit, lifting, or unloading. Flanged openings shall be protected with metal cover plate to prevent damage during

7.2.

7.4.

7.5.

7.6.

7.7.

7.8. 7.9. 7.10. 7.11.

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shipment. Covers shall be a minimum of thick and shall be installed with full size rubber-gasketted metal or wood closure using minimum of 4 full diameter bolts. Large diameter flanges will require enough full diameter bolts to set the cover all around. The cover and flange shall be taped for waterproof protection. 7.12. 7.13. 7.14. Open end of pipe shall be capped for protection. The cap shall be removable. Female threaded connection shall be plugged with solid metal pipe plugs, and male threaded connections shall be protected with full metal pipe caps. Separate, loose and spare parts shall be completely boxed. Piece of equipment's and spare parts shall be identified by item number and service and marked with Companys order number, tag number, and weight, both inside and outside of each individual package or container. Exposed finished and machined surfaces, including bolting, shall be given a coating of rust inhibiting compound. Internal metal surfaces shall be sprayed or coated with a suitable rust preventive prior for shipment. Opening shall be suitably tagged to indicate the rust preventive applied. Mechanical seal assemblies (if any) shall be fully protected from rusting and entry of moisture and dirt. One complete set of the installation, operation, and maintenance instructions shall be packed in the boxes or crate with equipment. A recommended spare part list for 2 years operation shall be included also. No equipment shall be released for shipment from Vendors shop until inspection release has been issued from Contractors inspector. Vendor shall provide COMPANY the instruction that necessary to preserve the integrity of the storage preparation, after the equipment arrives at the job site and before startup.

7.15.

7.16. 7.17.

7.18. 7.19.

8.

INSTALLATION , START UP AND COMMISSIONING 8.1. 8.2. Vendor shall present his representatives to assist start up and commissioning upon request by COMPANY. Vendor shall submit complete parts lists for all equipment and accessories supplied. The lists shall include Manufacturer's unique part numbers, materials of construction, and delivery time. Well in advance of shipping, VENDOR shall prepare detailed installation instructions, precommissioning checklists, and job site test agendas for COMPANY approval. These stepby-step instructions, checklists and test agendas shall be comprehensive and describe all steps necessary for: 1) COMPANY to install the complete unit to the foundation, 2) COMPANY and VENDOR commissioning engineer to verify completion of all precommissioning procedures, and 3) COMPANY and VENDOR commissioning engineer to verify that all hydraulic, mechanical, vibration, and electrical performance criteria are met. The preparation of these documents shall be included in the Lump Sum Amount. VENDOR is responsible for any deficiencies in hydraulic, mechanical, vibration, or electrical performance at the job site. If specified, COMPANY will prepare a Supplemental Agreement to the Purchase Order for

8.3.

8.4.

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the services of VENDOR's commissioning engineer. The basis for this Agreement will be VENDOR's proposal received with his Base Proposal. All commissioning engineers contracted under a Supplemental Agreement shall be competent, experienced (5 years minimum), factory trained, and certified. 8.5. The commissioning engineer shall come equipped with all special tools and information required to expeditiously perform his work per the COMPANY -approved precommissioning checklist and job site test agenda. Special tools may include

9.

VENDORS GUARANTEE 9.1. Mechanical All equipment and component parts shall be warranted by the Vendor against defective materials, design, and workmanship for 1 year after being placed in service (but not more than 18 months after date of shipment) If any mal-performance or defects occur during the guarantee and warranty period, the Vendor shall make all n ecessary alterations, repairs, and replacement free of charge, free on COMPANY warehouse. Field labor charges, if any, shall be subject to negotiation between the Vendor and the COMPANY. 9.2. Performance Unless exception is recorded by the Vendor in his proposal, the equipment shall be guaranteed for satisfactory performance at all operating conditions specified on the data sheet.

10.

INSTRUCTION TO VENDOR 10.1. 10.2. Vendors proposal shall be in strict accordance with this Specification, the Pump Data Sheet and the Requisition. If Vendor wishes to take exceptions or propose alternates to this Specification, the Pump Data Sheet or the Requisition, he shall describe the deviations he proposes and shall indicate the adjustment to his proposed price applicable to each deviation should COMPANY elect to accept individual deviations. Any special tools and gauges required for maintenance work shall be supplied with each unit or group of identical units, together with complete instructions for their use. The quoted efficiency of the pump at its operating point shall be based upon the quoted wearing ring clearance. If driver is a motor supplied by COMPANY, COMPANY may state the NEMA standard frame size for the motor on the order data sheet instead of providing a certified motor dimension drawing. When this is done, the certified pump dimension drawing shall be prepared by Vendor on the basis of the NEMA dimensions. Pump Vendor shall also list on the data sheet the suction specific speed including the calculations for the first stage impeller. Calculation to be used is for RPM, GPM, and feet of NPSHR at best-efficiency point for the maximum impeller. For double suction

10.3. 10.4. 10.5.

10.6.

October 9, 2001

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PT. CALTEX PACIFIC INDONESIA

Centrifugal Slurry Pump SP-ME-ME-006 Rev. 1

impellers, the GPM at the best-efficiency point shall be divided by 2. 10.7. 10.8. Pump that have suction specific speed greater than 11,000 are not acceptable without approval by COMPANY for a particular pump application. Vendor shall provide Operating Manual of this specification as specified on Vendor data requirements list.

October 9, 2001

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